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ABSTRACT
Nacelle installation aerodynamics is of significant importance for verifying the engine
behavior at take-off, in presence of side winds and ground effects. These off-design conditions
must be checked for eventual loss of power and for noise generation. While traditional CFD
methods have been applied successfully to some of these problems such as ground effects,
requiring however costly full unsteady simulations, the incorporation of the acoustic
predictions is an additional challenge.
The application of the nonlinear harmonic method (NLH) provides a highly efficient
approach to simultaneously predict the unsteady aerodynamic ground effects around the
nacelle as well as the distorted inlet flow in the fan, including the near field acoustic pressure
waves.
The paper summarizes the NLH methodology, which is applied to an integrated aero-engine
including Fan, OGV (outlet guide vane) and nacelle intake in presence of ground effects and
crosswind conditions. The meshing process responding to industrial constraints in resources
and time is detailed. The development of the post-processing of the aerodynamic and noise
spectra, derived from the NLH predictions, is presented, demonstrating that the NLH approach
is able to simulate flow unsteadiness, inlet distortion and near field acoustics with a gain of
several order of magnitudes in CPU time compared to traditional methods.
NOMENCLATURE
BPF
Blade Passing Frequency
DC60
Distortion Parameter = (Pt - P=30)/qt
Vx
lateral velocity
Vy
vertical velocity
Vz
axial velocity, with positive direction toward downstream direction
the average of total pressure at AIP.
Pt
Pt0
the far-field total pressure
P=30
Average minimal total pressure in the wedge zone of 60 degrees at the fan inlet plane
PR
Pressure Recovery = Pt/Pt0
qt
Average dynamic pressure at AIP
AIP
Aerodynamic Interface Plane located at the fan face
INTRODUCTION
Take-off flight conditions represent a challenging flow behavior for aircraft engine inlets, which
have to ensure uniform flow for fan or compressor blades, while the flow entering the inlet is not
uniform due to: - its nearness to the ground, - the flight angle of attack when it starts to airborne, - the
presence of crosswind. The flow distortion generated at the lip area of an inlet must be recovered and
smoothed at the plane just upstream of the fan to ensure safe engine operations.
Moreover stringent environmental requirements dictate airport noise regulations.
F
Figure 1a. Configurattion studied
an, Outlet Guide
G
Vanee and Grou
und
d: Inlet, Fa
The fan diameter iss 36 cm. It is made off 18 blades while the Outlet
O
Guidde Vane (OG
GV) has 400
blades.
b
The fan and its hub area arre rotating aat 13089 RP
PM. The sim
mulation is performed at sea levell
conditions
c
(pp= 1013000 Pa and T= 293 K). Three take--off conditio
ons are connsidered: 1) Advancingg
speed
s
of 50 m/s with noo crosswind
d, 2) Advanccing speed of
o 50 m/s an
nd cross winnd speed at 10 m/s andd
3)
3 Strong ccrosswind at
a 15 m/s with
w no advvancing speeed. This represents th
the maximu
um allowedd
crosswind
c
velocity. The angle of attack
a
is set to 0. The in
nlet nacelle has typical subsonic design with
2
Figure 2. Mesh b
blocks of ex
xternal dom
main.
Figure
F
3b. Blade-to-bl
B
lade view of the OGV
In several test cases performed previously (not presented here), it has been shown that the use of
3 harmonics per perturbation frequency seems to be a good compromise between accuracy and CPU
cost. For a CROR (Contra-Rotating Open Rotor) and multistage turbomachinery cases, the
aerodynamic performance given by 3-harmonic and 5-harmonic NLH flow simulations are almost
identical. The noise spectrum for the CROR case given by these 2 different numbers of harmonics is
quasi identical, while the NLH computation with 5 harmonics implies a 50% increase in CPU cost
with respect to the corresponding test case with 3 harmonics.
A simultaneous time-marching technique is used to converge to the steady-state solution of the
time-mean and harmonic flow equations. This is done by means of an explicit Runge-Kutta scheme.
Acceleration methods to the steady state like local time stepping (with a CFL number of 3) and
multigrid (with 3 or 4 grid levels) are also used. The turbulence is modeled by the eddy-viscosity
one-equation Spalart-Allmaras model, with the values of y+ not exceeding 10 on the first layer of
cells above the solid surfaces.
