Professional Documents
Culture Documents
Table of contents
1
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
1.1
1.2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
57
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
59
3.1
3.2
System structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
61
61
62
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
6.1
6.2
6.3
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
65
66
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
7.1
7.2
7.3
73
74
75
76
79
80
81
85
90
92
92
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CMSX-P-S-A1-C-U-F1-D-...
7.4
Commissioning steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1
Performance test and check of the sensing range . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2
Initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3
Performance of automatic initialization (Autoinit) . . . . . . . . . . . . . . . . . . . . . . .
7.4.4
Executing the user-guided initialization (Userinit) . . . . . . . . . . . . . . . . . . . . . . .
7.4.5
Set parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.6
Conclusion of commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
94
96
96
98
99
100
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100
100
10
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101
11
102
12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103
13
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
104
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CMSX-P-S-A1-C-U-F1-D-...
Product description
1.1
Overview
1
3
7
8
aB
1
2
3
4
5
6
aJ
Cover
Inspection window for LCD display
Fastening screws of the cover (4)
Blanking plug
Cable connector
Mounting thread (4)
Fig. 1
1.2
aA
6
7
8
9
aJ
aA
aB
Shaft
Mechanical coupling
Back plate
Housing
Pneumatic connections (G1/8)
Connection Functional earth
Design
The positioner CMSX has a sturdy plastic housing. It includes all necessary components for regulation
of double-acting pneumatic semi-rotary drives. These include:
two fast-switching valves with connection block and pneumatic connections ( Fig. 1, aA ) as positioning system for the pneumatic semi-rotary drive
a shaft toward the outside ( Fig. 1, 7 ) with potentiometer as feedback system
equipment electronics with microprocessor and electronics for signal processing and control
Terminals and cable connectors ( Fig. 1, 5 ) for the electrical connection
Two-line LCD display ( Fig. 1, 2 )
3 keys on the circuit board below the cover ( Fig. 1, 1 ).
57
CMSX-P-S-A1-C-U-F1-D-...
Besides the cable connector, the housing is equipped with a blanking plug ( Fig. 1, 4 ) for mounting of an additional cable connector (optional). On the opposite side is located the functional earth
connection ( Fig. 1, aB ) and the pneumatic connections ( Fig. 1, aA ) with compressed air connection, working ports and air vent.
Below the cover is the printed circuit board with the device electronics. Located on the printed-circuit
board are:
the two-line LCD display
3 keys for configuration and commissioning
Terminal strips for electrical connection.
1
5
1
2
3
LCD display
Terminal strip (pin 1 ... 14)
Set key
Fig. 2
4
4
5
6
A shaft leads outwards through the centre of the back plate and must be linked via the coupling to the
shaft of the semi-rotary drive. The shaft is mechanically connected to the integrated potentiometer,
which determines the position (actual value of the controlled variable) of the shaft. The reference variable (setpoint value of the controlled variable) is specified analogue in operation through one of the
two analogue setpoint inputs.
With the Add, Sub and Set keys, configuration and commissioning can be carried out in a menu-driven
manner. During commissioning, the setpoint values can be specified through keys as needed.
The two-line LCD display shows all texts in English as short texts. A maximum of 8 characters per line
can be shown.
58
CMSX-P-S-A1-C-U-F1-D-...
Features
Features
Positioner
Product version
Design
Mechanical interface
Display type
Setpoint value
Position feedback
Function
Safety function
CMSXPSA1CUF1DA
C
1)
2)
Tab. 1
The CMSX positioner described here is intended for position control of double-acting pneumatic semirotary drives in process automation systems.
The product is intended for use in industrial environments. Outside of industrial environments, e.g. in
commercial and mixed-residential areas, actions to suppress interference may have to be taken.
Appropriate for operation are double-acting pneumatic semi-rotary drives for ball valves and butterfly
valves (quarter turn actuators). Permissible are semi-rotary drives with approx. 90 swivel angle and
mechanical interface in accordance with VDI/VDE Directive 3845. Appropriate mechanical mounting
adapters are required for mounting (accessories www.festo.com/catalogue). Appropriate, for example, are the following double-acting semi-rotary drives from Festo:
semi-rotary drive DFPB
semi-rotary drive DRD
semi-rotary drive DAPS.
The CMSX makes possible a simple and efficient position regulation based on the PID control algorithm. Positions are specified via an analogue setpoint signal (0 V 10 V or 0 mA 20 mA or
4 mA 20 mA). Through the shaft, the integrated potentiometer registers the current position of the
semi-rotary drive and passes the measured value to the internal regulator. The regulator compares the
analogue-specified setpoint value to the measured value and controls the two internal fast-switching
valves correspondingly by means of pulse-width modulation (PWM).
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CMSX-P-S-A1-C-U-F1-D-...
3.1
System structure
The following illustration shows the basic system structure of a process valve unit, comprising a CMSX
positioner and a semi-rotary drive with process valve.
1
2
7
3
4
1
2
3
Fig. 3
4
5
6
7
Positions are specified through an analogue setpoint signal via a master PLC/IPC or manually on-site
via an external setpoint generator ( Fig. 3, 1 ).
The positioner with potentiometer and fast-switching valves ( Fig. 3, 2 ) and the semi-rotary drive
with process valve ( Fig. 3, 5 , 6 ) are connected to each other in such a way that a closed control
circuit results. In this control circuit, the position of the drive represents the controlled variable. The
potentiometer registers permanently the position of the drive (actual value of the controlled variable)
and transmits this to the controller as an electric signal. It compares the analogue specified setpoint
position (reference variable) to the current position and calculates from this the positioning signals
(manipulated variable pulse-width modulation) for the fast-switching valves. The fast-switching
valves control the drive by pressurizing and venting the cylinder chambers.
60
CMSX-P-S-A1-C-U-F1-D-...
3.2
Product variants
The product variants CMSX...-A and CMSX...-C are equipped with different fast-switching valves. If the
operating voltage supply fails, the fast-switching valve return to the normal position. Therefore, depending on the product variants used, if the compressed air supply is switched on and the operating
voltage supply fails, the CMSX reacts as follows:
For the product variant
CMSX...-A ( Fig. 4, 1 ) the
working port 4 is vented and the
working port 2 pressurized.
Dependent on the tubing connection of the CMSX with the
semi-rotary drive ( Fig. 4, 2 ),
the process valve is opened or
closed.
Fig. 4
For the product variant
CMSX...-C ( Fig. 5, 1 ), the
working ports 2 and 4 are pressurized in order to maintain the
current setting of the semirotary drive ( Fig. 5, 2 ).
Fig. 5
If the operating voltage supply is switched back on, the last operating status is effective again immediately. If the regulator is activated, the current setpoint value is valid again immediately.
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CMSX-P-S-A1-C-U-F1-D-...
Installation and commissioning is to be carried out only by qualified personnel, in accordance with
the documentation.
Improper handing can cause malfunctions or damage to the product. Make sure that all the instructions in this chapter are always observed. The product will then function correctly and safely.
