Translation of the original

Operating manual
Cobra 40-10

Edition 02 / 2009

High pressure
Double diaphragm pump

"?

II 2 G IIB X (Atex 95)

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

Contents
1
1.1
1.2

ABOUT THESE INSTRUCTIONS

Languages
Warnings, notes and symbols in these instructions

5
5
5

2
2.1
2.1.1
2.1.2
2.1.3
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.3
2.4
2.4.1
2.4.2
2.4.3

GENERAL SAFETY INSTRUCTIONS

Safety instructions for the operator
Electrical equipment
Personnel qualifications
A safe work environment
Safety instructions for staff
Safe handling of WAGNER spray units
Earth the unit
Paint hoses
Cleaning
Handling hazardous liquids, varnishes and paints
Touching hot surfaces
Correct use
Use in an explosion hazard area
Correct use
Explosion protection identification
Identification X

6
6
6
6
6
6
7
7
7
8
8
8
8
9
9
9
9

3
3.1
3.2
3.3
3.4
3.5
3.6

3+2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING

Scope of guarantee
Guarantee period and registration
Handling
Exclusion of guarantee
Additional regulations
CE-conformity

10
10
10
10
11
11
12

4
4.1
4.1.1
4.1.2
4.1.3
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.6
4.4
4.4.1
4.4.2
4.4.3

DESCRIPTION
Fields of application
Using in accordance with the instructions
Processing materials
Typical applications
Data
Materials of paint wetted parts
Technical data
Measurements and connections
Volume flow
Performance diagrams
Function
Pump
Pressure regulator unit
High-pressure filter (Option)

13
13
13
13
13
14
14
14
16
16
17
18
18
20
20

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

Contents
5
5.1
5.1.1
5.1.2
5.2
5.2.1
5.2.2
5.2.3
5.3
5.3.1
5.3.2
5.3.3
5.4

STARTING UP AND OPERATING

Installation and connection
Put the gun in place
Earthing
Starting up
Safety instructions
Basic cleaning
Filling with working material
Works
Spraying
Breaks in work
Shutting down and cleaning
Long-term storage

21
21
21
22
24
24
26
27
27
27
27
28
28

6
6.1
6.2
6.3
6.3.1
6.3.2

TROUBLE SHOOTING, MAINTENANCE AND REPAIR

Trouble shooting and solution
Maintenance
Maintenance hydraulic stage
Check oil level
Oil change

30
30
31
32
32
33

7
7.1
7.2

ACCESSORIES
Accessories
Selection table TradeTip nozzles (Airless)

36
36
39

8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12

SPARE PARTS
How to order spare parts?
Over views modules
Air motor 3/53
Pump
Spare parts inlet valve
Spare parts inlet valve pusher
Spare parts relief valve
High-pressure filter
Trolley
Base frame assy.
Upper hopper assy.
Suction hose

40
40
41
42
45
50
50
51
52
53
54
54
55

EDITION 02/2009

Cobra 40-10.

PART NO. DOC2303675

OPERATING MANUAL

ABOUT THESE INSTRUCTIONS

4HISOPERATINGMANUALCONTAINSINFORMATIONABOUTTHEOPERATIONREPAIRANDMAINTENANCE
OFTHEUNIT
!LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT

1.1

LANGUAGES

4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES
,ANGUAGE
0ART.O
,ANGUAGE
'ERMAN
2303152
%NGLISH
&RENCH
2303676
$UTCH
)TALIAN
2303678
3PANISH
$ANISH
2303680
3WEDISH

1.2

0ART.O
2303675
2303677
2303679
2303682

WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this manual point out particular dangers to users and equipment
and state measures for avoiding the hazard. These warning instructions fall into the following categories:

DANGER

Danger - imminent danger. Non-observance will result

in death, serious injury and serious material damage.

This line warns of the hazard!

Possible consequences of failing to observe the warning instructions. The signal word points out the hazard level.
SIHI_0100_GB

Warning - possible danger. Non-observance can result

in death, serious injury and serious material damage.

The measures for preventing the hazard and its consequences.

WARNING
This line warns of the hazard!
Possible consequences of failing to observe the warning instructions. The signal word points out the hazard level.
SIHI_0103_GB

The measures for preventing the hazard and its consequences.

CAUTION

Caution - a possibly hazardous situation. Non-observance can result in minor injury.

This line warns of the hazard!

Possible consequences of failing to observe the warning instructions. The signal word points out the hazard level.
The measures for preventing the hazard and its consequences.
SIHI_0101_GB

Caution - a possibly hazardous situation. Non-observance can cause material damage.

SIHI_0102_GB

CAUTION

This line warns of the hazard!

Possible consequences of failing to observe the warning instructions. The signal word
points out the hazard level.
The measures for preventing the hazard and its consequences.

Note - provide information on particular characteristics and how to proceed.

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

GENERAL SAFETY INSTRUCTIONS

2.1

SAFETY INSTRUCTIONS FOR THE OPERATOR

+EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION

2.1.1

ELECTRICAL EQUIPMENT

%LECTRICALPLANTANDUNIT
4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE
OPERATINGMODEANDAMBIENTINmUENCES
-AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION
-USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU
LATIONS
-USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS
-USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD
-USTBEDE ENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT
PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS

2.1.2

PERSONNEL QUALIFICATIONS
%NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS

2.1.3

A SAFE WORK ENVIRONMENT

%NSURETHATTHEmOOROFTHEWORKINGAREAISANTI STATICINACCORDANCEWITH%.0ART
e MEASUREMENTINACCORDANCEWITH$).
%NSURETHATALLPERSONSWITHINTHEWORKINGAREAWEARANTI STATICSHOESEGSHOESWITH
LEATHERSOLES
%NSURETHATDURINGSPRAYINGPERSONSWEARANTI STATICGLOVESSOTHATTHEYAREEARTHEDVIA
THEHANDLEOFTHESPRAYGUN
#USTOMERTOPROVIDEPAINTMISTEXTRACTIONSYSTEMSCONFORMINGTOLOCALREGULATIONS
%NSURETHATTHEFOLLOWINGCOMPONENTSOFASAFEWORKINGENVIRONMENTAREAVAILABLE
n-ATERIALAIRHOSESADAPTEDTOTHEWORKINGPRESSURE
n0ERSONALSAFETYEQUIPMENTBREATHINGANDSKINPROTECTION
%NSURE THAT THERE ARE NO IGNITION SOURCES SUCH AS NAKED mAME GLOWING WIRES OR HOT
SURFACESINTHEVICINITY$ONOTSMOKE

2.2

SAFETY INSTRUCTIONS FOR STAFF

!LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN
STRUCTIONSANDTHEWARNINGINSTRUCTIONS
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

2.2.1

SAFE HANDLING OF WAGNER SPRAY UNITS

The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the unit, in the event of work interruptions and functional
faults:
Switch off the energy/compressed air supply.
Secure the spray gun against actuation.
Relieve the pressure from the spray gun and unit.
By functional faults: Identify and correct the problem, proceed as described in
chap. Trouble shooting.
In the event of skin injuries caused by paint or cleaning agents:
Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.
Avoid danger of injury through recoil forces:
Ensure that you have a rm footing when operating the spray gun.
Only hold the spray gun briey in any one position.

2.2.2

EARTH THE UNIT

Electrostatic charges can occur on the unit due to the electrostatic charge and the ow
speed involved in spraying.These can cause sparks and ames upon discharge.
Ensure that the unit is always earthed.
Earth the work pieces to be coated.
Ensure that all persons inside the working area are earthed, e.g. that they are wearing
antistatic shoes.
When spraying, wear antistatic gloves to earth yourself via the spray gun handle.

