CR400 Series asphalt Pavers

CR400

SERIES Asphalt Pavers

ACHIEVE A HIGHER LEVEL OF QUALITY

Built for high-production commercial and
mainline paving, Terex CR400 Tier 3 Series
pavers deliver a higher level of mat
smoothness, operating reliability and machine
performance. The paving equipment line has
over 20 patented features and sets the
industry standard for mat quality.
The exclusive Frame Raise, Three-Point
Suspension, Remix and SmartracTM systems
give you what you need to lay the smoothest
mats mile after mile. This is why over a
10-year period more Sheldon G. Hayes
program winners used Terex paving
equipment on their award-winning projects
than all other competitive brands combined.
The versatile CR400 Tier 3 Series pavers can
be found on large commercial and mainline
jobs, offering paving widths reaching 28 ft
(8.5 m). With the choice of rubber tire, rubber
track or steel track drive systems, you will
have the right paver for any paving
application. Contractors can choose from the
diesel or electric, hydraulically variable
Stretch 20, the electric VersaScreed 210 or
the diesel or electric Fastach 10 screeds for
the smoothest finish in the business.

Copyright 2008 Terex Corporation

The Cummins 220 hp (164 kW) diesel engine

is powered specifically for the tough
applications tackled by CR400 Series pavers.
These high-production pavers feature a
high-capacity, 14-ton (12.7-tonne) receiving
hopper. With the largest drive tire in their
class, CR400 Tier 3 rubber tire pavers deliver
better traction.
Standard CR400 Series paver delivery
systems feature a heavy-duty slat bar and
offset pitch link roller chain for maximum
uptime. The exclusive Remix AntiSegregation System pavers thoroughly
reblend asphalt and virtually eliminate
material and thermal segregation.
The Tier 3 design includes improvements to
the cooling and hydraulic systems, hopper
and operator comfort. As always, Terex
pavers feature a high degree of parts
commonality from series to series and
model to model.
Step up to the top level of asphalt pavers for
improved performance and reliability. Step up
to a CR400 Tier 3 Series paver.

Terex advancements
Increased Power
The CR400 Series new turbocharged Cummins diesel engine meets all
Federal EPA and C.A.R.B. Tier 3 emission standards. Featuring a 19%
increase in horsepower, the series delivers more power for full-width
paving. The engines power rating is designed specifically for the
applications faced by the CR400 Series, allowing for more efficient
operation with reduced fuel consumption.

Improved Cooling System

Hydraulically driven by the engines electronic control module (ECM),
the pavers variable speed cooling fan runs only when necessary,
improving efficiency and reducing fuel consumption. The new fan also
decreases noise levels, making for a more comfortable operating
environment.
Integral to the hood, the radiator is easily lifted from the engine
compartment as a single unit for easy servicing. Both sides of the
radiator are quickly accessible for cleaning.

Cleaner Engine Compartment

Cooling air is drawn from above the hood, rather than ground level, for
cleanest air quality. Air drawn into the compartment flows across the
engine and exits through the front grille and sides of the paver, creating
positive air pressure to reduce fine material infiltration. This keeps the
radiator and engine compartment cleaner, allowing the paver to run
cooler.

High Capacities
CR400 Tier 3 Series pavers feature a 38% larger hydraulic reservoir
capacity, extending pump life and offering improved system cooling.
The Terex continuous filtration solution captures particulates as fine
as 5 microns, ensuring reliable hydraulic system operation.
Higher-capacity fuel tanks for all CR400 Series pavers ensure you will
have a full days operation without refueling.

Copyright 2008 Terex Corporation

Terex exclusives
Patented Frame Raise System

Frame Raise System

Rubber Tire

Simple rear frame height adjustment

Prevents damage to paver components
Easier loading and on-site maneuverability

Direct Hydraulic Drive

Maintains uniform head of material

Only Terex Tier 3 pavers offer the patented Frame Raise System.
Activated by a console-mounted switch, this exclusive system raises
the rear of the paver via hydraulic cylinders for greater ground
clearance of the pavers screed, spreading augers and frame.

Diamond-Tread Drive Tires

Optional Front-Wheel Assist
Solid Rubber Tires

Rubber Track

Frame Raise also offers easier paver loading and unloading, increases
on-site maneuverability and greatly reduces the possibility of damage
to critical paver components. It also enables the paver operator to
fine-tune the head of material at the screed by adjusting spreading
auger height.

Frame Raise System

Friction Drive

Direct Hydraulic Drive

Oscillating Bogie Wheel Assemblies
Self-Tensioning Track System

Steel Track

Frame Raise System

Cog Drive

Direct Hydraulic Drive

Oscillating Bogie Wheel Assemblies

Patented Three-Point Suspension System

Automatic Hydraulic Track Recoil System

Isolates frame movement for smoother mats

Maintains a uniform head of material
Provides superior traction
Enhances front-wheel assist

All CR400 Tier 3 Series pavers feature the Terex patented Three-Point
Suspension system, which uses two cylinders to essentially float the
paver over irregularities in the subbase. The suspension system
isolates paver drive system movements from the rest of the paver.
Three-Point Suspension allows for independent up/down rear drive
movement that optimizes the pavers drive system by delivering more
uniform wheel/track loading for maximum tractive effort.