Compare the maximum values specified in these operating instructions with your actual application
(e.g. operating media, pressures, forces, torques, temperatures, operating voltages). The product
can only be used in compliance with the relevant safety guidelines if the maximum load limits are
observed.
All applicable national and international regulations must be complied with.
Take into consideration the legal regulations applicable for the destination, as well as:
regulations and standards
regulations of the testing organizations, associations and insurers
national specifications.
Take into consideration the ambient conditions at the location of use.
Remove all transport packing such as protective wax, foils (polyamide), caps (polyethylene), cardboard boxes (except for the sealing elements of the pneumatic connections).
The material used in the packaging has been specifically chosen for its recyclability (exception: oil
paper = residual waste).
Use the product in its original status, without any unauthorised product modifications.
Protect the device from fluctuations in pressure and excess operating temperature. Use control
valves for regulating pressure and excess pressure.
Make sure the compressed air is properly prepared ( Technical data in section 13).
If the cover is opened, observe the handling specifications for electrostatically sensitive devices.
Observe the documentation for the components that you use in combination with the positioner
(e.g. semi-rotary drive, process valve, etc.).
Check whether flow control valves for reducing speed are necessary in the working lines of the
CMSX to avoid impermissibly high pressure surges in the pipeline system of the process valve
especially in the case of process valves and drives in small sizes.
Installation
Caution
Uncontrolled movements of the drive can cause damage when mounting.
Before installation of the positioner:
Switch off the compressed air and power supplies.
Exhaust the semi-rotary drive.
Secure the system against being switched back on.
62
CMSX-P-S-A1-C-U-F1-D-...
6.1
Mechanical installation
Note
Observe the direction of rotation of the semi-rotary drive.
Before mounting, adjust the shaft of the positioner and the drive shaft so that the
swivel angle of the drive lies within the sensing range of the positioner.
The angle position of the semi-rotary drive is sensed by the integrated potentiometer through the shaft
of the positioner. The shaft of the positioner can be turned in any way, since it does not have a mechanical stop. But the permissible sensing range is 100. The sensing range and correct alignment of the
shaft of the positioner is depicted on the underside of the housing.
1
2
1
2
Fig. 6
During mounting, the shaft of the positioner with coupling and the drive shaft must be connected so
that the swivel angle of the drive lies within the sensing range.
Direct mounting
For attachment, the positioner has a mounting hole pattern in accordance with VDI/VDE Directive
3845. The mounting orientation is any desired. The positioner is mounted directly to the semi-rotary
drive with a mounting adapter. The shaft of the positioner is connected through the mechanical coupling to the shaft of the semi-rotary drive ( Fig. 7).
Use only appropriate mounting adapters. Please select the corresponding accessories from our
catalogue (accessories www.festo.com/catalogue).
63
CMSX-P-S-A1-C-U-F1-D-...
Before mounting
1. Ensure there is no tension or pressure applied.
2. Secure the system against being switched
back on.
3. Determine the direction of rotation of the
semi-rotary drive.
Mounting
1. If the coupling ( 5 ) is already pre-mounted,
check whether the alignment of the coupling
is suitable for your application ( Fig. 6).
The coupling can be mounted with a 90
turn.
2. Mount the mechanical coupling to the shaft
on the underside of the positioner with the
required alignment using two threaded pins
( 6 ; DIN 913 M3x5) with a hexagon socket wrench with spanner size (SW) 1.5 mm
tightening torque 0.5 Nm 10 %.
3. Mount the mounting adapter (example
2 ) with 4 mounting screws ( 4 ) to the
positioner so that its flanges are aligned in
the direction of the pipeline tightening
torque 1.5 Nm 20 %.
4. Adjust the shaft of the positioner ( 1 ) so
that the swivel angle of the drive lies within
the sensing range of the positioner. In doing
so, observe the direction of rotation of the
semi-rotary drive and the sensing range of
the integrated potentiometer ( Fig. 6).
5. Put the positioner with mounting adapter
and coupling onto the semi-rotary drive so
that the nose of the coupling ( 5 ) grasps
into the slot of the drive shaft ( 7 ).
6. Fasten the positioner with the mounting adapter to the semi-rotary drive with 4 mounting screws ( 3 ) tightening torque 3 Nm
20 %.
64
2
3
4
5
6
Fig. 7
CMSX-P-S-A1-C-U-F1-D-...
6.2
Pneumatic installation
Caution
Despite switched-off compressed air supply dependent on the product variant one
or both working ports of the positioner can remain under pressure.
Vent the working ports with the help of the Sensor function (menu 1) before you
remove the tubing lines ( section 7.3.3).
Use suitable fittings (G1/8) and tubes. We recommend push-in fittings of type QS-8 and tubes of
type PUN.
Prior to the pneumatic installation:
1. Ensure there is no tension or pressure applied.
2. Secure the system against being switched back on.
5
4
3
1
2
3
Fig. 8
4
5
6
Pneumatic connections
65
CMSX-P-S-A1-C-U-F1-D-...
To avoid impermissibly high pressure surges in the pipeline system of the process valve:
Check whether flow control valves for reducing speed are required in the working lines of the
CMSX.
3. Connect tubing from the supply port ( Fig. 8, 1 ) to the compressed air source.
4. Screw an appropriate silencer into the exhaust port.
For good positioning performance, pressure fluctuations of > 1 bar must be avoided during operation. In
order to check the stability of the supply pressure, you can fit a pressure measuring point directly in
front of the CMSX, if required.
6.3
Electrical installation
Warning
Only use PELV circuits in accordance with IEC/EN 60204-1 (protective extra-low
voltage, PELV) for the electrical power supply.
Also observe the general requirements for PELV circuits in accordance with
IEC/EN 60204-1.
Use only power sources that guarantee a reliable electric separation of operating
and load voltage in accordance with IEC/EN 60204-1.
Note
The CMSX contains electrostatically sensitive devices. Electrostatic discharges caused
by improper handling or incorrect earthing can damage the internal electronics.
Observe the handling specifications for electrostatically sensitive devices.
Discharge yourself from static discharges before assembling or disassembling modules to protect the modules.
Note
Installation errors can damage the electronics or cause malfunctions.
Switch off the power supply before connecting or disconnecting plug connectors
(otherwise functional damage).
Use an electrical connecting cable with a nominal outside diameter of 10 to 14 mm.
Connect the functional earth terminal ( Fig. 9, 2 ) to the earth potential with low
impedance (short cable with large cross-section) tightening torque 0.6 Nm 10 %.
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CMSX-P-S-A1-C-U-F1-D-...
Note
Long signal lines reduce the resistance to interference.
Make sure that the signal lines are always shorter than 30 m.
The electrical connection is integrated into the device. For electrical installation, the cover of the device
must be dismounted.
Before dismounting the cover:
Ensure there is no voltage or pressure applied.
For electrical installation:
1. Loosen the 4 mounting screws of the cover with an Allen key width across flats (SW) 3 mm.
2. Carefully lift up the cover.
3. Guide the electric cable (outer diameter 10 to 14 mm) through the cable conduit fitting.
4. Use wire end sleeves appropriate for the connection and wire the terminal strip to conform to the
pin allocation ( Tab. 2 and Tab. 3) cable cross section max. 2.5 mm; tightening torque max.
