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The kinetics of the aqueous-phase hydrogenolysis of glycerol to 1,2-propanediol (1,2-PDO) was studied using
a bimetallic Ru-Re/C catalyst in a slurry reactor in a temperature range of 493-513 K and a hydrogen
pressure of 2.4-9.6 MPa. Glycerol hydrogenolysis to produce 1,2-PDO via C-O cleavage (i) proceeds with
parallel C-C cleavage, reforming, water-gas shift, and Fischer-Tropsch reactions, (ii) results in a very complex
reaction network with several gaseous- and liquid-phase products, and (iii) poses a challenge to design selective
catalysts. It is observed that Ru-Re bimetallic catalyst shows higher hydrogenolysis activity (glycerol
conversion of X ) 57.7%) and 1,2-PDO selectivity (S ) 36.6%), compared to the monometallic Ru catalyst
(X ) 52.1%; S ) 18.9%) but the monometallic Re catalyst showed no catalytic activity for the reaction.
Stirred-batch reactor data on the transient concentrations of reactants and products in both the gas and liquid
phases were obtained using a bimetallic Ru-Re/C catalyst under different conditions to understand the reaction
pathways, selectivity behavior, and intrinsic kinetics of the different reaction steps. For kinetic modeling,
several experiments were performed at different initial pressures of hydrogen, catalyst concentration, and
temperatures. The proposed rate equations, along with the regressed kinetic and activation energy parameters,
were found to represent the experimental data for the multistep hydrogenolysis reaction very satisfactorily.
Introduction
In the search for renewable sources for fuels and chemicals,
the conversions of lignocellulosic biomass and vegetable oils
to such products have been receiving increased attention.1,2 In
this context, biodiesel production via the transesterification of
fatty acid methyl esters (FAME) has attained some success and
the process is at an advanced stage of commercialization.3
However, the sustainability of this process and its commercial
viability depend on utilization of the large quantities of glycerol
byproduct produced (10% by weight) in this process.4 Among
many possibilities,5 the hydrogenolysis of glycerol to 1,2propanediol (1,2-PDO) and ethylene glycol (EG) provides a
practical solution to glycerol utilization, because this route is
not only expected to be less expensive for the commodities (1,2PDO and EG), compared to the petroleum-based routes, but
also uses abundantly available renewable feedstocks. The
transformation of glycerol to 1,2-PDO involves catalytic C-O
bond cleavage, commonly known as hydrogenolysis, and
represents a class of reactions useful in conversion of many
other polyhydroxy compounds to lower oxygenated industrial
chemicals.6 However, the challenge is to achieve selective
conversion of glycerol to 1,2-PDO and EG, and to understand
the underlying kinetics and mechanism of the catalytic
hydrogenolysis.
In previous reports, several supported transition-metal catalysts consisting of Ru,79 Pt,1012 Rh,13 Cu,1416 and Ni17,18 have
been investigated and the activity of different supported metal
catalysts for glycerol hydrogenolysis generally follows the
order19
Ru Cu Ni > Pt > Pd
Although Ru is known to be one of the best catalysts for this
reaction, it is also known to promote unwanted C-C cleavage
to produce gaseous products (mainly methane).20 A few
* To whom correspondence should be addressed. Tel.: +1 785 864
1634. Fax: +1 785 864 6051. E-mail address: rvc1948@ku.edu.
10827
from Air Gas, Inc.) and nitrogen (>99% pure, from Linweld)
were purchased and used as received.
Catalyst Synthesis. The bimetallic Ru-Re and the monometallic Ru and Re catalysts were prepared in the laboratory
via precipitation techniques.29 The required amount of activated
carbon (Sigma-Aldrich) was charged in distilled water and
stirred for 2 h in a round-bottomed flask, using a magnetic stirrer
and a condenser in an oil bath (368 K). Required amounts of
ruthenium trichloride hydrate (Sigma-Aldrich) and perrhenic
acid (Sigma-Aldrich) then were dissolved in water and added
dropwise to the stirred suspension. After stirring for 3 h, a dilute
aqueous ammonia solution was added dropwise until the solution
became strongly alkaline (pH 10). The solution was then
stirred for 3 h, after which point the contents were filtered,
washed using hot distilled water, and dried in an oven at 363 K
under vacuum overnight. The catalyst was reduced for 6 h at
493 K in a slurry reactor under 80 bar of H2 pressure using
water as a solvent. The resulting activated catalyst was filtered,
dried, and stored under dry conditions.
The supported Ru and Ru-Re catalysts were characterized
by inductively coupled plasma-optical emission spectroscopy
(ICP-OES) and surface area analysis. The surface areas of the
activated carbon and 1% Ru/C, as well as fresh and spent 1%
Ru-1% Re/C catalysts, were measured using a Gemini Model
2360 surface area analyzer (Micromeritics) and the values were
983.2, 987.1, 978.8, and 794.5 m2/g. The materials were
degassed for 2 h under N2 flow at 363 K before analysis. Other
specifications of the powdered 1% Ru-1% Re/C catalyst are
as follows: Ru content, 0.97% (w/w); Re content, 0.98% (w/
w); average particle size, 125 m; particle density, 413.5 kg/
m3; and surface area, 978.8 m2/g.