2.2.3

PAINT HOSES

%NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS
%NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT
%NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGH PRESSUREHOSE
n -ANUFACTURER
n 0ERMISSIBLEOPERATINGOVERPRESSURE
n $ATEOFMANUFACTURE
4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGH PRESSUREHOSEMUSTBELESSTHAN
-/HM

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

2.2.4

CLEANING

$E ENERGIZETHEUNITELECTRICALLY
$ISCONNECTTHEPNEUMATICSUPPLYLINE
2ELIEVETHEPRESSUREFROMTHEUNIT
%NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM
PERATURE
4OCLEANUSEONLYSOLVENT FREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON
CLEANINGAGENTSWITHAGUN
!NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS
7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER
%ARTHTHECONTAINER

2.2.5

HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS

7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK
INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING
USED
4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE
CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY
5SEAMASKORBREATHINGAPPARATUSIFNECESSARY
&ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON
ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTION SWITCHEDON
7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS

2.2.6

TOUCHING HOT SURFACES

4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES
7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF#&
)DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNING HOTSURFACEh
/RDER.O
 )NFORMATIONLABEL
 3AFETYLABEL

2.3

CORRECT USE

7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
/PERATETHEUNITONLYASANENTIREUNIT
$ONOTDEACTIVATESAFETYEQUIPMENT
5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

2.4 USE IN AN EXPLOSION HAZARD AREA

2.4.1 CORRECT USE
4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSINACCORDANCEWITHTHECLASSIlCATIONINTO
EXPLOSIONCLASSES

2.4.2

EXPLOSION PROTECTION IDENTIFICATION

!SDElNEDINTHE$IRECTIVE#%!4%8 THEUNITISSUITABLEFORUSEINAREASWHERE
THEREISANEXPLOSIONHAZARD

))'))"8

#%
%X
))

'
))"
8

#OMMUNAUTS%UROPENNES
3YMBOLFOREXPLOSIONPROTECTION
5NITCLASS))
#ATEGORY:ONE
%X ATMOSPHEREGAS
%XPLOSIONCLASS
3PECIALNOTESSEECHAP

2.4.3

IDENTIFICATION X

X: The maximum surface temperature corresponds to the permissible material temperature. This and the permissible ambient temperature can be found in the Technical Data.
-AXSURFACETEMPERATURE
4HEMAXIMUMSURFACETEMPERATUREOFTHEPUMPHANGSNOTOFTHEEQUIPMENTFRICTIONAL
HEAT SEPARATESFROMTHEOPENINGCONDITIONSWARMEDMATERIAL 
)GNITIONTEMPERATUREOFCOATINGMATERIAL
%NSURETHATTHEIGNITIONTEMPERATUREOFTHECOATINGMATERIALISABOVETHEMAXIMUM
SURFACETEMPERATURE
!MBIENTTEMPERATURE
4HEPERMISSIBLEAMBIENTTEMPERATUREIS#TO#&TO&
-EDIUMSUPPORTINGATOMIZING
4OATOMIZETHEMATERIALUSEONLYWEAKLYOXIDIZINGGASESEGAIR
-ECHANICALSPARKSCANFORMIFTHEUNITCOMESINTOCONTACTWITHMETAL
)NANEXPLOSIVEATMOSPHERE
$ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON
$ONOTDROPTHEUNIT
5SEONLYTOOLSTHATAREMADEOFAPERMITTEDMATERIAL

3URFACESPRAYINGELECTROSTATIC
$ONOTSPRAYSYSTEMPARTSWITHELECTROSTATICEGELECTROSTATICSPRAYGUN 

#LEANING
)F THERE ARE DEPOSITS ON THE SURFACES THE UNIT MAY FORM ELECTROSTATIC CHARGES &LAMES OR
SPARKSCANFORMIFTHEREISADISCHARGE
2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY
5SEONLYADAMPCLOTHTOCLEANTHEUNIT

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

3+2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING

3.1

SCOPE OF GUARANTEE

All Wagner professional colour application devices (hereafter referred to as products) are
carefully inspected, tested and are subject to strict checks under Wagner quality assurance.
Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as customer) who have purchased the product in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under
www.wagner-group.com/profi-guarantee.
The buyers claim for liability for defects from the purchase agreement with the seller as
well as statutory rights are not impaired by this guarantee.
We provide a guarantee in that we decide whether to replace or repair the product or
individual parts, or take the device back and reimburse the purchase price. The costs for
materials and working hours are our responsibility. Replaced products or parts become
our property.

3.2

GUARANTEE PERIOD AND REGISTRATION

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift
operations in particular, or in the event of rentals it amounts to 12 months.
Systems driven by petrol or air are also guaranteed for a 12 month period.
The guarantee period begins with the day of delivery by the authorised specialist shop. The
date on the original purchase document is authoritative.
For all products bought in authorised specialist shops from 01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance
with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop. Registration can be completed on the Internet under
www.wagner-group.com/profi-guarantee.
The guarantee certificate is valid as confirmation, as is the original purchase document that
carries the date of the purchase. Registration is only possible if the buyer is in agreement
with having the data being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for the product is
neither extended nor renewed.
Once the guarantee period has expired, claims made against the guarantee or from the
guarantee can no longer be enforced.

3.3

HANDLING

If defects can be seen in the materials, processing or performance of the device during the
guarantee period, guarantee claims must be made immediately, or at the latest within a
period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to accept guarantee
claims. Guarantee claims may also be made to the service centres named in our operating
instructions. The product has to be sent without charge or presented together with the
original purchase document that includes details of the purchase date and the name of
the product. In order to claim for an extension to the guarantee, the guarantee certificate
must be included.
The costs as well as the risk of loss or damage to the product in transit or by the centre that
accepts the guarantee claims or who delivers the repaired product, are the responsibility
of the customer.

10

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

3.4

EXCLUSION OF GUARANTEE

Guarantee claims cannot be considered

- for parts that are subject to wear and tear due to use or other natural wear and tear, as
well as defects in the product that are a result of natural wear and tear, or wear and tear
due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons,
means-carrying housing components, filters, pipes, seals, rotors, stators, etc. Damage
due to wear and tear that is caused in particular by sanded coating materials, such as
dispersions, plaster, putty, adhesives, glazes, quartz foundation.
- in the event of errors in devices that are due to non-compliance with the operating
instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning
by the buyer or by a third party, or utilisation other than is intended, abnormal ambient
conditions, unsuitable coating materials, unsuitable operating conditions, operation with
the incorrect mains voltage supply/frequency, over-operation or defective servicing or
care and/or cleaning.
- for errors in the device that have been caused by using accessory parts, additional
components or spare parts that are not original Wagner parts.
- for products to which modifications or additions have been carried out.
- for products where the serial number has been removed or is illegible
- for products to which attempts at repairs have been carried out by unauthorised
persons.
- for products with slight deviations from the target properties, which are negligible with
regard to the value and usability of the device.
- for products that have been partially or fully taken apart.

3.5

ADDITIONAL REGULATIONS

The above guarantees apply exclusively to products that have been bought by authorised
specialist shops in the EU, CIS, Australia and are used within the reference country.
If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly. Additional claims,
in particular for damages and losses of any type, which occur as a result of the product or
its use, are excluded from the product liability act except with regard to the area of application.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is German. In the event
that the meaning of the German and a foreign text of this guarantee deviate from one
another, the meaning of the German text has priority.

J. Wagner GmbH
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany

Wagner professional guarantee

(Status 01.02.2009)

11

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

3.6

CE-CONFORMITY

Herewith we declare that the supplied version of

Membrane pump Cobra 40-10

2301858

Membrane pump Cobra 40-10 Rack

2301859

Complies with the following guidelines:

98/37/EG
94/9/EG (Atex-directives)
Applied standards, in particular:
DIN EN ISO 12100-1 2004-04

DIN EN ISO 13732-1 2006-12

DIN EN ISO 12100-2 2004-04

DIN EN 809 1998-10

DIN EN ISO 3746 1995-12

DIN EN 1127-1 2008-02

DIN EN ISO 14121-1 2007-09

DIN EN 12621 2006-05

DIN EN 13463-1 2002-04

DIN EN 13463-5 2004-03

Applied national technical standards and specifications, in particular:

BGR 500 Part 2 chap. 2.29 and chap. 2.36

BGR 104

BGR 132 (ZH 1/200)

Marking:

II 2G IIB X

CE Certificate of Conformity
The certicate is enclosed with this product.The certicate of conformity can be reordered
from your WAGNER representative, quoting the product and serial number.
Part number:
Cobra 40-10

2302350

12

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

DESCRIPTION

4.1

FIELDS OF APPLICATION

4.1.1

USING IN ACCORDANCE WITH THE INSTRUCTIONS

The pneumatic piston pump is suitable for process liquid materials according chapter
4.1.2.

