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Tribology International
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a r t i c l e in fo
abstract
Article history:
Received 8 July 2008
Received in revised form
23 December 2008
Accepted 7 May 2009
Available online 15 May 2009
The paper proposes a model for the squeeze process under impact for highly compressible porous layers
imbibed with uids (HCPL). It is assumed that the normal forces generated by elastic compression of the
bers comprising the solid phase are negligible compared to the pressure forces generated in the
imbibed uid, within the porous layer. The process, named ex-poro-hydrodynamic (XPHD) lubrication,
is strongly dependent on porosity variation and consequently on permeability variation. Closed form
analytical solutions are given for circular and rectangular contacts with various boundary conditions.
Numerical applications show the existence of optimum initial compacticity, s0, that minimizes the
maximum impact force (i.e. the maximum damping effect). These interesting results can be useful for
the design of squeeze dampers and shock absorbers based on XPHD lubrication.
& 2009 Elsevier Ltd. All rights reserved.
Keywords:
Hydrodynamic lubrication
Porous medium
Compliant layer
Impact loading
1. Introduction
[6,9];
the fresh powder snow [1,2];
the goose down [4].
rp
Zqp
fh
(2)
ARTICLE IN PRESS
1434
Nomenclature
a, b
b
d
D
f
F
Fs
F s
g
h
H
Hf
k
M
M
p
r
R
Re
sh s0 h0
(3)
1 2
Greek letters
e
Z
s
porosity
viscosity
compacticity
permeability
Subscripts
c
r
0
2pr fh dp
pr 2 V
Z dr
(5)
2pr f0 h0 dp
pR2 V
Z
dr
(6)
R e
S
t
V
x, z
x ; z
D1 s
s2
(4)
(7)
ZR2 s20 1 sV
dp
dr
2D1 s0 3 h0 r
(8)
M
Hf
V0
V
h0
2
h
pb
r
R
Re
p(r)
Fig. 1. Geometry of the circular conguration under impact loading.
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M.D. Pascovici et al. / Tribology International 42 (2009) 14331438
ln
p
2DHh0 1 s0 3
R 2H s0 2
for internal area r R and
p
ns20 V R2 H s0
Re
ln
2DHh0 1 s0 3
r
(10)
pr dr
(11)
F 2p
2 h
8D
s
R
H1
HH s0
0
0
0
For the analysis of the squeeze process under impact/shock
conditions the method proposed by Bowden and Tabor [13] will
be used. It consists of the impulse conservation application:
M dv F dt
(12)
Noting that V=h0 dH=dt and V V0, for H 1, Eq. (12) can be
easily integrated to get the velocity variation of the upper disc
with the dropping mass, M, on it:
"
4s20
pZR4
Re
1 H s0 ln H
ln
V V0
8DM
R
H1 s0 3
H s0
s0 1 H
(13)
ln
H1 s0 H s0 1 s0
p
where V 0 2gHf is the dropping mass speed at the contact
with the upper plate. Note that we assume a perfectly plastic
contact between the dropping mass and the upper plate.
Combining Eqs. (11) and (13), the variation of the dimensionless impact force, F sc , versus dimensionless HCPL thickness H, for a
c MDV 0 =ZS2 , is obtained
given dimensionless mass M
c
"
#
2
s0
Dh0
H s0 3
F sc
F
4
ln
R
1
e
1 s0
ZV 0 s2c sc 8pHH s0 2
"
4s20
1
1 H s0 ln H
ln R e
1
8pM c
1 s0 3
H s0
s0 1 H
(14)
ln
H1 s0 H s0 1 s0
By making R e ! 1 in Eq. (14) the particular form of the impact
load equation for restrained model yields
s20
1
H s0
1
ln
F sc
c
H1 s0
8pM
8pHH s0 2
s0 1 H
(15)
H s0 1 s0
1435
Rearranging the terms, we obtain theequivalent Reynolds equations of squeeze problem in XPHD lubrication conditions for
internal area (zone). Using Eqs. (3) and (4), Eq. (16) becomes
s20
@2 p @2 p
ZV
Dh0 HH s0 2
@x2 @z2
(17)
@2 p
@x
1 @2 p
b @z2
(18)
1
where
p
4h0 D HH s0 2
p
ZVSr
s20
According to the particular assumption for rectangular conguration, zero pressure boundary conditions on the edges of the plate
are written as
p0
at x 1 and z 1
A simple parametric analysis shows that for any value b41
this
series converges rapidly. If only the rst term is retained, the
dx
x
O
z
dz
4. The model for rectangular plates
The analysis of the rectangular conguration is similar to that
of the circular one. However, in order to obtain an analytical
solution, only the case of restrained conditions will be analyzed.
The schematic of the rectangular plate is presented in Fig. 2.
