Professional Documents
Culture Documents
January 1999
NOT
OK
ACTIVE Open
Circuit Code
ACTIVE Short
Circuit Code
With the ignition key OFF, disconnect the
Sensor Connector with the ACTIVE Short
Circuit Code. Does the Short Circuit
Code remain Active?
Code Changes
To Open Circuit
Refer to PB-10
Short Circuit
Code Remains
NOT
OK Refer
to
PC-34
OK
Install a short circuit between pin-C and
pin-B of the sensor harness connector
and check for an ACTIVE Short Circuit
Diagnostic Code. Does the Open
Circuit Code remain Active?
Open Circuit Code
Active with Jumper
Restart Test
NOT
OK
NOT
OK
If the Open Circuit Diagnostic Code is not active without
the harness connected, or the Short Circuit Diagnostic
Code does not appear with the short circuit in place,
temporarily install another ECM. Repeat this test step. If
the problem is resolved with the new ECM, verify the
problem returns with the old ECM. If the new ECM works
and the one on the engine did not, replace the ECM. STOP.
OK
Repair or
Replace Harness
5EK1-UP
9CK1-UP
1YN1-UP
2PN1-UP
6TS1-UP
Description
Flash
Code
Troubleshooting
Guide Procedure
Cylinder 1 Fault
Cylinder 2 Fault
Cylinder 3 Fault
Cylinder 4 Fault
Cylinder 5 Fault
Cylinder 6 Fault
Check Timing Sensor Calibration
Multi-Function Output #1 Open Circuit
Multi-Function Output #1 Short Circuit
Invalid PTO Throttle Signal
PTO Throttle Sensor Calibration
Multi-Function Output #2 Open Circuit
Mulit-Function Output #2 Short Circuit
8 Volt Supply Above Normal
8 Volt Supply Below Normal
Multi-Function Output #3 Open Circuit
Multi-Function Output #3 Short Circuit
Idle Shutdown Override
Idle Shutdown Occurrence
PTO Shutdown Occurrence
Vehicle Overspeed Warning
Loss of Vehicle Speed Signal
Invalid Vehicle Speed Signal
Vehicle Speed Out of Range
Vehicle Speed Rate of Change
Quick Stop Occurrence
Invalid Throttle Signal
Throttle Sensor Calibration
Low Oil Pressure Warning
Oil Pressure Sensor Open Circuit
Oil Pressure Sensor Short Circuit
Very Low Oil Pressure
Boost Pressure Reading Stuck High
Boost Pressure Sensor Open Circuit
Boost Pressure Sensor Short Circuit
Boost Pressure Sensor Calibration
High Intake Manifold Temp Warning
Intake Manifold Temp Sensor Open Circuit
Intake Manifold Temp Sensor Short Circuit
Very High Intake Manifold Temp
Atmospheric Pr Sensor Open Circuit
Atmospheric Pr Sensor Short Circuit
High Coolant Temperature Warning
Coolant Temp Sensor Open Circuit
Coolant Temp Sensor Short Circuit
Very High Coolant Temperature
Low Coolant Level Warning
Coolant Level Sensor Fault
Very Low Coolant Level
Retarder Solenoid Lo/Hi Open Circuit
Retarder Solenoid Lo/Hi Short Circuit
Retarder Solenoid Med/Hi Open Circuit
Retarder Solenoid Med/Hi Short Circuit
