Professional Documents
Culture Documents
supervised by
independent
institutes
Principle
Profile
Support jack
Installation strip
Supporting structure
(girder)
Material:
Primer
Pretreatment
Zinc/Galfan
PLADUR SP
PLADUR DU
Corrosion protection class II to DIN 55928 8
Other coatings available on request
Steel core
Reverse side
Zinc/Galfan
Pretreatment
Protective coating on the reverse side
approx. 25 m
approx. 20 m
Layer structure
Corrosion protection:
SP
Visual surface
approx. 20 m
approx. 12 m
Technical data
Material
thickness
t
mm
580
205
750
75
Z-14.1-137)
Profile
weight
Max. length
supplied
kg/m2
0,75
9,60
0,88
11,30
1,00
12,80
1,25
16,00
1,50
19,20
24
205
750
75
Z-14.1-137)
Material
thickness
t
mm
Profile
weight
Max. length
supplied
kg/m2
0,75
8,36
0,88
9,84
1,00
11,20
1,25
14,00
1,50
16,00
24
421,2
Perforated area
Accessories
Support jack
For transmitting load onto the supporting structure
Installation together with mounting strip K32 021 or K32 023
Surface: DU light on both sides
Other colours on request (subject to order volume)
Part no.
K32 011
K32 013
K32 014
K32 016
Material thickness
mm
1.00
1.00
1.50
1.50
Width b
mm
150
250
150
250
Weight
kg/piece
1.3
2.1
1.9
3.2
Availability
Standard
on request
Standard
on request
Installation strip
Material thickness:
Effective length:
Surface:
Part no.
K32 021
K32 023
Width b
mm
150
250
1.00 mm
approx. 3750 mm
both sides coil-coated (light)
Weight
kg/piece
4.5
7.5
End cap
Material thickness:
Surface:
Part no.
K32 - 031
Weight
kg/piece
0.2
0.75 mm
coil-coated or A side: DU light
Ridge design
Roof
structure
Installation strip
Part no. K32-02...
Officially approved
fasteners acc. to
structural analysis
Ridge plate
Part no. K30-09
Valley design
Dimensions to be defined
according to structural design
Roof
structure
Installation strip
Part no. K32-02...
Officially approved
fasteners acc. to
structural analysis
Valley flashing
Part no. K30-09...
Support jack
Part no. K32-091..
Parapet design
Structural edge angle
Hoesch Roof System 2000
Roof structure
Reinforcing profile
Support jack
Part no. K32-01...
Support cleat
Truss
Officially approved
fasteners acc. to
structural analysis
Wall cladding
Installation strip
part no. K32-02...
Structural edge
angle
Roof
structure
Drilling
screw
Load transmission
profile
Wall cladding
Intermediate
support
Fig. 1
Fig. 2
Fig. 3
Structural systems
Also, shorter profiled sheets may be installed without the need to use expensive bend
resistant joints. Trapezoidal profiles are
conveniently transported and installed in
continuous Gerber girder systems. The maximum length available is hardly ever used.