4.1.2

PROCESSING MATERIALS

Application
Water based lacquers and paints

Cobra 40-10

Solvent based lacquers and paints

Two-components coating materials

Dispersions

UV-paints

Primers

Epoxy and polyurethane paints and lacquers

Synthetic materials

Wax based underseal

Shear sensitive paints

Legend
Recommended

limited suitability

less suitable

CAUTION
Abrasive materials and pigments!
Greater wear of the parts carrying the material
Do not use any grainy and abrasive materials with large, sharp-edged pigments.
Use suitable combinations of devices (packages, valves etc.).
SIHI_0011_GB

4.1.3

TYPICAL APPLICATIONS

Application
Furniture industry

Cobra 40-10

Kitchen manufacturers

Joinery

Window factories

Steel fabrication

Construction of vehicles

Offshore

Legend
Recommended

limited suitability

less suitable

13

EDITION 02/2009

Cobra 40-10.

PART NO. DOC2303675

OPERATING MANUAL

4.3 DATA
4.3.1 MATERIALS OF PAINT WETTED PARTS
Inlet valve housing

Consital

Material pump

Consital

Valve balls

Stainless steel

Valves seats / cone valve

Tungsten carbide

Diaphragm

PA consistent

Valve fitting

1.4104

4.3.2

TECHNICAL DATA

Description
Transmission ratio
Flow volume per double stroke (DS)
Maxi. operating pressure

Maxi. possible strokes in operation

Min. - Maxi. air inlet pressure

air inlet connection (female)

Min. compressed air hose
Air consumption at 0.6 MPa; 6 bar; 87 psi per DS
Sound pressure level at maxi. permissible air pressure*
Sound pressure level at 0.45 MPa; 4.5 bar; 65.27 psi air
pressure*
Sound pressure level at 0.3 MPa; 3 bar; 43.5 psi air
pressure*
piston of air motor
material inlet connection (male)
material outlet connection (female)
Weight
pH range of the material
Maxi. material pressure at pump inlet

Units
cm3
cu inch
MPa
bar
psi
DS/min
MPa
bar
psi
Zoll
inch
mm
inch
NL
dB(A)
dB(A)

Cobra 40-10
40 :1
10
0.6
25
250
3626
200
0.25-0.6
2.5-6
36.3-87
G 1/2
13
0.51
3.5
74
72

dB(A)

69

mm
Inch
mm
Zoll
Inch
kg
lb
pH
MPa
bar
psi

80
3.15
M36x2
G 3/8
19
41.9
3.5-9
2
20
290

14

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

Description
Material temperature

Units
C
F
C
F

Ambient temperature
Allowable sloping position at work
Filling amount hydraulic oil

L
Cu inch

Cobra 40-10
+10 +80
+50 +176
+10 +60
+50 +140
10
0.065
4

* A rated sound pressure level measured at 1m distance according to

DIN EN ISO 3746 -1995.
Reference measurements have been made by SUVA (Swiss accident insurance institute).

WARNING
Outgoing air containing oil!
Risk of poisoning if inhaled
Provide water-free and oil-free compressed air (quality standard
5.5.4 as per ISO 8573.1) 5.5.4 = 40 m / +7 / 5 mg/m.
SIHI_0023_GB

15

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

4.3.3

MEASUREMENTS AND CONNECTIONS

E

B
D



Cobra 40-10



















K

A
I




B_01201



L
H



 

M
"?

4.3.4

VOLUME FLOW

Wagner AL nozzles

Spray angle

Volume flow in l/ min.*

at
7 MPa
70 bar
1015 psi

at
10 MPa
100 bar
1450 psi

at
15 MPa
150 bar
2175 psi

inch

mm

0.007

0.18

40

0.1650

0.2000

0.2400

0.009

0.23

20-30-40-50-60

0.2060

0.2500

0.3090

0.011

0.28

10-20-30-40-50-60

0.2950

0.3450

0.4260

0.013

0.33

10-20-30-40-50-60-80

0.4530

0.5280

0.6600

0.015

0.38

10-20-30-40-50-60-80

0.5770

0.6720

0.8130

0.017

0.43

20-30-40-50-60-70

0.7310

0.7860

1.0640

0.019

0.48

20-30-40-50-60-70-80

0.9260

1.0920

1.3700

0.021

0.53

20-40-50-60-80

1.1430

1.3600

1.6900

0.023

0.58

20-40-50-60-70-80

1.3700

1.5900

2.0100

0.025

0.64

20-40-50-60-80

1.6200

1.9100

2.4000

0.027

0.69

20-40-50-60-80

1.8300

2.1300

2.6800

Cobra 40-10

* Flow volume refers to water.

Maximum ranges for continuous operation at 200 DS/min.

16

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

4.3.6

PERFORMANCE DIAGRAMS

Stroke frequency DS/min

Example
B

AR

BAR

AR

Air consumption (nl/min)

B

BAR

Material pressure (bar)

AR

B

BAR

"?

Material flow volume Water (nl/min)

Diagram for Cobra 40-10
Stroke frequency DS/min
nl/min
NL/min

bar (MPa)

<scfm>

<psi>

250 (25) 0

40

<3625>

80

120

160

200

240
1000

<35>

200 (20)

<2900>

800
<28>

150 (15)

600
<21>

100 (10)

400

<1450>

<14>

50 (5)

200

<725>

<7>

0
0
B_01203

0.4

0.8

1.2

1.6

2.4

<0.1>

<0.2>

<0.3>

<0.4>

<0.5>

<0.6>

Air consumption

Material pressure

<2175>

l/min
L/min
<gpm>

Material flow volume Water

A = 6 bar (0.6 MPa/ 87 psi) air pressure
B = 4.5 bar (0.45 MPa/ 65 psi) air pressure
C = 3 bar (0.3 MPa/ 44 psi) air pressure

17

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

4.4

FUNCTION

4.4.1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PUMP

Control housing with integrated silencer

Air pressure regulator
Cobra 40-10
Ball valve
Air motor
1
Compressed air inlet
Mounting flange
Relief valve
Material outlet connection 4
Material pump
6
Material inlet connection
7
Earthing connection
Shuttering Pressure stage
13
Return socket
8
Valve pusher
Exhaust air cap

2
5

3
9
10
14

11
12
15

B_01204

General informations
The double diaphragm pump is driven with compressed air. This compressed air moves up
and down the air piston in the air motor (4) and thus also the piston rod in the pressure
stage (9). At the end of each stroke the compressed air is redirected by a change over valve
and the control piston. The up- and down stroke of the 2 diaphragms within the colour
stage is raised by hydraulic oil, which is moved by the piston in the pressure stage. At each
piston stroke working material will be sucked in and delivered to the gun at the same
time.

Air motor (4)

The air motor with its pneumatic reverse (1) does not require pneumatic oil.
The compressed air is fed to the motor over the air regulator (2) and the ball valve (3).
The air motor is fitted with a safety valve. The safety valve has been set and sealed at the
factory. With pressures over and above the permissible operating pressure the valve, which
is held with a spring, automatically opens and releases the excess pressure.

WARNING
Overpressure!
Risk of injury from bursting components
Never change the safety valve setting.
SIHI_0026_GB

Material pump (9)

The material pump has been designed as a double diaphragm pump with exchangeable
inlet valves and outlet valves. Change between spraying mode and circulation mode with
the return valve (7).

18

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

Positioning.
The Cobra pump may only be operated or stored in horizontal set-up or in vertical set-up
as shown in pictures.

"?

B_01205

Vertical set-up

Horizontal set-up

#!54)/.
/VER HEADOPERATINGORSTORAGE!IRMOTORWITHPRESSUREREGULATORDOWNSTAIRS
!IRCOULDGETINTOTHEHYDRAULICOILCIRCUITWHICHWOULDLEADTOMALFUNCTION
!VOIDOVER HEADOPERATINGOROVER HEADSTORAGE
$EAERATESEESERVICEINSTRUCTIONS
3)()??'"