Low or Intermittent Battery
Outside Air Temp Sensor Open Circuit
Outside Air Temp Sensor Short Circuit
No Ambient Air Temperature Data
High Fuel Temp Warning
Fuel Temp Sensor Open Circuit
Fuel Temp Sensor Short Circuit
Engine Overspeed Warning
Loss of Engine RPM Signal
A/C High Pressure Sw Open Circuit
J1939 Data Link Fault
5 Volt Supply Above Normal
5 Volt Supply Below Normal
Event Recorder Data Lost
J1922 Data Link Fault
Incorrect Engine Software
Check Customer or System Parameters
Check Transmission Customer Parameters
ECM Fault
72
72
73
73
74
74
42
69
69
29
29
66
66
21
21
67
67
01
47
47
41
31
36
36
36
00
32
28
46
24
24
46
25
25
25
42
64
38
38
64
26
26
61
27
27
61
62
12
62
14
14
14
14
51
00
00
00
65
13
13
35
34
19
58
21
21
02
58
59
56
56
53
PC-33
PC-33
PC-33
PC-33
PC-33
PC-33
PC-32
PB-25
PB-25
PB-12
PB-12
PB-25
PB-25
PB-12
PB-12
PB-25
PB-25
PB-21
PB-21
PB-21
PC-36
PB-14
PB-14
PB-14
PB-14
PB-36
PB-12
PB-12
PC-36
PC-35
PC-35
PC-36
PC-35
PC-35
PC-35
PC-37
PC-36
PC-35
PC-35
PC-36
PC-35
PC-35
PC-36
PC-35
PC-35
PC-36
PC-36
PB-17
PC-36
PB-20
PB-20
PB-20
PB-20
PB-11
PC-35
PC-35
PB-21
PC-36
PC-35
PC-35
PC-36
PC-31
PB-18
PB-24
PC-34
PC-34
PB-11
PB-24
PC-30
PC-30
PC-30
PC-30
1999 Caterpillar
All Rights Reserved
YES
1.
2.
3.
"ACTIVE DIAG",
"ON"Or "COUNTING"
Refer to PB-18
Printed in U.S.A.
CYL
NO.2
CYL
NO.4
CYL
NO.5
CYL
NO.6
C A746-PK
B 993-BR
A 997-OR
J3
GN
YL
OR
P3
WH C A751-YL
BK B 993-BR
OR A 997-OR
J23 P23
WH C C967-BU
BK B 993-BR
OR A 997-OR
J21 P21
WH C 995-BU
BK B 993-BR
OR A 997-OR
J10 P10
GN C 994-GY
YL B 993-BR
OR A 997-OR
P17 J17
GN C A747-GY
YL
B 993-BR
OR
A 997-OR
P22 J22
A 996-GN
B 998-BR
C 999-WH
J9
OR
BK
WH
P9
ENGINE
RETR
SOL CYL
1&2
ENGINE
RETR
SOL CYL
5&6
ENGINE
RETR
SOL CYL
3&4
29
23
19
13
35
37
36
39
38
Harness Side
1
2
J24 P24
40
34
28
22
18
12
Jack
Engine Harness
ECM Connector
Plug
J5 P5
12
10
8
6
5
4
3
2
1
11
9
7
21
27
33
39
22
28
34
40
17
18
38
32
26
16
10
37
31
25
15
ECM Side
5
11
6
12
36
30
24
20
14
35
29
23
19
13
995-BU
C967-BU
A751-YL
993-BR
997-OR
996-GN
998-BR
999-WH
A746-PK
A747-GY
994-GY
5
17
27
34
28
22
18
12
6
13
19
7
40
39
4
10
16
35
11
32
26
38
1
29
37
23
20
8
15
14
2
3
30
36
21
31
25
9
24
33
P2 J2
D789-WH
D790-OR
D791-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
D786-BR
D787-GN
D788-BK
D784-BU
D810-PU
D811-YL
D785-GN
E971-GN
- 12V +
THROTTLE POSITION
SENSOR
+8 V
THROTTLE POSITION
SENSOR COMMON
RD
WH
BK
C
D
A
B
C997-OR
C983-WH
C984-YL
C993-BR
J11 P11
C985-BU
A
C986-BR
C
B
C993-BR
+5V
COOL LEVEL NORMAL
COOL LEVEL LOW
SENSOR COMMON
C988-BK
- 12V +
- 12V +
STARTER
MOTOR
(12V)
E715-RD
GND
ALTERNATOR
G
BAT MTR
C987-RD
ENGINE
CYL HEAD
15
KEY SWITCH
OFF C
ON
ST S
N/O
RELAY
ATA+
ATA-
+BAT.