0.6 Nm. Observe hereby the information in the following sections.
5. Tighten the union nut of the cable connector tightening torque 2 Nm. Through this, you ensure the
pull resistance and IP protection class at the cable connector.
6. If commissioning is to be carried out immediately after installation, you can leave the cover dismounted so that settings can be performed on the device.
If commissioning is to be carried out later, you must mount the cover to ensure the IP protection of
the device tightening torque 1.5 Nm. When mounting the cover, make sure that the seal lies untwisted in the slot of the cover. The seal must be undamaged and free of contamination.
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CMSX-P-S-A1-C-U-F1-D-...
1
2
...
14
1
1
16
Pin numbering of the terminal strips
Fig. 9
15
2
Pin
Designation
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Vsp+
VspIsp+
Isp+24 V DC
0 V DC
II+
ALARM
D-OUT1
D-OUT2
+ 24 V DC
0 V DC
1)
Only one input setpoint value is active dependent on the parameterisation ( Tab. 15)
2)
Supplies a signal when the max. positioning time determined at initialization is exceeded.
Alarm output2)
Status output3)
Supply to digital outputs4)
3)
The status outputs can be wired as PNP or NPN outputs. Their behaviour can be configured ( Tab. 15).
4)
Tab. 2
Pin
Designation
Description
15
16
D-IN+
D-IN-
Digital input +
Digital input -
1)
2)
Tab. 3
68
Control input1)2)
CMSX-P-S-A1-C-U-F1-D-...
Fig. 10
Setpoint value of inputs pin 1 ... 4 (setpoint value of the controlled variable)
The setpoint value can be specified as an external voltage of current signal. Both setpoint inputs can be
connected. But in all cases, only one of the two setpoint values is active dependent on the parameterisation (factory setting Tab. 15).
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CMSX-P-S-A1-C-U-F1-D-...
10
14
1
1
Fig. 11
To operate the outputs D-OUT1 und D-Out2 as NPN outputs, the load must be connected between the
output and 24 V (pin 13).
10
14
1
1
Fig. 12
70
CMSX-P-S-A1-C-U-F1-D-...
16 15
Reference potential
Fig. 13
71
CMSX-P-S-A1-C-U-F1-D-...
Commissioning
Warning
Accidental movements of the drive can cause damage.
Observe that the fast-switching valves of the CMSX take the neutral position if there
is a failure of the operating voltage supply ( section 3.2).
During initialization, movement takes place to both end positions in succession,
independently of the present setpoint value.
If you would like to prevent the neutral position of the fast-switching valves from
being effective when the power supplies are switched on ( section 3.2), first
switch on the operating voltage supply and the setpoint input, and only then the
compressed air supply.
Caution
Despite switched-off compressed air supply dependent on the product variant one
or both working ports of the positioner can remain under pressure.
Vent the working ports with the help of the Sensor function (menu 1) before you
remove the tubing lines ( section 7.3.3).
Caution
If there is a failure of the operating voltage supply during commissioning, data records
can be damaged in internal saving processes.
Ensure there is a stable operating voltage supply, in particular during commissioning.
Note
Parameter changes become effective immediately after the Set key is pressed. For example, digital outputs can change their signal status by changing settings even in the
controller stopped operating status.
Note
Incorrectly set parameters can result in permanent oscillations.
Be very careful when setting the parameters.
72
CMSX-P-S-A1-C-U-F1-D-...
7.1
After the initial application of supply voltage, the CMSX is normally in the following status:
Operating mode: automatic (Auto)
Operating status: controller stopped (Stopped)
The CMSX then behaves as follows:
The controller is inactive and does not react to setpoint value specifications.
But the CMSX reacts to control signals at the digital input D-IN.
The display shows the initial position.
The setpoint position (SP) in the first line and the current valve position (VP) in the second line are
displayed in percent. Example (operating status controller stopped; valve position 0 % closed):
--- 0.0%
VP: 0.0%
All parameters and settings of the CMSX are preset at the factory as follows:
Level
Menu
Presettings in
the delivery status1)
Basic menu
level
Main menu
level
OPERAT
ACTUAT
SIGNAL
OPEN
DIRECT
CHARACTE
Auto
Stopped
4 ... 20 mA
Anti-clk
Increase
Linear
D-OUT1
D-OUT2
D-IN
DEADBAND
PID-P
PID-D
MIN
MAX
SPMIN
SPMAX
0%
5%
...
100 %
Power-L
Power-L
Stop-H
3.0 %
1
4
0%
100 %
0%
100 %
0%
5%
...
100 %
CONFIG
PARA
CURVE
1)
Brief description
Automatic operation
PID controller stopped
Current input activated; 4 ... 20 mA
Valve opens anti-clockwise
Open valve with rising setpoint value
Character of the characteristics curve setpoint
value: linear
Low level if load voltage supply is present for
outputs
In case of High level, stop drive
Dead space of the controller: 3.0 %
Proportional share of the PID controller: 1
Differential share of the PID controller: 4
Lower limit of the valve working area: 0 %
Upper limit of the valve working area: 100 %
Minimum setpoint signal: 0 %
Maximum setpoint signal: 100 %
Support point for setpoint value 0 %: 0 %
Support point for setpoint value 5 %: 5 %
...
Support point for setpoint value 100 %: 100 %
In case of selection of the command Fcty Rst (menu 6), all parameters are reset to the delivery status ( 7.3.8).
Tab. 4
73
CMSX-P-S-A1-C-U-F1-D-...
The presettings can be sensibly used for a large number of applications. By changing the parameters
and the settings, you can adapt the behaviour of the device to the application case.
Note
To avoid accidental operational error:
Familiarise yourself before commissioning with the menu system and the key functions and parameters of the CMSX. For information on this section 7.2 and 7.3.
When you have familiarised yourself with the menu system. the key functions and parameters of the
CMSX:
Perform commissioning as described in section 7.4.
7.2
LCD display and keys of the CMSX permit you to perform commissioning directly at the CMSX. The
CMSX offers a simple menu structure. The menu structure is subdivided into a basic menu level and a
main level menu ( Fig. 14; 3 and 1 ). The two-line LCD display shows all texts in English as short
texts.
74
7.3
4
3
SP:50.0%
VP:50.1%
6
2
1
MENU
2 CONFIG
2
3
6
*CONFIG*
- signal
- open
- direct
- characte
- d-out1
- d-out2
- d-in
MENU
3 PARA
3
6
*CURDEF*
0%
0.0
5%
5.0
...
...
95% 95.0
100% 100
2
1
2
3
4
5
MENU
6 INIT
3
6
Fig. 14
*INITIA*
- Autoinit
- Userinit
- Fcty Rst
- Sytm Rst
- SetAsDef
6
2
1
1, 2, 4, 5
SENSOR
Error
2
1
3
6
MENU
5 INFORM
OPERAT
- Auto
- Manual
*SENSOR*
----+----
6
2
MENU
4 CURVE
3
2
3
6 or 3
MENU
1 SENSOR
2
ACTUAT
- Running
- Stopped
5
2
*PARA*
- deadband
- pid-p
- pid-d
- min
- max
- spmin
- spmax
*INFORM*
- L1 ..
