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K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Standard Product Range

Standard Product Range


Standard

ASME
150/200 psi

Pressure
Connection
Nominal
size
inch

EN

Product
code

Wafer

JIS

PN10

Lugged

Wafer

PN16
Lugged

Wafer

10K
Lugged

Wafer

150/200 DJL

PN16DJ

PN16DJL

PN16DJ

PN16DJL

10DJ

mm

16K

Double Flanged

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PR 8 FG - PN16 DJ L U E
8
0
8
0
0
1

150/200 DJ

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10DJF 2

sm

Wafer

Double Flanged

16DJ

16DJF 2

50

21/2

65

80

100

125

150

200

10

250

12

300

14

350

16

400

18

450

20

500

22

550

24

600

: Available
1 : 200 psi for size 2 to 12, 150 psi for size 14 to 24
2 : Not shown in this catalog

Explanation of Product Code

EL

)6

Valve operation

Class

Connection

None .............Lever handle


G ..................Gear
VG ................Vertical gear
B ...................Type B pneumatic actuator
BS .................Type BS pneumatic actuator
FA .................Type FA pneumatic actuator
FAS ...............Type FAS pneumatic actuator
EXS110/200 ...Type EXS KELMO electric actuator
EXC110/200...Type EXC KELMO electric
proportional control actuator

150.....
200.....
PN16...
10.......
16.......

None.... Wafer
L.......... Lugged
F...........Double flanged

(: 6

1
2
2

ASME 150 psi


ASME 200 psi
EN1092 PN 16
JIS 10K
JIS 16K

Valve material and design


DJ........ Ductile iron DJ series
*Cast iron for JIS10K, Size 350-600

FDDJ.... Ductile iron for JIS10K,


Size 350-600 (Option)

Disc material
None.... Ductile iron (Ni-plated)
U......... 304 stainless steel
M........ 316 stainless steel
A......... Aluminum bronze

Seat material
None.... NBR (Buna-N)
E.......... EPDM

This catalog uses MPa, a SI unit, for indication of pressures.


For readers convenience, however, kgf/cm2 is also used as an additional information.

01

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K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Thorough pursuit of functions required for butterfly valves


Variety of product ranges to comply with customers requirements

Design Features

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Molded-in (bonded) seat structure

Replaceable seat structure

(Size 2 to 12)1

(Size 14 to 24)2

Polyacetal stem
bearing

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Design Features

KITZ DJ Series Butterfly Valves

NBR (Buna-N) or
EPDM O-ring

NBR (Buna-N) or
EPDM O-ring

Stainless steel
stem

Stainnless steel stem

PTFE stem bearing

PTFE stem bearing

Ductile iron body

NBR (Buna-N) or
EPDM seat booted
to valve body

NBR (Buna-N) or
EPDM seat firmly
molded-in (bonded)
to valve body

Ductile iron body

Ductile iron with


ENP or stainless
steel disc

Ductile iron with ENP


or stainless steel disc

PTFE stem bearing


Zinc die-cast plug
with chromate
coating

PTFE stem bearing

Illustration shows size 8 & smaller sizes

)6

Non-peeling Seat-to-body Construction

Integral ISO 5211 Actuator Mounting Flange

Molded-in (bonded) seat structure is employed for size 2 to 12. Larger sized
valves are provided with replaceable seat. This non-peeling seat-to-body
construction assures maintenance-free application for high fluid velocity
service*1, vacuum service*2 and handling surging fluid velocity. It also
guarantees peel-free valve mounting on pipelines.

Any pneumatic or electric valve actuators provided with ISO 5211 valve
mounting flanges can be easily mounted for actuation of valves in the field.

(: 6

1
2
2

*1 Maximum 4 meters/second for on-off service for valves up to size 12, and 3
meters/second for size 14 and larger.
*2 Up to 30 torr. Vacuum service is option for size 14 and larger.

EL

Spherical design for Discs and Seats

Rubber seats are spherically designed where they contact top and bottom
stems. This protects widely designed rubber seats from peeling or deformation
for prolonged service life of valves. Thinly streamlined metal discs are the results
of elaborate laboratory study to ultimately minimize the pressure loss.

Low Valve Operating Torque


Low operating torques are designed low for extension of valve service life and
economic consideration in selection of valve operating devices.

