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BS 5000-11:

1973

BRITISH STANDARD
CONFIRMED
AUGUST 1984

Specification for

Rotating electrical
machines of particular
types or for particular
applications
Part 11: Small-power electric motors
and generators

UDC 621.313 13:621.313.1.026.443

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Incorporating
Amendment Nos. 1, 2
and 3

BS 5000-11:1973

Co-operating organizations
The Electrical Industry Standards Committee, under whose supervision this
British Standard was prepared, consists of representatives from the following
Government departments and scientific and industrial organizations:
Associated Offices Technical Committee

Department of Trade and Industry

Association of Consulting Engineers*

Electric Cable Makers Confederation

Association of Manufacturers of Domestic

Electrical Contractors Association

Electrical Appliances

(Incorporated)*

Association of Mining Electrical

Electrical Contractors Association of Scotland

and Mechanical Engineers

Electrical Research Association*

Association of Supervisory and Executive


Engineers*

Electricity Council, the Central Electricity


Generating Board and the Area Boards in

British Electrical and Allied Manufacturers


Association

England and Wales*


Electronic Engineering Association

British Electrotechnical Approvals Board for


Household Equipment

Engineering Equipment Users Association*


Institution of Electrical Engineers

British Radio Equipment Manufacturers

Institution of Electrical and Electronics

Association

Technician Engineers

British Railways Board*

Lighting Industry Federation Limited

British Steel Corporation

Ministry of Defence

Crown Agents for Oversea Governments and

National Physical Laboratory (Department of

Administrations

Trade and Industry)

Department of Employment (HM factory

Oil Companies Materials Association*

Inspectorate)

Post Office

Department of the Environment*

South of Scotland Electricity Board*

The Government department and scientific and industrial organizations


marked with an asterisk in the above list, together with the following, were
directly represented on the committee entrusted with the preparation of this
British Standard.
Association of Electrical Machinery Trades

Ministry of Defence (Army Department)

Engineer Surveyors Association

Ministry of Defence (Navy Department)

Lloyds Register of Shipping

Machine Tool Trades Association

London Transport Executive

Rotating Electrical Machines Association

This British Standard, having


been approved by the
Electrical Industry Standards
Committee, was published
under the authority of the
Executive Board on
13 November 1973
BSI 04-2000
First published as BS 170
June 1921
First revision June 1939
Second revision July 1962
Third revision as BS 5000-11
November 1973
The following BSI references
relate to the work on this
standard:
Committee reference ELE/1/13
Draft for comment 71/27730

Amendments issued since publication


Amd. No.

Date of issue

2280

May 1977

2717

August 1978

5634

July 1988

Comments

Indicated by a sideline in the margin

ISBN 0 580 07505 2


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Contents
Page
Co-operating organizations
Inside front cover
Foreword
iii
1
Scope
1
Section 1. Construction and electrical performance
2
Definitions
1
3
General
1
4
Ratings
2
5
General conditions
2
6
Limits of temperature rise and methods of
temperature measurement
3
7
Momentary overloads
6
8
Commutators, brush gear and slip rings
6
9
Full load efficiency
7
10 Power factor
7
11 Tests
7
12 Application of tests
7
13 Temperature rise tests
7
14 Torque tests
8
15 Commutation tests
8
16 High voltage tests
8
17 Test certificates
8
18 Tolerances on characteristics of machines
8
19 Terminal and lead markings
8
20 Radio interference
8
21 Information to be given on the machine
9
22 Ratings of capacitors
9
Section 2. Metric dimensions
23 Frame designation
9
24 Letter symbols
10
25 Dimensions, tolerances and limits
10
26 Access for flange-fitting bolts
10
27 Electrical connections
10
Appendix A Notes on the torque characteristics and application
of induction motors
15
Appendix B Information to be given with enquiry and order
16
Appendix C Terms and definitions
17
Figure 1 Symbols for dimensions of foot-mounted machines
without flanges
12
Figure 2 Symbols for dimensions of flange-mounted machines
and foot-mounted machines provided with a flange
12
Table 1 Limit of permissible temperature rise in C
5
Table 2 Momentary overload for motors
6
Table 3 Test voltages
8
Table 4 Tolerances
9
Table 5 Torque characteristics
15
Table 6 Suffix letters
10
Table 7 Letter symbols to indicate dimensions
11

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Page
Table 8 Standard dimensions for foot-mounted or resilient
base-mounted machines
13
Table 9 Standard dimensions for flange-mounted machines
14
Publications referred to
Inside back cover

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ii

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BS 5000-11:1973

Foreword
This British Standard revises and supersedes the 1962 edition of BS 170 and
gives (optional) metric dimensions for small-power machines, corresponding
approximately to the inch dimensions given in BS 2048-1:1961. It is primarily
intended to cover light type single-phase electric motors but may also be used
for 3-phase or d.c. machines, particularly where mechanical interchangeability of
machines suitable for different supplies is of importance.
This standard forms a Part of BS 5000 that, together with BS 4999, will
eventually contain a comprehensive series of British Standards for rotating
electrical machines. A list of the contents of BS 5000 showing all the Parts
envisaged in the foreseeable future is given in the General Introduction and
Index, which will be brought up to date as new Parts are published. The contents
of BS 4999 are given in Part 0 of that standard.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 18, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on the
inside front cover.
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iii

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BS 5000-11:1973

1 Scope

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Section 1 of this British Standard specifies the


performance of a.c., d.c. and universal rotating
electrical machines of any continuous rated output
up to and including 0.75 kW or kVA
per 1 000 rev/min (synchronous speed for induction
machines), and rated voltages up to 250 V d.c. or
single-phase a.c., and up to 650 V three-phase a.c. It
also applies to short-time rated machines having an
equivalent continuous rating to the above. It is
primarily intended to cover light type single-phase
electric motors but may also be used for three-phase
of d.c. machines, particularly where mechanical
interchangeability of machines suitable for different
supplies is of importance.
Section 2 specifies a range of metric dimensions
affecting interchangeability. These dimensions are
optional whereas the requirements of section 1 are
mandatory. It is therefore important when
enquiring or ordering to state whether the machine
is to comply with the dimensional requirements of
section 2 in addition to the constructional and
electrical performance requirements of section 1.
It is primarily intended to cover light type
single-phase electric motors but may also be used
for three-phase or d.c. machines, particularly where
mechanical interchangeability of machines suitable
for different supplies is of importance.
NOTE 1 It is recognized that in practice there is some overlap
between this standard and BS 5000-10 or BS 5000-99 and that
therefore certain ratings of machines may be constructed to
comply with either one or the other but not necessarily with both.
NOTE 2 The titles of the publications referred to are listed on
the inside back cover.