- L2 ..
- V1 ...
- V2 ...
- Ver ...
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CMSX-P-S-A1-C-U-F1-D-...
7.3.1
Basic menu level
After operating voltage supply is switched on, the CMSX is automatically in the initial position of the
basic menu level ( Fig. 14, 3 and 4 ). In the initial position, it displays the following:
the current setpoint position in percentage (in line 1 SP stands for setpoint position)
the current valve position in percent (in line 2 VP stands for valve position).
The display of the initial position depends on the operating mode and the operating status of the
device.
Initial position
Display1)
Significance
Brief description
SP:50.0%
VP:50.1%
Automatic operation;
Controller is
in operation
The CMSX is in automatic operation in the operating status controller in operation (Running) and shows the analogue specified setpoint position (SP) and the current valve position (VP) in percent.
-->50.0%
VP:50.1%
***50.0%
VP:50.1%
---50.0%
VP:50.1%
1)
The CMSX is in automatic operation or manual override in the operating status controller stopped (Stopped) and shows the setpoint
position and the current valve position in percent.
SP = setpoint position; VP = valve position; *** = digital control signal is present; --- = controller stopped; values here as an
example
Tab. 5
Display in the initial position example
If the manual override is active, you can set the setpoint value in the initial position with the Add and
Sub keys ( Tab. 6).
Note
If the controller is in operation and no control signal is present at the control port, the
new setpoint value is effective immediately even in manual override!
If the limit value (0 % or 100 %) is reached, the setpoint value jumps over to the minimum or maximum setpoint value when the Add or Sub key is pressed again!
You can continue within the basic menu level by pressing the Set key (3) ( Fig. 15). After continuation
once, the current operating status (Running or Stopped) is displayed. There you can change the operating status with immediate effect by pressing the Add or Sub key. After continuation again, the current
operating mode (Auto or Manual) is displayed. Here, too, you can change the current setting with the
Add or Sub key. The selected operating mode is taken over only after the Set key is pressed with continuation into the initial position.
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CMSX-P-S-A1-C-U-F1-D-...
1
3
SP:50.0%
VP:50.1%
-->50.0%
VP:50.1%
1:
2:
4:
5:
+
++
--
ACTUAT
Running
3
---50.0%
VP:50.1%
1 2
OPERAT
Auto
3
1 2
ACTUAT
Stopped
OPERAT
Manual
***50.0%
VP:50.1%
MENU
1 ...
...
1
2
3
Fig. 15
Operation
Manual override
Automatic operation
1
2
3
4
1)
1)
Keys without function; setpoint specification is made through setpoint value input
2)
If the limit value is reached, the setpoint value immediately jumps over to the minimum or maximum setpoint value!
Tab. 6
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Starting from the initial position, pressing the Set key causes continuation within the basic menu level
( Fig. 14). After continuation occurs once, the current operating status is displayed. The following
operating statuses are possible:
Operating statuses
Display
Significance
Brief description
ACTUAT
Running
Controller is
in operation
ACTUAT
Stopped
Controller is
stopped
(presetting)
The CMSX does not react to setpoint inputs but only to control
signals at the D-IN control port.
Tab. 7
Operation
Briefly press Add
Briefly press Sub
Briefly press Set
Tab. 8
1
2
3
Controller is in operation
Controller is stopped
After the Add or Sub button is pressed ( Fig. 14), the controller is immediately started or stopped.
After the Set button is pressed, the active operating mode is displayed.
Operating mode
Display
Significance
OPERAT
Auto
OPERAT
Manual
Tab. 9
Automatic operation
Manual override
Operating modes
Operation
Briefly press Add
Briefly press Sub
Briefly press Set
Tab. 10
Brief description
1
2
3
Automatic operation
Manual override
From the initial position, you change into the menu level through long pressing of the Set key
(approx. 3 s) ( Fig. 14).
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7.3.2
Menu level
A change into the menu level first leads into the main menu. The main menu includes the following 6
menus.
Display
Significance
Brief description
MENU
1 SENSOR
MENU
2 CONFIG
Menu
1 sensor
Menu
2 Configuration
MENU
3 PARA
Menu
3 Parameterisation
Menu
4 Characteristic
curve
Menu
5 Information
For testing the sensor sensing range by controlling the fast-switching valves with the Add and Sub keys
For configuration of the positioner (type of signal setpoint value,
direction of movement, character of the setpoint value characteristic curve, behaviour of the status outputs, behaviour upon control signal at the digital input)
For parameterisation of the controller (dead zone, P- and D-part,
limits of the valve working area and the setpoint value signal area)
MENU
4 CURVE
MENU
5 INFORM
MENU
6 INIT
Tab. 11
Shows the smallest and largest sensor position after the last initialization, the number of switching cycles of the fast-switching
valves and the firmware design of the positioner
Menu
Makes available functions for initialization and reset of the posi6 Initiali-zation tioner
Main menu
By pressing the Add or Sub key, you can switch forward or backward in the main menu ( Fig. 14).
Pressing the Set button opens the menu. Then the first menu command or parameter is displayed.
Operation
Briefly press Add
Briefly press Sub
Briefly press Set
Press Set long
Tab. 12
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7.3.3
SENSOR menu (1)
With the function in the menu SENSOR (1), an initial function test can be performed with a switched-off
controller, and a check can be made whether the motion range of the drive shaft is within the sensing
range of the internal sensor. In addition, with this function and with a switched-off compressed air supply, the working ports of the device must be exhausted with the Add and Sub keys before tubing lines
may be removed on the device ( Tab. 14).
Note
The drive is moved by pressurizing the one and exhausting the other working port! Since
the controller must be switched off with this function, parameterised limit values are
ineffective. As a rule, this function may only be performed during the commissioning
phase dependent on the system.
If the Sensor Error message appears on the display, the sensing range of the integrated sensor has
been exceeded. The CMSX then has not been correctly aligned on the movement range of the drive. In
this case, the mechanical structure must be corrected ( section 6.1).
Display
Description
MENU 1 SENSOR
----+---The display shows the sensor signal through a small plus sign (+). With the Sub and
Add keys, the working ports 2 and 4 of the CMSX can be pressurized and exhausted
( Tab. 14). As a result, the drive is moved. Dependent on the sensor signal, the
plus sign wanders hereby from left to right or from right to left.
Tab. 13
MENU
1 Sensor
3
6 or 3
Fig. 16
Sensor command
1
2
3
4
Tab. 14
Sensor test
Operation
80
1, 2, 4, 5
SENSOR
Error
*SENSOR*
----+----
CMSX-P-S-A1-C-U-F1-D-...