Reactor Setup and Procedures. The kinetic experiments of
hydrogenolysis of glycerol were conducted in a high-pressure,
high-temperature multiple slurry reactor system supplied by Parr
Instrument Co. (Moline, AL).27 The reactor system consists of
a parallel array of six autoclave reactors that can be operated
10828
1% Ru/C
concentration (kmol/m3) C ( 103 mol) conversion, X (%) concentration (kmol/m3) C ( 103 mol) conversion, X (%)
Initial Concentration
glycerol
1.104
99.36
1.086
97.74
0.467
42.03
3
57.70
selectivity, X (%)
0.521
46.87
3
52.05
selectivity, X (%)
0.070
0.233
0.000
0.013
0.034
0.011
0.060
4.20
20.97
0.00
0.390
2.04
0.990
5.40
7.33
36.58
0.00
0.68
3.56
1.73
9.42
0.156
0.107
0.000
0.019
0.011
0.000
0.000
9.39
9.62
0.00
0.56
0.65
0.00
0.00
18.45
18.92
0.00
1.11
1.28
0.00
0.00
0.005
0.001
0.001
0.000
0.000
0.000
6.4 10-4
10.62
4.92
5.22
0.00
0.00
0.00
0.15
18.52
8.58
9.11
0.00
0.00
0.00
0.26
0.011
0.001
1.4 10-4
0.00
0.00
0.00
6.6 10-4
26.27
3.01
1.06
0.00
0.00
0.00
0.16
51.63
5.91
2.09
0.00
0.00
0.00
0.32
96.93
95.77
97.59
99.71
2.4%
0.15%
Reaction conditions: glycerol concentration, 1.1 kmol/m (10 wt %); catalyst concentration, 16.66 kg/m3; temperature, 493 K; PH2 ) 6.9 MPa;
solvent, H2O; initial liquid volume, 30 mL; and reaction time, 6 h. Gas-phase concentrations in this table represent values under atmospheric conditions.
a
value
glycerol concentration
catalyst concentration
temperature
hydrogen partial pressure
solvent (water)
reaction time
1.1 kmol/m3
8.33-66.67 kg/m3
473-503 K
2.4-9.7 MPa
30 10-6 m3
1-6 h
10829
Figure 3. Effect of H2 partial pressure on glycerol conversion and 1,2-PDO and propanol selectivities in glycerol hydrogenolysis using 1% Ru-1% Re/C
catalyst. Reaction conditions: glycerol concentration, 1.1 kmol/m3, 1% Ru-1% Re/C concentration, 16.66 kg/m3; temperature, 493 K; solvent, H2O; and
initial liquid volume, 30 mL.
Figure 4. Effect of H2 partial pressure on gas-phase product selectivity in glycerol hydrogenolysis using the 1% Ru-1% Re/C catalyst. Reaction conditions
are as described in Figure 3.
100
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Figure 7. Typical concentration-time profile for glycerol hydrogenolysis, using the 1% Ru-1% Re/C catalyst. Reaction conditions: glycerol concentration,
1.1 kmol/m3; 1% Ru-1% Re/C concentration, 16.66 kg/m3; temperature, 493 K; PH2 ) 6.9 MPa; solvent, H2O; and initial liquid volume, 30 mL.
selectivity (%) )
Cmolproduct
Cmolinitial - Cmolunreacted glycerol
100
100
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dCgly
) rgly ) -r1 - r2 - r5
dt
dCPDO
) rPDO ) r1 - r3
dt
dCEG
) rEG ) r2 - r4
dt
dCPrOH
) rPrOH ) r3
dt
dCEtOH
) rEtOH ) r4
dt
dCMeOH
) rMeOH ) r2 - r6
dt
Vg d(CCO)g
) 3r5 - r7 - r8 - 2r9 - 3r10
Vl dt
Vg d(CCO2)g
) r7
Vl
dt
Vg d(CCH4)g
) r6 + r8
Vl
dt
Vg d(CC2H6)g
) r9
Vl
dt
Vg d(CC3H8)g
) r10
Vl
dt
Vg d(CH2)g
) -r1 - r2 - 2r3 - r4 + 4r5 - r6 + r7 - 3r8 - 5r9 - 7r10
Vl dt
The initial conditions are as follows: At t ) 0, Cgly ) Cgly,0; (CH2)g ) (CH2)g,0. The concentrations of the other components are zero.