series commutator
2) Polyphase a.c. machines
cage induction
3) D.C. machines
compound
shunt
series
separately excited
4) A.C./D.C. machines
universal series commutator
3.2 Degrees of protection by enclosure
Types of protective enclosure selected from
BS 4999-105 are:
(IP 00)
(IP 20)
(IP 22)
(IP 44)
(IP 45)
(IPW 44)
(IP 58)
(BS 4683)
a

For some types of totally enclosed machine it may be necessary


for Category IP 54 to be used.

3.3 Methods of cooling


Methods of cooling selected from BS 4999-106 are:
IC 00
IC 01
IC 00 41
IC 01 41
IC 08
IC 08 41

Section 1. Construction and electrical


performance
2 Definitions
For the purposes of this British Standard the
definitions given in Appendix C apply.

free convection
self ventilated
totally enclosed free convection
totally enclosed fan ventilated
drip proof, air over motora
totally enclosed, air over motora

a Such

machines are used for driving fans, the air from which is
drawn over the frame, thus cooling it.

3 General

3.4 Dimensions

3.1 Types of machine


The principal types of machine covered by this
standard are:
1) Single-phase a.c. machines
split-phase
capacitor start, induction run
capacitor start, capacitor run (two value
capacitor)
capacitor start and run (single value capacitor
permanently in circuit)
shaded pole

A machine complying with the requirements of this


specification is not restricted as to dimensions. If,
however, one of the standard frame sizes specified in
clauses 23 to 27 is quoted on the nameplate then the
machine shall comply with all the dimensional
requirements of those clauses for the particular size
of machine and method of mounting.
3.5 Information to be given with enquiry and
order
The information to be supplied by the purchaser
with his enquiry or order is given in Appendix B.

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open or non-protected
protected
drip proof
totally encloseda
hose proof
weather proofa
subsmersible
flameproof

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BS 5000-11:1973

4 Ratings
4.1 General
The assignment of rating shall be made by the
manufacturer to indicate the capabilities of the
machine and marked on the rating plate 1) in
accordance with Clause 21. Since electrical
machines have a time-rate of temperature rise, and
since the rise of temperature in accordance with this
standard is limited, a qualifying term shall be
included in the rating to give an indication of the
duration for which the machine may run at the
assigned values while complying with this standard.
Where a machine is manufactured for general
purposes, it shall be capable of supplying its rating
indefinitely and the qualifying terms shall signify
this.
4.2 Classes of rating
In assigning the rating, the manufacturer shall
select one of the following rating classes:
1) Continuous rating (CR): A statement of the
load and conditions, assigned to the machines by
the manufacturer, at which the machine may be
operated for an unlimited period while complying
with the requirements of this standard.
2) Short-time rating (STR): A statement of the
load time and conditions, assigned to the machine
by the manufacturer, at which the machine may
be operated for a limited period, starting at the
ambient temperature, while complying with the
requirements of this standard. The preferred
times for short-time ratings are 5, 10, 15, 30
and 60 minutes. The value of short-time shall be
marked on the rating plate.

4.4.2 Variable-speed motors. For variable-speed


motors, definite ratings shall be assigned for the
highest and lowest speed of the range specified. If
ratings at intermediate speeds are important they
shall be specified.
4.5 Voltage ratings
4.5.1 Rated voltage. The rated voltage is the
voltage between the line terminals of the machine at
rated output.
4.5.2 Generators rated for specified operation
over a limited range of voltage. The
requirements for a.c. and d.c. generators are
described separately below.
4.5.2.1 D.C. generators. For d.c. generators rated to
run over a limited range3) of voltage the rated
output and current shall relate to the highest
voltage of the range, unless otherwise specified.
4.5.2.2 A.C. generators. For a.c. generators rated to
operate over a limited range3) of voltage the rated
output and power factor shall relate to any voltage
within the range unless otherwise specified.
4.5.3 Motors rated for specified operation over
a limited range of voltage. The requirements for
a.c. and d.c. motors are specified separately below.
4.5.3.1 D.C. motors. For d.c. motors rated to operate
over a limited range3) of voltage, the rated output
shall relate to the mean voltage of the range unless
otherwise specified.
4.5.3.2 A.C. motors. For a.c. motors rated to operate
over a limited range3) of voltage, the rated output
shall relate to the mean voltage in the range.

5 General conditions

4.3 Output ratings

5.1 Preferred voltages

4.3.1 D.C. generators. The rated output of d.c.


generators shall be expressed in watts (W)2).
4.3.2 A.C. generators. The rated output of a.c.
generators shall be either the apparent electric
power expressed in volt amperes (VA)2) together
with the power factor; or the real power expressed in
watts (W)2).
4.3.3 Motors. The rated output available at the
motor shaft shall be expressed in watts (W)2).

The preferred voltages are:

4.4 Motors for multiple ratings


4.4.1 Multi-speed motors. For multi-speed
motors, a definite rating shall be assigned for each
speed.

for d.c. machines


for a.c. machines
single-phase
polyphase

100250 V
240 V
415 V

5.2 Preferred frequency


The preferred frequency for alternating current
machines is 50 Hz.

1)

When the motors are used for driving fans and are mounted in the air-stream, the output rating should be agreed between the
manufacturer and the purchaser. The letter symbols A.O.M. (air over motor) should be added to the rating referred to on the
rating plate.
2)

Large outputs may be expressed in kW or kVA.

