E-232= 04

L
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(: 6

2
2

)1 6

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IS N 10
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T
P 29
: )6
Y
B 21
D 2
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IV D : (6
X
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PR 8 F
8
0
8
0
0

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Aluminum Butterfly
Valves
XJ Series

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KITZ XJ Series aluminum butterfly valves : Featured with unique

interchangeability of the neck designsU.S.P. No.6676109, for
accommodation of various piping designs, piping positions and
installation environments.

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PR 8 F
8
0
8
0
0
Three neck designs for your choice :

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Long neck type, short neck type and neckless type are available for versatile
applications. Optionally available Neck Mounting Kits enable easy change of
valve necks to other types, depending on service conditions.Valves need to be
dismantled from pipelines for neck replacement.

Neckless

Easy valve-to-flange centering :

Light weight of die-cast aluminum valve body (which is only one-thirds of KITZ's
conventional cast iron butterfly valves) eases valve-to-flange centering work on
mounting valves on pipelines.

Wide range of service applications :

Austenitic stainless steel discs and EPDM rubber seats can handle many different
kinds of line fluid without concern of corrosion.

Short Neck

Stabilized operating torque :

A pair of stem bearing assembled around the top and bottom stems prevents stem
galling, and stabilizes valve operating torque for smooth and trouble-free disc
rotation.

On-the-spot actuator assembly :

Long Neck

The actuator mounting pads of all necks are

designed in conformity with ISO 5211 requirements
for direct on-site mounting of actuators which are
provided with ISO 5211 valve mounting flanges.

Prevention of dew condensation (Long neck type) :

A long stainless steel neck blocks transfer of the fluid heat to a valve operating
device, which thus needs no insulation. Dew condensation is minimized also in
case of cold water service.

Rust prevention :

L
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(: 6

2
2

)1 6

Main parts such as stems, discs, necks, neck connectors and endplates, and
small parts such as stopper plates, washers and boltings are all made of
stainless steel for highly graded rust prevention.

S-shape spherical disc for

high sealing performance (patented) :
KITZ's original cross-sectionally S-shaped
valve discs with spherical surface evenly
make tight contact with rubber liners for
excellent sealing performance with reduced
operating torque. Thorough 360shut-off
mechanism helps extend service life of
rubber liners.

L
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(: 6

2
2

)1 6

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Product Range
Class

Design

Size

Operator
Product code

JIS 10K

mm

40

50

65

1
2
2

1
inch 12

80 100 125 150 200 250 300

Page

00

Gear

G-10XJME

Pneumatic actuatorDouble action FA-10XJME

Pneumatic actuatorSpring return FAS-10XJME

Electric actuator

EXS-10XJME

Lever

10XJMEA

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IS N 10
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IV D : (6
X
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PR 8 F
8
0
8
0
0
G-10XJMEA

Gear

JIS 10K/
ASME
Pneumatic actuatorDouble action FA-10XJMEA
Class 150

Neckless

12

10XJME

Short neck

10

Lever

Long neck

EN1092
PN16

Pneumatic actuatorSpring return FAS-10XJMEA

Electric actuator

EXS-10XJMEA

Lever

PN16XJME

Gear

G-PN16XJME

Lever

10XJSME

Gear

G-10XJSME

N-10XJSME

JIS 10K

JIS 10K Socket wrench

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00
00

00
00

00

00

00

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00

00

00
00

00

00
00

Centering sleeves are supplied for accurate centering with ASME class 150 flanges.
Centering sleeves are supplied for accurate centering with EN1092 PN16 flanges.

