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Nama: Andriyansa
NIM: 1506775071
2.1 In one welding experiment, 50-mm-thick steel plates were joined using
electro-slag welding. The current and voltage were 480A and 34V,
respectively. The heat losses to the water-cooled copper shoes and by
radiation from the surface of the slag pool were 1275 and 375 cal/s,
respectively. Calculate the heat source efficiency.
Diketahui: Welding method Electro slag
Base metal = 50 mm-thick steel plate
Current
= 480 A
Voltage
= 34 V
Heat losses = 1275 cal/s to the water cooled copper shoes
375 cal/s radiation from the surface of the slag pool
Heat source efficiency
= 0.577=57.7%
2.2 It has been reported that the heat source efficiency in electro-slag
welding increases with increasing thickness of the work-piece. Explain
why.
Ketika volume weld metal meningkat hal itu akan membuat laju pendinginan
menurun. Laju pendinginan menurun dapat membuat distribusi panas dibatasi pada
area dan membuat heat input lebih fokus pada satu spot area.
Meningkatkan ketebalan potongan pekerjaan akan meningkatkan ukuran weld pool,
sehingga akan meningkatkan volume logam las.
2.3 (a) Consider the welding of 25.4-mm-thick steel plates. Do you prefer
to apply Rosenthals two- or three-dimensional heat flow equation for fullpenetration electron beam welds? What about beadon-plate gastungsten
arc welds? (b) Suppose you are interested in studying the solidification
structure of the weld metal and you wish to calculate the temperature
distribution in the weld pool. Do you expect Rosenthals equations to
provide reliable thermal information in the pool? Why or why not? (c) In
multi-pass welding do you expect a higher or lower cooling rate in the first
pass than in the subsequent passes? Why?
2.3 (a) Untuk penetrasi penuh pada electron beam weld, lebih memilih
menggunakan aplikasi perhitungan heat flow Rosenthal 3 dimensi. Karena
1
4.13V Yg C
1
1
=
+
Tp=
+
TpT 0
Qxh
TmT 0
4.13VYgC
1
+
Qx h
Tm
Tp ,1 mm=
298=905.47 K
Tp ,2 mm=
298=880.23 K
2 (T )
2 x 3.14 x ( 1800373 ) x 41.0 [ 0 ]
Vx
Vr
=exp
Ko
=e
Q
2a
2a
200 x 20 x 60
[ ] [ ]
r = (x2+y2)1/2
x=0, y=0,
r=0
153.0933 g = 1
g = 0.006532 m = 0.257 in
2.6 (a) Do you expect to have difficulty in achieving steady-state heat flow
during girth (or circumferential) welding of tubes by keeping constant
heat input and welding speed? Explain why. What is the consequence of
the difficulty? (b) Suggest two methods that help achieve steady-state
heat flow during girth welding.
2.6(a) The fusion zone increased significantly in size as welding processed. This is
because heat continued to build up during welding and the areas yet to be
welded were preheated, even though both the heat input and the rotation
speed were kept constant throughout the entire welding process. At the
beganing of welding, there was no preheating and the weld bead was too small
to have full penetration.
2.6(b) In the case of automatic girth welding, the welding current and hence the
heat input can be preprogrammed through the use of progammable power
source.
Girth welding especially steady-state heat flow. The heat input per unit length
of weld should be high at the beganing and reduced continuously as welding
processed.
2.7 A cold-rolled AISI 1010 low-carbon steel sheet 0.6 mm thick was tested
for surface reflectivity in CO2 laser beam welding under the following
2 (T ) kR
V ( Rx )
=exp
Q
2a
T=
])
V ( Rx )
Q
exp
+
2 kR
2a
x = V.t
y= 5mm, z= 0, R = (25 x 10-6 + (Vt)2)1/2
Temperature (K)
Time (second)
2.10 Is the transverse cross section of the weld pool at a fixed value of x
perfectly round according to Rosenthals three-dimensional heat flow
equation? Explain why or why not based on the equation. What does your
answer tell you about the shape of the transverse cross section of a weld
based on Rosenthals three-dimensional equation?
Tidak, karena sesuai dengan persamaan; pada arah potongan melintang pada arah
transversal pada kondisi dimana proses pengelasan terjadi secara isothermal, yang
meliputi proses fusion boundary dan boundary luar dari daerah HAZ yang
mengakibatkan bentuknya semicircular.