3)

A limited voltage range is to be understood as being a range (maximum minus minimum) of the order of 10 % of the mean
voltage.

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BS 5000-11:1973

5.3 Preferred number of phases for alternating


current machines

6 Limits of temperature rise and


methods of temperature measurement

The preferred number of phases for alternating


current machines is either one or three.

6.1 Limits of temperature rise

5.4 Machines for non-preferred voltages,


frequency and number of phases
Machines for use on systems employing voltages,
frequencies and phases other than those specified
in 5.1, 5.2 and 5.3, but which comply in all other
respects with the requirements of this standard,
come within the scope of this standard.
5.5 Waveform (a.c. machines)
The voltage waveform of an a.c. generator shall be
virtually sinusoidal.
NOTE Where the waveform is of importance the deviation from
a true sine wave and the load at which this should occur should
be the subject of agreement between the manufacturer and the
purchaser.

A.C. motors shall be capable of working on a supply


having a waveform which is virtually sinusoidal.
NOTE Where the waveform is not sinusoidal (e.g. where a
motor in fed from a static inverter) the performance of the motor
should be the subject of agreement between the manufacturer
and the purchaser.

5.6 Preferred outputs


The preferred outputs in W for all types of motors
are:
2.5, 4, 6, 10, 16, 25, 40, 60, 80, 90, 100, 120, 180,
250, 370, 550, 750, 1 100. 1 500 and 2 200.
NOTE

Large outputs can be expressed in kW.

5.7 Preferred speeds


The preferred speeds are approximately 950, 1 425
and 2 850 rev/min except for universal and series
commutators and series d.c. machines.
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NOTE In the case of induction machines the preferred speeds


given above refer to machines designed to operate from a 50 Hz
a.c. supply. The speeds are intended to be approximate only and
those given on the rating plate of individual machine may differ
somewhat from those given above.
It should be noted that shaded pole motors normally run
somewhat slower than the above speeds.
To obtain the best characteristics for a.c./d.c. motors for general
purposes the full load speed should preferably be not less
than 6 000 rev/min.

The limits of temperature rise4) of machines, as


specified in Table 1 for different classes of
insulation, are based on a cooling air temperature
of 40 C at an altitude not exceeding 1 000 metres.
This condition is standard, and where other
conditions of cooling air temperature and/or altitude
apply the adjustments to the limits of temperature
rise specified in Table 1 shall be made in accordance
with 6.3 and 6.4.
The temperature rise4) of continuously rated motors
when tested at rated voltage, or at the mean of the
voltage range, under rated conditions, and in
accordance with the requirements of this standard,
shall not exceed the limits specified in Table 1 or,
where applicable, the adjusted limits.
Motors shall, however, be capable of operating
without injurious heating over a range of voltages
exceeding 6 % of either the rated voltage or the
extremes of the rated voltage range.
For machines having a short-time rating, the limits
specified in Table 1 or, where applicable, the
adjusted limits, may by agreement be increased
by 10 C. Where such an agreement is made to
increase the limits, the increased limits shall be
indicated on the rating plate.
Where the windings and the commutators (or slip
rings) to which they are connected are insulated
with different classes of insulating material, the
temperature rise associated with the lower class
shall apply to the commutator (or slip rings).
NOTE If the duty includes lengthy periods on light-load or
no-load, the advice of the manufacturer should be sought at the
time of enquiry or order. This applies particularly to
capacitor-start-and-run motors.

6.2 Methods of temperature measurement


6.2.1 Resistance method. When using the
resistance method (the preferred method of
temperature measurement for windings) the
temperature rise of the winding shall be determined
by the increase in the resistance of the winding.
Since the resistance of copper over the range of
temperature referred to in this standard varies in
direct proportion to the temperature above
minus 235 C, the hot temperature for copper
windings is obtained from the following formula:
t2 = (R2/R1) (t1 + 235) 235

4)

Temperature rise = maximum temperature recorded minus temperature of the cooling air at the time of the maximum
machine temperature.

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where R2 is the resistance of windings hot (7)


R1 is the resistance of windings cold (7)
t2 is the temperature of windings hot (C)
t1 is the temperature of windings cold (C)
NOTE For materials other than copper replace 235 in the above
formula by the reciprocal (to the nearest whole number) of the
temperature coefficient of resistance at 0 C for the material.

Where it is not possible for readings R2 to be taken


within 20 seconds of shut-down, then four readings
shall be taken at 15 second intervals as soon as is
practicable after shut-down of the heat run, and a
curve plotted back to zero time.
6.2.2 Thermometer method. When using the
thermometer method, the temperature shall be
measured by thermometers, suitable lagged,
applied to the hottest accessible surfaces of
stationary parts during the test period and by these
and other thermometers applied to the accessible
surfaces of rotating and other parts following the
stopping of the machines after test5).
The term thermometers means mercury or alcohol
bulb thermometers but, at the option of the
manufacturer, may also include thermocouples and
resistance thermometers when applied to surfaces
accessible to bulb thermometers.
NOTE Measurements by both the thermometer method and the
resistance method are not required to be taken and the figures of
temperature rise given in Table 1 for the thermometer method
and the resistance method should not be used as a check against
one another.

6.3 Corrections of temperature rise for


variations in cooling air temperature
NOTE This subclause applies to all machines in which no
medium other than air is used for cooling or heat removal.

