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in truck-mixed concrete
cement ball
Correct
mixing
speed and
batching
sequence
are keys to
producing
wellmixed
concrete
By Richard D.
Gaynor
this procedure still works. Load all the water, then load the cement and mix for one
minute at high drum speed. (Dont try to
load cement before water. No known truck
mixer will mix concrete properly if cement
is the first ingredient.) Next, ribbon in the
fine and coarse aggregate. Although slurry
mixing prevents cement balls, truck loading
can be slow and dusty.
A better solution is optimizing the loading procedure. The sequencing of two ingredientscoarse aggregate and wateris
important. Put about 4,000 pounds of
coarse aggregate into the drum first to
avoid a head pack. The remainder of the
aggregate and cement can be ribboned in.
About three-fourths of the water can be
added first, before coarse aggregate, ribboned with the aggregate, or at almost any
time except as the last ingredient. Often,
batching this three-fourths starts early,
stops during cement batching, and ends
well before the last of the aggregate. The
important point is that one-fourth of the
water must be the last ingredient.
Nonuniform mixing will result if you
batch more than about one-fourth of the
water last. A wet spot forms in the discharge end of the drum before concrete in
the head of the drum has any measurable
slump. This prevents the needed flow pattern from developing. The concrete will
sound and look wet, but becomes progressively drier as it is discharged.
Occasionally, when cement is batched
from a separate remote bin, its added as
the last ingredient. With this difficult mixing
sequence, its even more important to get
coarse aggregate in the head of the drum
and add part of the water after all other ingredients are in the drum. To obtain a uniform slump throughout discharge, you may
have to add slightly more or less than onefourth of the water at the end of the batching cycle. Slurry mixing is also an alternative to cement-last loading, but water can
rarely be batched at a remote cement silo.
Controlling head packs
When sand is loaded before coarse aggregate, it sometimes packs in the head of the
drum and breaks loose after about half the
load has been discharged. In severe instances, streaks of unmixed sand appear in
the chute while the last half of concrete is
discharging. Usually the head pack goes unnoticed because the sand gets mixed into
the concrete before it reaches the chute. De-
PUBLICATION #J960570, Copyright 1996, The Aberdeen group, All rights reserved