The ow conservation inside the internal area, for a given
normal velocity, V, is
fh @p
@p
(16)
dz
dx V dx dz
Z @x
@z
(20)
a
Fig. 2. The geometry of the rectangular plate.
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Fr
Fr (b = 1)
1436
1.0
general form:
0.9
F s
0.8
f s20
2
HH s0
1
f
H s0
s0 1 H
ln
H1 s0
1 s0 H s0
M
(25)
0.7
0.6
0.5
0
b = b/a
depending
where the particular forms of the variables S; F s ; f ; M
on the plate geometry are synthetically presented in Table 1.
It is worth noting that in the particular case of a narrow
rectangular plate (for b410)
the following approximate expression results:
fr
4
256
b
tanh
F r
2
2
3b p5 b
(21)
Note that the symmetrical congurations, dened by b and 1=b,
have the same pressure distribution and load capacity, so that
only the case b41
will be considered from now on.
The variation of dimensionless load capacity, F r with the
rectangle aspect ratio, b, is presented in Fig. 3. One can remark
that the maximum reacting force is obtained for a square shape
(b a), as it should be expected. It is also worth to be noted that
for an aspect ratio, b 4, which we consider as a limit for some
practical cases, load capacity is reduced at half of its maximum
value.
Following the same analytical procedure like in the case of
circular plate, we have successively:
the equation of impulse conservation:
M dV F dt
f r ZS2r s20
HDH s0 2
dH
(26)
Note that the force evolution in time must be followed from right
to left (initially, HCPL layer is undeformed and correspondingly,
lm thickness is maximum, i.e. H 1). Obviously, the maximum
deformation is limited by the condition H s0, that is the solid
Table 1
Particular equations for circular and rectangular plate.
(22)
where f r F r =16 is a modied form of the dimensionless induced
load.
The normal speed during impact:
f ZS2
H s0
s0 1 H
V V 0 r r ln
MD
H1 s0
1 s0 H s0
1
12b
(23)
1
ln
F sr
r
H1 s0
1 s0 H s0
M
HH s0 2
(24)
Dh0
ZV 0 S2r
F sr
16
tanh b
2
2
12b p5 b
MDV 0
1
ZS2r
0 = 0.2
M =
Dh0
0 = 0.4
MDV0
S2
= 0.2
0 = 0.8
0 = 0.6
Fs =
VS2
Fs
1.5
Sr 4ab
ZS2c
0.5
0
0.2
0.3
0.4
0.5
0.6
0.7
H0 = h/h0
0.8
0.9
t
1
0
Fig. 4. Impact load versus lm thickness for circular and square congurations.
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M.D. Pascovici et al. / Tribology International 42 (2009) 14331438
104
Dh0
F
VSc2 sc
Fsc =
2.5
Dh0
F
VSr2 sr
M=
MDV0
S2r
= 0.2
Rectangular plate b = 4
1.5
Rectangular plate b = 2
0 = 0.6
Square plate b = 1
0.5
0
0.2
0.3
0.4
0.5
0.6
H = h/h0
0.7
0.8
0.9
t
1
0
103
6. Conclusions
M=2
102
0 = 0.2
10
0 = 0.6
M = 0.2
M = 0.02
10-1
10-2
0
0.2
0.4
0.6
H = h/h0
0.8
1
0
102
M=2
10
M = 0.2
10-1
Acknowledgments
Fsc =
Dh0
F
VSc2 sc
Fsr =
fraction equals the volume of HCPL under the moving plate (nil
porosity).
From this gure it results that the circular and square
congurations, under the restrained conditions, lead to comparable maximum impact forces. The square conguration produces
greater impact forces than circular congurations for low initial
compacticity, s0. Targeting the damping effect we are looking for
minimizing the maximum of the impact force. The case of HCPL
with extended boundary conditions produces most favorable
damping effects, as shown in Fig. 4.
Fig. 5 shows the variation of the impact load function of lm
thickness, for two typical values of the initial compacticity for
circular plates, under restrained boundary conditions. A series
covering the
of four values for dimensionless dropping mass, M,
most probable practical cases are considered. The difference
between maximum impact forces for the two compacticities is
very sensible to the dropping mass and changes the sign.
At the same time, one can remark the existence of optimum
initial compacticity, s0, that gives maximum damping characteristics. The optimum locations, in the case of circular plates, under
restrained boundary conditions, are presented in Fig. 6, for three
different dropping masses. One can remark again the sensitivity of
the minimum impact force and its location, with the dropping
mass, M.
1437
M = 0.02
References
10-2
0
0.2
0.4
0
0.6
0.8
Fig. 6. The geometric loci of optimum initial compacticity for circular congurations with restrained boundary conditions.
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