(CH2)g
HH2
r3 ) wk3CPG1/2
(CH2)g
HH2
r5 ) wk5Cgly
r7 ) wk7
r9 ) wk9
(CCO)g
HCO
(CH2)3/2
g
HH2
r2 ) wk2Cgly
r4 ) wk4CEG
HH2
component
at 473 K
at 493 K
at 503 K
(CH2)g
H2
CH4
C2H6
C3H8
CO
CO2
24.757
25.637
17.007
14.634
29.030
3.717
20.488
19.906
11.827
9.138
22.489
3.277
18.612
17.408
9.758
7.128
19.663
3.050
HH2
(CH2)g
HH2
(CH2)g3/2
r10 ) wk10
(CH2)g
r6 ) wk6CMeOH
r8 ) wk8
HH2
(CH2)g3/2
HH2
In summary, the various likely reactions in glycerol hydrogenolysis are shown in Figure 1, while the product distribution
and material balance data for a specific case with a Ru-Re
bimetallic catalyst are presented in Table 2. A typical
concentration-time profile for the reaction is also shown in
Figure 7 for 493 K and 6.9 MPa.
The main liquid-phase products were 1,2-PDO, EG, propanol,
ethanol, and methanol, whereas the gas-phase products included
methane, ethane, propane, and traces of carbon dioxide. Based
on these experimental observations, the reactions shown in
Figure 8 were considered for the kinetic modeling.
Analysis of Mass-Transfer Effects. To ensure that the batch
experiments were performed in a kinetic regime, the initial
global rates of hydrogenation were calculated for a wide range
of conditions (Table 2) from the hydrogen consumption-time
profiles observed in the batch reactions under conditions such
that glycerol conversion was <10%. The effects of different
parameters on initial global rates were evaluated, and typical
results, relative to the hydrogen partial pressure and temperature,
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Figure 10. Concentration-time profile at 473 K. Reaction conditions: glycerol concentration, 1.1 kmol/m3; catalyst concentration, 16.66 kg/m3; PH2 ) 6.9
MPa; solvent, H2O; and initial liquid volume, 30 mL.
Figure 11. Concentration-time profile at 493 K. Reaction conditions: glycerol concentration, 1.1 kmol/m3; catalyst concentration, 16.66 kg/m3; PH2 ) 6.9
MPa; solvent, H2O; and initial liquid volume, 30 mL.
Figure 12. Concentration-time profile at 503 K. Reaction conditions: glycerol concentration, 1.1 kmol/m3; catalyst concentration, 16.66 kg/m3; PH2 ) 6.9
MPa; solvent, H2O; and initial liquid volume, 30 mL.
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Figure 13. Concentration-time profile at 493 K. Reaction conditions: glycerol concentration, 1.1 kmol/m3; catalyst concentration, 16.66 kg/m3; PH2 ) 4.8
MPa; solvent, H2O; and initial liquid volume, 30 mL.
Figure 14. Concentration-time profile at 493 K. Reaction conditions: glycerol concentration, 1.1 kmol/m3; catalyst concentration, 16.66 kg/m3; PH2 ) 9.7
MPa; solvent, H2O; and initial liquid volume, 30 mL.
Table 6. Rate Constants and Activation Energies
temperature (K)
k1 ( 102)
k2 ( 102)
k3 ( 102)
k4
k5 ( 103)
473
493
503
4.43
7.08
10.3
1.22
2.15
3.28
3.17
3.44
4.86
0.103
0.135
0.179
k6
k7
k8 ( 10)
k9 ( 10)
k10 ( 102)
Rate Constants
1.31
2.48
4.99
101.3
254.1
359.9
0.214
0.766
1.575
0.409
1.268
3.291
0.174
0.415
1.012
1.98
3.08
6.43
63.85
25.11
34.78
83.99
84.51
130.30
133.26
111.26
72.27
Typical results of experimental and predicted concentrationversus-time profiles for both gas- and liquid-phase components
at different pressures and temperatures are shown in Figures
10-14. The optimized values of the rate parameters are
presented in Table 6 and are shown as an Arrhenius plot in
Figure 15. The agreement between the predicted and experimental data was observed to be well within the experimental
error for most components. The parity plot in Figure 16 shows
the goodness of fit for all the data observed at different
temperatures and pressures. The activation energy values (see
Table 6) also support the assumption of kinetic regime in
analysis of the batch reactor data.
Conclusions
10834
Greek Letters
R1 ) [RH2/(kla)]CH*2
R2 ) [RH2/(ksap)]CH*2
) porosity of catalyst particles
exp ) (dp/6)[(FpRH2/Dew)CH*2]0.5
Fp ) catalyst particle density [kg/m3]
) tortuosity factor
Acknowledgment
A.T. acknowledges a graduate research assistant fellowship,
and D.R. acknowledges a postdoctoral fellowship from the
Center for Environmentally Beneficial Catalysis (CEBC) at The
University of Kansas.
Literature Cited
10835