B_01207

19

EDITION 02/2009

Cobra 40-10.

PART NO. DOC2303675

OPERATING MANUAL

4.4.2

PRESSURE REGULATOR UNIT

1

1
2
3
4
5

Pressure regulator
Ball valve
Manometer
Compressed air inlet
Filter pressure regulator AirCoat (Option)

The AirCoat regulator (5) must mounted in all

mounting variants of diaphragm pump in vertical position.

Positions of the ball valve

1

2
3

B_01208

Closed: Operating pressure in the air

motor will be vented (Control pressure is
available)
Closed: The air motor can still be under
pressure.
Open: Working position


"?

4.4.3

HIGH-PRESSURE FILTER (OPTION)

To ensure problem-free operation it is recommended that a WAGNER high-pressure filter is

used. These have been developed es-pecially for
the respective pneumatic pumps. The filter inserts can be ex-changed depending on the material to be used.
You will find the respective high pressure filters
and their inserts for the device in the accessory
list.

Mounting variants

B_01211

2
1
2

Connection, material pump

Two material outlets

"?

"?

20

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

STARTING UP AND OPERATING

5.1

INSTALLATION AND CONNECTION

5.1.1

PUT THE GUN IN PLACE

Note
This pump can be used as part of a spraying system for Airless or AirCoat applications.
The components can be found in the accessories list, provided that the system was not
obtained as a spraypack.
The nozzles must be selected according to the gun instructions.

Procedure:

1. Assemble the pump on a base frame, a

trolley (6), or wall mounting.
2. For AirCoat systems: fit the additional
filter pressure regulator (7) (optional).
3. Attach high-pressure filter (3) (optional).
4. Fit suction system (5).
5. Attach return hose (4) (optional).
6. Connect high-pressure hose and gun (2)
as laid down in operating instructions..






"?

WARNING
Inclined surface!
Risk of accidents if the unit rolls away/falls
Position the carriage with the piston pump horizontally.
If the surface is inclined, position the feet of the carriage towards
the gradient.
Secure the carriage.
SIHI_0012_GB

21

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

5.1.2

EARTHING

WARNING
Discharge of electrostatically charged components in atmospheres containing solvents!
Explosion hazard from electrostatic sparks
Clean the piston pump only with a damp cloth.
SIHI_0041_GB

WARNING
Heavy paint mist if earthing is insufficient!
Risk of poisoning
Insufcient paint application quality
Earth all unit components.
Earth the workpieces being painted.
SIHI_0003_GB

Earthing schema (example)

Conveyor

Object

Pump

Paint container

2MAX-7

Spraying stand

"?

Floor, conductive

22

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

Cable cross sections

Pump
Paint container
Conveyor
Spraying booth
Spraying stand

4 mm; AWG 11
6 mm; AWG 10
16 mm; AWG 5
16 mm; AWG 5
16 mm; AWG 5

Procedure:
1. Screw on earthing cable with eye.
2. Clamp the earthing cable clip to a earth
connection on site.
3. Earth the material (paint) container to a
local earth connection.
4. Earth the other parts of the system to a
local earth connection.

"?

23

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

5.2

STARTING UP

5.2.1

SAFETY INSTRUCTIONS

Every time before starting up the following points should be observed as laid down in the
operating instructions:
- That it is possible to observe the safety regulations in chap. 2.
- The starting up procedure, has been carried out properly.

WARNING
High-pressure spray jet!
Danger to life from injecting paint or solvent
Never reach into the spray jet.
Never point the spray gun at people.
Consult a doctor immediately in the event of skin injuries caused
by paint or solvent. Inform the doctor about the paint or solvent
used.
Never seal defective high-pressure parts, instead relieve the
pressure from them and replace.
SIHI_0016_GB

WARNING
Toxic and/or flammable vapor mixtures!
Risk of poisoning and burns
Operate the unit in a spraying booth approved for the working
materials.
-or Operate the unit on an appropriate spraying wall with the ventilation (extraction) switched on.
Observe national and local regulations for the outgoing air
speed.
SIHI_0028_GB

WARNING
Gas mixtures can explode if there is an incompletely filled
pump!
Danger to life from ying parts
Ensure that the piston pump and suction system are always
completely lled with cleaning agent or working medium.
Do not spray the unit empty after cleaning.
SIHI_0025_GB

24

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

Before every start-up, the following points should be observed as laid down in the operating manual:
- Secure gun with safety catch.
- Check the permissible pressures.
- Check all connections for leaks.
- Check hose for damage.
It should be ensured that the unit is in the following state before carrying out any work on it:
- The pressure should be released from the pump and high-pressure hose with gun.
- The gun should be secured with safety catch.
- The air supply should be interrupted.

Emergency Stop
In the case of unforeseen occurrences the ball valve (2) should
be closed immediately and the return valve (3) opened.

Closed


"?

"?

3 Switch position
Circulation

Open


"?

25

EDITION 02/2009

Cobra 40-10.

PART NO. DOC2303675

OPERATING MANUAL

5.2.2

BASIC CLEANING

1. Place empty container (5) under return tube (4).

2. Place suction hose (7) in a container with solvent
(6).
3. Set pressure regulator (1) to approx. 0.05 MPa;
0.5 bar; 7.25 psi.
4. Open return valve (3).
5. Slowly open ball valve (2).
6. Adjust the air pressure on the pressure regulator
(1) so that the pump runs regularly.
7. Rinse the system until clean solvent flows into the
container (5).
8. Close ball valve (2)
9. Set return valve (3) to spray.
10. Point the gun, without nozzle, into
container (5) and open it.
11. Slowly open ball valve (2).
12. Rinse until clean solvent flows from
the gun.
"?
13. Close ball valve (2).
14. When there is no pressure remaining in the
system close gun.
15. Secure gun.
16. Dispose of the contents of the container (5)
according to the local regulations.








Note:
During cleaning procedure briefly push the valve pushers (V).
"?

26

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

5.2.3

Ball valve is closed

FILLING WITH WORKING MATERIAL

1. Place suction hose (7) with return tube (4) in the

container with working material (6).
2. Set pressure regulator (1) to approx. 0.05 MPa; 0.5 bar;
7.25 psi.
3. Open relief valve (3).
4. Slowly open ball valve (2).
5. Adjust the air pressure on the pressure regulator (1) so
that the pump runs regularly.
6. Close ball valve (2) as soon as pure working material
starts coming from the return hose.
7. Set relief valve (3) to spray.
8. Point the gun, without nozzle, into container (5) and

open it.
9. Slowly open ball valve (2).
10. Close ball valve (2) as soon as pure working material
starts coming from the gun.
11. When there is no pressure remaining in the system close gun.
12. Secure gun.

5.3
1.
2.
3.
4.
5.

Note:

1.
2.
3.
4.

Circulation
mode

Relief valve

"?

Spraying
mode

SPRAYING

Secure gun and place nozzle in the gun.

Slowly open ball valve (2).
Set required working pressure on the pressure regulator (1).
Optimize the spraying results as laid down in the gun instructions.
Start work process.

5.3.2

"?

WORKS

5.3.1

"?

Open the ball valve

Functionally it is permissible, that the pump runs 1 - 6 DS/min after, when

the gun is closed.

BREAKS IN WORK

Close gun.
Close ball valve (2).
Release the system by opening the gun.
Close the gun and secure.

If the system has been used with two component material:

WARNING
Hardened material in the spraying system when 2-component
material is worked!
Destruction of the pump and injection system
Follow the manufacturers working instructions, particularly regarding the pot life.
Rinse thoroughly before the end of the pot life.
SIHI_0013_GB

27

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

5.3.3

SHUTTING DOWN AND CLEANING

Note
The device should be cleaned for maintenance purposes, etc.
Ensure that no remaining material dries and sticks.
Procedure:
1. Breaks in work -> chap. 5.3.2, carry out.
2. Carry out the basic cleaning -> chap. 5.2.2.
3. Maintain the gun as laid down in the operating instructions.
4. Clean and check the suction system and, in particular, the suction filter.
5. When using a high-pressure filter: Clean and check the filter insert and filter body.
6. Clean the outside of the system.