6.3.2 When a machine is specified to operate with a


cooling air temperature always less than 40 C but
not less than 30 C, the permissible temperature
rise shall be increased above the value given in
Table 1 by an amount by which the specified cooling
air temperature6) is less than 40 C. The permissible
adjustment shall be taken to the nearest whole
celsius degree.
6.3.3 When a machine is specified to operate with a
cooling air temperature exceeding 40 C but not
exceeding 100 C, the permissible temperature rise
shall be reduced below the value given in Table 1 by
an amount by which the specified cooling air
temperature exceeds 40 C. The permissible
adjustment shall be taken to the nearest whole
celsius degree.
6.3.4 When a machine is specified to operate with a
cooling air temperature greater that 100 C, the
permissible temperature rise shall be agreed
between the manufacturer and the purchaser.
Tests of temperature rise may be carried out at any
convenient cooling air temperature. When the
temperature of the cooling air during test is lower
than the stated site cooling air temperature by 30 C
or less, no correction shall be made on account of
such difference. When the temperature of the
cooling air during test is lower than the stated site
cooling air temperature by more than 30 C, the
permissible temperature rise on test shall be the
permissible temperature rise under the specified
site conditions reduced by a percentage numerically
equal to one-fifth of the difference between the
specified temperature of the cooling air on site and
the temperature of the cooling air on test where both
temperatures are expressed in C.

6.3.1 When a machine is specified to operate with a


cooling air temperature always less than 30 C, the
permissible temperature rise shall be increased
above the value given in Table 1 by 10 C unless
otherwise agreed.

5)

The maximum temperature may occur after the machine has stopped.

6)

On preference, such cooling air temperatures should be specified to the nearest 5 C, e.g. 35, 40, 45, etc.
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Table 1 Limit of permissible temperature rise in C


Based on cooling air temperature not exceeding 40 C and at an altitude not exceeding 1 000 metres
Type of enclosure (see 3.2 and 3.3)

Item no.

Part of machine

Method of
measurementa
A

totally enclosed and totally enclosed fan


ventilatedc

class of insulationb

class of insulationb

60

75

85

105

125

65

80

90

105

125

55

65

75

95

115

55

70

80

95

115

1) armature series field compoles R


T

60
55

75
65

85
75

105
95

125
115

65
55

80
70

90
80

105
95

125
115

2) shunt field

R
T

60
50

75
65

85
75

105
95

125
115

65
55

80
70

90
80

105
95

125
115

Insulated windings of a.c. single


phase and polyphase induction
machines other than those
specified in Item 2

ventilated

Insulated winding of:


2

Iron parts in contact with


insulated windings

55

65

75

95

115

55

70

80

95

115

Sliprings and commutators

55

70

80

95d

115d

55

70

80

95d

115d

Uninsulated windings, iron cores


and other parts not in contact with
insulated windings

The temperature rise shall in no case reach a value such that there is risk of
damage to any insulating or other material on adjacent parts.

aR

= resistance method
T = thermometer method.
b
The classification of insulating materials is dealt with in BS 2757.
c
For submersible machines in accordance with 3.2 the permissible temperature rise should be subject to agreement between the purchaser and the manufacturer.
d
For these temperatures special precautions may be necessary in the choice of brush grades.

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For example, if the specified temperature of the


cooling air on site is 80 C, and the temperature of
the cooling air on test is 20 C, the percentage
reduction in temperature rise to take account of the
difference is:
80
20- = 12
-----------------5

The permissible temperature rise on test is


therefore:
100 12 = 88 %
of the temperature rise adjusted in accordance
with 6.3.1 to 6.3.4 as appropriate.
6.4 Correction of temperature rise for
variations in altitude
For machines specified to operate at an altitude
higher than 1 000 m but not higher than 4 000 m7),
no correction shall be made if the difference between
the altitude during test and the specified altitude in
service does not exceed 1 000 m but, if the specified
altitude exceeds the test altitude by more
than 1 000 m, the temperature rise during the
Factory Test shall be reduced from that specified
in Table 1 at the rate of 1 % for each increment
of 100 m in excess of 1 000 m difference between the
site altitude and the test altitude.

7 Momentary overloads

7.2.1 Unless otherwise agreed between the


manufacturer and the purchaser, motors rated in
accordance with this standard shall be capable of
providing to test, without injury, the excess torque
specified in Table 2, after having attained
temperature rise corresponding to their rated load.
During the tests the voltage (in the case of a.c.
motors, the frequency also) shall be maintained at
the rated value.
7.2.2 For motors of special types e.g. of speeds less
than 700 rev/min, or for frequencies outside the
range of 40 to 60 Hz, the values of the excess torque
shall be agreed between the manufacturer and the
purchaser.
NOTE For motors designed specifically for driving fan loads no
excess torque is necessary provided the loading requirements
under the worst running conditions are specified by the
purchaser to the manufacturer.

8 Commutators, brush gear and slip


rings
The machine shall work with fixed brush setting
from no load to the momentary overload specified in
clause 7 without injurious sparking or damage to
the commutator, brushes or slip rings.
Table 2 Momentary overload for motors
Type of machine

The values of momentary overload for generators


and motors specified in this clause are intended as a
check on the ability of the machine to withstand
momentary overload without injury. These values
are not intended to govern the setting of protective
devices in the control gear or other ancillary
equipment. The period of 15 seconds is merely a
convenient time for test purposes.
7.1 Momentary overload for generators
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Unless otherwise agreed between the manufacturer


and the purchaser, a machine rated in accordance
with this standard shall be capable of providing on
test, without injury, the following excess output
current after having attained the temperature rise
corresponding to the machines rated load, the
voltage being maintained as near the rated value as
possible. The exact value of the voltage is not
important.
Percentage of
full load

Excess output
current for
15 seconds:

7.2 Momentary overload for motors

d.c. generators 50
a.c generators 50

Minimum excess torque


for 15 seconds

percentage of full load


60
split-phase
capacitor start induction run 60
capacitor start capacitor run 60
capacitor start and run
25
shaded pole
10
a.c./d.c. and series
commutator
50
polyphase cage induction
motors wound
for 8 poles or more or
rated 180 W or below
60
polyphase cage induction
motors wound
for fewer than 8 poles and
rated above 180 W
100
d.c
60
NOTE Greater excess torques may be obtained for many of the
types of motors listed in Table 2 (see examples in Table 5,
Appendix A). These depend upon the number of poles, speed,
output, etc. and should be subject to agreement between the
manufacturer and the purchaser.
Lower excess torques may be obtained for the types of motor
referred to in 7.2.2.

7) It machines are intended to operate at an altitude in excess of 4 000 m, the temperature rise during the Factory. Test should
be the subject of agreement between the manufacturer and the purchaser.

