Professional Documents
Culture Documents
Reaction Plan
Plan
Guidelines
for
Conducting
Guidelines for Conducting Reaction
Reaction Plans
Plans
Instructions
Instructions to
to Recipient:
Recipient:
The
The reaction
reaction plan
plan lists
lists the
the steps
steps to
to be
be taken
taken by
by the
the operator
operator when
when the
the control
control method
method indicates
indicates aa problem
problem
1.
1. Containment.
Containment. As
Assoon
soonas
as the
the problem
problemis
is identified,
identified, quarantine
quarantine and
and segregate
segregateall
all suspect
suspectproduct.
product. This
This may
may
include
include everything
everything produced
produced since
since the
the previous
previous acceptable
acceptable sample.
sample. AA good
good inventory
inventory management
management system
system that
that
uses
uses the
the principle
principle of
of first
first infirst
infirst out
out will
will simplify
simplify the
the task
task of
of containment
containment should
should itit ever
ever be
be needed.
needed. Provide
Provide
specific
specific direction
direction to
to the
the operator
operator on
on how
how to
to accomplish
accomplish containment.
containment. ItIt also
also may
may be
be wise
wise to
to intensify
intensify inspection
inspection
until
until the
the problem
problem is
is resolved.
resolved.
2.
2. Diagnosis.
Diagnosis. Determine
Determine the
the root
root cause
cause of
of the
the failure.
failure. ItIt may
may be
be necessary
necessary to
to ask
ask repeatedly,
repeatedly, Why?
Why? For
For
example,
example, ifif the
the failure
failure occurred
occurred because
because the
the operator
operator was
was not
not adequately
adequately trained,
trained, then
then ask,
ask, Why
Why was
was the
the
operator
operator not
not properly
properly trained?
trained? Repeat
Repeat this
this process
process until
until an
an appropriate
appropriate root
root cause
cause is
is identified
identified that
that will
will lead
lead to
to
aa permanent
permanent corrective
corrective action.
action. Incorporate
Incorporate lessons
lessons learned
learned from
from previous
previous failures
failures to
to facilitate
facilitate the
the diagnostic
diagnostic
process.
process. Remember
Remember that
that in
in the
the heat
heat of
of battle
battle common
common sense
sense is
is not
not very
very common.
common. Therefore,
Therefore, itit is
is helpful
helpful to
to
provide
provide written
written guidance
guidance to
to the
the operator
operator as
as to
to likely
likely causes
causes of
of the
the failure.
failure. In
In other
other words,
words, specify
specify the
the diagnostic
diagnostic
steps
steps and
and tests
tests the
the operator
operator should
should conduct
conduct during
during preliminary
preliminary efforts
efforts to
to identify
identify the
the root
root cause.
cause. IfIf the
the root
root
cause
cause still
still is
is not
not identified,
identified, specify
specify who
who should
should be
be called
called in
in to
to help,
help, such
such as
as the
the product
product or
or quality
quality engineer.
engineer.
3.
3. Verification.
Verification. Do
Do not
not assume
assume that
that the
the corrective
corrective action
action resolved
resolved the
the problem.
problem. Prove
Prove it!
it! Collect
Collect additional
additional
samples
samples after
after the
the corrective
corrective change
change is
is implemented
implemented to
to verify
verify that
that the
the problem
problem is
is fixed.
fixed. IfIf possible,
possible, the
the reaction
reaction
plan
plan should
should specify
specify how
how many
many additional
additional samples
samples are
are necessary
necessary before
before resuming
resuming normal
normal operations.
operations.
4.
4. Disposition.
Disposition. The
Theobvious
obvious but
but nonetheless
nonetheless mandatory
mandatoryfinal
final step
step of
ofthe
the reaction
reactionplan
planis
is to
todetermine
determine an
an
appropriate
appropriate disposition
disposition for
for the
the material
material that
that was
was contained
contained in
in the
the first
first step
step of
of the
the reaction
reaction plan.
plan. Typical
Typical
dispositions
dispositions include
include scrap,
scrap, rework,
rework, sort,
sort, use
use as-is,
as-is, and
and return
return to
to vendor.
vendor. Written
Written instructions
instructions are
are recommended
recommended
for
for performing
performing sorts
sorts or
or rework.
rework.
337904181.xlsx
Instruccion de Operacin
Nombre de la Operacion
Operation Name
Plan de Reaccin
IM-QS-005
Revisin
Elaboro:
Oziel
Cardenas
Referencias
No.Documento
PRO-QS-005
No .Equipo
NA
Descripcion
NA
Proposito:
Definir la reaccin a eventos fuera de control o fuera de especificacin detectados por los mecanismos de control del proceso. A fin de proteger al cliente evitando que se envie material NO-CONFORME
Nota: Esta instruccin no proporciona una autorizacin para enviar el producto al cliente.
Alcance:
Este procedimiento se aplica a todas las partes, materiales y / o procesos , y se utilizar para Contencin Proactiva y Reactiva en ambos Planificacin Avanzada de la Calidad (APQP) y produccin actual.
Responsabilidades:
Cualquier COLABORADOR que identifique un evento / producto / proceso fuera de control o fuera de especificacin es responsable de ejecutar el plan de reaccin y llevar a caob el registro de ese evento.
Supervisor de Produccin: Tiene como responsabilidad de asegurar que se siga el plan de reaccin y el plan de control.
Grupo de Calidad: Tiene como responsabilidad supervisar la implementacin de esta instruccin dentro de cada uno de nuestros procesos y en caso de que se requiera comunicar a cliente alguna
situacion el GERENTE DE CALIDAD es reponsable de ejecutar el proceso y llevar a cabo el seguimiento correspondiente.
Calidad
Utilize el equipo de proteccin personal asignado a la operacion y respete las NOTA: Si por accidente se cae una pieza al piso verificar si sufrio algun dao a Cuando se presente cualquiera de los casos anteriores el supervisor
reglas de seguridad establecidas
traves de inspeccionarla viasualmente,
de produccin en turno debe asegurarse de notificar al equipo de
continuar con el proceso de fabricacin, realizar la inspeccin de rutina y en caso de trabajo del area para iniciar el analisis de la situacion y se establezca
presentar algun incumplimiento
el plan de trabajo que sera implementado.
dimensional dar disposicin a scrap.
FOR-QS-003 R0
POS
Nombre
1
Eduardo Olvera
2
Ricardo Elizondo
3
Abel Lopez
4
FeliX Perez
5
Rogelio Medina
6
Adrian Gonzalez
7
Carlos Martinez
8
Oziel Cardenas
9
Alma Montoya
10
Luz A. Castillo
11 Angeles Sanchez
12 Leonardo Chavez
13
Carlos Martinez
14
Juan de la Rosa
15
Joan Ibarra
16 Andres Garcia
Entrenamientos
Titulo
Gerente de Planta
Gerente de Materiales
Gerente de Produccion
Gerente de RH
Gerente de Ingeniera
Gerente de Calidad
Gerente de Produccion
QMS
Ing.Calidad Certificados
Tecnico SGC
Ing.Manufactura
Coordinador de Planta
Gerente de Produccion
Tecnico de Manufactura
Ing. Manufactura
Superintendente
Gestion
del Riesgo
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Cambios
de la
Norma
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Auditores
Internos
X
X
X
X
X
X
X
X
X
X