WARNING
Brittle filter pressure regulator!
The container on the lter pressure regulator becomes brittle
through contact with solvents and can burst
Flying parts can cause injury
Do not clean the container on the pressure regulator with solvent.
SIHI_0014_GB

7. Put the whole system back together.

8. Fill the system with solvent as laid down in chap. 5.2.4 Filling with working material.

WARNING
Gas mixtures can explode if there is an incompletely filled
pump!
Danger to life from ying parts
Ensure that the piston pump and suction system are always
completely lled with cleaning agent or working medium.
Do not spray the unit empty after cleaning.
SIHI_0025_GB

5.4

LONG-TERM STORAGE

If storing the system for a prolonged period of time, thorough cleaning and corrosion protection are necessary. Replace the water or solvent in the material pump with a suitable
preserving oil. Fill separating fluid cup with separating fluid.
Procedure:
1. Carry out Paragraph 5.3.3 Shutting down and cleaning, points 1 through 9.
2. Cleaning with preserving agent acc. Paragraph 5.2.2.
3. Protect the air motor with pneumatic oil: connect an oiler to the compressed air inlet
and run for a few double strokes.

28

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

29

EDITION 02/2009

Cobra 40-10.

PART NO. DOC2303675

OPERATING MANUAL

TROUBLE SHOOTING, MAINTENANCE AND REPAIR

6.1

TROUBLE SHOOTING AND SOLUTION

Problem

Cause

Remedy

The pump does not work

Air motor does not work or stops

Open and close ball valve on

the pressure regulator unit or
disconnect compressed air supply
shortly

No pressure indication (pressure

regulator defect)

Disconnect compressed air supply

shortly or repair or change pressure
regulator

Spray nozzle is clogged

Clean nozzle as laid down in the

instructions

Insufficient supply of compressed

air

Check compressed air supply

Filter insert in spray gun or highpressure filter is clogged

Clean the parts and use an

appropriate spraying material

Material feed pump or highpressure hose are blocked

(e.g., two-component material
hardened)

Dismantle the paint pump and

clean, replace high-pressure hose

Grease in spool-sleeve
combination (air motor stops at
the stroke end)

Degrease spool-sleeve combination,

check detent body (use service
manual)

Poor spray pattern

See gun instructions

Irregular operation of material

feed pump: spray jet collapses
(pulsation)

Viscosity to high

Dilute working material

Spraying pressure to low

Increase incoming air pressure, use

smaller nozzle

Valve stuck

Clean material pump, if necessary

leave to soak in solvent

Foreign body in suction valve

Dismantle suction valve housing,

clean and check valve seat

Diameter of the compressed air

line too small

Assemble a larger incoming line >technical data, paragraph 4.3.2.

Valves, packings or pistons worn

Replace parts

Filter for control air or filter for

work air is clogged

Check filter and clean it

Diaphragm is blocked when the

suction is to rapid

Operate pump some time with

minimum opened ball valve

Strongly irregular operation of

material pump

30

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

Problem

Cause

Remedy

Pump runs evenly, however

does not suck up material

Union nut of the suction system is

loose, pump is taking in air

Tighten union nut

Suction filter clogged

Clean filter

Valve stuck

Press knocker for inlet valve. Clean

material pump if necessary leave to
soak in solvent

Pump runs fast when the gun is

closed

Valves worn

Replace parts

Loss of power owing to icing

the air motor

A lot of condensation water in the

air supply

Install a water separator

If the problem is not listed above consult your WAGNER Service Center.

6.2

MAINTENANCE

WARNING
Incorrect maintenance/repair!
Danger to life and equipment damage
Only a WAGNER service center or a suitably trained person may
carry out repairs and replace parts.
Only repair and replace parts that are listed in the chapter "Spare
parts catalog".
Before all work on the unit and in the event of work interruptions:
- Disconnect the control unit from the mains.
- Relieve the pressure from the spray gun and unit.
- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying
out all work.
SIHI_0048_GB

1. Check and clean the high-pressure filter every day or as required.

3. Every shut down should be carried out as laid down in paragraph 5.3.3!
4. Check and replace if necessary hoses, tubes, couplings every days.
WAGNER recommends that the safety of spray devices is inspected annually by an expert
(e.g. WAGNER service technician).

31

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

6.3 MAINTENANCE HYDRAULIC STAGE

6.3.1 CHECK OIL LEVEL
1. Start up the pump for a short time without material.
2. Read the oil level A.

"?

"?

Disassemble unit as shown in the picture and place it on the head.

Observe the marking of fill level X on the oil reservoir.

The oil level A in the oil reservoir (1) has to be within the specified limit
values.
8
A = 46 mm 1
A = 1.81 inch 0.04

If there were variations to the specified level oil has to be refilled.

Procedure:
1. Remove threaded plug (5).
"?
2. Refill oil up to level A.
3. Start up the pump for a short time without any material and check for airbubbles.
4. Mount threaded plug (5) and tighten it with 3-4 Nm; 2.2-3 lbft.

CAUTION
Using of hydraulic oil
Malfunction by using of wrong hydraulic oil.
Take only original hydraulic oil - Wagner Order No. 322912
(250 ml; 15 cu inch)
SIHI_0072_GB

32

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

6.3.2

OIL CHANGE

After 500 service hours or one time per year an oil change is to be accomplished.
Necessary accessories:
Order number 322911 kit oil filling

CAUTION
Using of hydraulic oil
Malfunction by using of wrong hydraulic oil.
Take only original hydraulic oil - Wagner Order No. 322912
(250 ml; 15 cu inch)
SIHI_0072_GB

Discharge oil
Procedure
1.
2.
3.
4.
5.
6.
7.
8.

Shutting down and cleaning -> chapter 5.3.3 until point 6.

Place unit as shown in the picture and dismount cap and shuttering pressure stage.
Unscrew piston cover (1).
Place empty oil container (2).
Unscrew oil bowl assy. (3) and drain.
Unscrew threaded plugs and sealing rings (4).
Slowly start up the pump until no oil flows out the oil suction nipple.
Screw in clean oil bowl assy. (3) and o-ring.

"?
"?

33

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

#!54)/.
%NVIRONMENTALPOLLUTIONBYWASTEOIL

7ASTE OIL IN THE DUCT SYSTEM OR BURIED IN THE SOIL LEADS TO HEAVY

ENVIRONMENTALDAMAGE
'ROUNDWATERCONTAMINATIONISPUNISHABLE
#OLLECTWASTEOILANDRETURNITATPUNBLICCOLLECTINGPOINT
7ASTEOILISTAKENBACKWITHTHEPURCHASEOFHYDRAULICOILBYTHE
SALESMAN
3)()??'"

Filling hydraulic stage with oil

Procedure
1. Place pump (mounted on the base frame) on the head.
2. Unscrew threaded plug (5).
3. Unscrew 2 threaded plugs (4) and replace it through the fittings straight (6) from the
oil filling kit.
4. Connect hoses with Y- pieces (7).
5. Filling the catheter-shot (8) with 80 ml; 4.88 cu inch hydraulic oil and connect it with
the hose.
6. Drive piston (9) into front end position. Filling oil with catheter-shot (8) into oil bowl (3)
until oil flows out of the oil suction nipple free of blow holes.
7. Drive piston (9) into rear end position. Filling oil with catheter-shot (8) into oil bowl (3)
until oil flows out of the oil suction nipple free of blow holes.
8. Refill oil approx. 19 mm; 0.06 inch up to oil level A (oil level before exhaust).
9. Screw in threaded plug (5) and tighten lightly. Put pump on the side and remove oil
filling kit. Screw in 2 threaded plugs (4) with seals and tighten.

MMIN

B_01236

7
8

"?

34

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

Bleeding the system

Procedure
1. Place the pump on the head and unscrew threaded plug (5).
2. Slowly start up the pump and check the oil suction nipple until no more air-bubbles
withdraw.
3. The oil level A in the oil reservoir has to be within the specified limit values.
A = 46 mm 1; A = 1.81 inch 0.04.
4. Screw in threaded plug (5) and tighten with 3-4 Nm; 2.2-3 lbft.
5. Mount piston cover (1), cap with air-outlet and shuttering pressure stage.
6. The pump is ready for operation.