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9 Full load efficiency

11.4 Routine tests

If the purchaser requires a statement of efficiency


he should ask for it at the time of enquiry and, in the
case of a.c. generators, he should also specify the
power factor appropriate to this efficiency.
Tolerances are given in Clause 18.

Routine tests shall be made on every machine to


show that it has been assembled correctly, is able to
withstand the appropriate high-voltage test and is
in sound working order both electrically and
mechanically.
Results of routine test need not be recorded.

10 Power factor
If the purchaser requires a statement of power
factor for an a.c. motor, this shall be requested at
the time of the enquiry.
Tolerances are given in Clause 18.

11 Tests
11.1 General
The tests specified in this clause shall normally be
made at the manufacturers works. If normal test
arrangements are inapplicable or additional tests
are required, the tests to be made, and the manner
of their application, shall be agreed between the
manufacturer and the purchaser before the order is
placed.
The presence of the purchaser or his representative
during the tests shall be a matter of special
arrangement before the order is placed.
Three categories of test are normally recognized,
and these are described in 11.2, 11.3 and 11.4.
11.2 Performance tests

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Performance tests on a specific machine shall be


made at the rated voltage, or at the mean of the
voltage range and, for a.c machines, at rated
frequency. They shall include, where appropriate,
tests for temperature rise (see Clause 6) momentary
overloads (see Clause 7) high voltage
(see Clause 16) commutation (see Clause 8)
electrical input at rated load and tests for
establishing current, speed and torque
characteristics.
The results of all performance tests shall be
recorded.
11.3 Type tests
Type tests shall include all tests referred to under
performance tests. They shall be taken on a
representative machine of each type of design to
determine its characteristics and show that it
complies with this standard.
The results of type tests shall be recorded.

12 Application of tests
The results of type tests carried out on a identical to
those being purchased shall be held available by the
manufacturer as evidence, in conjunction with
routine tests, that the machine comply with this
standard.
Unless otherwise specified, certificates of type test
may be furnished by the manufacturer as evidence
of compliance with this standard.
When results of such type tests are not available,
and when specified and agreed before the order is
placed, performance tests shall be made on the first
machine of each design, and routine tests shall be
made on all subsequent machines of the same
design.

13 Temperature rise tests


13.1 General
For performance tests a temperature rise test shall
be carried out to prove compliance with Clause 6.
13.2 Initial temperature of a machine having a
short-time rating
At the start of the temperature rise test on a
machine having a short-time rating, the
temperature of the windings shall be within 2 C of
the cooling air.
13.3 Duration of temperature rise test
The temperature rise test on a machine having a
continuous rating shall be of a duration sufficient to
show evidence that the temperature rise would not
exceed the limits of this standard.
The duration of the temperature rise test for a
machine having a short-time rating shall be the
time required by the rating.
13.4 Temperature rise test for machines
designed to operate over a voltage range
If a machine is specified to operate over a range of
voltage, the temperature rise that shall be carried
out at the mean voltage unless otherwise specified.

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13.5 Temperature rise test for machines


having more than one rating

16.4 High voltage tests on assembled


apparatus

If a machine has more than one rating, the


temperature rise test shall be carried out at that
rating which produces the greatest temperature
rise. In cases where this cannot be determined
beforehand the machine shall be tested separately
at each of its ratings.

A repetition of the tests in Table 3 should be avoided


if possible.
When the test is made on assembled apparatus
including a small-power electric motor which has
previously passed its high voltage test in accordance
with 16.2 and 16.3, the test voltage applied to the
motor shall be limited to 80 % of the test voltage
shown in Table 3. Before making the high voltage
test the windings shall be clean and the machine
shall be thoroughly dry.

14 Torque tests
Test for torque normally be made at the rated
voltage, or at the mean of the voltage range, with
the machine starting at the normal ambient
temperature which shall be not less than 15 C.

15 Commutation test
A commutation test shall be made at the conclusion
of the temperature rise test on the machine and the
requirements of Clause 8 shall be complied with.

16 High voltage tests


16.1 General
A high voltage test in accordance with Table 3 shall
be applied once only to each new machine in
working condition with all its parts in place8) and
shall, unless otherwise agreed, be made at the
manufacturers works, preferably at the conclusion
of the temperature rise test when this is taken.
The high voltage test in accordance with Table 3
shall be made between the windings and the frame
of the machine with the frame connected to any
windings not under test.
16.2 Performance and type tests
The prescribed test voltage shall be maintained for
one minute.
16.3 Routine test
For routine tests the duration of the test voltage
shall be not less than 5 seconds for the values
specified in Table 3, or 1 second for test voltages
of 120 % of the values specified in Table 3.
The test voltage shall be alternating, of any
frequency between 25 and 60 Hz of approximately
sinusoidal waveform.
Table 3 Test voltages
Maximum working
voltage of winding

If requested at the time of ordering, the appropriate


test certificates shall be supplied by the
manufacturer.

18 Tolerances on characteristics of
machines
Where a statement of characteristics is given, the
tolerances shall be in accordance with Table 4
unless otherwise agreed. Where a tolerance is stated
in only one direction the tolerance in the other
direction is considered unimportant.

19 Terminal and lead markings


For connections to the supply, machines shall be
provided with either terminals or leads.
The identification of terminals or leads shall be in
accordance with BS 822-6.
Where machines are provided with leads only, these
may be identified by colours in accordance with
BS 822-6 as an alternative, or in addition, to
marking. When machines are fitted with terminals,
it is recommended that the leads within the same
machine between the windings and terminals
should be identified by the same colours as for loose
ends.

20 Radio interference
When radio interference suppression is required it
should be by agreement between the manufacturer
and the purchaser and shall comply with BS 800 for
land installations and with BS 1597 for marine
installations.

500 V plus twice rated


voltage

For windings designed


for 100 V and above

1 000 V plus twice rated


voltage with a minimum
of 1 500 V

Radio interference capacitors, when fitted, may be disconnected if necessary.