n =3
n =4
Important
Version 1
10
Spacing
Line of support
of fasteners
Gerber girders
6,25 6,50 6,75 7,00 7,25 7,50 7,75 8,00 8,25 8,50 8,75 9,00 9,25 9,50
perm. q = evenly distributed load including profile dead load in kN / m2
9,75 10,0
2,01
1,58
1,32
1,32
1,60
2,01
1,12
2,49
1,65
1,24
1,20
1,66
2,49
1,14
2,87
1,62
1,13
0,99
1,62
2,87
1,15
0,70
3,11
2,06
2,06
3,26
0,69
1,18
0,86
3,22
1,94
1,87
3,33
0,85
1,22
0,98
3,24
1,97
2,02
3,41
0,95
1,23
1,83
1,69
1,37
1,37
1,71
1,83
1,13
2,27
1,75
1,29
1,24
1,77
2,27
1,14
2,65
1,76
1,21
1,04
1,76
2,65
1,15
1,67
1,79
1,43
1,43
1,82
1,67
1,13
2,07
1,86
1,34
1,29
1,89
2,06
1,16
2,44
1,89
1,29
1,11
1,89
2,44
1,16
1,53
1,90
1,48
1,48
1,94
1,53
1,14
1,90
1,97
1,39
1,34
2,01
1,89
1,16
2,24
2,01
1,37
1,17
2,01
2,24
1,16
1,41
2,00
1,53
1,53
2,05
1,40
1,14
1,74
2,08
1,44
1,39
2,12
1,74
1,17
2,06
2,13
1,45
1,22
2,13
2,06
1,18
1,30
2,11
1,58
1,58
2,17
1,29
1,15
1,61
2,19
1,49
1,44
2,24
1,60
1,17
1,90
2,26
1,52
1,28
2,26
1,91
1,18
1,20
2,22
1,64
1,64
2,28
1,20
1,15
1,49
2,30
1,54
1,48
2,37
1,48
1,18
1,76
2,38
1,60
1,34
2,38
1,76
1,19
1,11
2,32
1,69
1,69
2,41
1,11
1,15
1,38
2,41
1,59
1,53
2,49
1,38
1,18
1,63
2,47
1,58
1,50
2,48
1,63
1,18
1,04
2,44
1,74
1,74
2,52
1,03
1,16
1,28
2,52
1,64
1,58
2,61
1,28
1,19
1,51
2,60
1,67
1,55
2,67
1,51
1,20
0,96
2,55
1,80
1,80
2,65
0,96
1,16
1,19
,264
1,69
1,63
2,74
1,19
1,19
1,41
2,74
1,77
1,59
2,74
1,41
1,18
0,90
2,66
1,85
1,85
2,77
0,90
1,17
1,12
2,76
1,74
1,68
2,86
1,11
1,20
1,32
2,88
1,87
1,64
2,93
1,32
1,21
0,84
2,77
1,90
1,90
2,90
0,84
1,17
1,04
2,87
1,79
1,72
2,99
1,04
1,20
1,23
3,01
1,95
1,71
3,07
1,23
1,21
0,79
2,89
1,95
1,95
3,02
0,79
1,17
0,98
2,99
1,84
1,77
3,11
0,97
1,21
1,15
3,07
1,87
1,92
3,23
1,12
1,22
0,74
2,99
2,01
2,01
3,14
0,74
1,18
0,92
3,10
1,89
1,82
3,24
0,92
1,21
1,06
3,15
1,92
1,97
3,32
1,03
1,22
0,65
3,21
2,11
2,11
3,39
0,65
1,18
0,81
3,21
1,69
2,18
3,52
0,77
1,23
0,90
3,32
2,02
2,07
3,50
0,88
1,23
Gerber girders with more than 5 spans Longitudinal joint version 1* ti = 0,88 mm
Effective span L [ m ] 6,00
ti / ta
qS
2,76
e1
1,56
e2
1,27
0,88 / 0,88
el
1,27
eN
1,58
qU
2,75
kB
1,13
qS
3,26
e1
1,60
e2
1,27
el
0,88/ 1,00
1,27
eN
1,63
qU
3,25
kB
1,14
qS
3,97
e1
1,48
e2
1,08
el
0,88/ 1,25
0,96
eN
1,48
qU
3,97
kB 1,14
6,25 6,50 6,75 7,00 7,25 7,50 7,75 8,00 8,25 8,50 8,75 9,00 9,25 9,50
perm. q = evenly distributed load including profile dead load in kN / m2
9,75 10,0
2,51
1,66
1,32
1,32
1,70
2,50
1,13
2,96
1,71
1,32
1,32
1,75
2,95
1,14
3,63
1,58
1,15
1,02
1,58
3,63
1,14
0,88
3,22
2,06
2,06
3,37
0,86
1,19
1,03
3,02
1,31
2,53
3,57
0,95
1,24
1,26
3,30
2,13
2,03
3,42
1,24
1,23
2,28
1,77
1,37
1,37
1,81
2,28
1,14
2,69
1,82
1,37
1,37
1,87
2,68
1,15
3,34
1,71
1,23
1,09
1,71
3,34
1,14
2,09
1,88
1,43
1,43
1,92