The Frame Raise System employs hydraulic

cylinders to rotate the hub assemblies in a cam-like
action, which raises the rear of the paver.

The system also aids in maintaining both a level screed and consistent
material feed height to the screed when paving on irregular, marginal
base conditions. The end result is a uniform mat with a smooth
surface.
Three-Point Suspension allows paver frame and
screed to remain level even when paving over
irregular road base conditions.

Copyright 2008 Terex Corporation

efficient, cleaner operation

Power and Efficiency
The turbocharged 220 hp (164 kW) Cummins QSB5.9 diesel engine
features application-specific powering for improved fuel efficiency. The
Terex exclusive engine basket design allows for easy removal of the
entire assembly. The compact Poly Chain belt pump drives enable the
engine to be mounted in line, lowering sound levels, reducing heat
build-up and offering easier access to components. The pavers
one-piece, power-tilt hood offers unsurpassed access to the engine
compartment for servicing.
A single spring-loaded control console swings to either the right- or
left-hand operator station, delivering exceptional visibility to the sides
of the paver. All paver control areas are grouped by function, and the
consoles are similar for all Tier 3 pavers, so you dont need to relearn
control locations when switching models. Toggle switch and variable
speed auger controls are easily accessible and grouped for quick
familiarization.

Powerful turbocharged diesel engine

Filter locations enhance maintenance ease

Gauges provide instant displays of fuel level, hydraulic oil and engine
coolant temperatures, engine oil pressure, voltmeter, hour meter and
engine RPM. Paving speed is simply dialed in.

One-piece, power-tilt hood

Control console swings for LH/RH operation
Similar control panels for all Tier 3 pavers

Custom-engineered Fume Recovery

Terexs unique system for capturing fumes removes up to 90% of hot
mix asphalt vapors from the screed area, depending on operating
conditions. The fumes are pulled through ductwork to the engines
muffler. The Tier 3 custom-engineered muffler is insulated from the
outside to maintain higher temperatures within the exhaust stack,
while remaining relatively cool on the exterior. These increased inside
temperatures mitigate captured asphalt fumes, which are harmlessly
discharged with engine exhaust.
This unique muffler design also lowers sound levels around the paving
environment for more comfortable operation. The Terex fume recovery
system delivers the most advanced system available for reducing
exposure to hot mix asphalt vapors.

Up to 90% fume recovery

System vents through exhaust
Muffler mitigates captured fumes
Cooler work area for screed operators

Copyright 2008 Terex Corporation

your choice of drive systems

Rubber Tire CR452 and CR452RX
With heavy-duty 16-ply, 23.1 x 26 in (586 x 660 mm) drive tires, Terex
pavers provide improved traction over competitive models. They offer
a 50% larger footprint over conventional 16 x 24 in (406 x 610 mm)
and 33% greater than 18 x 25 in (457 x 635 mm) tires.
The 16 x 22 in (406 x 559 mm) solid rubber front tandem steering
bogie wheels oscillate to override roadbed irregularities, improving
mat quality.
The optional front-wheel assist incorporates radial piston hydraulic
motors in the hubs of the rear steering wheels, delivering up to 50%
more tractive effort than standard two-wheel drive.

Largest rubber drive tire in their class

Up to 50% greater footprint
Heavy-duty oscillating bogie wheels
Available front-wheel assist

Rubber Track CR462 and CR462RX

The exclusive Terex SmartracTM self-adjusting track tensioning system
eliminates the need for manual track adjustments, extends track
component life and significantly reduces the chance of track
disengaging. CR400 Tier 3 Series rubber track pavers feature a
replaceable 18 in (457 mm) wide rubber track, delivering superior ride
characteristics.
A wider track stance combined with an independent hydrostatic
transmission drive that allows track counter-rotation delivers
unsurpassed on-site maneuverability. Pivot-mounted, oscillating,
rubber bonded bogie wheel assemblies offer more uniform load
distribution, extended track component life and provide a smoother
ride.

Patented self-adjusting track tensioning

Replaceable 18 in (457 mm) wide track
Oscillating bogie wheel assemblies
Wider track stance

Steel Track CR462S

Terex CR400 Tier 3 Series steel track pavers feature a replaceable
18 in (457 mm) wide steel track with beefy B-2 size track rails for long
service life. Offering superior traction, our steel track pavers include
polyurethane pads for added durability and extended wear life.
The tracks six flanged rollers, featuring life-sealed components, form
three bogie systems within each frame. Each bogie assembly is
pivot-mounted to the track frame for more uniform track loading,
delivering a smoother mat even over rough terrain.
Automatic hydraulic track recoil keeps the proper tension on the track
at all times. Two cylinders at each front idler maintain pressure, while
still allowing track flexibility.