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Test voltage r.m.s.

For windings designed


for less than 100 V

8)

17 Test certificates

BS 5000-11:1973

Table 4 Tolerances
Characteristics

Tolerance

Full load efficiency

Full load power factor

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Voltage of generators required to work without a


field regulator at rated load and working
temperature
Speed of motors at rated full load torque and at
working temperature:
1) Induction motors
2) Continuously rated motors with shunt or
compound characteristics
3) Continuously rated motors with series
characteristics above 250 W per 1 000 rev/min
250 W and below per 1 000 rev/min
4) All short-time rated motors other than
induction motors

1/6 of (100 ) with a maximum of 5 % where


is declared efficiency expressed as a percentage.
For example, for a declared efficiency of 60 % the
minimum permissible value is 55 %
1/5 of (1 cos ) with a minimum of 0.02 and a
maximum of 0.12, where cos is the stated power
factor expressed as a decimal
12" %
50 % of the stated slip
12" %
15 %
20 %
20 %

NOTE No tolerances are specified for torque characteristics or starting current because of the variety of types of motor covered
by this standard. Where these are important the tolerance should be the subject of agreement between the manufacturer and the
purchaser. A guide to torque and locked rotor current characteristics of four-pole induction motors is given in
Appendix A.

21 Information to be given on the


machine
Machines complying with this standard shall have
the following information indelibly marked on the
machine unless otherwise agreed between the user
and the manufacturer:
1) The number of this British Standard,
i.e. BS 5000-11.
2) The manufacturers name (or other means of
identification) and country of origin.
3) The manufacturers reference number.
4) Watts or volt amperes output.
5) Class of rating (see 4.2).
6) The letters A.O.M. for fan motors to be
mounted in the air stream.
7) Rated voltage or voltage range (see 4.5).
8) Rated full load current in amperes.
9) Number of phases.
10) Frequency in Hz.
11) Speed.
12) Class of insulation.
13) Type of machine, e.g. motor or generator, a.c.
and/or d.c. (see 3.1).
14) Maximum ambient temperature if other
than 40 C.

15) Where applicable (see 3.4), the British


Standard frame number in accordance with
section 2 of this standard or in accordance with
inch dimensions in BS 2048-1.

22 Rating of capacitors
When capacitors are provided they shall be marked
with the capacitance and voltage ratings.

Section 2. Metric dimensions


23 Frame designation
Frames shall be designated by the letters BM
followed by a number to indicate the centre height in
millimetre units (based on foot-mounted type).
For machines other than plain foot-mounted, the
designation shall have an additional suffix letter in
accordance with Table 6 (e.g. BM67D indicates a
machine with a centre height of 67 mm of the
flange-mounted type without feet, provided with
clearance holes in the flange).
Rating plates of machines shall be marked with the
appropriate frame designation where applicable.

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Table 6 Suffix letters

25 Dimensions, tolerances and limits

Description

Suffix letter

Foot-mounted machine
Machine with resilient mounting
Flange-mounted machine without
feet, provided with tapped holes
in the flange
Flange-mounted machine without
feet, provided with clearance
holes in the flange
Foot-mounted machine provided
with a mounting flange having
tapped holes
Foot-mounted machine provided
with a mounting flange having
clearance holes

No suffix letter
A

Dimensions, tolerances and limits shall be in


accordance with Table 8 or Table 9 for the
appropriate frame. Dimensions are nominal unless
otherwise indicated in the tables.
The spigot run-out and the squareness of mounting
face of flange to shaft shall be measured as specified
in sub-clauses 3.2.2 and 3.2.3 of
BS 4999-141:1987.
Where screw threads are specified they shall be ISO
metric complying with the requirements of BS 3692.

26 Access for flange-fitting bolts

NOTE The relationship between frame size and output is not


specified because of the variety of types of supply
(e.g. single-phase a.c., 3-phase a.c., d.c.), rating and types of
enclosures.

24 Letter symbols
Letter symbols to indicate various dimensions are
given in Table 7.
The symbols in column 1 of Table 7 relate to
standardized dimensions and are shown ringed in
Figure 1 and Figure 2.
The symbols in column 2 of Table 7 relate to
dimensions that are not standardized. These
dimensions are shown unringed in Figure 1 and
Figure 2 and are included to facilitate and
standardize the preparation and presentation of
dimensional drawings.

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For flange-mounted machines provided with


clearance holes in the flanges, the profile of the
casing between the machine side of the flange and
the machine itself shall be such that it is always
possible to insert a hexagon-headed bolt,
dimensioned in accordance with BS 3692 and fitted
with a spring washer dimensioned in accordance
with BS 4464, into the fixing holes, to obtain a
projection of the threaded portion, measured to the
face of the flange, of not less than dimension LZ.

27 Electric connections
The point at which the supply leads enter the
machine shall be on the right-hand side of the
machine when viewed from the non-driving end.

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Table 7 Letter symbols to indicate dimensions


1

Letter symbol
Standardized
dimensions

Non-standardized
dimensions

A
AB
AC
AK
B
BB
C
--`,``-`-`,,`,,`,`,,`---

D
E
ED
F
G
H
HA
HC
HD
K

LZ

Description of dimension

L
LA
LB

M
N
P
S
T

Distance between centre lines of fixing holes or slots (end view)


Overall dimension across feet or base (end view)
Overall diameter or width of casing, including cowl if fitted
Travel of bolt in slot in foot or base
Distance between centre lines of fixing holes (side view)
Overall dimension across feet or base (side view)
Distance from centre line of fixing holes or slots at driving end to
shaft shoulder
Diameter of shaft extension
Length of shaft extension from shoulder
Minimum length of keyway or flat
Width of keyway
Distance from bottom of flat or keyway to opposite side of shaft
Distance from centre line of shaft to bottom of feet or base
Thickness of feet
Distance from top of machine to bottom of feet or base
Vertical distance from top of capacitor or other auxiliary
equipment to bottom of feet or base (where such equipment is
mounted on the machine)
Diameter of holes or width of slots in feet or base
Overall length
Thickness of flange
Distance from fixing face of flange to non-drive end
Minimum projection of threaded screw or bolt from face of flange
when a hexagon-headed screw or bolt with spring washer fitted
under the head is inserted
Pitch circle diameter of fixing holes
Diameter of spigot
Outside diameter of flange
Diameter of clearance holes or designation of tapped holes in
flange
Depth of spigot

11

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NOTE 1 Ringed symbols refer to standardized dimensions which are specified in Table 8. Unringed symbols are included for
reference purposes only.
NOTE 2 This figure is intended purely to illustrate the symbols and dimensions referred to in Table 7 and Table 8. Details of
construction, such as type of enclosure, are not shown.