2,08
1,14
2,46
1,93
1,43
1,43
1,99
2,45
1,16
3,08
1,84
1,32
1,15
1,84
3,08
1,15
1,91
1,99
1,48
1,48
2,04
1,91
1,15
2,26
20,4
1,48
1,48
2,11
2,25
1,16
2,84
1,98
1,40
1,22
1,98
2,85
1,17
1,76
2,10
1,53
1,53
2,16
1,76
1,15
2,08
2,15
1,53
1,53
2,23
2,07
1,17
2,64
2,12
1,49
1,28
2,12
2,64
1,17
1,62
2,21
1,58
1,58
2,29
1,62
1,16
1,92
2,27
1,58
1,58
2,36
1,91
1,17
2,42
2,22
1,54
1,37
2,26
2,42
1,18
1,50
2,32
1,64
1,64
2,40
1,50
1,16
1,77
2,38
1,64
1,64
2,49
1,77
1,18
2,25
2,36
1,62
1,44
2,36
2,25
1,17
1,39
2,43
1,69
1,69
2,53
1,39
1,17
1,65
2,50
1,69
1,69
2,62
1,65
1,18
2,13
2,55
1,77
1,48
2,55
2,13
1,17
1,30
2,54
1,74
1,74
2,66
1,30
1,17
1,53
2,61
1,74
1,74
2,74
1,53
1,19
2,00
2,70
1,86
1,54
2,70
2,00
1,20
1,21
2,66
1,80
1,80
2,78
1,21
1,17
1,43
2,73
1,80
1,80
2,88
1,43
1,19
1,88
2,89
1,99
1,61
2,89
1,88
1,18
1,13
2,77
1,85
1,85
2,91
1,13
1,18
1,34
2,85
1,85
1,85
3,01
1,33
1,20
1,76
3,00
2,05
1,68
3,00
1,76
1,21
1,06
2,89
1,90
1,90
3,04
1,06
1,18
1,25
2,97
1,90
1,90
3,13
1,24
1,20
1,61
3,05
2,01
1,83
3,12
1,60
1,22
0,99
3,00
1,95
1,95
3,17
0,99
1,18
1,17
3,06
1,90
1,95
3,22
1,14
1,21
1,48
3,14
2,07
1,86
3,21
1,47
1,22
0,93
3,11
2,01
2,01
3,29
0,92
1,19
1,10
3,04
1,61
2,01
3,31
1,05
1,22
1,37
3,21
2,09
1,95
3,32
1,35
1,22
0,83
3,20
1,76
2,11
3,46
0,79
1,20
0,96
3,10
1,34
2,59
3,66
0,88
1,24
1,17
3,38
2,14
2,13
3,53
1,14
1,23
Gerber girders with more than 5 spans Longitudinal joint version 1* ti = 1,00 mm
Effective span L [ m ]
ti / ta
qS
e1
e2
el
1,00 / 1,00
eN
qU
kB
qS
e1
e2
el
1,00/ 1,25
eN
qU
kB
qS
e1
e2
el
1,00/ 1,50
eN
qU
kB
6,00
6,25 6,50 6,75 7,00 7,25 7,50 7,75 8,00 8,25 8,50 8,75 9,00 9,25 9,50
perm. q = evenly distributed load including profile dead load in kN / m2
9,75 10,0
3,28
1,60
1,27
1,27
1,63
3,27
1,13
4,35
1,62
1,18
1,13
1,62
4,35
1,14
4,73
1,49
1,10
0,98
1,49
4,43
1,13
2,97
1,71
1,32
1,32
1,74
2,96
1,14
3,96
1,72
1,23
1,17
1,75
3,95
1,16
4,33
1,57
1,17
1,04
1,57
4,33
1,14
1,05
3,02
1,36
2,11
3,39
0,99
1,22
1,31
3,16
1,72
2,23
3,48
1,24
1,23
1,52
3,27
2,03
2,19
3,49
1,47
1,24
2,71
1,81
1,37
1,37
1,86
2,70
1,14
3,60
1,83
1,28
1,22
1,86
3,59
1,16
3,99
1,70
1,25
1,11
1,70
3,99
1,14
2,48
1,92
1,43
1,43
1,98
2,47
1,15
3,29
1,94
1,33
1,26
1,98
3,28
1,17
3,68
1,84
1,34
1,17
1,84
3,68
1,16
2,27
2,03
1,48
1,48
2,10
2,47
1,15
3,02
2,05
1,38
1,31
2,10
3,02
1,17
3,40
1,98
1,42
1,24
1,98
3,41
1,17
2,09
2,14
1,53
1,53
2,22
2,09
1,16
2,78
2,16
1,42
1,63
2,23
2,78
1,18
3,16
2,12
1,51
1,31
2,12
3,16
1,16
1,93
2,26
1,58
1,58
2,35
1,93
1,16
2,57
2,28
1,47
1,40
2,35
2,57
1,19
2,94
2,33
1,64
1,37
2,33
2,94
1,17
1,79
2,37
1,64
1,64
2,47
1,79
1,17
2,38
2,39
1,52
1,45
2,47
2,38
1,19
2,74
2,42
1,71
1,44
2,42
2,74
1,17
1,66
2,48
1,69
1,69
2,60
1,66
1,17
2,21
2,51
1,58
1,50
2,60
2,20
1,20
2,56
2,56