Light-designed for Operation Efficiency


Designed much lighter than our conventional series for operation efficiency in
piping

Emission-free Stem Sealing Mechanism


Prevention of external fluid leakage is maximized with a rubber O-ring
assembled around the top stem and tight contact between spherically designed
rubber seat and spherically designed top and bottom end of the disc.

Choice of Materials and Operating Devices


Choice among 4 disc and 2 seat materials and manual, pneumatic or electric
valve operating devices makes service applications highly versatile.

Dew condenstation prevention


Dew condenstation prevention type is optionally available with heat
insulating plate (size 2 to 6) or stainless steel stand (size 8 to 24).

02

Technical Specifications

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Technical Specifications
Maximum Service Pressure
ASME 150 psi

1.03MPa10.5kgf/cm2

ASME 200 psi

1.38MPa14.1kgf/cm2

BS PN16
JIS 10K
JIS 16K

Body Material

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PR 8 F
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8
0
0
1.6 MPa16 kgf/cm2
0.98MPa10 kgf/cm2

1.57MPa16 kgf/cm2

sm

ASTM A536 Gr. 65-45-12 *1

Ductile iron

*1 JIS 10K design, size 14 & larger: Cast iron ASTM A126 Class B
Service Temperature Range

0C to 70C

NBR (Buna-N) seat

20C to 130C *2

EPDM seat

Continuous service temperature range

0C to 100C

*2 There are some fluid type restrictions for the service at 130C. Contact KITZ for the details.
Applicable Standards

Valve design

API 609, MSS-SP 67, EN 593, JIS B 2032

Face to face dimensions

API 609 Category A, MSS-SP 67 W-1 : Size 2 to 14


W-2 : Size 16 to 24
EN 558 20 Series, ISO 5752 20 Series, JIS B 2002 46 Series

Coupling Flanges

Wafer type

ASME Class 125 /150

EN 1092 PN 10: DN 50 to DN 350, PN 16: All Sizes


BS 10 Table D/ Table E
JIS 10K /16K

Lugged type

2
2

)1 6

ASME Class 125/150

EN 1092 PN 10: DN 50 to DN 150, PN 16: All Sizes

Test Pressure (Hydrostatic)

EL

(: 6

ASME 150 psi


ASME 200 psi
BS PN16
JIS 10K
JIS 16K

03

Shell test

1.55MPa15.8kgf/cm2

Seat test

1.14MPa11.6kgf/cm2

Shell test

2.07MPa21.1kgf/cm2

Seat test

1.52MPa15.5kgf/cm2

Shell test

2.4 MPa24.5kgf/cm2

Seat test

1.76MPa17.9kgf/cm2

Shell test

1.47MPa15 kgf/cm2

Seat test

1.08MPa11 kgf/cm2

Shell test

2.36MPa24 kgf/cm2

Seat test

1.73MPa17.6kgf/cm2

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K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Pressure Loss
(for handling static clean water with valve fully open)

30
10
22
33
55
83
126
230
325
493
617
826
1076
1311
1942

P-T Rating

90
124
270
397
671
1013
1532
2792
4025
6010
7525
10080
13120
15990
23690

1.38 (14.1)

2
2

Stem
/ Bottom stem

Seat / O-ring
Bearing
Plug (Size 2 to 8 )
Lever

Operator

10

sm

0.1

0.01

100

1000

0.001
10000

Flow volume (m3/h)

200 psi

90
80

Flow rate (%)

NBR

70
Temperature (C)

Standard Materials

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0.098
0

100

)1 6

60
50
40
30

90

130

Notes1: There are some fluid type restrictions for the service at 130C.
Contact KITZ for the details.
Notes2: P-T rating for sub-zero application is optionally available.
Contact KITZ for technical advice when service conditions may exceed
the P-T rating range limited here.

