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Bearings and Lubrication

A Basic Introduction

Prepared by : Mohsin Murtaza


Prepared on : 30th Jul, 2015

What do you think!!!


What is BEARING ???
Why are BEARINGS used ???

What is LUBRICATION ???


Why is LUBRICATION needed ???

What is BEARING

Bearings are machine elements that are usedto


SUPPORT , GUIDE and REDUCE THE FRICTIONof
motionbetweenmovingandfixedmachineparts.

Theshafthasarunningfitinthebearing.

Allbearingsareprovidedwithsomelubrication
arrangementtoreducefrictionbetweenshaftand
bearings.

Why do we need BEARING


1.Toeliminatefriction
Frictioninducesproblemsof
Torque
Heat
Wear
Inefficiency
Powerloss

Why do we need BEARING


2. Toradiallysupportandaligntheshaft

Why do we need BEARING

3. To carry and disperse loads

Why do we need BEARING


4.

To locate the shaft axially

Bearings Classification
Bearings

Antifriction

Friction

RadialBearing

ThrustBearing

FootstepBearing

BallBearing

RadialBearing

RollerBearing

ThrustBearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Friction Bearings
Journalbearings
Plainjournalbearings
Tiltingpadbearings
Ellipticalbearings
Multilobebearings
Pressuredambearings
Offsethalfbearings
Thrustbearings
Flatfacethrustbearing
Tiltingpadthrustbeearing

Anti Friction Bearings


Antifriction bearings
Ball Bearing

Radial Bearing

Roller Bearing

Thrust Bearing

Radial Bearing

Thrust Bearing

Deep Groove

Angular Contact

Cylindrical Roller

Cylindrical Roller

Angular Contact

Ball Thrust

Tapered Roller

Tapered Roller

Self Aligning

Single Direction

Spherical Roller

Spherical Roller

Four Point

Double Direction

Needle Roller

Needle Roller

Anti Friction Bearings


Antifriction bearings consist of 4 main parts

Outer ring or race which fits inside


housing.

Inner ring or race which fits on the shaft.


Balls or rollers arranged between the
surfaces of two races. These provide
rolling action between the races.

Cage which supports the balls or rollers


and keeps them separate from each other
at a fixed equal distance.

The bearing can have additional parts or


it may have only some
mentioned components.

of above

Anti Friction Bearings

Anti Friction Bearings


Bearing Components
Shield

Inner ring

Outer ring

Cage
Rolling
Element
Balls

Anti Friction Bearings


Races / Rings

Anti Friction Bearings


Rolling Elements

Ball

symmetrical
Barrel roller

cylindrical roller

asymmetrical
Barrel roller

tapered roller

Needle roller

Anti Friction Bearings


Cage

Bearing Nomenclature
Worldpartnumberingsystemfor(ISO)metricbearings
Dimensions
BearingSeries
Codes

(Widthanddiameter)

BoreSize

SeriesCode

##
or/###
or/####

##

#
or # #
or # # #
or # # # #
Examples:
23292
NNU4980

240/800

32

92

NNU

49

80

40

800

Bearing Nomenclature

Bearing Nomenclature

Lubrication

What is Lubrication
Lubrication is the process, or technique employed to
reduce wear on surfaces in close proximity, and moving
relative to each another
Lubrication is effected by introducing a substance called
lubricant. The lubricant film can be a solid, (graphite), a
liquid, a semi solid (grease) or exceptionally a gas

What is Lubrication
Objectives of Lubrication
To reduce frictional resistance
To reduce wear on the bearing surfaces
To protect the bearing surfaces from corrosion
To carry away heat from the bearing
To reduce noise from the moving components of the machine

Different conditions of Lubrication

Different conditions of Lubrication

Different conditions of Lubrication

Different conditions of Lubrication


Hydrostatic lubrication

Types of Lubricants
Animal oils - From animal fats
Vegetable oils - From plant seeds
Mineral oils - Hydrocarbons obtained
from minerals
Synthetic oils - From various chemicals
Grease - Semi-fluid lubricant
Dry - Molybdenum disulphide, Graphite

Properties of Lubricants
Viscosity - Resistance of a liquid
to flow
Viscosity index
Flash point and pour point
Purity
Oiliness - Ability of the lubricant to
stay in place between the bearing
surfaces
Stability Retention of properties
as long as possible (Oxidization,
Biological degradation, Dilution)

Lubricant Additives
The properties of a lubricant can be improved by adding certain chemicals

Anti oxidants
Foam depressants
Corrosion inhibitors
Detergent Dispersers
Oiliness improvers
Anti wear additives
EP additives
VI stabilizers
Antifreeze agents
Pour point depressants

Selection of Lubricant
The selection of lubricant depend on:

Type of mechanism being lubricated


Type of lubricating system
Rate of heat removal
Cost
Speed factor ndm
Service temperature and pressure range
Design life
Acceptable relubrication time
Biodegradability

Selection of Lubricant - Typical Example


Feature

Plain
bearing

Lubricant

Oil
Grease
Oil

Rolling bearing
Grease
Oil
Gears
Grease
* Source : Nizwa

Lubricating system

Heat removal

Maintenance
cost

Comments

Hand

Low

High

Light duty

Circulating

High

Low

Continuous

Porous

Low

Low

Low speeds

Hand

Nil

High

Light duty

Oil mist

low

Low

High cost

Oil bath

low

Low

Churning

Splash

Moderate

Low

Used in gear box

Packed

Nil

Low

Long life

Central

Nil

Low

Convenient

Bath

Moderate

Low

Simple gear box

Circulating

High

Low

Hi-duty gears

Hand

Nil

High

Hi-duty gears

Housing filled

Nil

Low

Low speeds

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Lubrication Methods
FreshLubrication
Oil filter

To various

OilcanorOilgun
Greasegunorbrush
Wicktype
MechanicalLubrication

Moving parts

Relief valve

Oil Pump

CirculationLubrication

Bathlubrication(Bylevels)
Mistlubrication(Byair)
Splashlubrication(Bydiscs)
Ringlubrication(Byoilring)
Forcedlubrication(Byoilpump)

Sump

Coarse Filter

Lubrication Methods
Forced lubrication system

Lubrication Methods
Forced lubrication system

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