HEAT TREATMENT PROCEDURE FOR PIPE FITTINGS - LONGSHAN _ 2X 700 MWe PHWR - Rajasthan Atomic Power Project, Rawatbhata- Unit 788 BOT! Package. owieee & NUCLEAR POWER CORPORATION OF INDIA LIMITED : (& GOVERNMENT OF INDIA ENTERPRISE, | | main gore LARSEN & TOUBRO LIMITED,VADODRA | CONTRACTOR: (EPC-POWER) i | ENGINEERING ESE TATA CONSULTING ENGINEERS MUMBA _yeNoor SIPs Lecce totais eee Heer EEE oe oo a J Document Name : HEAT TREATMENT PROCEDURE FOR PIPE FITTINGS — LONGSHAN LAT Document No. Laviusmirio01 Document Revision, FO Vendor DocumentNo, : LS-GY-RCL.O1 Project Name 2X 700 MWe PWHR~ RAJASTHAN ATOMIC POWER PROJECT -780 NPCIL REF. P.0.NO Ccrmmt€a122-40-2-1067/P 016458 & 6469 DATED 3.DEC.2012 LAT Reference, PO.No, + EPCIE14/2100036504/5US DT, 16.03.2015 DOCUMENT ISSUED FOR APPROVAL WANE 4 ie inchided NPCIL comments la 9g, z = 7 Ro ‘Submitted for approval [25-02-204 7 aN Feat Treatment Process : hes-20r [ro | Mm epeinent te Way jseuewo] 27 [oesomron | oare [rarevloun.ey| ape By ‘Agency Lar NPCIL'S ACCEPTANCE NAME “| sien | vate NAME “| sign DATE I 304+ vele{r enecKeD BY | fam kim Ay | lhl Looiony $ | Me q reveweey | MAG Gf walofi/l Janpot [Uh [reow Aapproveo By | SKP Lpreeis| Gee {Gree Loa) wyvows YA Th eu A BRAS ons iangyin Longs Contd LS CTBT DE LL 2 LAS BR 2S Jiangyin Longshan Pipe Solutions CO.,LTD Mh BET SBE whee Heat Treatment Process Specifications (Only for NPCIL- L&T) (ASME SA234 WPB/WP22, ASME SA420 WPL6) ; RO 25-03-2015 Hest fh [ Wii EE Sai) Version Date —_| Prepared byI DA JR es WA LLongstan Pipe Solutions Co bd 1) BAB, ain BT 1) Carbon stect& alloy steel heat treatment technical standard! a Eke | wy HAIRS ee aoe ten | HERS au | Normatizing | Tempe atrial Steel type oa Heat treatment |_ temperature | _ temperature I o ASME SA234_ WPB Ex 900~930 °C Notializing K ASME SA420 WPL6 7 860~900 °C Normalizing fea ‘ASME SA234 P22 ia Bx 930~960 °C 700-7350 "C Normalizing Tempering % Le GRA Tel, ls Holding times van 2: EARLE 12minémm, BAD 30mine (CPR IL TA) “+ oes BAD thre BO #/ :2: Normalizing holding time 1.2min/mm, not less than 30 min. Tempering Holding time 2.5min/mm, not less than Ihr. TEA FOE BL Fes BB EPS BY BY) 200°C WL 3: When Normalizing and tempering standardized temperature have been reached, material shall be air cooled to 200 °C. 4s SOL EGR URLS A AE ARH 8), ARP ee RE. OL JH MI Ta) 4: Above mentioned Holding time are all migipiteivs made subjected to the filling rate inside of thgLBA Ta De Ls BA BR AA Slangyi e Solutions Cota TAS temp, Holding S27 air cooling Temperate eee hour sare] IE Normalizit Note: Normalizing heating rate shall be less than 200 Deg C per Hour Normalization cooling rate — Air cooling vc 18K U1, temp. Holding Nb ade cating Temper stu Bk GR) Tempering Cannealing ) Note: Tempering heating rate shall be less than 150 Deg C per Hout ‘Tempering cooling rate ~ Air Cooling hour 2) PREIS, AALS TAY Rent de ABER LBS phen BU. BE A BS. APO IE eee. BM, ikmaE SAMBA. HET ARLE LEM. dtoM ey shina SP aK, 3) Afier heat weatment , the operator shall immediately note down the specification , material , contract. Nox: BiB tion No.,batch No..conduetor va 39 aUCIT AE Ls A BS a] Jimyin Longs Solutions Co.ted name, conducting date for each treatment lot. Operator should write down his name after reviewing all details, heat treatment chart shall be exclusively for each lot. 4m Hh 2 treatment report AARNE T PFE MIE SB Heat Treatment Procedures and Work Instructions UN Ret sbIBHE #5 A ppendix- Heat treatment graph & Heat lt F Hehe procedure Heat treatment AE JE, FEL e Heat ueatment | Normalizing. tempering methods PAE Sketch map for Thermocouples. Circles) (All DIMENSIONS A\ NOTE: Thermocouples” locations (solid Liha FR ‘ett a | RM. Be Workpiece name —_| Pipe fittings Material} Carbon steel, all uo & PB BABA TAG BSW AR Equipment Box type electric Operator | Qualified operators receiving resistance furnace agGie"4Oy _Lprolessional training an | Hoy) Med } w&TLD TIE Us BMY A BZA Jiangyin Vongshan Pipe Solutions Co.Lid | lifting device ] Lt oR No | procedure | [RS REHM RA CRA. Ll. RAL, WEEP BIDE ACHE Check whether the circuit system of electric furnace and temperature control eabinet, log sheet, track and lifting device are correct, to ensure normal operation of the electric furnace 2 /RERTEMOOR GATHER, AEEERA, ARMOR LEAR Calin Check the calibration status of instruments and thermocouple of the temperature control cabinet, to confirm that they are in the period of validity of calibration and to guarantee effective heat treatment. The calibration period for both heating furnace and thermocouples will he. ¥ frequency. 