The boundary conditions are prescribed following two types of flow configurations: flow without
crosswind and flow with crosswind.
In the case of flow without crosswind the side boundaries are considered as Euler walls. The inlet
is put at the upstream domain boundary. The outlet is fixed at the downstream boundary and at the
outlet of OGV passage. The mass-flow of 14.6 kg/s is imposed at the OGV outlet corresponding to
the engine mass-flow at take-off condition. The velocity is prescribed at the inlet while at the outlet,
the standard atmospheric static pressure of 101325 Pa is imposed.
In case of flow with crosswind, the upstream domain boundary and the lateral side from where
crosswind arrives are considered as the inlet. The ground is considered as a solid wall moving
relatively to the nacelle at the velocity of the upstream flow. The downstream boundary and the other
lateral side of the nacelle are the outlet. The top side boundary is considered as an Euler wall.
The three flow cases are represented in Table 1 below.
Case 1
Case 2
Case 3
Inlet/Farfield Velocity
Vz (m/s)
Vx (m/s)
Vy (m/s)
Flow without crosswind
50
0
0
Flow with slow crosswind
50
10
0
Flow with strong crosswind
0
15
0
Table 1. Inlet velocity for the 3 cases.
One simulation takes about 24 hours on 16 processors for a resolution of 3 million mesh points.
This has to be compared with the cost of sliding grid and phase-lagged unsteady CFD applications.
A full unsteady computation of the above-mentioned configuration but with all passages meshed
will require ~ 30 millions of cells using equivalent grid density as the NLH computation. As reported
by several authors (Vilmin et al. (2007), Hembera et al. (2009)) and the computing cost estimation by
Wilson and Coupland (2004) of full unsteady CFD intended for aero-acoustics, the NLH approach
presents a gain of two orders of magnitude in CPU time and one order of magnitude in computing
resources.
A phase-lagged approach allows running unsteady flow simulation in a single blade-to-blade
passage. He (1992) and Li and He (2002) used Shape Correction Method for phase shifted periodic
boundaries with multiple perturbation. The method represents a time saving of one order of
magnitude in CPU time against full unsteady flow simulation. Hence the NLH presents one order of
magnitude gain compared to the phase lagged approach.
COUPLING WITH ACOUSTIC PROPAGATION MODULE
An acoustic module, based on Ffowcs-Williams-Hawkings (FW-H) approach has been developed,
and has been extensively tested against various analytical test cases; see Ghorbaniasl et al. (2006,
2007).
2
The module is based
b
on Farassats
F
foormulation 1A of the FW-H
F
equaations (Faraassat (2007))
and
a Farassaat et al. (20009)). In thiis formulatiion, monop
pole and dip
pole sourcees are evalu
uated by ann
in
ntegration pperformed on a 3D su
urface and then radiatted into freee space. Thhe quadrupo
ole sourcess
require inteegration oveer the spacce volume surroundin
ng the FW--H surface,, which caan be quitee
cumbersome
c
e. Howeverr, when defiining a perrmeable FW
W-H surface, this FW--H surface will
w containn
quadrupole
q
contributionns, avoidin
ng hereby thhe need forr integration
n in the sur
urrounding volume
v
(Dii
Francescanto
F
onio (1996))). The orig
ginal retardeed time form
mulation haas been choosen. The method
m
doess
not
n take intoo account thhe non-lineaar propagatiion effects outside
o
the integral
i
surfface and is designed too
calculate
c
waave propagaation over laarge distancces in uniform flows. The
T calculattions, perforrmed in thee
tiime domainn, deliver a pressure time history at any desiired observeer location, which can
n be Fourierr
analyzed
a
to obtain acouustic spectru
um data.
The couupling of thhe CFD so
olver and tthe FW-H solver has been entirrely automaated in thee
FINE/Tur
F
rbo interfacce. Acousticc computatiions are perrformed as a post-proccessing step
p (i.e. afterr
CFD
C
compuutations), with
w the CFD
D data on the FW-H surface useed as input for the FW
W-H solver..
Through
T
thee interface, one can eaasily select the solid orr permeablee surfaces uupon which
h the FW-H
H
equations
e
w
will be integgrated. The solver selff-consistently reconstru
ucts the CFFD solution
n on a 360-degrees
d
surfface from thhe available CFD solutiion on the blade
b
sector that has beeen meshed.