Figure 1 Symbols for dimensions of foot-mounted machines without flanges

--`,``-`-`,,`,,`,`,,`---

NOTE 1 Ringed symbols refer to standardized dimensions which are specified in Table 8 and Table 9. Unringed symbols are
included for reference purposes only.
NOTE 2 This figure is intended purely to illustrate the symbols and dimensions referred to in Table 7, Table 8 and Table 9. Details
of construction, such as type of enclosure, are not shown.

Figure 2 Symbols for dimensions of flange-mounted machines and foot-mounted machines


provided with a flange

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Table 8 Standard dimensions for foot-mounted or resilient base-mounted machines


All dimensions are in millimetres.
Frame
size

Fixing
C

Shaft
B

Bolt
size

Nominal Tolerance

BM 67 52 67
BM 76 63 76
BM 89 70 89
a For

+0
1.6
+0
1.6
+0
1.6

D
Nominal

Flat
E

Keyway

Nominal
Nominal key
depth of flat
size

M6

11

h7

108 70

10

M8

14

h7

124 76

10

M8

16a

h7

+0
0.018
+0
0.018
+0
0.018

23
30
40

Width
F
Min.

Tolerance

90 59

ED

Max.

Min.

Max.

16

10

9.73

1.2

21

12.8 12.53

55

4.97

5.05 25

13.0 12.8

certain applications the standard shaft may not be suitable and in such cases a 19 mm diameter shaft with length of 40 mm may be supplied.

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All dimensions are in millimetres


p.c.d.

Spigot detail

Frame sizea
Diameter N

Nominal

C
D
BM 67
E
F
C
D
BM 76
E
F
C
D
BM 89
E
F

Tolerance

Depth
T
min.

Limit of
spigot
run-out and
flange face
squarenessb

100

80

h9

+0
3
0.074

0.10

115

95

h9

+0
3
0.087

0.10

130 110

h9

+0
3
0.087

0.10

Flange
O.D.
LZ
holes
P

Shaft

Sc

D
Nominal

M6
7
120
M6
7
M8
10
140
M8
10
M8
10
140
M8
10

8
11

9.5
14

9.5

9.5
16d

9.5

Flat
E

Keyway

Nominal Nominal
depth
key size

Tolerance

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Width F
min. max.

max.

min.

h7

+0
23 1
0.018

16 10

h7

+0
30 1.2
0.018

21 12.8 12.53

h7

+0
40
0.018

55

4.97 5.05 25 13

The meanings of suffix letters are given in Table 6.


Full indicator measurement (total indicator reading).
c Dimensions for clearance holes are selected from the coarse series in BS 4186.
d
For certain applications the standard shaft may not be suitable and in such cases a 19 mm diameter shaft with length of 40 mm may be supplied.
b

ED

9.73

12.8

BS 5000-11:1973

14

Table 9 Standards dimensions for flange-mounted machines

BS 5000-11:1973

Appendix A Notes on the torque characteristics and application of induction


motors
A.1 This appendix on torque characteristics is intended to serve only as a guide to generally accepted
practice in regard to small-power induction motors. These motors are generally available with torque
characteristics as shown in Table 5, expressed as percentages of full load. The figures apply to motors
designed for the preferred speed, at 50 Hz, of approximately 1 425 rev/min operating at rated voltage, or at
the mean of the voltage range.
It will be noted that in items (1), (2), (3) and (6) of Table 5 alternative torque characteristics are available.
Table 5 Torque characteristics
Item no.

Type

Pull-out torque

Run-up torque

Locked rotor torque

Locked rotor
current

percentage of full load


(1) a

split-phase

200

125

150

800

250

200

225

1 000

capacitor start
induction run

200

175

250

500

250

200

300

600

capacitor start,
capacitor run

200

175

250

500

250

200

300

600

(4)

capacitor start and 140


run

25

35

400

(5)

shaded pole

120

25

35

200

(6) a

polyphase

200

175

200

600

300

250

300

600

(1) b
(2) a
(2) b
(3) a
(3) b

(6) b

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A.2 Motor applications


A.2.1 Split-phase9). Owing to their high locked rotor current, split-phase motors are generally used for
loads of low inertia and infrequent starting. When the higher locked rotor currents can be tolerated, motors
of the higher torque rating (1) b of Table 5 can be used.
A.2.2 Capacitor start induction run9). These motors, having higher locked rotor torques and lower locked
rotor currents than split-phase motors, are generally more suitable for loads of higher inertia and more
frequent starting.
A.2.3 Capacitor start, capacitor run9). These motors have characteristics similar to those covered by A.2.2
but are more suitable for use when a greater degree of quietness or a higher efficiency and power factor are
desirable.
A.2.4 Capacitor start and run. These motors are for use where low locked rotor torques are acceptable. They
are also generally quieter than split-phase or capacitor start induction run motors.
A.2.5 Shaded pole. These motors are suitable for all applications where only a very low locked rotor torque
is required and motor efficiency is unimportant.
A.2.6 Polyphase. Polyphase motors will generally satisfy all requirements which are met by single-phase
machines of similar torque ratings.
NOTE Locked rotor, run-up and pull-out torques of motors vary approximately as the square of the voltage at the motor terminals.
Unless the wiring is adequate to carry the locked rotor current without excessive voltage drop, the torque available during starting
will be seriously reduced.