8



"?

"?

35

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

ACCESSORIES

7.1

ACCESSORIES
30/37/38
34,/35/36
33
3
31/32/39/40
4

AirCoat

44 45

26

27

2
9

46

7
47

12
51
10
17/28

52

15
53
13

14
MW0.8

18 20
19

11
25

22

23

MW0.8 MW1.25

24

21
16

B_02794

36

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

List accessories
Pos

Part No.

Description

2301858

Diaphragm pump Cobra 40-10

322912

Hydraulic oil (for pressure stage) 250 ml; 250 cc

236219

Earthing cable 3 m; 9.8 ft

322050

Filter pressure regulator with plastic bow

341434

Double-ended open-jaw spanner

115985

Container metal for Filter pressure regulator

322053

High-pressure filter 3/8 (without ball valve)

367115

Mounting for wall assy. for high pressure filter

9925024

Sealing ring Cu

9974112

Sealing ring Al

10

253211

Return tube assy.

11

341435

Filter mesh 1 mm; 0.039 inch

12

367141

Return hose DN 13; ID 0.51 inch, M20x2

13

341263

Suction system assy. QuickClean

14

340908

Return tube for Pos. 15

15

341267

Upper hopper set EX 5 L; 1.3 gal

16

322052

Frame assy.

17

367140

Suction hose flexible (rotated) DN 25; ID 0.98 inch

18

367527

O-ring PTFE

19

9974127

O-ring FEP

20

367959

Washer PTFE

367020

Mounting for wall

21
22

250245

Filter DN 25; ID 0.98 inch, MW 0.8; MW 0.03 inch, M28x1.5

23

250243

Filter DN 25; ID 0.98 inch, MW 1.25; MW 0.05 inch, M28x1.5

24

97531

Suction filter bag MW 0.3; MW 0.012 inch

25

367121

Stand with wheels, complete

26

369657

Double nipple A=G3/4-A=NPSM3/8

27
28

367563

Adapter I=NPSM3/8-A=NPSM1/4

97073

Suction hose assy. Lack Niro DN 13; ID 0.98 inch

30

394150

AC4600 Pro (blue) with nozzle 11/40; 25 MPa; 250 bar; 3625 psi, NPSM1/4

31

9984595

Hose set material AC DN3, Air DN6, 7.5 m; 24.6 ft;

32

9984596

Hose set material AC DN3, Air DN6, 10 m; 32.8 ft,

33

379HHH

Nozzle ACF3000 -> see nozzle list in gun manual

34

394910

Air cap LV (red = suitable for low viscosity paints)

35

394911

Air cap HV (blue = suitable for high viscosity paints)

36

394912

Air cap (green = small air requirement)

37

394151

AC4600 Pro (red) with nozzle 11/40; 25 MPa; 250 bar; 3625 psi, NPSM1/4

= Wearing part

37

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

List accessories
Pos
38

Part No.

394152

AC4600 Pro (green) with nozzle 11/40, 25 MPa; 250 bar; 3625 psi, NPSM1/4

Description

39

2302378

Hose set material AC DN4, Air DN6, 7.5 m; 24.6 ft

40

2302379

Hose set material AC DN4, Air DN6, 10 m; 32.8 ft

44

502119

Airless gun AG-14, NPSM1/4; 27 MPa; 270 bar; 3920 psi

without TradeTip nozzle

45

552xxx

Wagner TradeTip nozzles; Selection table see chapter 7.2

46

9984583

High-pressure hose Airless, 1/4NPSM, DN 3 mm; ID 0.12 inch,

7.5 m; 24.6 ft, 27 MPa; 270 bar; 3920 psi

47

9984573

High-pressure hose Airless, 1/4NPSM, DN 4 mm; ID 0.16 inch,

7.5 m; 24.6 ft, 27 MPa; 270 bar; 3920 psi

51

322911

Set oil filling with 100 ml; 100 cc syringe

53

322916

Set air coupling NW 10 mm; 0.39 inch

53

9985619

Hose nozzle with sealing ring

= Wearing part

38

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

7.2

SELECTION TABLE TRADETIP NOZZLES (AIRLESS)

62
1

62
1

Airless-nozzle list
Wagner
Trade Tip 2
to 270 bar
(27 MPa)

without nozzle
F-thread (11/16 - 16 UN)
forWagner spray gun
Part No. 556042

without nozzle
G-thread (7/8 - 14 UNF)
for Graco/Titan spray gun
Part No. 556041
B_02819

B_02818

Application

Spray gun filter YELLOW

Paint, undercoat
Zinc chromate primer
Priming paint
Filler

Filler
Spray primer
Rustproofing paint

Mica paint
Zinc dust coating
Dispersions

Rustproofing paint

Dispersions
Dispersion paint, distemper
and filler paint

Large-area paintwork

Spray gun filter WHITE

Spray primer
Rustproofing paint
Minium
Latex paint

Spray gun filter GREEN

Synthetic resin paints

PVC paint

Spray gun filter RED

Natural paint
Transparent lacquer
Oils

Nozzle
mark

Spray
angle

Holes
inch / mm

Spray width
mm 1)

Part No.

407
507
209
309
409
509
609

40
50
20
30
40
50
60

0.007 / 0.18
0.007 / 0.18
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23

160
190
145
160
190
205
220

552407
------------552209
552309
552409
552509
552609

111
211
311
411
511
611

10
20
30
40
50
60

0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28

85
95
125
195
215
265

552111
552211
552311
552411
552511
552611

113
213
313
413
513
613
813

10
20
30
40
50
60
80

0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33

100
110
135
200
245
275
305

552113
552213
552313
552413
552513
552613
552813

115
215
315
415
515
615
715
815

10
20
30
40
50
60
70
80

0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38

90
100
160
200
245
265
290
325

552115
552215
552315
552415
552515
552615
552715
552815

217
317
417
517
617
717
219
319
419
519
619
719
819

20
30
40
50
60
70
20
30
40
50
60
70
80

0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48

110
150
180
225
280
325
145
160
185
260
295
320
400

552217
552317
552417
552517
552617
552717
552219
552319
552419
552519
552619
552719
552819

221
421
521
621
821

20
40
50
60
80

0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53
0.021 / 0.53

145
190
245
290
375

552221
552421
552521
552621
552821

223
423
523
623
723
823

20
40
50
60
70
80

0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58
0.023 / 0.58

155
180
245
275
325
345

552223
552423
552523
552623
552723
552823

225
425
525
625
825
227
427
527
627
827
629
231
431
531
631
433
235
435
535
635
839

20
40
50
60
80
20
40
50
60
80
60
20
40
50
60
40
20
40
50
60
80

0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.025 / 0.64
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.027 / 0.69
0.029 / 0.75
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.031 / 0.79
0.033 / 0.83
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.035 / 0.90
0.039 / 0.99

130
190
230
250
295
160
180
200
265
340
285
155
185
220
270
220
160
195
235
295
480

552225
552425
552525
552625
552825
552227
552427
552527
552627
552827
552629
552231
552431
552531
552631
552433
552235
552435
552535
552635
-------------

243
543
552

20
50
50

0.043 / 1.10
0.043 / 1.10
0.052 / 1.30

185
340
350

552243
552543
552552

1) Jet width in mm; inches at a distance of 30 cm; 11.8 inches from the object and at a pressure of 10 MPa; 100 bar; 1450 psi,
synthetic resin paint, 20 DIN4 seconds.

39

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

SPARE PARTS

8.1

HOW TO ORDER SPARE PARTS?

!LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART
0ART.UMBERDESCRIPTIONANDQUANTITY
4HEQUANTITYNEEDNOTBETHESAMEASTHENUMBERGIVENINTHEu1UANTITYhCOLUMN4HIS
NUMBERMERELYINDICATESHOWMANYOFTHERESPECTIVEPARTSAREUSEDINEACHSUBASSEMBLY
4HEFOLLOWINGINFORMATIONISALSOREQUIREDTOENSURESMOOTHPROCESSINGOFYOURORDER

!DDRESSFORTHEINVOICE
!DDRESSFORDELIVERY
.AMEOFTHEPERSONTOBECONTACTEDINTHEEVENTOFANYQUERIES
4YPEOFDELIVERYREQUIREDAIRFREIGHTORMAILSEAROUTEOROVERLANDROUTEETC

-ARKSINSPAREPARTSLISTS
.OTETOCOLUMNu+hINTHEFOLLOWINGSPAREPARTSLISTS
U  7EARINGPARTS
.OTE.OLIABILITYISASSUMEDFORWEARINGPARTS
L  .OTPARTOFSTANDARDEQUIPMENTAVAILABLEHOWEVERASADDITIONALEXTRA

WARNING
Incorrect maintenance/repair!
Risk of injury and damage to the equipment
Repairs and part replacement may only be carried out by specially trained staff or a WAGNER service center.
Before all work on the unit and in the event of work interrup tions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and unit.
- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying
out all work.
SIHI_0004_GB

40

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

8.2

OVER VIEWS MODULES

Pos

Qty

Part No.

Description

Air motor 3/53

Pump preassembled

322436

Shuttering air motor

322437

Shuttering pressure stage

322235

Cap 4 with air-outlet

9907224

Hexagon socket head cap screw

9920106

Washer

9900107

Hexagonal screw

367807

Warning sign

10

9999211

Edge protection profile 30 mm; 1.18 inch

11

9999211

Edge protection profile 164 mm; 6.46 inch

12

377887

Warning sign Fluid (USA only)

13

322438

Acoustical foam cylinder

10
2

1
25 Nm; 18 lbft
7
6

3
9

13

11

4
12

B_01226

41

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

8.3

AIR MOTOR 3/53

Pos K

Qty

Part No.

Description

9998718

Pin

367318

Shoulder screw 4

9925033

Washer

367311

Hood 4

4
5

367319

Sound absorbing mat 4

9999152

Velcro fastener coating part

9999151

Velcro fastener adhesive part

367318

Shoulder screw 4

9925033

Washer

10

367310

Silencer 4

11

9974098

O-ring

12

9974097

O-ring

13

9900325

Cheese-head screw

14

9920103

Washer A6.4

15

367309

Connecting unit 4

16

367320

Spring connector

17

369290

Pilot valve

18

9998674

Threaded plug

19

9998274

Threaded plug

20

367315

Control housing 4

367313

Filter, compressed air 4/6

22

322060

Pressure regulator unit 3 assy.

23

9900316

Cheese-head screw

24

322429

Throttle Manometer

25

9999228

Fitting L

26

367307

Sealing plug 4/6

9974085

O-ring

367324

Filter seat

21

27

28
29

367314

Filter, control air

30

322910

Set Seal, outlet Cobra (consisting for 2 seals)

31

9974095

O-ring

368285

Safety valve 0.63 MPa; 6.3 bar; 91 psi

32
33

9943080

Spool and sleeve assembly

34

368038

Detent body, assy. ISO 1/2

9907126

Screw SFS Plastite 45

9974089

O-ring

35
36

= Wearing part; = Included in service set;

= Not part of standard equipment. Available, however, as additional extra

42

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

1
2
3

10-15 Nm; 7-11 lbft

7
6
5

54

53
8

20-25 Nm; 15-18 lbft

58

10
58

11
12
13
14

2-3 Nm; 1.5-2.2 lbft

Do not dismount the piston

15
31
32

16
17

52

18

19

46
30

20

26
27

34
57 56
56
33

21
D
27
26 29
55 28

23
22

35
36
37
38

59
25

39
40
41

43
42 44
45 46
47 24 48
D

46
4544
49

51

B_01227

50

43

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

Pos K

Qty

Part No.

Description

9974115

O-ring

38

322432

Control air pipe

39

322430

Cylinder rod

40

322431

Compressed air pipe

37

41

9971448

O-ring

42

367061

Angle ball valve 4

43

9974086

O-ring

44

9974105

O-ring

45

367322

Connector

46

9970149

O-ring

47

9998677

Manometer

48

9998676

Pressure regulator

115943

Wear parts set for pos. 48

367321

Distributor

3055026

O-ring

49
50

51
52

9998274

Threaded plug

9974217

Rod sealing

9992816

Adhesive

322439

Acoustical foam air motor

9990861

Ribbed plug

53
54
55
56

368313

Absorber ISO1 and ISO2

57

9971123

O-ring

58

9992590

Loctite 222 50 ml; 50 cc

59

9992831

Loctite 542 50 ml; 50 cc

322995

Service Set Air motor 3/53

= Wearing part; = Included in service set;

= Not part of standard equipment. Available, however, as additional extra

44

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

8.4

PUMP

Pos K

Qty

Part No.

Description

322422

Inlet bushing

9900204

Hexagon head screw

9920102

Washer

341241

Inlet valve pusher assy.

322421

Inlet housing

9907234

Hexagon head screw

10

9920107

Washer

9974184

O-ring

322411

Valve fitting

10

0341336

Clasp

322914

Set Inlet valve assy. (consisting of 2 valves)

13

322413

Connector

14

322410

Material pump

15

322412

Plug

16

9904311

Lock screw

17

169248

Relief valve assy.

322915

Set outlet valve assy.

(consisting of spare parts for 2 valves)

19

367913

Double connection M16x1.5 - G3/8

19

367555

Double connection NPSM1/4-G3/8

322913

Set membrane assy. with inlet

(consisting of 2 membranes)

9904306

Lock screw

9970127

Sealing ring

23

322401

Pressure stage D19/ 53

24

9907041

Hexagon head screw

25

322402

Piston rod D19/ 53

26

9941502

Ball

9971189

O-ring

29

9962028

Permaglide bushing

30

322403

Flange pressure stage

11

18

20

21
22

27

31

9974182

Piston sealing profile BS

32

9974183

Rod sealing set

33

9974186

O-ring

34

9971446

O-ring

= Wearing part
= Not part of standard equipment. Available, however, as additional extra

45

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

7
51 53

54
55
53
57

60

59
61

63

62

B_01228

Pos K

Qty

Part No.

Description

35

322405

Pressure ring

36

322406

Oil suction nipple

115944

O-ring

38

322236

Oil bowl assy.

40

9999210

Threaded plug M7x1

41

322435

Piston cover

46

322404

Cover ring pressure stage

9974074

O-ring

49

9907233

Hexagon head screw

50

9920102

Washer

51

9910101

Hexagon nut

37

47

53

322427

Damping washer

54

9974181

Piston sealing profi le Z5

322426

Piston air motor 3

55
57

9974115

O-ring

59

9974185

Scraper ring profile EM

60

322425

Flange air motor

61

367258

Earthing assy.

369290

Pilot valve

9998675

Threaded plug

62
63

= Wearing part
= Not part of standard equipment. Available, however, as additional extra

46

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL
1
2
3

4
89
90

70 Nm; 52 lbft

6
7

90 Nm; 66 lbft

8
9
10

13

78

20 Nm; 15 lbft

11
78

14
17
15
16
91

19

96
94

93

95

30 Nm; 22 lbft

100

98

103

69
99

97

20
18

50 Nm; 37 lbft
21
22
23

29 59
30 31

92
24
40 Nm ; 29.5 lbft

33
32 34
35
27
102
26
66
67
37

68
36

104
25
67
26
102
27

101
38
40
3-4 Nm; 2.2-3 lbft

35 33

32
34 31
46

47
49

B_01229

20 Nm;14.8 lbft

47

PART NO. DOC2303675

EDITION 02/2009

Cobra 40-10.

OPERATING MANUAL

Pos K

Qty

Part No.

Description

66

9998780

Compression spring

67

322407

Oil valve screw

9971162

O-ring

322415

Inlet

68

69
70

9974217

Rod seal

78

341331

Sealing ring

89

9971486

O-ring (solvent resistant)

341316

Scraper

9974112

Sealing ring

92

9920106

Washer

93

341325

Valve guide

94

341328

Clasp

9971470

O-ring

96

341326

Pressure spring

97

253405

Spring support ring

90
91

95

98

9941501

Ball 11 HM

99

341327

Outlet valve seat

100

341347

Sealing ring

101

9994237

Compression spring

102

322408

Compression ring oil valve

103

9992590

Loctite 222 50 ml; 50 cc

104

9992831

Loctite 542 50 ml; 50 cc

= Wearing part
= Not part of standard equipment. Available, however, as additional extra

48

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

49

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

8.5
Pos

SPARE PARTS INLET VALVE

K

Qty

Part No.