The couupling of thhe FW-H module
m
witth the NLH
H method presents a number off importantt
advantages
a
oover a couppling with a classic unssteady CFD
D solver. Th
he manipulaation of larg
ge data filess
between
b
the CFD code and the aco
oustic propaagation cod
de can be qu
uite cumberssome, especcially whenn
dealing
d
withh unsteady solutions. In
I the retarrded time formulation
f
, the entiree set of unssteady CFD
D
solutions
s
haas to be evaluated and then
t
stored before laun
nching the FW-H
F
solveer. In the prresent case,,
only
o
the pseudo-steadyy state solu
ution contaaining the harmonics
h
on the FW
W-H surfacee has to bee
trransmitted tto the FW-H
H module. The
T methodd still requirres computiing the retarrded time fo
or each celll
of
o the FW-H
H surface with
w an iteraative solverr. Neverthelless, the rettarded-timee CFD soluttion can bee
evaluated
e
frrom the closed analyticcal Fourier expansion (using the harmonics)), without th
he need forr
in
nterpolationn between thhe availablee unsteady ssolutions.
AERODYN
A
NAMIC AN
NALYSIS
Figure 5. Ground
d effect: Airr ingestion near the grround geneerates a nonn-axisymm
metric flow
at inlet. The
T flow iss mostly disstorted at take-off.
Case 1
Case 2
Case 3
Flow without
w
crosswind
Flow with
w slow crrosswind
Flow with
w strong crosswind
Pressuree Recovery
Pt/Pt0
0.996
0.994
0.980
Staticc Distortion
n
param
meter DC60
0.003
0.006
0.042
Figure 9. Permeab
ble surfacee
around th
he nacelle with
w radius
R=0.6 m
10
(a)
(b)
Figure 100. Monopoole pressurre signal forr observer 1. Tempora
al evolutionn (a), spectrum (b).
(a)
(b)
Figurre 11. Dipoole pressurre signal forr observer 1. Tempora
al evolutionn (a), spectrrum (b).
In Fig. 110 and 11, the acousticcs wave peeaks are obsserved at th
he BPF of th
the fan (392
26.7 Hz) ass
well
w as its suub-harmonics.
For bothh signals, thee monopolee and dipolee sources pro
ovide the saame order nnoise level.
Pressuree fluctuationns on the hub also ccause dipole noise. Acoustic com
mputations have beenn
performed
p
w
with the inclusion of th
he hub as accoustic sourrce. The diffference in tthe total SP
PL does nott
exceed
e
moree than 1 dB..
Figure 112 presents the circum
mferential accoustics mo
ode at the fan
f inlet foor Case 2 (slow speedd
crosswind)
c
aand for Casee 3 (strong crosswind).. The two cases represeent the moddes generateed by the 188
blades
b
of thhe fan. The interaction
n between innlet distortion and noise generatiion by the fan is welll
observed
o
froom the shaape of the acoustic m
mode. The stronger
s
cro
osswind caase shows less
l
regularr
distribution
d
compared to
t Case 2.
Near-field acousticss can be eaasily generaated as show
wn in Figurre 13. The permeable surface forr
far-field
f
noise computaation is creaated using thhe pressure distribution
n of this neaar-field acou
ustics field..
Figures
F
12 aand 13 preseent qualitatiively similaar results as presented by
b Ait Ali Ya
Yahia et al. (2
2001).
11
12
CONCLUSION
A coupled aerodynamic and aeroacoustic analysis was presented for an integrated engine nacelle,
fan and OGV configuration at take-off conditions. The nonlinear harmonic method has been used for
noise source identification and has been coupled to a FW-H propagation module. The NLH method
has proven to be a very cost-efficient and an accurate alternative to phase-lagged single-passage
unsteady simulation and to full unsteady simulations for an integrated engine configuration, allowing
a gain of 1 to 2 orders of magnitude in terms of CPU needs.
The CFD results revealed the mutual interactions between different components of an aeroengine. The crosswind and ground effects have been clearly identified. The integrated simulation
allows to take into account all these interactions in a single cycle design process. The non-uniform
and unsteady blade loading has been observed due to the distortion flow.
The quadrupole noise is known to be an important noise source for this configuration. Future
studies will concentrate on each contribution of the components: nacelle, flow distortion, fan, OGV;
and on the interaction between these components as well as the contribution of quadrupole noise.
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