1,80
1,50
2,56
2,56
1,17
1,55
2,60
1,74
1,74
2,73
1,55
1,18
2,05
2,64
1,67
1,55
2,73
2,05
1,20
2,40
2,71
1,89
1,57
2,71
2,40
1,20
1,44
2,71
1,80
1,80
2,86
1,44
1,18
1,92
2,78
1,78
1,59
2,85
1,91
1,20
2,25
2,87
1,99
1,64
2,87
2,25
1,18
1,35
2,83
1,85
1,85
2,98
1,35
1,18
1,79
2,92
1,88
1,64
2,98
1,78
1,21
2,10
3,01
2,08
1,71
3,02
2,10
1,21
1,27
2,95
1,90
1,90
3,11
1,26
1,19
1,67
2,91
1,59
2,06
3,20
1,59
1,22
1,93
3,10
2,14
1,76
3,11
1,92
1,21
1,19
3,06
1,95
1,95
3,20
1,16
1,19
1,54
2,99
1,64
2,12
3,29
1,47
1,22
1,77
3,19
2,19
1,81
3,20
1,76
1,22
1,11
3,04
1,68
2,01
3,29
1,07
1,20
1,42
3,07
1,68
2,18
3,38
1,35
1,23
1,65
3,19
1,99
2,13
3,39
1,60
1,23
0,98
3,00
1,06
2,63
3,65
0,89
1,23
1,21
3,24
1,76
2,29
3,57
1,15
1,23
1,40
3,36
2,09
2,25
3,58
1,36
1,24
ti [ mm]:
Material thickness of
inner spans
ta [ mm]:
Material thickness of
outer spans
L [ mm ]:
e1,e2,
e1,eN [ m ] : Gerber lengths
(see page 10)
kB [ ]:
11
Continuous girders
Single-span girders
Min. width of support b = 150 mm
Effective span L [ m ]
tN
0,75 0,096
0,88 0,113
1,00 0,128
1,25 0,160
1,50 0,192
6,00
7,00
8,00
8,25 8,50
8,75
9,00
9,25 9,50
9,75
10,0
maxf
L/300
L/500
L/300
L/500
L/300
L/500
L/300
L/500
L/300
L/500
1,19
0,71
1,41
0,84
1,63
0,98
2,13
1,28
2,56
1,54
1,05
0,63
1,24
0,75
1,44
0,86
1,88
1,13
2,27
1,36
0,93
0,56
1,11
0,66
1,28
0,77
1,67
1,00
0,02
1,21
0,83
0,50
0,99
0,59
1,14
0,68
1,49
0,90
1,80
1,08
0,75
0,45
0,89
0,53
1,02
0,61
1,34
0,80
1,61
0,97
0,67
040
0,80
0,48
0,92
0,55
1,21
0,72
1,45
0,87
0,61
0,36
0,72
0,43
0,83
0,50
1,09
0,65
1,31
0,79
0,55
0,33
0,65
0,39
0,75
0,45
0,99
0,59
1,19
0,71
0,50
0,30
0,59
0,36
0,69
0,41
0,90
0,54
1,08
0,65
0,46
0,27
0,54
0,32
0,63
0,38
0,82
0,49
0,99
0,59
0,42
0,25
0,49
0,30
0,57
0,34
0,75
0,45
0,90
0,54
0,38
0,23
0,45
0,27
0,52
0,31
0,69
0,41
0,83
0,50
0,35
0,21
0,42
0,25
0,48
0,29
0,63
0,38
0,76
0,46
0,32
0,19
0,38
0,23
0,44
0,27
0,58
0,35
0,70
0,42
0,30
0,18
0,35
0,21
0,41
0,25
0,54
0,32
0,65
0,39
0,28
0,17
0,33
0,20
0,38
0,23
0,50
0,30
0,60
0,36
0,26
0,15
0,30
0,18
0,35
0,21
0,46
0,28
0,55
0,33
8,25 8,50
8,75
9,00
9,25 9,50
9,75
10,0
Two-span girders
Min. width of support b = 150 mm
Effective span L [ m ]
tN
0,75 0,096
0,88 0,113
1,00 0,128
1,25 0,160
1,50 0,192
6,00
7,00
8,00
maxf
L/300
L/500
L/300
L/500
L/300
L/500
L/300
L/500
L/300
L/500
1,75
1,71
2,28
2,03
2,78
2,34
3,81
3,07
4,67
3,70
1,63
1,52
2,12
1,80
2,58
2,07
3,53
2,72
4,32
3,27
1,51
1,35
1,97
1,60
2,39
1,84
3,28
2,41
4,01
2,91
1,41
1,20
1,83
1,42
2,23
1,65
3,06
2,16
3,73
2,60
1,31
1,08
1,71
1,28
2,09
1,48
2,86
1,93
3,48
2,33
1,23
0,97
1,60
1,15
1,95
1,33
2,68
1,74
3,26
2,10
1,15
0,88
1,51
1,04
1,83
1,20
2,51
1,57
3,05
1,89
1,08
0,79
1,41
0,94
1,72
1,09
2,36
1,42
2,86
1,72
1,02
0,72
1,33
0,86
1,62
0,99
2,16
1,29