Copyright 2008 Terex Corporation

Self-cleaning 18 in (457 mm) wide track

Heavy-duty B-2 size track rail with D3 rollers
Pivot-mounted bogie assemblies
Automatic hydraulic track recoil

heavy-duty material delivery system

Patented Remix Anti-segregation System
The Terex CR452RX and CR462RX pavers with the Remix AntiSegregation System offer the lowest cost solution to material and
thermal segregation. Twin, counter-rotating augers thoroughly reblend
100% of the asphalt and uniformly pull the mix from all areas of the
hopper. A constant 10 in (254 mm) diameter with variable pitch auger
design delivers more face surface area throughout the entire shaft
length for increased throughput.
A single hydraulic motor with a pant-leg gearbox drives each set of
Remix augers, eliminating the need for flow dividers and chain drive.
This design delivers more efficient use of available engine horsepower.
The gearboxes ensure that the two augers work in sync for more
uniform material flow.
Independently controlled right/left hand feed systems and delivery
spread augers increase paving versatility by allowing the operator to
control the feed rate to either side of the screed. The system interlocks
stop feed when the paver stops.

Cost-effective solution to hot mix segregation

Twin, counter-rotating auger assemblies
Augers uniformly pull material from the hopper
Constant diameter, variable pitch augers
Synchronized hydraulic shaft drive

Heavy-duty Slat Conveyor and Auger System

Terex standard paver delivery systems offer the confinement necessary
to ensure a high-quality, long-lasting mat. Standard baffles at the end
of the conveyor and on the auger drive gearbox do not allow the mix
to cascade to the spreading auger and under the gearbox, reducing
aggregate segregation to avoid top-down cracking.
Heavy-duty 1.5 x 3 in (38 x 76 mm) slat bars with 3.1 in (78 mm) pitch
offset link roller chain and 8-tooth slat drive sprocket enable the
CR400 Series pavers to stand up to the pressures of big jobs. The
Series large 14-ton (12.7 t) hopper capacity enables high-production
paving.

Creates confinement to minimize segregation

Heavy-duty components for long life

Automatic conveyor controls let the operator concentrate on backing

trucks and not the feed systems, while No Material Flow indicator
lights avoid emptying the feed system of mix. By setting proportional
feed control to automatic, the paver maintains a constant, uniform
head of material in front of the screed. An available sonic feed control
uses sound pulses to measure and maintain feed height at the screed.

Large capacity material receiving hopper

No material flow indicator lights
Proportional mechanical or sonic feed control

Copyright 2008 Terex Corporation

smoothest mats
Stretch 20
Electric or diesel heat
Electric-over-hydraulic power systems
Hand-held remote controls
Long-lasting, reversible screed plates

Hydraulically Extendable Stretch Screed

The Stretch 20 screed offers infinitely variable paving widths from 10 to

26 ft (3.0 to 7.9 m) with quick-attach extensions. Electric heat models
feature a 34 kW generator for fast, smoke-free start-ups. Our exclusive
Screed Assist System eliminates screed settling and mat marking.

VersaScreed 210
34 kW electric heat
24 in (610 mm) wide main screed
Wedge-shaped, front-mounted extension
Three-position, bolt-on extension

Front-mounted Extension VersaScreed 210

The VersaScreed 210 delivers hydraulically variable paving widths from

10 to 21 ft (3.0 to 6.4 m) with bolt-on extensions. The wedge-shaped
extension design automatically sheds asphalt when narrowing paving
widths, eliminating mix trapping. A unique, three-position, bolt-on
attachment allows for paving with an 18 in (457 mm) extension or to
construct a berm or notch-tapered wedge joint.

Fastach 10
Electric or diesel heat
Rugged, dependable design
Hand-held remote controls
Full-width, 12 in (12.7 mm) thick screed bottom
178,000 BTU for quick diesel heat-up
34 kW generator
Thermostatically controlled
Fastach Fixed-width Screed

The Fastach 10 screed is built to handle any paving application,

offering widths for the CR400 Series pavers from 10 to 28 ft
(3.0 to 8.5 m) with quick mounting extensions. Available hydraulically
extendable strike-offs and screeding blades extend base screed width
by 4 ft (1.2 m) on either side, giving you up to an 18 ft (5.5 m) base
paving width.

Effective Date: March 2008. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this
document are for illustrative purposes only. Refer to the appropriate Operators Manual for instructions on the proper use of this equipment. Failure to
follow the appropriate Operators Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only
warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty,
express or implied. Products and services listed may be trademarks, service marks, or trade names of Terex Corporation and/or its subsidiaries in the USA
and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. Copyright 2008
Terex Corporation.
Terex Roadbuilding
P.O. Box 1985, Oklahoma City, OK 73101
(405) 787.6020 1-888-TEREXRB
www.terexrb.com