Product Coding

(: 6

2
2

)1 6

1 Valve operation
Lever
None

EL

Gear
G

FA Pneumatic actuatorDouble action

Pneumatic actuator
FAS
Spring return action

EXS Electric actuatorPlease consult KITZ

for availability of power supply
Socket wrench type
N

2 Class

10 JIS 10K
10

A JIS 10K/ASME Class 150

PN16EN1092 4504 PN16

3 KITZ Butterfly valve series

XJ XJ series

4 Design

None Long neck

SShort neck
5 Disc material

M 316 stainless steel

6 Seat material

EEPDM

P-T Rating

Technical Specification

Maximum service pressure

Class 150

PN16

1MPa

1.6MPa
16bar

1MPa

Service temperature range1

20
C120
C

Continuous service
temperature range2

0
C100
C

Face-to-face dimension

API609, BS5155Short pattern

ISO 5752-20, JIS B 2002 46 series

Shell test pressure Hydrostatic

1.5MPa

1.5MPa

2.40MPa
24bar

Seat test pressure Hydrostatic

1.1MPa

1.1MPa

1.76MPa
17.6bar

PN16
1.1
1

10K / Class 150

0.7
0.5

ASME Class 150 ASME Class 150

JIS B 2220
JIS B 2220
/ 2239 10K
/ 2239 10K

Coupling flanges

MPa 1.6

Pressure

JIS 10K

Class

-20

EN1092
PN163

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120

90
Temperature

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8
0
8
0
0

1 Condition : Fluid is not frozen.

2 Refer to P-T rating chart.
3 With centering sleeves.
Refer to the product range chart in page 3 and precaution in page 14 for details.

NoteContant KITZ corporation for technical advice when service

conditions may exceed the P-T rating range limited here.

Cv Value

Pressure Lossfor handling static clean water

Valve opening

mm

inch

40

30

45

60

90

12

12

25

62

50

10

20

40

99

65

2 12

15

37

80

205

80

26

77

132

372

100

125

50

127

260

723

93

212

419

1100

150
200

128

326

660

1820

194

501

1050

2780

250

10

326

957

2170

4350

300

12

508

1510

3360

6860

kPa
9.8

2
2

kgf/cm2
0.1
0.05

4.9

3
3

Pressure drop

Valve size

10
10
5 8
8
45
4
12
12
6
6

0.98

0.01

0.49

0.005

0.098

1.0 2.0

5.0

10

50 100

0.001
500 1000 2000

Flow volumem3/h

Material

Flow Characteristics
100
90
80
Flow rate%

70

L
E
T

60

2
2

)1 6

Parts

Material

Body

Aluminum Die-cast / Equivalent ASTM B85-84-383.0

Neck

A351 Gr. CF8

Stem

Equivalent ASTM A276 Type 410

Disc

A351 Gr. CF8M

O-ring

EPDM

30

Rubber seat

EPDM

20

Bottom stem

(: 6
50

40

10
Bearing

10 20 30 40 50 60 70 80 90 100

Close

Valve opening%

Equivalent ASTM A276 Type 410

, 10and 12

Metal Backed PTFESize 112

Polyphenylenesulfide10XJMEA : Size 2to 8

Bronze : CAC401CPN16XJME : Size 2to 8

Open

Dew Condensation Test

Corrosion Resistance Level

This table indicates general corrosion resistance level of the materials of discs and rubber liners used for KITZ XJ Series butterfly
valves against typical line fluids. The data is based on the laboratory
test finding on material test specimens (not valve component test
specimens) under constantly controlled test conditions, and thus
each data may be subject to variation, depending on actual valve
service conditions in the field. Please contact KITZ Corporation for
technical advice, if service conditions are extra-ordinarily severe, or
you have any doubt about corrosion resistance level of valves onsite. Also please contact KITZ Corporation when valves are used for
hot water service.
= Excellent
= Good
= Less recommended
= Not recommended

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8
0
0
Materials

Fluid
Acetic acid10%
Air

Ammoniaanhydrous liquid

G 10XJMEA Estimated Dew Condensation Boundary

100

Ammoniasolution
Ammonium sulfate
Animal oil

Calcium carbonate

Atmospheric Humidity%

95

Carbonic acid

Chlorinated water

Positive dew
condensation area

90

Ethane

Ethyl alcohol
Freon 12

Boundary area

85

Gasolinerefined / unleaded
Hydrochloric acid

Hydrogen gascold

80

Lubricating oilpetroleum base

Methyl alcohol

Negative dew
condensation area

75

Mineral oil
Heavy oil

Natural gas

70
20

25

30

35

40

Atmospheric Temperature()