Description

322914

Set inlet valves assy.

9912100

Hexagon nut with clamp

344334

Spring guide

190304

Compression spring

158333

Guide

341331

Sealing ring

344322

Valve housing

340346

Valve seat

10

9992528

Loctite 270, 50 ml; 50 cc

11

340342

Valve cone

2
3
4
5
6
1

10
Note:
Pos. 8 -> adhesive area:
Prepare the adhesive area
with fast cleaner Loctite
Type 7063.

1.9 0.1

6
8
11
B_01230

8.6

SPARE PARTS INLET VALVE PUSHER

Pos

Qty

Part No.

Description

341241

Inlet valve pusher assy.

9922724

Lock washer 3.2

341377

Sleeve

9994275

Compression spring

9971486

O-ring 4 x 2

341316

Scraper

341375

Lock screw

7
4
1

Grease
with vaseline

5
3
6

B_01232

50

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

8.7

SPARE PARTS RELIEF VALVE

Pos

Qty

Part No.

Description

169248

Relief valve assy.

9920602

Adjusting washer

169346

Compression spring

9920202

Washer

9971395

O-ring 10 x 1.25

9971486

O-ring 4 x 2

9992528

Loctite 270, 50 ml; 50 cc

9971367

Spiral baking ring 4.78 x 1.78

1.5

Thread: Prepare the adhesive area with fast cleaner

Loctite Type 7063.

6
8 5

4
3

2
1

B_01231

51

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

8.8
Pos

HIGH-PRESSURE FILTER
K

Qty

Part No.

Description

322053

High-pressure filter 3/8 (without ball valve)

367911

Filter housing

367912

Union nut

367555

Double connection NPSM1/4-G3/8

4
5

367914

O-ring

367916

Screw-in socket

9894245

Filter support

Filter cartridges *

295721

* Filter cartridge 200

3514068

* Filter cartridge 100

3514069

* Filter cartridge 50

291564

* Filter cartridge 20

3514058

Cone spring

10

9907127

Lock screw

11

9998680

Screwed connecting piece

12

9925024

Sealing ring Cu

13

9974111

Sealing ring Al

367910

Distribution housing

14

= Wearing part

90 Nm; 66 lbft

10

Identification of the filter

8

3
2
1

100 Nm; 74 lbft

7

5
12,13
6
11

10
90 Nm; 66 lbft
4

12,13
14
12,13

90 Nm; 66 lbft
B_01239

10

100 Nm; 74 lbft

52

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

8.9
Pos

TROLLEY
Qty

Part No.

Description

367121

Trolley complete

367021

Column

367022

Wheel set and handles

9907140

Hexagon head screw DIN931 M6x..

9910204

Hexagon nut with clamp M6

9994957

Wheel

340372

Washer

10

9995302

Spring pin

367945

Wheel axle

12

367946

Handle left

13

367947

Handle right

11

13

367943

Connection part

15

9990812

Tube plug ribbed

16

9998685

Saddle feet for round tubes

17

9998687

Plug

18

367940

Mounting for wall

19

9900218

Hexagon head screw DIN931 M6x..

20

9907045

Hexagon head screw DIN933 M6x55

9998747

Handle

23

= Wearing part
18 14
13

23
12
3

6
4
17
19

1
2

11

Distance A =
Cobra 40-10

8
9 10

15
16

20

B_02771

53

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

8.10
Pos

BASE FRAME ASSY.

K

Qty

Part No.

Description

322052

Base frame assy.

322442

Base frame pressed

322443

Carrier pipe

9990861

Plug

9999209

Saddle feet for round tubes

9910204

Self-locking hexagon nut M6

9900202

Hexagon head screw M6x40

9900126

Hexagon head screw M6x45

2
6

7
1

B_02292

8.11

UPPER HOPPER ASSY.

Pos K Qty Part No. Description

1

341267

9902306 Combination sheet metal screw

3756

Filter disk, mesh

0.4 mm; 0.016 inch

3a

37607

Filter disk, mesh

0.8 mm; 0.032 inch

Upper hopper set EX; 5 L; 1.3 gal

340265

Upper hopper EX

340908

Return tube

340429

Cover

2
3
5

1
4

B_01233

54

Cobra 40-10.

PART NO. DOC2303675

EDITION 02/2009

OPERATING MANUAL

8.12
Pos

SUCTION HOSE
K

Qty

Part No.

Description

341263

Suction hose assy.

253211

Return tube

341435

Filter, mesh 1 mm; 0.039 inch

B_01234

55

EDITION 02/2009

PART NO. DOC2303675

Cobra 40-10.

OPERATING MANUAL

Germany
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: +49 7544 5050
Telefax: +49 7544 505200
E-Mail: service.standard@wagner-group.com

Switzerland
J. WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altsttten
Telephone: +41 (0)71 757 2211
Telefax: +41 (0)71 757 2222
E-Mail: rep-ch@wagner-group.ch

Belgium
WAGNER Spraytech Benelux BV
Veilinglaan 58
B- 1861 Wolvertem
Telephone: +32 (0)2 269 4675
Telefax: +32 (0)2 269 7845
E-Mail: info@wsb-wagner.be

Denmark
WAGNER Industrial Solution Scandinavia AB
Viborgvej 100, Skoergoer
DK- 8600 Silkeborg
Telephone: +45 702 00245
Telefax: +45 868 56027
E-Mail: info@wagner-industri.com

United Kingdom
WAGNER Spraytech (UK) Ltd.
Haslemere Way
Tramway Industrial Estate
GB- Banbury, OXON OX16 8TY
Telephone: +44 (0)1295 265 353
Telefax: +44 (0)1295 269861
E-Mail: enquiries@wagnerspraytech.co.uk

France
J. WAGNER France S.A.R.L.
Parc de Gutenberg - Btiment F8
8, voie la Cardon
F- 91127 Palaiseau-Cedex
Telephone: +33 1 825 011 111
Telefax: +33 1 698 172 57
E-Mail: division.batiment@wagner-france.fr

Netherlands
WAGNER SPRAYTECH Benelux BV
Zonnebaan 10
NL- 3542 EC Utrecht

Italy
WAGNER COLORA S.r.l
Via Fermi, 3
I- 20040 Burago di Molgora (MI)

Telephone: +31 (0) 30 241 4155

Telefax: +31 (0) 30 241 1787
E-Mail: info@wsb-wagner.nl

Telephone: +39 039 625021

Telefax: +39 039 6851800
E-Mail: info@wagnercolora.com

Australia
WAGNER Spraytech Australia PTY.Ltd.
14-16 Kevlar Close
Braeside, Vic. 3195
Telephone: 03 9587 2000
Telefax:
E-Mail:

Austria
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: +49 (0) 7544 5050
Telefax: +49 (0) 7544 505200
E-Mail: service.standard@wagner-group.com

Sweden
WAGNER Industrial Solutions Scandinavia AB
Skolgaten 61
SE- 56831 Skillingaryd
Telephone: +46 (0) 421 500 20
Telefax: +46 (0) 370 798 48
E-Mail: info@wagner-industri.com

Spain
WAGNER Spraytech Iberica S.A.
Ctra. N- 340, Km. 1245,4
E- 08750 Molins de Rei (Barcelona)
Telephone: +34 (0) 93 680 0028
Telefax: +34 (0) 93 668 0156
E-Mail: info@wagnerspain.com

Ireland
Mark John Ltd.
50 C Robinhood Industrial Estate
Clondalkin
Co. Dublin
Telephone: 51 61 22
E-Mail:

New Zealand
WAGNER Spraytech (NZ) Ltd.
Auckland Ofce
308 Church Street
Te Papapa, Auckland
Telephone: (9) 641 169
E-Mail:

56

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OPERATING MANUAL

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