(: 6

14 18
8 10 12 16 2024

0.98

PN16/JIS16K

EPDM

Disc

9.8

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(kgf/cm2)

70

0.49(5)

Body

21 2 3 4 5 6

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JIS10K

0.69(7)

Parts

150 psi

1.10(11.2)
1.03(10.5)
0.98(10)

-20

(kPa)

Flow Characteristics

MPa (kgf/cm2)
1.6 (16)

Pressure

Valve opening
45
60
23
47
50
102
74
149
125
252
189
381
286
576
522
1050
743
1514
1123
2260
1371
2829
1787
3760
2441
4933
2969
6012
4449
8907

Pressure drop

Size
inch
mm
2
50
21/2
65
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

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Flow Coefficient (Cv)

Flow Coefficient (Cv)

20
10

0 10
Close

20

30

40

50

60

70

80

90 100
Open

Valve opening (%)

Material

Ductile Iron
Cast Iron (JIS 10K design Size 14 to 24 )
410 Stainless Steel (Size 14 to 24 )
420 Stainless Steel (Size 16 to 24 )
Ductile Iron (Ni-plated) /304SS / 316SS / Aluminum Bronze
(See Explantation of Product Code)
NBR (Buna-N) / EPDM
(See Explantation of Product Code)
Polyacetal / Glass Filled PTFE / Metal Backed PTFE
Zinc die-cast (Chromate Coating)
Aluminum Die-cast

Gear

Aluminum Die-cast (Size 2 to 12 )


Cast-Iron (Size 14 to 24 )

Vertical gear

Cast-Iron

04

Lever Operated

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Wafer Type

Lever Operated

ASME 150/200 psi Design

200DJ
EN PN16 Design

PN16DJ
JIS 10K Design

10DJ
JIS 16K Design

16DJ

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material coding

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D1

Please refer to page 1.

H
H1

dD

H2

ASME 200 psi EN PN16 JIS 10K JIS 16K Design


Nominal Size
inch
mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200

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2

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Dimensions

H1

H2

50
65
80
100
125
150
197

191
199
217
227
265
277
295

147
155
173
183
211
223
248

67
75
91
101
127
139
169

43
46
46
52
56
56
60

90
104
124
146
176
206
257

(mm)

ASME 200
120.5
139.5
152.5
190.5
216
241.5
298.5

EN PN16
125
145
160
180
210
240
295

JIS 10K
120
140
150
175
210
240
290

JIS 16K
120
140
160
185
225
260
305

D1
180
180
180
180
230
230
350

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Gear Operated

ASME 150/200 psi Design

G-150/200DJ
EN PN16 Design

G-PN16DJ
JIS 10K Design

G-10DJ
JIS 16K Design

G-16DJ

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Gear Operated

Wafer Type

L1

of product coding
are disc and seat
material coding

H3

D1

Please refer to page 1.

H1

dD

H2

ASME 150/200 psi JIS 10K Design


Nominal Size
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

d
50
65
80
100
125
150
197
246
295
333
385
434
482
579

)1 6

Dimensions

H1

H2

H3

194
202
236
246
274
286
325
381
406
447
502
526
587
635

147
155
173
183
211
223
248
304
329
360
415
439
488
536

67
75
91
101
127
139
169
219
244
309
348
372
423
472

19
19
24
24
24
24
32
32
32
47
47
47
60
60

43
46
46
52
56
56
60
68
78
78
102
114
127
154

90
104
124
146
176
206
257
312
364
407
466
522
575
680

C
ASME 150/200 JIS 10K
120.5
120
139.5
140
152.5
150
190.5
175
216
210
241.5
240
298.5
290
362
355
432
400
476.5
445
539.5
510
578
565
635
620
749.5
730

D1
ASME 150/200 JIS 10K
80
80
110
110
110
110
170
170
170
310
310
310
500
360
500
360

L1
ASME 150/200 JIS 10K
122
122
135
135
150
150
180
180
180
220
220
220
360
350
360
350

D1
EN PN16 JIS 16K
80
80
110
110
110
110
170
250
250
500
360
500
360
500
360
500
500

L1
EN PN16 JIS 16K
122
122
135
135
150
150
180
250
250
360
310
360
310
360
310
410
410

(mm)

29
29
36
36
36
36
51
51
51
54
54
54
68
68

28
28
40
40
40
40
63
63
63
66
66
66
89
89

*: ASME 200 psi for size 2 to 12, 150 psi for size 14 to 24.