Oxygencold

Petroleum oilrefined

Propane gas
Sea water

Soybean oil

Sulfuric acid7%

Sulfuric acid20%

Valve Insulation
Areas in blue

are recommended to insulate

Long Neck Type

G-10XJMEA

L
E
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(: 6

1
2
2

)6

Neckless Type
N-10XJSME

Sulfuric acid50%
Sulfurous

Steam100
Vegetable oil

Waterfresh

Chlorine-free

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Disc material
CF8M

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Seat material
EPDM

Long Neck Type

Lever Operated

10XJME
10XJMEA
PN16XJME

D1

H
H1

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IS N 10
. 34
T
P 29
: )6
Y
B 21
D 2
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IV D : (6
X
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A
PR 8 F
8
0
8
0
0
d

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H2

Dimensions
Size
mm
inch
1
1
40
2
2
50
1
2
65
2
3
80
4
100
5
125
6
150
8
200

d
40
50
65
80
100
125
150
196

Long Neck Type

G-10XJME
G-10XJMEA
G-PN16XJME

H1

H2

174
176
184
193
204
249
261
280

130
132
141
149
160
195
207
234

60
66
74
83
94
122
135
161

33
43
46
46
52
56
56
60

78
93
118
129
149
184
214
259

10K
105
120
140
150
175
210
240

C
Class 150

120.5
139.5
152.5
190.5
216
241.5
298.5

unitmm

D1

PN16

125
145
160
180
210
240

180
180
180
180
180
230
230
350

Gear Operated

NO.1

L1

D1

H3

H1

:L (

62

21

)6

H2

Dimensions

Size
mm
inch
1
1
40
2
2
50
1
2
65
2
3
80
4
100
5
125
6
150
8
200
10
250
12
300

TE

PN16XJME H2=183

unitmm

H1

H2

H3

40
50
65
80
100
125
150
196
245
295

177
179
188
212
223
257
270
310
405
430

130
132
141
149
160
195
207
234
328
353

160
166
174
183
194
122
135
161
238
263

19
19
19
24
24
24
24
32
32
32

33
43
46
46
52
56
56
60
68
78

78
93
118
129
149
184
214
258
316
367

C
10K
105
120
140
150
175
210
240
290
355
400

Class150 PN16

120.5
139.5
152.5
190.5
216
241.5
298.5
362

125
145
160
180
210
240
295

D1

L1

Gear
type

80
80
80
110
110
110
110
170
170
170

122
122
122
135
135
150
150
180
180
180

29
29
29
36
36
36
36
51
51
51

28
28
28
40
40
40
40
63
63
63

No.0
No.0
No.0
No.1
No.1
No.1
No.1
No.2
No.2
No.2

Lever Operated

Short Neck Type

10XJSME

D1

H
H1

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D 2
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IV D : (6
X
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PR 8 F
8
0
8
0
0
d

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H2

Dimensions
d

138
140
148
157
168
205
217

40
50
65
80
100
125
150

unitmm

H1

H2

D1

93
95
103
112
123
151
163

60
66
74
83
94
122
135

33
43
46
46
52
56
56

78
93
118
129
149
184
214

105
120
140
150
175
210
240

180
180
180
180
180
230
230

Gear Operated

G-10XJSME

Short Neck Type

NO.1

Size
mm
inch
1
1
40
2
2
50
1
2
2
65
3
80
4
100
5
125
6
150

L1

D1

H3

H1

(: 6

Dimensions

L
E
T

Size
mm
inch
1
1
40
2
2
50
1
2
65
2
3
80
4
100
5
125
6
150
8
200
10
250
12
300

2
2

)1 6

d D

H2

unitmm

H1

H2

H3

D1

L1

Gear
type

40
50
65
80
100
125
150
196
245
295

140
142
150
174.5
185.5
213.5
225.5
266.5
316
341

93
95
103
112
123
151
163
190
238
263

60
66
74
83
94
122
135
161
238
263

18.5
18.5
18.5
23.8
23.8
23.8
23.8
32
32
32

33
43
46
46
52
56
56
60
68
78

78
93
118
129
149
184
214
258
316
367

105
120
140
150
175
210
240
290
355
400

80
80
80
110
110
110
110
170
170
170

121.5
121.5
121.5
135
135
150
150
185
180
180

29
29
29
36.4
36.4
36.4
36.4
51
51
51

28
28
28
40.3
40.3
40.3
40.3
63
63
63

No.0
No.0
No.0
No.1
No.1
No.1
No.1
No.2
No.2
No.2

(Socket Wrench)