7.3.4
Display
MENU 2 CONFIG
SIGNAL
Establishes the active setpoint value input and the type of setpoint value signal
0-10 V
Voltage input (pin 1, 2); 0 ... 10 V
4-20 mA
Current input (pin 3, 4); 4 ... 20 mA (presetting)
0-20 mA
Current input (pin 3, 4); 0 ... 20 mA
Open
Specifies in which direction the process valve opens.
clockwis
Clockwise
anti-clk
Anti-clockwise (presetting)
DIRECT
Establishes the signal direction for increasing the setpoint position (SP) ( Fig. 18).
increase
Increasing setpoint value signal (presetting)
decrease
Decreasing setpoint signal
CHARACTE
Character of the setpoint value characteristics curve
linear
Linear characteristic curve (presetting); linear ratio between analogue setpoint value and setpoint position ( Fig. 19)
1 : 25
Equal-percentage characteristic curve ( Fig. 19)
1 : 33
1 : 50
user-def
User-defined setpoint value characteristic curve ( section 7.3.6)
D-OUT-1
Establishes the behaviour of the two status outputs (D-OUT-1, D-OUT-2).
D-OUT-2
power-H
High level if load voltage supply is present for outputs
power-L
Low level if load voltage supply is present for outputs (presetting)
limit1-H
High level, if end position 1 reached
limit1-L
Low level, if end position 1 reached
limit2-H
High level, if end position 2 reached
limit2-L
Low level, if end position 2 reached
limits-H
High level, if end position 1 or end position 2 reached
limits-L
Low level, if end position 1 or end position 2 reached
stop-H
High level, if CMSX is in the operating status Actuat stopped
stop-L
Low level, if CMSX is in the operating status Actuat stopped
D-IN
Establishes the reaction to a signal at the digital input D-IN. The controller is then
inactive. Either both of the working ports of the device are pressurized in order to
stop or one working port is pressurized and one is exhausted.
stop-H
In the case of High level, stop drive (presetting)
stop-L
In the case of Low level, stop drive
lmt1-H
In the case of High level, travel to stop 1
lmt1-L
In the case of Low level, travel to stop 1
lmt2-H
In the case of High level, travel to stop 2
lmt1-L
In the case of Low level, travel to stop 2
Tab. 15
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Pressing the Add or Sub key selects a function in the menu ( Fig. 17, 1 ). Pressing the Set button
confirms the selection. The current setting is then displayed. A setting can be selected with Add and
Sub ( Fig. 17, 2 ). Pressing the Set key confirms the current selection and returns to the menu.
Note
Parameter changes become effective immediately after the Set key is pressed. For example, digital outputs can change their signal status by changing settings even in the
controller stopped operating status.
6
MENU
2 CONFIG
*CONFIG*
signal
open
direct
...
2
1
SIGNAL
0-10V
4-20mA
0-20mA
1
1
Fig. 17
2
2
Operation
1
2
3
Tab. 16
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10 V
20 mA
0V
0/4 mA
2
Increasing setpoint signal (increase)
Decreasing setpoint signal (decrease)
1
Fig. 18
Active direction of the setpoint signal on the setpoint position example (here linear
characteristic curve)
With the parameters SPMIN and SPMAX, the setpoint signal range can be restricted as needed
( Tab. 17). Whether the process valve opens or closes is influenced through the OPEN parameter.
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Linear
1 : 25
1 : 33
1 : 50
SPMIN
SPMAX
4
1
2
3
Fig. 19
With User-Def. a user-defined setpoint value characteristic curve can be established over 21 support
points ( section 7.3.6).
D-Out-1, D-Out-2, D-IN
These parameters make possible the functions named in Tab. 15. Parameter changes become effective
immediately after confirmation with the Set key - even in the operating status controller stopped.
If the parameter OPEN is changed, the end positions (limit1, limit2) and stops (lmt1, lmt2) are mixed
up.
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7.3.5
Parameters menu (3)
The commands in the parameters menu offer access to controller parameters as well as parameters for
scaling the analogue setpoint value specification and the valve work range.
Display
Description
MENU 3 PARA
DEADBAND
Establishes the dead zone of the positioner ( Fig. 21).
0.1 ... 10%
Dead zone in % of the scaled work range
(presetting: 3 %)
PID--P
Establishes the P-part (proportional part) of the PID controller
1 ... 10
P-part (presetting = 1)
PID--D
Establishes the D-part (differential part) of the PID controller
1 ... 10
D-part (presetting = 4)
MIN
Establishes the lower limit of the valve working area ( Fig. 22)
0 ... MAX -1%
Valve position in % of the actual work space
(presetting = 0 %)
MAX
Establishes the upper limit of the valve working area ( Fig. 22)
MIN+1% ... 100%
Valve position in % of the actual work space
(presetting = 100 %)
SPMIN
Establishes the minimum setpoint signal (presetting = 0 %).1)
0 ... SPMAX-20%
Smallest setpoint value in % of the complete work
range
SPMAX
Establishes the maximum setpoint signal (presetting = 100 %).1)
SPMIN+20% ... 100% Largest setpoint value in % of the complete work range
1) This limits the work range of the setpoint signal ( Fig. 23)
Tab. 17 Menu parameter (3)
The parameters can also be selected and set with the Add and Sub key ( Fig. 17, 2 ). Pressing the
Set key confirms the current selection or setting and returns to the menu.
Note
If the controller is in operation (operating status Running), the new setting becomes
effective immediately after the Set key is pressed.
6
MENU
3 PARA
Fig. 20
3
6
*PARA*
deadband
pid--p
pid--d
...
2
1
DEADBAND
...
3.0%
3.1%
...
2
1
Movement in the Parameter menu configuration (3) - example DEADBAND dead zone
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CMSX-P-S-A1-C-U-F1-D-...
Operation
1
2
3
6
Parameter value
a = DEADBAND
b = DEADBAND
3
1
2
Fig. 21
3
4
Dead zone
The size of the dead zone influences the positioning accuracy and sensitivity with which the positioner
reacts to a deviation.
A dead zone that is too small results in vibration tendencies around the setpoint position up to permanent oscillations (instability). Through this, the fast-switching valves in the positioner and the drive are
subject to unnecessary loads. A dead zone that is too large results in low positioning accuracy.
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CMSX-P-S-A1-C-U-F1-D-...
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CMSX-P-S-A1-C-U-F1-D-...
Lower and upper limit of the valve working area (MIN, MAX)
With the parameters MIN und MAX, the lower and upper valve position (physical stroke) of the valve
work range can be established independent of the character of the setpoint characteristic curve. The
characteristic curve is completely adjusted corresponding to the established lower and upper valve
position. The following figure shows as an example the influence of the parameters on the linear setpoint value characteristic curve with the setting MIN 20 % und MAX 80 %.
1
Presetting
User-defined
MAX
80
MIN 20
2
1
Fig. 22
Influence of the parameters MIN and MAX on the setpoint characteristics curve example
Typically, the smallest physical stroke is assigned to the smallest setpoint value and the largest
physical stroke to the largest setpoint value dependent on the configuration and parameterisation
( parameter OPEN in Tab. 15).
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CMSX-P-S-A1-C-U-F1-D-...