9) Unless

otherwise specified, these motors are provided with some means of switching out or modifying the auxiliary or starting
winding, e.g. centrifugal switches or electro-magnetic relays. The information required in B.1.2 7) is particularly important in
these cases.

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Appendix B Information to be given with enquiry and order


B.1 When enquiring about, or ordering, an electrical machine to be rated in accordance with this standard,
the general particulars listed in B.1.1 should be supplied.
The additional particulars listed in B.1.2 or B.1.3 should also be supplied when enquiring for, or ordering,
a motor or generator.
B.1.1 General. The following general information should be supplied:
1) The number of this British Standard, i.e. BS 5000-11.
2) Quantity required and/or yearly rate of usage.
3) Speed at rated output in revolutions per minute. (See 5.7.)
4) Number of phases (a.c. only).
5) Frequency, in Hz (a.c. only).
6) Class of rating (See 4.2).
7) Type of enclosure (See 3.2).
8) Type of bearings; sleeve, ball, etc.
9) Direction of rotation (looking at the driving or driven end)10).
10) Site and operating conditions including maximum and minimum ambient temperature.
11) Drive, e.g. belt, direct coupled.
12) Method of mounting, e.g. foot, resilient, flange.
13) Installed position of motor, i.e. horizontal or vertical shaft.
14) Radio interference suppression if required.
15) Thermal protection it required.
16) Any other particulars which will guide the supplier to supply a machine of suitable size, type and
characteristics.
17) Whether the machine is to comply with the dimensional requirements of section 2 in addition to the
constructional and electrical performance requirements of section 1.
B.1.2 Additional information applicable to motors. The following information should be furnished in
addition to that specified in B.1.1:
1) Mechanical output in watts (at each speed for multi-speed motors). (See 5.6.)
2) Voltage (or voltage range) available at motor terminals.
3) Nature of supply, i.e. direct current or alternating current.
4) Method of starting, e.g. direct on line, resistance, etc.
5) Method of speed control, if any, e.g silicon controlled rectifier.
6) Any restrictions on starting current.
7) Nature of load and any information regarding the driven machine which has a bearing upon the
torque required during the accelerating period, the kinetic energy of the moving parts to be accelerated,
the number of starts during a specified period and the nature of temporary overloads that might be met.
B.1.3 Additional information applicable to generators. The following information should be supplied for
generators:
1) Electrical output:
a) watts for d.c. machines.
b) volt amperes and power factors for a.c. machines.
2) Voltage at terminals at rated load.
3) Nature of output, whether d.c. or a.c.
4) Method of excitation: shunt, series, compound, or separately excited. If separately excited, state
excitation voltage.

10)

Standard direction of rotation is clockwise looking at driving or driven end.

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5) State if generators are to operate between various limits of voltage and/or speed and if so, whether the
full output is required over the whole range or at the top voltage and/or speed only.
6) Type of load for which output is required.
7) Nature of temporary overloads which might be applied.

Appendix C Terms and definitions

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1) Machine. Any electric motor or generator to which this standard applies.


2) Rating. A statement of operating limits assigned to a machine by the manufacturer.
3) Continuous rating. A rating that specifies a load at which the machine may be operated for an
unlimited period under the conditions specified on the rating plate.
4) Short-time rating. A rating that specifies the time during which the machine may be operated on load
under the conditions specified on the rating plate.
5) Overload11). Any load in excess of the rated load. Usually the amount of the excess is expressed as a
percentage excess current for generators and as a percentage excess torque for motors.
6) Momentary overload11). An overload the duration of which is so short as not to affect appreciably the
temperature of the machine.
7) Multi-speed motor or change-speed motor. A motor that can be operated at any one of two or more
definite speeds with a particular device connected to the motor shaft, e.g. a change-pole induction motor
or a d.c. shunt motor with a pre-set speed adjustment.
8) Locked rotor current11). The maximum measured steady-state r.m.s. current taken from the line with
the motor at rest, for all angular positions of its rotor.
9) Locked rotor torque11). The minimum torque that the motor will develop at rest for all angular
positions of the rotor.
10) Run-up torque or pull-up torque11). The minimum torque developed by an a.c. motor while running
up from standstill to the speed at which the pull-out torque occurs.
11) Pull-out torque11). The maximum torque that an a.c. motor will develop under running conditions.

11)

These definitions assume the application of rated voltage and (for a.c. machines) rated frequency.

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Publications referred to
BS 800, Specification for radio interference limits and measurements for household appliances, portable
tools and other electrical equipment causing similar types of interference.
BS 822, Terminal markings for electrical machinery and apparatus.
BS 822-6, Terminal markings for rotating electrical machinery.
BS 1597, Specification for limits and methods of measurement of electromagnetic interference generated by
marine equipment and installations.
BS 2048, Specification for dimensions of fractional horse-power motors.
BS 2048-1, Dimensions of motors for general use.
BS 2757, Method for determining the thermal classification of electrical insulation.
BS 3692, Specification for ISO metric precision hexagon bolts, screws and nuts. Metric units.
BS 4186, Specification for clearance holes for metric bolts and screws.
BS 4464, Specification for spring washers for general engineering and automobile purposes. Metric series.
BS 4999, General requirements for rotating electrical machines.
BS 4999-0, General introduction and index12).
BS 4999-105, Classification of degrees of protection provided by enclosures for rotating machinery.
BS 4999-106, Classification of methods of cooling.
BS 4999-141, Specification for standard dimensions.
BS 5000, Specification for rotating electrical machines of particular types or for particular applications.
BS 5000 Index: Issue 5:1987, General introduction and index.
BS 5000-10, General purpose induction motors.
BS 5000-99, Machines for miscellaneous applications.

12) Referred

to in the foreword only.


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BSI 04-2000

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Provided by IHS under license with BSI
No reproduction or networking permitted without license from IHS

Not for Resale

BS 5000-11:
1973

BSI British Standards Institution


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Copyright British Standards Institution


Provided by IHS under license with BSI
No reproduction or networking permitted without license from IHS

Not for Resale

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