Neckless Type

N-10XJSME

H4 Space to take out indicator

H3
H

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(: 6
Operation of Neckless Type
IV D Valves
X
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PR 8 F
8
0
8
0
0
6
)
1
2
2
(: 6
EL
H1

sm

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d D

H2

Dimensions
Size

mm
40
50
65
80
100
125
150
200

inch
1
1
2
2
1
2
2
3
4
5
6
8

unitmm

H1

H2

H3

H4

40
50
65
80
100
125
150
196

159
161
169
178
189
224
237
263

93
95
103
112
123
151
163
190

60
66
74
83
94
122
135
161

124
126
134
143
154
175
187
214

35
35
35
35
35
35
35
35

33
43
46
46
52
56
56
60

78
93
118
129
149
184
214
258

105
120
140
150
175
210
240
290

60
60
60
60
60
60
60
60

52
52
52
52
52
73
73
73

No operation device is included for neckless type version.

Use a socket wrench to open or close valves according to the following
instructions.

Indicator

Hexagonal
Connector

Socket
wrench

CAUTION

Do not apply an excessive load on the indicator to protect it form damage or malfunction.

Long Neck Type

Pneumatically Operated-Double Action Actuator

FA-10XJME
FA-10XJMEA

E1
E1

1
Size 1"
2 to 8"

E2

E2

Size 10" to 12"

W2

W2

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2-P

H
H3

H3
H1
H1

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T
P 29
: )6
Y
B 21
D 2
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IV D : (6
X
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A
PR 8 F
8
0
8
0
0
d

d D

m
o
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W1

W1
2-P

H2

H2

sm

sa
C

Please contact KITZ corporation for actuator specifications.

Dimensions
Size
mm

inch

40
50
65
80
100
125
150
200
250
300

1
1
2
2
1
2
2
3
4
5
6
8
10
12

H1

H2

H3

40
50
65
80
100
125
150
196
245
295

249
251
283
291
302
357
369
435
573
627

130
132
141
149
160
194.5
207
233.5
328
353

160
166
174
183
194
122
135
161
238
263

182
184
207
215
226
271
283
327
441
475

33
43
46
46
52
56
56
60
68
78

78
93
118
129
149
184
214
258
316
367

10K
105
120
140
150
175
210
240
290
355
400

Class150

120.5
139.5
152.5
190.5
216
241.5
298.5
362

E2
87
87
107
107
107
128
128
160
208
268

E1
87
87
107
107
107
128
128
160
208
268

unitmm

Actuator
W1
W2
54
50
54
50
70
54
70
54
70
54
87
57
87
57
111
68
135
78
178
101

P
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4

Type
FA-1
FA-1
FA-2
FA-2
FA-2
FA-3
FA-3
FA-4
FA-5
FA-6

1 JIS 10K and ASME Class 150. Refer to Page 3 for details.

Long Neck Type

Pneumatically Operated -Spring Return Action Actuator

FAS-10XJME
FAS-10XJMEA

E1

E2

W2

W1

P2 EXH

P1

H3

:(

62

21

)6

H1

d D

H2

Please contact KITZ corporation for actuator specifications.