Lower and upper limit of the setpoint value signal range (SPMIN, SPMAX)
The parameters SPMIN and SPMAX establish the lower and upper limit of the signal range for the analogue setpoint value specification independent of the character of the setpoint characteristic curve.
Exceeding these limits has no influence on the setpoint value specification. The following figure shows
as an example the influence of the parameters on the linear setpoint value characteristic curve with the
setting SPMIN 20 % and SPMAX 80 % (DIRECT = increase).
1
Presetting
User-defined
0V
0/4 mA
SPMIN
= 20 %
SPMAX
= 80 %
10 V
20 mA
2
Fig. 23
Signal range
Influence of the parameters SPMIN, SPMAX on the signal range of the setpoint value
specification example
With a preset signal direction (DIRECT = increase), the lower limit value of the signal range is assigned
to the lowest setpoint position and the upper limit value to the highest setpoint position.
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7.3.6
Characteristic curve menu (4)
In this menu, a user-defined process valve characteristic curve can be established through 21 setpoint
value support points. The respective characteristic flow values of the process valve used are assigned
to these support points.
Note
Observe that changing support points in the Running operating status is effective immediately without pressing the Set key.
Display
Description
MENU 4 CURVE
0 %
Support point for setpoint signal 0 % (presetting 0 %)
0.0 ...
Setpoint position SP in % related to the defined work range
5 %
Support point for setpoint signal 5 % (presetting 5 %)
...
...
100 %
Support point for setpoint signal 100 % (presetting 100 %)
Tab. 19
MENU
4 CURVE
1
2
3
6
5: --
If the limit value is reached, the setpoint value immediately jumps over to the minimum or maximum setpoint value!
Tab. 20
90
1: +
2: 4: ++
Operation
1)
*CURDEF*
0% 0.0
5% 5.0
... ...
95% 95.0
100% 100
Fig. 24
CMSX-P-S-A1-C-U-F1-D-...
The setpoint value support points have a distance between each other of 5 % of the established setpoint value signal range. From the support points, the user-defined process valve characteristic curve is
generated by connecting 20 line segments ( Fig. 25). The user-defined process valve characteristics
curve is activated with the parameter CHARACTE in the menu CONFIG.( section 7.3.4).
1
SPMIN
75 %
SPMAX
4
1
2
Fig. 25
3
4
For the support points, any values can be assigned in rising and falling sequence. Typically, ascending
values are assigned.
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7.3.7
Information menu (5)
The following information can be called up in the Information menu (5):
Display
Description
MENU 5 INFORM
L1 ...
Lower limit of the initialised opening angle
...
Numerical value []
L2 ...
Upper limit of the initialised opening angle
...
Numerical value []
V1 ...k
Number of switching cycles of the fast-switching valve V1 since the last initialization
...k
Numerical value1) [1000]
V2 ...k
Number of switching cycles of the fast-switching valve V2 since the last initialization
...k
Numerical value1) [1000]
Ver A3.3
Firmware design of the device
3.x
Version number
1)
Tab. 21
MENU
5 INFORM
Fig. 26
*INFORM*
L1 ...
L2 ...
V1 ...k
...
Operation
1
2
3
4
7.3.8
Initialization menu (6)
Initialization can be started or a reset executed in the Initialization menu (6). Further, current settings
can be saved as individual presettings.
Note
During initialization the process valve is moved to the end positions. As a rule, therefore, initialization may only be performed during the commissioning phase dependent
on the system.
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CMSX-P-S-A1-C-U-F1-D-...
Display
Description
MENU 6 INIT
Autoinit
Starts automatic initialization1) ( section 7.4.3)
Here, the drive is moved into the end positions. Automatic initialization takes a
certain amount of time.
Userinit
Starts user-guided initialization1). Here, the drive is moved into the end positions.
With user-guided initialization, each individual step of initialization is started by
pressing the Add button by hand.
Fcty Rst
Resets all current settings to the presettings valid from the plant (delivery
status Tab. 4).
Sytm Rst
Resets all current settings to the individual presettings previously saved with
SET AS DEF.
SET AS DEF Saves all current settings as individual presettings.
1)
In initialization, the positioner determines the swivel angle and a maximum positioning time. In doing so, it coordinates control of
the fast-switching valves with the direction of rotation of the potentiometer. VP and SP then behave synchronously.
Tab. 23
MENU
6 INIT
*INITIA*
Autoinit
Userinit
Fcty Rst
...
7
2
AutoInit
24-- 1
1
AutoInit
24-- ...
AutoInit
OK
1
Fig. 27
Operation
Briefly press Add
Briefly press Sub
Briefly press Set
Press Set long
Press Set and Add long
Tab. 24
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CMSX-P-S-A1-C-U-F1-D-...
7.4
Commissioning steps
After mounting of the semi-rotary drive, process valve and positioner, it must be checked whether the
semi-rotary drive lies correctly in the sensing range of the sensor. If configuration is faulty, the swivel
angle may exceed the physical sensing range. This results in an error message during commissioning.
The configuration must then be corrected. Besides visual control of the sensing range ( Fig. 6), check
this situation with the command in the menu 1 SENSOR ( also section 7.3.3). If the swivel angle lies
correctly within the sensing range of the sensor, initialization of the CMSX can be performed. Then the
behaviour of the CMSX can be established through configuration and parameterisation.
The following steps must be executed during commissioning:
1. Performance test and check of the sensing range of the sensor ( section 7.4.1)
2. For type CMSX...-A: check safety function. The tubing connection of the CMSX must be adapted to
the desired behaviour ( section 3.2).
3. If flow control valves are used in the working lines of the CMSX:
Adjust the flow control valves so that the max. permissible speed cannot be exceeded.
4. The following commissioning steps can be carried out in any sequence:
Initialization
Configuration of the setpoint signal and the digital inputs and outputs (optional)
Parameterisation of the control behaviour (optional)
5. To conclude commissioning:
Mount the cover with an Allen key width across flats (SW) 3 mm, tightening torque 1.5 Nm 10 %.
When mounting the cover, make sure that the seal lies untwisted in the slot of the cover. The seal
must be undamaged and free of contamination.
7.4.1
Performance test and check of the sensing range
With the keys, you can pressurize one working port and exhaust the other working port in order to perform an initial performance test. In this way, you can check whether the operating area of the semirotary drive lies within the physical sensing range of the sensor.
After the initial application of supply voltage, the CMSX is typically in the following status
( section 7.1):
Operating mode: automatic (OPERAT Auto)
Operating status controller stopped (ACTUAT Stopped).
Perform an initial performance test in this way:
1. Activate the compressed air supply.
2. Switch on the operating voltage. prior to commissioning, the CMSX is typically stopped in the automatic operating mode and the controller operating status. The controller is then inactive and the
display shows the initial position, e.g.:
--- 0.0%
VP: 0.0%
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CMSX-P-S-A1-C-U-F1-D-...
3. Press the Set key for approx. 3 s. The CMSX then displays the first menu.
MENU
1 Sensor
4. To open the menu, briefly press the Set key.
If the current position lies within the measuring range, the CMSX displays the size of the current
sensor signal in the display as a plus sign (example).