2
2

EN PN16 JIS 16K Design

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Nominal Size
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

(: 6

Dimensions

(mm)

H1

H2

H3

50
65
80
100
125
150
197
246
295
333
385
434
482
579

194
202
236
246
274
286
325
381
406
461
516
540
623
671

147
155
173
183
211
223
248
304
329
360
415
439
488
536

67
75
91
101
127
139
169
219
244
309
348
372
423
472

19
19
24
24
24
24
32
32
32
60
60
60
65
65

43
46
46
52
56
56
60
68
78
78
102
114
127
154

90
104
124
146
176
206
257
312
364
407
466
522
575
680

EN PN16
125
145
160
180
210
240
295
355
410
470
525
585
650
770

JIS 16K
120
140
160
185
225
260
305
380
430
480
540
605
660
770

29
29
36
36
36
36
51
51
51
68
68
68
90
90

28
28
40
40
40
40
63
63
63
89
89
89
134
134

06

Vertical gear operated

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Wafer Type

Vertical gear operated

ASME 150/200 psi Design

VG-150/200DJ
EN PN16 Design

VG-PN16DJ
JIS 10K Design

VG-10DJ
JIS 16K Design

D1

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H3

VG-16DJ

of product coding
are disc and seat
material coding

Please refer to page 1.

H1

d D

H2

ASME 150/200 psi EN PN16 JIS 10K JIS 16K Design


Nominal Size
inch

mm

2
21/2
3
4
5
6
8
10
12
14
16
18
20
24

50
65
80
100
125
150
200
250
300
350
400
450
500
600

2
2

d
50
65
80
100
125
150
197
246
295
333
385
434
482
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)1 6

H
ASME 150/200 EN PN16
JIS 10K
JIS 16K
270
278
285
295
325
337
404
461
486
569
624
649
648
673
741
766
789
814

H1

H2

147
155
173
183
211
223
248
304
329
360
415
439
488
536

67
75
91
101
127
139
169
219
244
309
348
372
423
472

*: ASME 200 psi for size 2 to 12, 150 psi for size 14 to 24.

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(: 6

Dimensions

H3
ASME 150/200 EN PN16
JIS 16K
JIS 10K
123
123
112
112
114
114
156
157
157
209
209
234
209
234
253
278
253
278

(mm)

43
46
46
52
56
56
60
68
78
78
102
114
127
154

90
104
124
146
176
206
257
312
364
407
466
522
575
680

ASME 150/200 EN PN16


120.5
139.5
152.5
190.5
216
241.5
298.5
362
432
476.5
539.5
578
635
749.5

125
145
160
180
210
240
295
355
410
470
525
585
650
770

JIS 10K

JIS 16K

120
140
150
175
210
240
290
355
400
445
510
565
620
730

120
140
160
185
225
260
305
380
430
480
540
605
660
770

D1
110
110
110
110
170
170
200
310
310
360
360
360
500
500

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Gear Operated

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2
2

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08

Lever Operated

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Lugged type

Lever Operated

ASME 150/200 psi Design

200DJL
EN PN16 Design

PN16DJL
of product coding
are disc and seat
material coding

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Please refer to page 1.

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D1

H
H1

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H2

ASME 200 psi EN PN16 Design


Nominal Size
inch
mm
2
50
65
21/2
3
80
4
100
5
125
6
150
8
200

L
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(: 6

2
2

)1 6

Dimensions

H1

H2

50
65
80
100
125
150
197

191
199
217
227
265
277
295

147
155
173
183
211
223
248

67
75
91
101
127
139
169

43
46
46
52
56
56
60

90
104
124
146
176
206
257

ASME 200
120.5
139.5
152.5
190.5
216
241.5
298.5

EN PN16
125
145
160
180
210
240
295

(mm)

D1
180
180
180
180
230
230
350

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Gear operated

ASME 150/200 psi Design

G-150/200DJL
EN PN16 Design

G-PN16DJL

sm
S

of product coding
are disc and seat
material coding

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IS N 10
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IV D : (6
X
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PR 8 F
8
0
8
0
0

Please refer to page 1.

sa

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Gear operated

Lugged type

L1

D1

H3

H1

dD

H2

ASME 150/200 psi Design


Nominal Size
inch mm
2
50
65
21/2
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

d
50
65
80
100
125
150
197
246
295
333
385
434
482
579

)1 6

Dimensions

(mm)