Dimensions

EL

Size

mm

40
50
65
80
100
125
150
200

inch
1
1
2
2
1
2
2
3
4
5
6
8

unitmm

H1

H2

H3

40
50
65
80
100
125
150
196

272
274
303
311
364
396
453
511

130
132
141
149
160
194.5
207
233.5

60
66
74
83
94
122
135
161

196
198
217
225
256
288
321
359

33
43
46
46
52
56
56
60

78
93
118
129
149
184
214
258

1 JIS 10K and ASME Class 150. Refer to Page 3 for details.

C
10K
105
120
140
150
175
210
240
290

Class150

120.5
139.5
152.5
190.5
216
241.5
298.5

E1
166
166
203
203
290
290
363
483

E2
107
107
128
128
160
160
208
268

W1
54
54
57
57
68
68
78
101

Actuator
W2
70
70
87
87
111
111
135
178

P1

P2

Type

1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4

1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8

FAS-2
FAS-2
FAS-3
FAS-3
FAS-4
FAS-4
FAS-5
FAS-6

Short Neck Type

Pneumatically Operated -Double Action Actuator

FA-10XJSME
E1

1
Size 1"
2 to 8"

E2

E2

E1

Size 10" to 12"

W2

W2

2-P

sa

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2-P

H
H
H3
H3

H1

H1

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IS N 10
. 34
T
P 29
: )6
Y
B 21
D 2
E
IV D : (6
X
O
A
PR 8 F
8
0
8
0
0
d

m
o
.c
W1

W1

H2

sm

H2

Please contact KITZ corporation for actuator specifications.

Dimensions
Size
mm

inch

40
50
65
80
100
125
150
200
250
300

1
1
2
2
1
2
2
3
4
5
6
8
10
12

d
40
50
65
80
100
125
150
196
245
295

H1

H2

H3

212
214
245
254
265
313
325
391
483
537

93
95
103
112
123
151
163
190
238
263

160
166
174
183
194
122
135
161
238
263

145
147
169
178
189
227
239
283
351
385

33
43
46
46
52
56
56
60
68
78

78
93
118
129
149
184
214
258
316
367

105
120
140
150
175
210
240
290
355
400

unitmm

E1

E2

Actuator
W2
W1

87
87
107
107
107
128
128
160
208
268

87
87
107
107
107
128
128
160
208
268

50
50
54
54
54
57
57
68
78
101

54
54
70
70
70
87
87
111
135
178

P
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4

Type
FA-1
FA-1
FA-2
FA-2
FA-2
FA-3
FA-3
FA-4
FA-5
FA-6

1 JIS 10K and ASME Class 150. Refer to Page 3 for details.

Short Neck Type

FAS-10XJSME

Pneumatically Operated - Spring Return Action Actuator

E1

E2

W2

W1

P2 EXH

P1

H3

:(

62

21

)6

H1

H2

Please contact KITZ corporation for actuator specifications.

Dimensions

EL

Size

mm

40
50
65
80
100
125
150
200

inch
1
1
2
2
1
2
2
3
4
5
6
8

unitmm

H1

H2

H3

40
50
65
80
100
125
150
196

212
214
245
254
265
313
325
391

93
95
103
112
123
151
163
190

60
66
74
83
94
122
135
161

145
147
169
178
189
227
239
283

33
43
46
46
52
56
56
60

78
93
118
129
149
184
214
258

105
120
140
150
175
210
240
290

E1

E2

W1

Actuator
W2

166
166
203
203
290
290
363
483

107
107
128
128
160
160
208
268

54
54
57
57
68
68
78
101

70
70
87
87
111
111
135
178

P1
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4
1
Rc
4

P2

Type

1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8
1
Rc
8

FAS-2
FAS-2
FAS-3
FAS-3
FAS-4
FAS-4
FAS-5
FAS-6

1 JIS 10K and ASME Class 150. Refer to Page 3 for details.

10

Long Neck Type

Electrically Operated

EXS-10XJME
EXS-10XJMEA
W1

W2

Space for opering cover unit

Space for opering cover unit

A
H3

H3

E2

E2

E2

E1

Conduit port
G1/22
E

Conduit port
G1/22

H
H1
E
H1

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PR 8 F
8
0
8
0
0
d

d D

H2

sm

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H2

EXS-10XJME

Dimensions
Size
mm

inch

40
50
65
80
100
125
150
200
250
300

1
1
2
2
1
2
2
3
4
5
6
8
10
12

d
40
50
65
80
100
125
150
196
245
295

Please contact KITZ corporation for actuator specifications.