-BAT.
D784-BU
D785-GN
LO
MED
HI
LO
MED
HI
E717-GN
E716-GY
C978-BR
C979-OR
ENGINE RETARDER
SOLENOID SELECTOR SW
C993-BR
ENGINE RETARDER
SOLENOID
ON/OFF SW
C993-BR
C977-BU
SET/RESUME
C993-BR
(PEDAL RELEASED POSITION)
CLUTCH N/C
C975-WH
SIGNAL+
SIGNAL-
C974-PU
CRUISE ON/OFF
C993-BR
PASSIVE
MAGNETIC
VEHICLE SPEED
SENSOR
659-PK
D799-GN
C973-GN
TACHOMETER
SIGNAL+
SIGNAL-
WARNING LAMP
SPEEDOMETER
B793-YL
B792-BU
C
E
D
F
A
B
451-BR
450-YL
40
39
38
37
OEM
INSTALLED
22
27
10
16
17
11
18
12
20
14
24
25
15
19
13
1
7
6
4
28
40
38
26
39
33
36
2
23
9
3
5
34
35
37
29
8
32
31
30
21
P1 J1
34
28
22
18
12
Jack
ECM
Plug
35
29
36
38
39
40
23
30
32
33
24
34
19
20
26
27
28
21
22
TO ECM
MOUNTING
BOLT
ECM Side
37
31
25
15
13
14
16
17
18
TO ECM
MOUNTING
BOLT
4
10
5
11
6
12
ECM
COOLANT TEMP
INTAKE MANF AIR TEMP
FUEL TEMP
SENSOR COMMON
+5V
+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG
BOOST PRESSURE
ATM PRESSURE
OIL PRESSURE
Harness Side
36
35
D799-GN
659-PK
C973-GN
C974-PU
450-YL
451-BR
D784-BU
D785-GN
C975-WH
C992-PU
C977-BU
C978-BR
C979-OR
E716-GY
E717-GN
B792-BU
B793-YL
C987-RD
E715-RD
D745-YL
E718-PK
E971-GN
A249-BK
K990-GN
K900-YL
C997-OR
C983-WH
C984-YL
E721-PK
E720-WH
C988-BK
E991-GY
C985-BU
C986-BR
C993-BR
K999-GN
K980-PK
K982-YL
L901-GY
K998-BU
29
23
19
13
3176B, C-10, C-12, & 3406E OEM Vehicle Harness Wiring Diagram
FUEL TEMP
SENSOR COMMON
+5V
INTAKE MANF
AIR TEMP
SENSOR
FUEL TEMP
SENSOR
COOLANT TEMP
SENSOR
OIL PRESSURE
SENSOR COMMON
+5V
ATM PRESSURE
SENSOR COMMON
+5V
BOOST PRESS.
SENSOR COMMON
+5V
+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG
CYL
NO.3
COOLANT TEMP
SENSOR COMMON
+5V
OIL PRESSURE
SENSOR
ATM PRESSURE
SENSOR
BOOST PRESSURE
SENSOR
SPEED/TIMING
SENSOR
CYL
NO.1
D789-WH
D790-OR
D791-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
D786-BR
D787-GN
D788-BK
Repair
Service
Tool
OK
Repair
Cables
NOT
OK
Refer
to PC-30
+BATTERY
- BATTERY
+ BATTERY
H
J
E
D
F
C
G
A
B
P1 J1
1
7
6
5
Dashed in Area is
Cable Shown Below
ATA DATA LINK +
Caterpillar
Service Tool "T"
Cable P/N 8T5275
or 139-4166 Cable
- BATTERY
- 12V +
Does
not start
No Communications
12V
+
No Communications
NOT
OK
Refer
to
PC-30
NOT
OK
Refer
to
PC-33
NOT
OK
Refer
to
PC-31
NOT
OK
Refer
to
PC-30
ECM Communicates
NOT
OK