H1

H2

H3

D1

L1

194
202
236
246
274
286
325
381
406
447
502
526
587
635

147
155
173
183
211
223
248
304
329
360
415
439
488
536

67
75
91
101
127
139
169
219
244
309
348
372
423
472

19
19
24
24
24
24
32
32
32
47
47
47
60
60

43
46
46
52
56
56
60
68
78
78
102
114
127
154

90
104
124
146
176
206
257
312
364
407
466
522
575
680

120.5
139.5
152.5
190.5
216
241.5
298.5
362
432
476.5
539.5
578
635
749.5

80
80
110
110
110
110
170
170
170
310
310
310
500
500

122
122
135
135
150
150
180
180
180
220
220
220
360
360

29
29
36
36
36
36
51
51
51
54
54
54
68
68

28
28
40
40
40
40
63
63
63
66
66
66
89
89

*: ASME 200 psi for size 2 to 12, 150 psi for size 14 to 24.

2
2

EN PN16 Design

L
E
T

Nominal Size
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

(: 6

Dimensions

(mm)

H1

H2

H3

D1

L1

50
65
80
100
125
150
197
246
295
333
385
434
482
579

194
202
236
246
274
286
325
381
406
461
516
540
623
671

147
155
173
183
211
223
248
304
329
360
415
439
488
536

67
75
91
101
127
139
169
219
244
309
348
372
423
472

19
19
24
24
24
24
32
32
32
60
60
60
65
65

43
46
46
52
56
56
60
68
78
78
102
114
127
154

90
104
124
146
176
206
257
312
364
407
466
522
575
680

125
145
160
180
210
240
295
355
410
470
525
585
650
770

80
80
110
110
110
110
170
250
250
500
500
500
500
500

122
122
135
135
150
150
180
250
250
360
360
360
410
410

29
29
36
36
36
36
51
51
51
68
68
68
90
90

28
28
40
40
40
40
63
63
63
89
89
89
134
134

10

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Bolting Data

Bolting Data for Ductile Iron / Steel Flunges


Wafer type (Either type of below bolting is required)
*Size 24 requires additional
hexagon head bolts.

Hexagon head bolt + Hexagon nut


(L=mm)

(L=mm)

Hexagon head bolt + Hexagon nut


Flange
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500

Size
5/8
5/8
5/8
5/8
3/4
3/4
3/4
7/8
7/8
1
1
11/8
11/8

24

11/4

600

ANSI Class 125/150


L(inch/mm)
Number
4.25
108
4
4.75
121
4
4.75
121
4
5.00
127
8
5.25
133
8
5.50
140
8
5.75
146
8
6.50
165
12
7.00
178
12
7.50
191
12
8.50
216
16
9.25
235
16
10.25
260
20

Size
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20

EN PN10
L
Number
105
4
105
4
105
8
115
8
115
8
120
8
130
8
140
12
155
12
155
16

Size
M16
M16
M16
M16
M16
M20
M20
M24
M24
M24
M27
M27
M30

EN PN16
L
Number
105
4
105
4
105
8
115
8
115
8
120
8
130
12
150
12
160
12
170
16
200
16
210
20
230
20

Size
M16
M16
M16
M16
M20
M20
M20
M22
M22
M22
M24
M24
M24

JIS 10K
L
95
105
105
110
120
125
130
150
160
160
190
210
220
260
70*

Number
4
4
8
8
8
8
12
12
16
16
16
20
20
20
8*

I @
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SA : sa
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IS N 10
. 34
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D 2
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IV D : (6
X
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PR 8 F
8
0
8
0
0

11.75

298

20

M33

270

20

M30

sm

Size
M16
M16
M20
M20
M22
M22
M22
M24
M24
M30X3
M30X3
M30X3
M30X3

M36X3

(L=mm)

(L=mm)

Stud head bolt + Double hexagon nut


Size
5/8
5/8
5/8
5/8
3/4
3/4
3/4
7/8
7/8
1
1
11/8
11/8

24

11/4

600

Lugged type

2
2

ANSI Class 125/150


L(inch/mm)
Number
5.00
127
4
5.25
133
4
5.25
133
4
5.75
146
8
6.25
159
8
6.50
165
8
6.75
171
8
7.50
191
12
8.00
203
12
8.75
222
12
9.75
248
16
10.75
273
16
11.50
292
20
13.25