H1

H2

308
310
319
327
338
398
410.5
437
601
626

130
132
141
149
160
194.5
207
233.5
328
353

160
166
174
183
194
122
135
161
238
263

33
43
46
46
52
56
56
60
68
78

78
93
118
129
149
184
214
258
316
367

Actuator
W1
W2
131
132
131
132
131
132
131
132
131
132
158
132
158
132
158
132
188
132
188
132

10K
105
120
140
150
175
210
240
290
355
400

E1
198
198
198
198
198
121.5
121.5
121.5
137
137

Class150

120.5
139.5
152.5
190.5
216
241.5
298.5
362

E2
206.5
206.5
206.5
206.5
206.5
230
230
230
245.5
245.5

unitmm

Type

H3
107.5
107.5
107.5
107.5
107.5
117.5
117.5
117.5
153
153

EXS-2
EXS-2
EXS-2
EXS-2
EXS-2
EXS-3
EXS-3
EXS-3
EXS-4
EXS-4

1 JIS 10K and ASME Class 150. Refer to Page 3 for details.

Electrically Operated

Short Neck Type

EXS-10XJSME

W2

W1

Space for opering cover unit

Space for opering cover unit

H3

H3

E1

E1

E2

E2

Conduit port
G1/22

Conduit port
G1/22

(: 6

Dimensions

EL

Size

mm

40
50
65
80
100
125
150
200
250
300

11

inch
1

12
2
1
2
2
3
4
5
6
8
10
12

2
2

)1 6

H1

H1

H2

H2
L
L

Please contact KITZ corporation for actuator specifications.

unitmm

H1

H2

40
50
65
80
100
125
150
196
245
295

271
273
281
290
301
354.5
366.5
393.5
511
536

193
195
103
112
123
151
163
190.0
238
263

160
166
174
183
194
122
135
161
238
263

33
43
46
46
52
56
56
60
68
78

78
93
118
129
149
184
214
258
316
367

105
120
140
150
175
210
240
290
355
400

1 JIS 10K and ASME Class 150. Refer to Page 3 for details.

E1
198
198
198
198
198
121.5
121.5
121.5
137
137

E2
206.5
206.5
206.5
206.5
206.5
230
230
230
245.5
245.5

W1
131
131
131
131
131
158
158
158
188
188

Actuator
W2
132
132
132
132
132
132
132
132
132
132

H3
107.5
107.5
107.5
107.5
107.5
117.5
117.5
117.5
153
153

Type
EXS-2
EXS-2
EXS-2
EXS-2
EXS-2
EXS-3
EXS-3
EXS-3
EXS-4
EXS-4

Pipes Recommended for Use of Butterfly Valves

When butterfly valves are being opened, move of discs may be interrupted by pipe internals. Where butterfly valves are connected
with welded pipe flanges shown in the right illustration, use of pipes
given in the right table is recommended. Valve-to-flange centering
work must be always accurately done on valve mounting on pipelines.

Double
welding

Single
welding

TSflange

Welded flange

Disk

Sizes of Lined Steel Pipes

In case of vinyl chloride lined steel pipes, sizes of flanges must
be larger than the minimum inside diameters given in the right table.
In case of pulverulent polyethlene of the pipes lined steel pipes, no
special care is needed.

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PR 8 F
8
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8
0
0
Double welding

Pipe type

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Single welding

Schedule

SGP

Schedule

Minimum
Diam
of pipe

TS

mm

inch

SGP

20

40

20

40

40

1
1
2

28

50

30

65

1
2
2

50

80

70

100

90

125

116

150

144

200

194

250

10

244

300

12

292

Boltings Recommended for Use of Butterfly Valves (Boltings used for other than cast iron flanges)

Hexagonal bolt

Double bolt

L=mm

ASME class 150

Flange
inch

Size

40

1
1
2

50

5
-11
100
8

65

1
2
2

5
-11
105
8

80

5
-11
110
8

100

5
-11
125
8

125

3
-10
130
4

150

3
-10
135
4

200

3
-10
145
4

250

10

300

12

mm

(: 6

2
2

EN1092 PN 16

JIS 10K

Flange

Pcs.