3 | RT Wresen oak Confirm the operation card for heat weatment A A ATA TR Define the heat treatment program A esse Define the other heat treatment programs Dh he HR 2 Define the information such as the parameters of heat treatmentTPT AERA al Haney Longsan Pipe Sciatins Co. 118 THETA LIS, WR SSE GIP Le LRU ¥ 200 Open the furnace door, take out the workbench of the electric Furnace, and then put the work Pieces to be tented on the workbench of the eleetie furnace evenly. The maximum femperature of furnace before starting the heat treatment shall be ©200 Deg © Le TARE BUIA, LASTS, WRT, Beams i a 1. Place the work pieces evenly, and arrange gap between work pieces, to avoid uneven heating of work pieces, which may affect the quality of heat treatment 2 TS COM fe a eR OL tw a ol) 2, When placing work pieces, keep them with a distance to the edge of the workbench, 90 as \o avoid the contact to resistance wire when putting the workbench into the electric furnace 3. CAPM AGLI, DRIER, TS eRe CE MN. 28 the work pieces shall not be overloaded, to avoid the collision to thermocouple when putting the workbench into the electric furnace, which may damage the thermocouples. ge 6.009 D REP, BTIMAORTET A ALE PERE AM 1) Close the door of elecitic furnace, adjust the temperature of moving coil meter to the specified temperature A (the holding time level) of the operation card For heat treatment 2) ARICA, PEBUARAACH IEMR METH, GEA EE Sse 2) Attach the heat treatment chart, Tuen the knob. make the fixed value pointer refers to the fixed value temperature. SACRA A RRM MSRM, MLTR IIT, RTE THERA, AAHAEE. make the potentiometer in open state, close temper 1) BawB RR, HFM TFA, FEUH INA 1) Switch on the power, open control cabinet switch, start heating 2 BAGARLERGR, MRE NABI, Hom By OR HY 2) When the temperature reaches the fixed temperature, the temperaftig Control gaifinet will cut off the power automatically and the furnace will enter into holding statue 3.) SpA TE) es PA BT. Oe AT) 3) Holding rime shall be in aecordance with the “holding time” specified in the operation care for heat (reatment | byeTLR Ly PA BR AA al Nangvio Longshan Pipe Solutions Go. 7 |) RSE, TTR, THR, KRIEE in 1)When the holding time is completed, cut off the po the workbench Wer open the furnace door and take ou 2) BIA. EP. UO AAR Pgh I8 TAR ML Si, 2) The cooling methods include: ar-cooting /apid air cooling, whic shall be inyplemented according to the operation card tor heat treatment 3) HOGER ARAL, RTE Ate GAN BEB, jee, 3) Ifa lifting device is required, the fitting operation shall be quick and simple in onler to ‘meet the lifting requirements and safety shall be paid attention to APS LER. Z Proceed to the next work eyele. POMBE vc Haaren of heat) treatmente im ae Tamamese pee ELAR AMET Pe BE HB Hae hI T. 2 iF ‘The specific heatireatment operation shall be carried out in accordance with the operation eard for heat treatment 2s Mewhs A FA AAA (0), 5 SF ar MANOR, IE ARM, During heat treatment, the operator shall stick to his position fany exception, veri5 Page 8 9UI rh ul EL BRAS a] Hianeyin Longshan Pipe Seltions Cuba Appendix 2: Heat Treatment report sample LS UE BATE Ls MY BRAS Hangyin Longshan Pipe Solutions Cote i et wpa Heat treatment Report [Rae HE Material | Hea treatment Method 5 Hea wire | ROE “Soaks [oa | ttem | _Nameand Specifiestion | Material Qy_| “Baud Ne. | cortion 1 { | aoe Be oe Rae et eau te c a er ° sm Mal Ww Page 9 009