*Sensor*
----+---If the position lies outside the measuring range, the display shows the text Sensor Error.
Sensor
ERROR
In this case, there is an error in the system structure. Always mount the CMSX so that the physical
sensing range of the internal potentiometer completely covers the swivel angle of the drive (see
section 6.1).
If the current position lies within the measuring range, you can now pressurize one working port and
exhaust the other working port with the Add and Sub keys. The working ports are pressurized and
exhausted as long as the respective key is held down ( Tab. 14).
5. For example, hold down the Add key until the semi-rotary drive reaches the end position. On reaching the end position, the display shows, for example:
1 Sensor
-+------6. Now hold down the Sub key until the semi-rotary drive reaches the other end position. On reaching
the end positions, the display shows, for example:
1 Sensor
-------+If the entire swivel angle could be run through without an error message, the physical sensing range
of the internal sensor covers the entire swivel angle of the drive. With this, the test is successfully
completed. Now commissioning can be continued with initialization ( section 7.4.2).
7. To switch back to the main menu, briefly press the Set key. The CMSX then displays the first menu
again
MENU
1 Sensor
8. If the initial position should be displayed again, press the Set key for approx. 3 s. Then the CMSX
displays the initial position again.
--- 0.0%
VP: 0.0%
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CMSX-P-S-A1-C-U-F1-D-...
7.4.2
Initialisation
In initialization, the CMSX adjusts control of the fast-switching valves to the direction of rotation of the
potentiometer and creates the relationship between the measured variable and position. In addition,
the CMSX determines a maximum positioning time. For this purpose, both end positions of the drive are
travelled to and saved as limits. Always perform an initialization in the following cases:
after installation at the initial start-up
after re-adjustment of the flow control valves
after changes in the system structure, e.g. changes in the tubing connections.
Initialization can be carried out manually or automatically. We recommend performance of automatic
initialization ( section 7.4.3).
7.4.3
Performance of automatic initialization (Autoinit)
In automatic initialization, the CMSX automatically carries out an initialization run. The drive is moved
thereby!
Note
During initialization, the process valve is moved to the physical end positions.
Execute initialization only during the commissioning phase.
This is how you start automatic initialization:
1. Activate the compressed air supply.
2. Switch on the operating voltage. The CMSX then displays the initial position, e.g.:
--- 0.0%
VP: 0.0%
3. Press the Set key for approx. 3 s. The CMSX then displays the first menu.
MENU
1 Sensor
4. Briefly press the Sub key. Then the CMSX shows the menu 6.
Alternatively, you can also press the Add key 5 times to switch from menu 1 to menu 6.
MENU
6 INIT
5. To open the menu, briefly press the Set key. The first command in the menu is then displayed.
*INITIA*
Autoinit
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CMSX-P-S-A1-C-U-F1-D-...
6. To start automatic initialization, hold down the Set and Add keys simultaneously for approx.
3 seconds. Initialization will then be started. The drive is moved.
Initialization takes a certain amount of time. The individual steps of initialization are shown on the
display ( Fig. 27).
AutoInit
24-- 1
...
AutoInit
24-- ...
...
AutoInit
24--22
After successful initialization has been completed, the display shows the following message:
AutoInit
OK
With this, initialization is completed.
If an error is displayed, automatic initialization must be started again or manual initialization carried
out again. Then briefly press the Set button as often as necessary until the menu is displayed again.
Then repeat automatic initialization or carry out manual initialization ( section 7.4.4).
7. Briefly press the Set key. Then the first command in the menu is displayed again.
*INITIA*
Autoinit
8. To switch back to the main menu, briefly press the Set key. The CMSX then displays menu 6 again.
MENU
6 INIT
9. If the initial position should be displayed again, press the Set key for approx. 3 s. Then the CMSX
displays the initial position again, e.g.:
--- 0.0%
VP: 0.0%
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CMSX-P-S-A1-C-U-F1-D-...
7.4.4
Executing the user-guided initialization (Userinit)
With user-guided initialization, each individual step of initialization is started by pressing the Add button by hand. The drive is moved thereby!
Note
During initialization, the process valve is moved to the physical end positions.
Execute initialization only during the commissioning phase.
Execute user-guided initialization as follows:
1. Activate the compressed air supply.
2. Switch on the operating voltage. The CMSX then displays the initial position, e.g.:
--- 0.0%
VP: 0.0%
3. Press the Set key for approx. 3 s. The CMSX then displays the first menu.
MENU
1 Sensor
4. Briefly press the Sub key. Then the CMSX shows the menu 6. Alternatively, you can also press the
Add key 5 times to switch from menu 1 to menu 6.
MENU
6 INIT
5. To open the menu, briefly press the Set key. The first command in the menu is then displayed.
*INITIA*
Autoinit
6. To switch further to the next command, briefly press the Add key.
*INITIA*
Userinit
7. To start user-guided automatic initialization, hold down the Set and Add keys simultaneously for
approx. 3 seconds. The first steps of initialization are shown on the display.
UserInit
11-- 1
To start the displayed initialization step, briefly press the Add key. The step will then be executed.
The drive is moved. After the step is completed, the next initialization step is displayed.
UserInit
11-- 2
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8. Press the Add key briefly each time until all steps have been executed.
After successful initialization has been completed, the display shows the following message:
UserInit
OK
With this, initialization is completed.
9. Briefly press the Set key. Then the command is displayed again in the menu.
*INITIA*
Userinit
10.To switch back to the main menu, briefly press the Set key. The CMSX then displays menu 6 again
MENU
6 INIT
11.If the initial position should be displayed again, press the Set key for approx. 3 s. Then the CMSX
displays the initial position again, e.g.:
--- 0.0%
VP: 0.0%
7.4.5
Set parameters
Note
Incorrectly set parameters can lead in operation to unexpected behaviour of the connected semi-rotary drive.
Bring the CMSX into the controller stopped operating status if you wish to avoid
activation of the semi-rotary drive during parameterisation.
But note that the CMSX can always react to control signals at the control port D-IN
or to changes in the parameter D-IN ( Tab. 15).
After installation and initialization, configuration and parameterisation of the positioner must be executed. Settings and parameters are preset at the plant (delivery status) ( Tab. 4).
Note
If the controller is in operation (operating status Running), the new setting becomes
effective immediately after the Set key is pressed.
Parameter changes become effective immediately after the Set key is pressed. For example, digital outputs can change their signal status by changing settings even in the
controller stopped operating status.
Adjust the parameter values and settings of the device to your application.
Make the desired settings. Details on the procedure section 7.2.
Test the settings made.
99
CMSX-P-S-A1-C-U-F1-D-...
7.4.6
Conclusion of commissioning
To complete commissioning, proceed as follows:
1. Recommendation: Save your settings with the command Set as def ( menu 6) as individual presettings.
2. Mount the cover with an Allen key width across flats (SW) 3 mm, tightening torque 1.5 Nm 10 %.
When mounting the cover, make sure that the seal lies untwisted in the slot of the cover. The seal
must be undamaged and free of contamination.
Operation
Warning
Accidental movements of the drive can cause damage.