Size

Pcs.

Size

Pcs.

mm

M16

85

M16

105

14

M16

95

M16

110

14

M16

M16

110

18

M16

115

M16

ASME Class 150

EN1092 PN 16

JIS 10K

inch

Size

Pcs.

Size

Pcs.

Size

Pcs.

40

1
1
2

M16

105

50

5
-11
120
8

14

M16

125

14

M16

115

105

65

1
2
2

5
-11
130
8

14

M16

130

14

M16

120

M16

105

80

5
-11
130
8

14

M16

130

18

M16

120

18

M16

110

100

5
-11
145
8

18

M16

135

18

M16

130

120

18

M20

120

125

3
-10
160
4

18

M16

140

18

M20

145

M20

125

18

M20

125

150

3
-10
160
4

18

M20

145

18

M20

150

M20

130

12

M20

130

12

200

3
-10
170
4

18

M20

155

12

M20

155

12

160

12

M22

150

12

250

10

7
-9
8

190

12

M22

170

12

M22

160

16

300

12

M22

180

16

)1 6

7
-9
8

L=mm

Please contact KITZ Corporation when cast iron flanges are used.

L
E
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12

Precautions for Trouble-free Operation

of KITZ Butterfly Valves

m
o
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5 For valve mounting, set jack bolts under the pipes for flat

Valve Selection
1 Ensure to select a valve with design specifications which

meet the fluid type and the pressure and temperature

conditions required.
2 Lubricants are applied to discs, rubber seats and PTFE

tk i

support at the same height, and adjust the flange-toflange distance so that some 6mm to 10mm room may be
allowed beside the both sides of the valve body. Remember that valves here must be left open only by 10 from the
fully closed position.

sm

sa

seats as standard to protect their surfaces.

Oil-free treated types are available as option. Contact
KITZ Corporation or its local distributors for the details.

6 Set two bolts into the lower mounting guides of a valve

3 Contact KITZ Corporation or its local distributors for

7 Then set another two bolts into the upper mounting

and mount it carefully so that flange faces may not damage resilient seats. (Fig.2)

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PR 8 F
8
0
8
0
0

service with pulverulent bodies.

guides of a valve, ensuring the correct centering between

pipes and the valve.

Storage and Handling

8 Trially open the valve to check to see if there is no dis-

1 Valves must be stored in dry, clean and corrosion-free en-

vironment with no direct exposure to the sun, leaving

valves open by 10for prevention of permanent distortion
of resilient seats. Refrain from overloading valves and
their actuators, such as storing them in piles or placing
other objects on them.

turbing contact between the valve disc and the flanges.

9 Remove the jack bolts, set all bolts around the valve body

and tighten them alternately and diagonally. Till the flanges contact the valve body (Fig.3 ).
Refer to the table shown below for recommended torque
values.

Fig.2

Mounting on Pipelines

Recommended torque values

DN

Nmkgfm

40

1 Valves must be mounted on flanges only after flanges

50

have been welded to pipes and cooled down to the atmospherical temperature. Otherwise, welding heat may
affect the quality of resilient seats.

65

495

80

100

2 Edges of welded flanges must be machined for smooth

125

surface finish so that they may not damage resilient seats

during valve mounting. Flange faces must be free from
damage or deformation, and be cleaned to remove rust or
any other foreign objects so that there will be no concern
of external leakage through valve and flange connections.
Gaskets are not required for mounting KITZ XJ series butterfly valves.

150

889

200
250
300

11812

Fig.3

3 Clean flanges and pipe bores to thoroughly remove weld-

ing spatters, scales and other foreign objects which may

have been left inside.