)1 6

337

20

Size
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20

EN PN10
L
Number
125
4
130
4
130
8
135
8
140
8
145
8
155
8
170
12
185
12
185
16

Size
M16
M16
M16
M16
M16
M20
M20
M24
M24
M24
M27
M27
M30
M33

Hexagon head bolt

L
E
T
11

(: 6

Flange
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

Size
5/8
5/8
5/8
5/8
3/4
3/4
3/4
7/8
7/8
1
1
11/8
11/8
11/4

(mm)

JIS 16K
L
Number
95
8
105
8
110
8
120
8
125
8
130
12
140
12
150
12
170
16
180
16
210
16
230
20
250
20
290
20
90*
8*

*Size 24 requires additional


hexagon head bolts.

Stud bolt + Hexagon nut

Flange
inch mm
2
50
21/2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500

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ANSI Class 125/150


L(inch/mm)
Number
1.375
35
8
1.500
38
8
1.625
41
8
1.875
48
16
1.875
48
16
2.000
51
16
2.125
54
16
2.375
60
24
2.625
67
24
2.750
70
24
3.000
76
32
3.375
86
32
3.500
89
40
4.000
102
40

EN PN16
L
Number
125
4
130
4
130
8
135
8
140
8
145
8
150
12
170
12
190
12
190
16
220
16
240
20
260
20
300

20

(mm)

Size
M16
M16
M16
M16
M16
M20

EN PN10
L
Number
38
8
40
8
40
16
40
16
40
16
45
16

Size
M16
M16
M16
M16
M16
M20
M20
M24
M24
M24
M27
M27
M30
M33

EN PN16
L
Number
38
8
40
8
40
16
40
16
40
16
45
16
45
24
53
24
60
24
60
32
70
32
75
40
80
40
90
40

Size
M16
M16
M16
M16
M20
M20
M20
M22
M22
M22
M24
M24
M24
M30

JIS 10K
L
115
120
120
130
145
150
155
170
180
180
220
230
250
290
70*

Number
4
4
8
8
8
8
12
12
16
16
16
20
20
20
8*

Size
M16
M16
M20
M20
M22
M22
M22
M24
M24
M30X3
M30X3
M30X3
M30X3
M36X3

Hexagon head bolts.


(L=mm)

(mm)

JIS 16K
L
Number
120
8
120
8
140
8
140
8
150
8
160
12
160
12
180
12
190
16
210
16
240
16
260
20
280
20
320
20
90*
8*

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

Valve Selection

I @
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IS N 10
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IV D : (6
X
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PR 8 F
8
0
8
0
0

1. Ensure to select a valve with design specifications which meet the fluid type
and the pressure and temperature conditions required.
2. Lubricants are applied to discs, rubber seats and PTFE seats as standard to
protect their surfaces.
Oil-free treated types are available as option. Contact KITZ Corporation or
its local distributors for the details.
3. Contact KITZ Corporation or its local distributors for service with
pulverulent bodies.

Storage and Handling

Valves must be stored in dry, clean and corrosion-free environment with no


direct exposure to the sun, leaving valves open by 10 for prevention of
permanent distortion of resilient seats. Refrain from overloading valves and
their actuators, such as storing them in piles or placing other objects on
them.

Mounting on Pipelines

1. Valves must be mounted on flanges only after flanges have been welded to
pipes and cooled down to the atmospherical temperature. Otherwise,
welding heat may affect the quality of resilient seats.
2. Edges of welded flanges must be machined for smooth surface finish so
that they may not damage resilient seats during valve mounting. Flange

Fig.1

sm

t
k
a

Gear Operated

Precautions for Trouble-free Operation of m


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KITZ Butterfly Valves
i.