2,60
1,56
0,96
0,66
1,26
0,78
1,50
0,90
1,97
1,18
2,37
1,42
0,91
0,60
1,19
0,71
1,37
0,82
1,80
1,08
2,17
1,30
0,86
0,55
1,09
0,65
1,26
0,76
1,65
0,99
1,99
1,19
0,82
0,51
1,00
0,60
1,16
0,69
1,52
0,91
1,93
1,10
0,77
0,47
0,92
0,55
1,07
0,64
1,40
0,84
1,68
1,01
0,72
0,43
0,85
0,51
0,98
0,59
1,29
0,77
1,55
0,93
0,67
0,40
0,79
0,47
0,91
0,55
1,19
0,72
1,44
0,86
0,62
0,37
0,73
0,44
0,84
0,51
1,11
0,66
1,33
0,80
8,25 8,50
8,75
9,00
9,25 9,50
9,75
10,0
0,52
0,31
0,62
0,37
0,72
0,43
0,94
0,56
1,13
0,68
0,49
0,29
0,57
0,34
0,66
0,40
0,87
0,52
1,05
0,63
Three-span girders
Min. width of support b = 150 mm
Effective span L [ m ]
tN
0,75 0,096
0,88 0,113
1,00 0,128
1,25 0,160
1,50 0,192
6,00
7,00
2,16
1,35
2,66
1,60
3,07
1,84
4,03
2,42
4,85
2,91
1,99
1,19
2,35
1,41
2,72
1,63
3,56
2,14
4,29
2,58
1,77
1,06
2,09
1,26
2,42
1,45
3,17
1,90
3,81
2,29
1,58
0,95
1,87
1,12
2,16
1,30
2,83
1,70
3,41
2,04
1,41
0,85
1,68
1,01
1,94
1,16
2,54
1,52
3,05
1,83
12
8,00
maxf
L/300
L/500
L/300
L/500
L/300
L/500
L/300
L/500
L/300
L/500
1,27
0,76
1,51
0,90
1,74
1,05
2,28
1,37
2,75
1,65
1,15
0,69
1,36
0,82
1,57
0,94
2,06
1,24
2,48
1,49
1,04
0,63
1,23
0,74
1,43
0,86
1,87
1,12
2,25
1,35
0,95
0,57
1,12
0,67
1,30
078
1,70
1,02
2,05
1,23
0,86
0,52
1,02
0,61
1,18
0,71
1,55
0,93
1,87
1,12
0,79
0,47
0,94
0,56
1,08
0,65
1,42
0,85
1,71
1,02
0,72
0,43
0,86
0,51
0,99
0,59
1,30
0,78
1,56
0,94
0,67
0,40
0,79
0,47
0,91
0,55
1,19
0,72
1,44
0,86
0,61
0,37
0,73
0,44
0,84
0,50
1,10
0,66
1,32
0,79
0,57
0,34
0,67
0,40
0,77
0,46
1,01
0,61
1,22
0,73
Installation recommendations
Regulations / Directives
Among other things, the following must be noted:
General approval no. Z-14.1-137 issued by the building inspection authorities for Hoesch
Roof System 2000
This item of technical information
Accident prevention regulations issued by the employers' liability insurance associations
Directive for the installation of profiled steel sheets for roof, wall and floor decking
issued by IFBS (EPPF)
Information for roofing using profiled steel sheets and strips issued by the United Union
of German Roofers
Guide to good practice from the National Federation of Roofing Contractors (UK)
Unloading
The packages must be checked when they arrive on site. Any claims must be noted in the
shipping documents and must be immediately notified to the representative or sales office responsible. Belated claims cannot be considered. Unloading must be made using appropriate hoists. Ensure that edges are protected.
For elements with a length of more than 10.0 m, a spreader bar must be used.
Storage
The packages must be stored with a slight inclination in the longitudinal direction to allow
trapped water to drain off.
In the event of an extended period of outdoor storage, the profiles must be protected