4 Accurate centering of each couple of upstream and down-

stream pipes is essential for trouble-free operation of

valves mounted between them. Incorrect centering shown
in Fig.1 must be by all means avoided.
Fig.1

EL

(: 6

2
2

)1 6

10 For mounting actuated valves, provide valve supports to

a

11 Don't step on valve necks or valve hand-wheels.

12 Dont mount butterfly valves directly to check valves or

pumps, which may cause damage to them by the disc

contacts.
13 Dont mount valves to downstream sides of elbows, redub

13

prevent bending of valve necks and reduce valve and

pipe vibration.

cers or regulating valves where fluid velocity changes. It is

re-commended to install valves approximately 10 times of
the valve nominal sizes away from them for such cases.

14 Mount valves taking consideration of the effects which

discs are given by fluid velocity or pressure chages in the

pipings. Refer to the illustrations. (Fig.4)
Contact KITZ Corporation or its local distributors for the
details.
Fig.4
Mounting to bent pipe

1 Valves equipped with manual operators such as levers,

handles and gears must be ONLY MANUALLY operated.

Application of an excessive external force to operate
valves may result in malfunction of valves and their
operators.

tk i

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2 Ensure to fully open valves before a loop test of the piping

Mounting to pump outlet

Pump
shaft

Valve Operation

Centrifugal pump
(Vertical shaft)

system is carried out with line pressure higher than the

nominal pressure of tested valves. Never use closed
valves in place of blind flanges.

sm

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3 When valves need to be dismantled from pipes for

maintenance or any other cause, ensure to thoroughly

releave the line pressure beforehand. Loosening piping
bolts under line pressure causes a danger. Any residual
fluid left inside the pipeline must be completely drained.

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PR 8 F
8
0
8
0
0

4 Users should contact KITZ Corporation or its local distrib-

Centrifugal pump
(Horizontal shaft)

utors for technical advice, when valves should be continuously pressurized while left open by 30or less.

5 Don't use position indicators to operate valves, or

overload position indicators. This may cause damage to

indicators.

Pump
shaft

6 Ensure to use blind flanges when butterfly valves are

mounted at the end of pipelines.

7 Standard actuators are referenced in this catalog for

actuated valve operation. Contact KITZ Corporation or its

local distributors for mounting optional actuators.

8 Contact KITZ Corporation for service at hopper or pump

outlets.

Pump
shaft

9 Avoid touching gear operators and actuator stopper bolts

accidentally.

10 It is recommended to perform periodical inspection for

Axial flow pump

Making sure of valve opening degree

Checking loosened bolts and leakage at each
connection
Checking vibration and noise

11 Refer to instruction manual for other precautions. Also

refer to actuator catalogs and instruction manuals for

actuated valves.

Note:
Centering with centering sleeves is required for the
valves coupled with them for accurate centering (Fig.5)
Refer to page 3 for applicable sizes.
Fig.5

EL

(: 6

2
2

)1 6

Flange

Centering
Sleeve

WARNING
Centering
Sleeve

Bolt

Don't disassemble necks while the valve is pressurized

to prevent stem blow-out. Also don't dismantle valve operating devices, since it may cause valve discs rotate
and result valve malfunction.

14

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PR 8 FISO 9001 certified since 1989
8
0
8
0
0
CAUTION

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Pressure-temperature ratings and other performance data published

in this catalog have been developed from our design calculation,
in-house testing, field reports provided by our customers and/or
published official standards or specifications. They are good only
to cover typical applications as a general guideline to users of KITZ
products introduced in this catalog.

For any specific application, users are kindly requested to contact

KITZ Corporation for technical advice, or to carry out their own
study and evaluation for proving suitability of these products to such
an application. Failure to follow this request could result in property
damage and/or personal injury, for which we shall not be liable.

While this catalog has been compiled with the utmost care, we
assume no responsibility for errors, impropriety or inadequacy. Any
information provided in this catalog is subject to from-time-to-time
change without notice for error rectification, product discontinuation,
design modification, new product introduction or any other cause
that KITZ Corporation considers necessary. This edition cancels all
previous issues.

L
E
T

Printed in Japan

(: 6

2
2

)1 6

1-10-1,Nakase, Mihama-ku, Chiba 261-8577, Japan

International Sales Dept. Phone:81-43-299-1730, 1732 and 1733
Fax:81-43-299-0121

Distributed by

0604ITP