Professional Documents
Culture Documents
Section 3
Americas Training
GROVE
HYDRAULIC
SYMBOLS
TRAINING INSTITUTE
Table of Contents
Introduction
Hydraulic Symbols
Memory Challenge
Page 1-20
Glossary
GTI- HSG - 0
TRAINING INSTITUTE
Introduction
The Grove crane schematic study guide has been developed to equip a
novice technician with navigational skills necessary to use system schematics.
The content of the handbook is intended to increase a technicians general
knowledge level of Grove hydraulic schematics. Schematic symbols emphasize
the function and describe the operation of the components and their respective
circuits. an overall system schematic will show the entire machines circuitry
on one or in some cases, multiple pages. A technician equipped with the ability
to read schematics has the advantage of viewing the cranes complete hydraulic
circuit. When presented with a machine fault, they can systematically eliminate
possible causes, thus arriving at a solution much quicker. It is beneficial to a
technician to have the fundamental understanding of schematic symbols in
order to become an effective troubleshooter.
This study guide and the information contained here in was developed based on
ISO - 1219 Fluid Power and ANSI - Y32.10 Graphic Symbols.
GTI- HSG - 0
TRAINING INSTITUTE
Description
Symbol
1.
2.
1-1
TRAINING INSTITUTE
Description
Pumps: Hydraulic pumps convert mechanical
energy transmitted by a power source, into
hydraulic working energy, flow.
Grove uses a fixed positive displacement
gear pump in most of its mobile hydraulic
systems, as shown in form 1.
In some applications a variable
displacement pump may be used, form 2.
Symbol
form 1
27.7
26.5
form 2
form 1
form 2
1-2
TRAINING INSTITUTE
Description
Symbol
form 1
form 2
1-3
TRAINING INSTITUTE
Description
Symbol
1-4
TRAINING INSTITUTE
Description
Symbol
WWW
1-5
TRAINING INSTITUTE
Description
Symbol
W
25
1-6
TRAINING INSTITUTE
Description
Symbol
1-7
TRAINING INSTITUTE
Description
Symbol
100o
125
PSI
1-8
TRAINING INSTITUTE
Description
Relief Valve: Installed in a hydraulic
circuit to protect the system from being
over pressurized.
2500
Symbol
250 PSI
IN
IN
OUT
1-9
TRAINING INSTITUTE
Description
Symbol
1-10
TRAINING INSTITUTE
Description
Symbol
to
swing
brake
D
W
1-11
TRAINING INSTITUTE
Description
Symbol
control lever
.
Open Center Cylinder Spool: Used in the
directional control valve that controls oil flow
to and from a cylinder function. When in the
neutral position, as shown here, the oil is trapped
in the circuit. With the crane running and the gear
pump engaged, and the spool is in neutral position,
the oil will flow through the center of valve (A) and
returned to tank (B). This spool is shifted with a
control lever.
(outriggers, lift, telescope)
1-12
TRAINING INSTITUTE
Description
pilot pressure
Symbol
1-13
TRAINING INSTITUTE
Description
Symbol
A
W
EXTEND
RETRACT
1-14
TRAINING INSTITUTE
Description
B
W
C
R
P
Symbol
1-15
TRAINING INSTITUTE
Description
Symbol
V
G
Holding
Valve
1-16
TRAINING INSTITUTE
Description
Symbol
4000
PSI
D
P
V
17.6 GPM
8 GPM
REG BP
2500
PSI
DR
W
(
IN
25.6 GPM
1-17
TRAINING INSTITUTE
Description
10
7
12
8
9
11
VWWW
M
WW
2
5
3
1
4
6
WWWV
4 2 6 3 1 5 9 8 12 7 10 11
WW
Symbol
1-19
TRAINING INSTITUTE
Memory Challenge :
From memory identify the following symbols.
(refer to book only if necessary)
1.
IN
IN
OUT
2.
3.
2500
250 PSI
4.
5.
What type of accumulators does Grove normally use, and what are they precharged with ?
1-20
TRAINING INSTITUTE
Glossary
A
Accumulator
1-6
M
Motors
1-3
B
Hoist Brake
Swing Brake
1-19
1-19
1-14
1-14
1-14
1-15
1-15
1-16
1-16
Orifice
Oil Cooler
1-7
1-7
C
Single Acting Cylinder
Double Acting Cylinder
Telescope Cylinder
Trombone Cylinder
Multi-Stage Cylinder
Lift
Cylinder
Stabilizer Cylinder
D
Disconnect (pump)
R
Reservoir
1-1
Termination of return
lines
1-1
Filter
1-6
Filter with bypass valve 1-6
1-2
1-2
1-3
Continuous Line
Connecting Line
Crossing Line
Dashed Lines
Dotted Line
Chain Line
Pumps
Power Source
1-4
1-4
1-4
1-4
1-5
1-5
1-21
TRAINING INSTITUTE
Glossary
T
Transducer
1-5
V
One way check valve
Relief valve
Pressure reducing valve
Shuttle valve
Manually operated two way
valve
Pneumatic operated one way
valve
Pilot operated one way valve
Electric operated two way valve
Electric operated one way valve
Brake valve
Holding valve
Pilot operated check valve
Flow divider valve
1-7
1-9
1-9
1-9
1-10
1-10
1-10
1-11
1-11
1-11
1-16
1-17
1-17
1-22