against rain, storms and dirt. The formation of condensate must be prevented.
Packages must not be stacked on top of one on another. Opened packages must be secured. For structural reasons, any intermediate storage on the roof is only permitted above the trusses and must be agreed with the site management.
Cutting on site
Only use appropriate cutting tools (e.g. compass saws, plate shears, nibblers).
Swarf must be removed immediately.
Do not use parting-off grinders.
13
Installation recommendations
Installation
When using Gerber girders, the installation
sequence as shown on the left should be
followed.
Double- or multiple-span girders with cross
joints above the supports and an overlap of
approx. 150 mm should be placed as common trapezoidal profiles. The trapezoidal
profiles are hung in the support jacks which
have been laid first and then fastened together with the jacks on the supporting
structure.
Important information
To prevent accidents, all profiled roofing
sheets must be fastened to the supporting
structure immediately after placing. Only
once this has been completed and a row of
several profiled sheets has been built to
form a larger roof section can the cantilevering components be accessed.
Cross joints
Approved fasteners
14
Installation recommendations
Longitudinal joints
Trapezoidal profiles are interconnected at
the longitudinal edge starting from the support towards mid-span, preferably using
screws.
In the case of standard designs, the fasteners should be spaced by e = 666 mm.
Roofing systems subject to high loads require a reduced spacing of fasteners, i.e.
e = 140 mm in the area of supports (1 m on
either side) and e = 500 mm in the remaining areas (see approval and page 10).
For the connection of trapezoidal profiles,
self-tapping screws made b.e. by Ejot and
Fasteners
Fasteners
as per approval
Fasteners
Type of supporting
structure
Steel
Concrete
with flat steel
Concrete with
anchor rail, .e.g.
HTU-60/20/6
Concrete with
anchor rail, .e.g.
HTU-60/25/3
Wood
Material thickness
Fastening of
support jacks
not required
Standard design
Fastening of
trapezoidal profile
Standard design
Standard design
Anchor rail
Fastener
Support jacks
Installation strip
Roof truss
Longitudinal
butt joint
Thread-rolling screw
DIN 7513 AM 8 x L
Washer 16
for material thicknesses
0.75 - 1.50 mm
Thread-rolling screw
6.3 x L washer
for material thicknesses
0.75 - 1.25 mm
(recommended:
2 screws/support)
Thread-rolling screw
EJOT
JZ 2-8.0 x L-V 22
for material thicknesses
0.75 - 1.60 mm
Hexagon
head wood screw
DIN 571 8 x L
washer 16
for material thicknesses
0.75 - 1.25 mm
Hexagon
head tapping screw
DIN 7976 6.3 x L
washer 16
Blind rivet
AlMg (DIN 1725)
or similar 5
15