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Work Plan of Track

I. Detail Method of Instalallation New Turn Out


Sequence of Work
The sequential of Installation New Turn Out in the existing Track Panel is attached on figure-1

START

STAKING OUT

Work Will be
Executed in Free
Time Periode

RAIL CUTTING

REPLACEMENT
PARTH OF EXISTING
BALLAST
Assembling New
Tun Out
4 day
REPLACEMENT OF EXISTING
BALLAST + REMOVE
EXISTING TRACK PANEL
50 Minutes

Work Will be
Executed in
Window Time
Periode
180 minutes

INSTALL NEW TURN


OUT
40 Minutes

INSERT BALLAST
TAMPING AND
LINING
90 Minutes

FINISH

Figure-1 Sequences of Construction Works for Installation New Turn Out

Work Plan of Track

I.1. Staking Out


Sequence work :
Staking out used to get coordinate (x,y). Points of stake out to be used installation
constraint of new turn out. This work is done by a surveyor helped with two assistants.
Marking by patok.
Time :
Because sequence work does not disturb traffic of train so this work only use free time.

I.2. Rail Cutting


Sequence work :
After get constrains of work, so to accelerate removel track existing, contractor can cut
rail existing when free time. After that rail connected by fish plate. Drawing method is
enclosed on Attachment-1
Time :
Because sequence work does not disturb traffic of train so this work only use free time.

I.3. Replacement Parth Of Existing Ballast


Sequence work :
To accelerate the implementation of replacemnet new turn out, so contractor can replace
part of existing ballast. For the safety train, contractor will laying cutting sleeper and
wooden packing. Drawing method is enclosed on Attachment-2
Time :
Because sequence work does not disturb traffic of train so this work only use free time.

I.4. Replacement Existing Track Panel


Sequence work :
In this work are replacement of ballast, sleeper and rail existing. First loose bolts on fish
plate, after that lift rail existing. Then contractor can replace sleeper existing. But before
contractor use window time, so contractor must prepare material and tools for replace
existing track panel, for example: track jack HTT, kunci Fish Plate and other. Drawing
method is enclosed on Attachment-3

Work Plan of Track

Time :
Becuase to remove rail existing, traffic of train in the work erea must be stop, so in this
work using window time.

I.5. Install New turn Out


Four day before install new turn out, contractor must assembling new turn out in arround
of work area. So if contractor will install new turn out, turn out ready to done. For esasy
of installation will be assisted by track winch. Drawing method is enclosed on
Attachment-4
Time :
Becuase to remove rail existing, traffic of train in the work erea must be stop, so in this
work using window time.

I.6. Insert Ballast tamping and lining


After new turn out installed, contractor can insert ballast and then tamping by handy tie
tamper. And in the final compaction will compacted by MTT and profilling by PBR.
Compaction will be done to get elevation plan. Drawing method is enclosed on
Attachment-5.
Time :
Becuase to remove rail existing, traffic of train in the work erea must be stop, so in this
work using window time.

I.7. Assembling
Before activities of install turn out, so assembling activities to be done 4 days in advance.
Assembling activities including distribution of materials and assembly.
Time :
Because sequence work does not disturb traffic of train so this work only use free time.

Work Plan of Track

II.
No.
1
2
3
4

Schedule And Check List Material for Installation New Turn Out In The Existing Track Panel.
Table II.1 Detailed Resource and Man Power Schedule of Install New Turn Out At Existing Track Panel
Duration (minutes)
Activity
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Cutting Rail
4
4
4
4
Rail Drilling
4
4
4
4
4
4
4
4
4
4
4
4
Insstallation Fish Plate
4
4
4
4
Replacement of part ballast existing
10 10 6
6
10 10 10 10 10 10
10
10
10
10
10
10
Total Man Power
14 14 14 14 14 14 14 14 14 14
14
18
18
18
14
10

170

180

10
10

10
10

170

180

Remaks
free time
free time
free time
Free time (1 day)

Notes:
1.

Activity in the table II.1 will be done 4 days before the activities in the table II.2

No.
1
2
3
4
5
6
7
8

Table II.2 Detailed Resource and Man Power Schedule of Install New Turn Out At Existing Track Panel
Duration (minutes)
Activity
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Remove fish Plate
8
8
Remove rail Existing
16 16
remove PC Sleeper Existing
20 20
Remove Balast Existing
20 20 40
Install New Turn Out
40 40 40 40
Spreading Ballast
30
20
20
20
Tamping by HTT
10
10
10
10
10
10
MTT
Total Man Power
8 24 56 40 40 40 40 40 40 30
30
30
30
10
10
10

6
6

6
6

Remaks
window time
window time
window time
window time
window time
window time
window time
window time

Work Plan of Track

Table II.3 Detailed Resource and Man Power Schedule of Assembling Work
Duration (days)
No.
Activity
Remaks
1
2
3
4
1
Delevary PC Sleeper Turn Out
10 10
2
Delevary Rail turn Out
10 10
3
Install turn Out
20 20 20
Total Man Power
20 40 20 20
Notes:
1.

Activity in the table II.3 will be done 4 days before the activities in the table II.2

Table II.4 Equipment for Free Time Work


No.
1
2
3
4
5
6
7
8
9
10
11
12

Name of Equipment
Yamagochi
Lifter Turn Out
Pen Puler
Hammer
"Kunci Fish Plate"
Matisa
Steel Bar
Rail Jack
Ballast Carier
Pioce
Genset HTT
HTT

Qty

Unit

4
8
4
4
4
1
10
4
10
10
2
8

pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs

Remarks

Work Plan of Track

Table II.5 Equipment for Window Time Work


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Name of Equipment
Lifter Turn Out
Roles Turn Out
Yamagoci
Rail Cutting
Rail Drilling
Genset HTT
HTT
Pioce
Ballast Carier
Steel Bar
Rail Jack
HT
Sign 2A, 2B
Semboyan 3
Megaphone
"Kunci Fish Plate"
Hammer
Matisa
Turn Out Trily
Kunci TN
Kunci Dop
Genset Lamp
Lampu
Pen Puler
Kunci KA Clip
MTT
Lampu Hansem

Qty

Unit

10
4
10
2
2
2
8
40
40
60
10
4
2
2
1
4
10
1
4
6
6
1
4
6
6
1
2

pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
set
set
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs
pcs

Remarks

Work Plan of Track

III.

Safety Plan
Detail of safety procedure can be use be seen in Safety Plan Document.

III.1 Procedure of Work Commencement in Active Track

Work Plan of Track

III.2 Reporting System for Accident Evacuation

Flow Chart

Permanent Partial Disability Accident (PPD)

PPD

Reporting to chief /
secretary P2K3

Handling of accident
administration by
administration

Victim brought
to hospital

Monitoring of
disease and treatment

Report to
insurance

Insurance
claim

Gift of
insurance

Healing
process

Accident data
record

Finish

Work Plan of Track

Flow Chart

Accident With Fatality


Accident with
Fatality

Report to
Police

Report to chief/
Secretary P2K3
Project

Notification to
Victim Family

Inspection
by Police
Alt.1
Bank statement
of Police

Approval
request of victim
family

Alt.2

Brought to
hospital for
visum

Brought to
family

Obsequies of
corpse and solution
of victim data

Management of
insurance by administration of project

Solving of
insurance claim

Accident data
record

Finish

Work Plan of Track

III.3 HSE Banner & Poster

Work Plan of Track