faces must be free from damage or deformation, and be cleaned to


remove rust or any other foreign objects so that there will be no concern of
external leakage through valve and flange connections. Gaskets are not
required for mounting KITZ DJ series butterfly valves.
3. Clean flanges and pipe bores to thoroughly remove welding spatters, scales
and other foreign objects which may have been left inside.
4. Accurate centering of each couple of upstream and downstream pipes is
essential for trouble-free operation of valves mounted between them.
Incorrect centering shown in Fig. 1 must be by all means avoided.
5. For valve mounting, set jack bolts under the pipes for flat support at the
same height, and adjust the flange-to-flange distance so that some 6 mm
to 10 mm room may be allowed beside the both sides of the valve body.
Remember that valves here must be left open only by 10 from the fully
closed position.
6. Set two bolts into the lower mounting guides of a valve and mount it
carefully so that flange faces may not damage resilient seats. (Fig. 2)
7. Then set another two bolts into the upper mounting guides of a valve,
ensuring the correct centering between pipes and the valve.
8. Trially open the valve to check to see if there is no disturbing contact
between the valve disc and the flanges.
9. Remove the jack bolts, set all bolts around the valve body and tighten them
alternately and diagonally till the flanges contact the valve body (Fig. 3
and 4).

Fig.2

(a)

(b)

L
E
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(: 6

2
2

)1 6

Fig.3

Fig.4

12

Standard Product Range

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

10. For mounting actuated valves, provide valve supports to prevent bending
of valve necks and reduce valve and pipe vibration.
11. Dont step on valve necks or valve handwheels.
12. Dont mount valves of DN350 and larger with their operations upside
down.
13. Dont mount butterfly valves directly to check valves or pumps, which may
cause damage to them by the disc contacts.
14. Dont mount valves to downstream sides of elbows, reducers or regulating
valves where fluid velocity changes. It is recommended to install valves
approx-imately 10 times of the valve nominal sizes away from them for
such cases.
15. Mount valves taking consideration of the effects which discs are given by
fluid velocity or pressure chages in the pipings. Refer to the illustrations.
(Fig.5)
Contact KITZ Corporation or its local distributors for the details.

Valve Operation

Fig.5

Never use closed valves in place of blind flanges.


3. When valves need to be dismantled from pipes for maintenance or any
other cause, ensure to thoroughly releave the line pressure beforehand.
Loosening piping bolts under line pressure causes a danger. Any residual
fluid left inside the pipeline must be completely drained.
4. Users should contact KITZ Corporation or its local distributors for technical
advice, when valves should be continuously pressurized while left open by
30 or less.
5. Don't use position indicators to operate valves, or overload position
indicators. This may cause damage to indicators.
6. Ensure to use blind flanges when butterfly valves are mounted at the end
of pipelines.
7. Standard actuators are referenced in this catalog for actuated valve
operation. Contact KITZ Corporation or its local distributors for mounting
optional actuators.
8. Contact KITZ Corporation for service at hopper or pump outlets.
9. Avoid touching gear operators and actuator stopper bolts accidentally.
10. It is recommended to perform periodical inspection for
Making sure of valve opening degree
Checking loosened bolts and leakage at each connection
Checking vibration and noise
11. Refer to instruction manual for other precautions. Also refer to actuator
catalogs and instruction manuals for actuated valves.

I @
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K
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SA : sa
S IL
A
M MA
R E
A
IS N 10
. 34
T
P 29
: )6
Y
B 21
D 2
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IV D : (6
X
O
A
PR 8 F
8
0
8
0
0

1. Valves equipped with manual operators such as levers, and handles of


gears must be ONLY MANUALLY operated. Application of an excessive
external force to operate valves may result in malfunction of valves and
their operators.
2. Ensure to fully open valves before a loop test of the piping system is carried
out with line pressure higher than the nominal pressure of tested valves.

tk i

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sa

Mounting to bent pipe

Mounting to pump outlet


Pump
shaft

L
E
T
13

(: 6

2
2

)1 6

Centrifugal pump
(Horizontal shaft)

Centrifugal pump
(Vertical shaft)

m
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Pump
shaft

Pump
shaft

Axial flow pump

K I T Z D J S e r i e s B u t t e r f l y Va l v e s

L
E
T

(: 6

2
2

)1 6

I @
T
s
K
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l
SA : sa
S IL
A
M MA
R E
A
IS N 10
. 34
T
P 29
: )6
Y
B 21
D 2
E
IV D : (6
X
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A
PR 8 F
8
0
8
0
0

sm

sa

tk i

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14

L
E
T

(: 6

2
2

)1 6

I @
T
s
K
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SA : sa
S IL
A
M MA
R E
A
IS N 10
. 34
T
P 29
: )6
Y
B 21
D 2
E
IV D : (6
X
O
A
PR 8 F
8
0
8
0
0

sm

sa

tk i

m
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