Observe that the fast-switching valves of the CMSX take the neutral position if there
is a failure of the operating voltage supply ( section 3.2).
If you would like to prevent the neutral position of the fast-switching valves from
being effective when the power supplies are switched on ( section 3.2), first
switch on the operating voltage supply and the setpoint input, and only then the
compressed air supply.
After the supply voltage is switched on, the CMSX is in the same operating status and the same operating mode that was valid before the supply voltage was switched off.
After commissioning has taken place, this is typically:
Operating mode automatic (Auto)
Operating status controller in operation (Running)
The CMSX shows the analogue specified setpoint position and the current valve position in percent and
adjusts the valve position correspondingly.
SP: 12.0%
VP: 12.1%
The CMSX behaves as follows:
The controller is active and controls the semi-rotary drive to the analogue specified setpoint
position.
If the operating voltage supply is switched off, the fast-switching valves of the CMSX take on the
neutral position ( section 3.2).
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CMSX-P-S-A1-C-U-F1-D-...
10
Disassembly
Caution
Accidental movements of the drive can cause damage when dismounting. Before disassembly of the positioner:
Switch off the compressed air and power supplies.
Exhaust the semi-rotary drive.
Secure the system against being switched back on.
Caution
Despite switched-off compressed air supply dependent on the product variant one
or both working ports of the positioner can remain under pressure.
Vent the working ports with the help of the Sensor function before you remove the
tubing lines ( section 7.3.3).
Note
The CMSX contains electrostatically sensitive devices. Electrostatic discharges caused
by improper handling or incorrect earthing can damage the internal electronics.
Observe the handling specifications for electrostatically sensitive devices.
Discharge yourself from static discharges before assembling or disassembling modules to protect the modules.
101
CMSX-P-S-A1-C-U-F1-D-...
11
Send defective devices to the Festo repair service. Information about spare parts and accessories
www.festo.com/catalogue.
Note
Different settings will result in different characteristics.
Check especially when replacing the positioner to see which settings are necessary
and make sure that these are restored, if necessary.
The device has certain presettings from the factory.
Presettings for configuration Tab. 15
Presettings for parameterisation Tab. 17.
Before replacement:
Check the pneumatic tubing connection of the device.
Check the complete electric cabling of the device.
Check device settings and parameterisation before using and replacing the device.
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CMSX-P-S-A1-C-U-F1-D-...
12
Troubleshooting
Malfunction
Possible cause
Remedy
Error in positioning
Execute initialization
( section 7.4.2)
Send the device to Festo for
repairs
Restore mechanical connection
( section 6.1);
tighten coupling, if necessary;
replace defective coupling
Tab. 25
103
CMSX-P-S-A1-C-U-F1-D-...
13
Technical data
CMSX-P-S-A1-C-U-F1-D-...
Sensing range in degrees
Corresponds to standard
Protection against short circuit
Measured variable
Reverse polarity protection
-A
[]
Display type
Setting options
Type of process valve characteristic curves
Leakproof characteristics
Control range adaptation
Alarm for limit value overrun
Active direction
Operating pressure
Setpoint value
[bar]
[mA]
[V]
-C
0 ... 100
VDI/VDE 3845 (Namur)
Yes
Rotation angle
For setpoint value
For operating voltage connection
Back-illuminated LCD
Via display and keys
Linear
Equal percentage (1:25, 1:33, 1:50)
Freely adjustable over 21 support points
Adjustable, automatic
Adjustable
No
Adjustable, rising/falling
3 ... 8
0 ... 20; 4 ... 20
0 ... 10
Adjustable;
Holding
Opening, closing
21.6 ... 26.4
500
100 ... 300
1
500
Signal 0: 5; Signal 1: 10
6
0.1 ... 10
Compressed air to ISO 8573-1:2010 [7:4:4]
Operation with lubricated medium not possible
To EU EMC Directive1)
IP65
-5 ... 60
-5 ... 60
The product is intended for use in industrial environments. Outside of industrial environments, e.g. in commercial and
mixed-residential areas, actions to suppress interference may have to be taken.
Tab. 26
104
CMSX-P-S-A1-C-U-F1-D-...
CMSX-P-S-A1-C-U-F1-D-...
-A
Storage temperature
[C]
UV resistance
Vibration resistance to DIN/IEC 68, part 2 - 6
-20 ... 60
Yes
0.15 mm path at 10 ... 58 Hz2);
2 g acceleration at 58 ... 150 Hz2)
15 g at 11 ms duration; 5 shocks per
direction2)
M20x1.5
on flange to ISO 5211, with accessories
970
G1/8
50
[g]
[l/min]
-C
PC
High-alloy stainless steel
Nitrile rubber
Aluminium
Aluminium
PA
Tab. 27
105
CMSX-P-S-A1-C-U-F1-D-...
Index
A
Actual output value . . . . . . . . . . . . . . . . . . . . . 68
Alarm output . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Automatic operation . . . . . . . . . . . . . . . . . . . . 78
M
Manual override . . . . . . . . . . . . . . . . . . . . . . . . 78
Menu level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Menu structure . . . . . . . . . . . . . . . . . . . . . . 75, 77
B
Basic menu level . . . . . . . . . . . . . . . . . . . . . . . 77
O
Operating voltage supply . . . . . . . . . . . . . . . . . 69
Operational level . . . . . . . . . . . . . . . . . . . . . . . 76
C
Control input . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Control parameters . . . . . . . . . . . . . . . . . . . . . 87
Control sections . . . . . . . . . . . . . . . . . . . . . . . . 57
D
Dead zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Direction of movement . . . . . . . . . . . . . . . . 81, 83
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 101
E
Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
F
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Firmware version . . . . . . . . . . . . . . . . . . . . . . . 92
Functional earth . . . . . . . . . . . . . . . . . . . . . 57, 68
I
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Initial positions . . . . . . . . . . . . . . . . . . . . . . . . . 77
Initialization . . . . . . . . . . . . . . . . . . . . . . . . 92, 96
Input setpoint value . . . . . . . . . . . . . . . . . . . . . 68
Installation
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
P
Performance test . . . . . . . . . . . . . . . . . . . . . . . 94
Pin allocation
Pin 1 to pin 14 . . . . . . . . . . . . . . . . . . . . . . . . 68
Pin 15 and pin 16 . . . . . . . . . . . . . . . . . . . . . 68
Pin numbering . . . . . . . . . . . . . . . . . . . . . . . . . 68
Pneumatic connections . . . . . . . . . . . . . . . . . . 65
Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57, 65
Presettings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Process valve characteristic curve . . . . . . . 81, 84
R
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
S
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Status output . . . . . . . . . . . . . . . . . . . . . . . 68, 81
System structure . . . . . . . . . . . . . . . . . . . . . . . 60
T
Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . 103
Type codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
V
Valve work range . . . . . . . . . . . . . . . . . . . . . . . 88
K
Key functions . . . . . . . . . . . . . . . . . . . . . . . 86, 90
106
Copyright:
Festo AG & Co. KG
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Deutschland
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Original: de
Version: 1305NH