Professional Documents
Culture Documents
Contents
1.
BIBLIOGRAPHY.........................................................................10
2.
3.
BIBLIOGRAPHY.........................................................................29
I. Declaration
I hereby certify that the material, which is submitted in this assignment, other than
what is appropriately referenced, is entirely my own work and has not been submitted for any
academic assessment other than as part fulfilment of the assessment procedures for the
programme Bachelor of Engineering (Honours) in Mechanical Engineering (DT/022).
Signed:
Date:
II. Abstract
This report detail the methodology for measuring a heat pump and finding the COP.
This was completed in two methods. The first takes readings from a heat pump and plots the
readings on a P-h diagram the second takes readings from a heat pump and calculates the
COP, the P-h diagram or ideal cycle gave a COP of 4.4 while the actual cycle gave a reading
of 3.25. this is a difference of 26% and can be accounted for by friction losses with in the
system and heat losses to the surroundings.
III.
List of Figures
IV.
List of Tables
TABLE 1, READINGS
TABLE 2, READINGS
FORM
FORM
EXP1A.............................................................................................. 6
EXP1B.............................................................................................. 6
2. Introduction
This lab set out to complete two different experiments Exp1A which sets out to gather
results on a heat pump system and then plot the results on a P-h diagram and use the results to
find the COP. Exp1B which intends to take reading again form the same heat pump system
and use an analytical approach to find the COP of the system. It details the approach about
how to gather the readings from the heat pump system and then how the calculations were
performed. The results are then compared against each other to see what the difference
between the results are and why the differences exist.
3. Theoretical Background
Heating houses is one of the largest costs that the average consumer must deal with in
recent times. This is due to the rising energy costs. This means that people are now moving
away from traditional means of heating their homes like oil or gas. New areas that people are
examining is technology like heat pumps. A heat pump moves thermal energy form a cold
area to a hot area. As stated in the second law of thermodynamics it is impossible to transfer
heat from a region at a low temperature to another region at a high temperature without the
expenditure of energy. Heat pumps and refrigerators are examples of machines that transfer
heat from cold to hot. The difference is that a refrigerator is designed to cool a region or
system and [1] a heat pump is designed to heat a region. In simple terms a heat pump is a
machine that drives a system of heat collection and release [1]. Heat pump uses an electrical
compressor which moves a refrigerant around a closed circuit. A heat exchanger takes heat
from the surroundings and moves that heat to the refrigerant through the compressor, at this
stage the refrigerant temperature is raised. This heat is then passed again through another heat
exchanger and passed to the area that is designated to be heated [1]. There are three main
types of heat pump. They are as follows:
Air source
Ground source
Water source
The main difference between the three types of heat pump is the source that the heat
pump is gathering the heat from. In this lab the heat was sourced from the surrounding air.
There was the capability to gather heat form a water source in the lab equipment but was not
utilised here.
The workings of a hat pump are based on the refrigerant cycle. A sciatic of the
refrigerant cycle can be seen in Figure 1. This is an example of an ideal vapour compression
cycle.
The refrigerant that was used in the Lab is HFC134A. this liquid is passed at high
pressure through a flow meter to a thermostatically controlled expansion valve. This then
3
causes a reduction in the pressure and the liquid begins to evaporator in a designed
evaporator. Control of the heat pump is done by varying the condensing temperature by the
source air.
Qc
W
CO Php
C pw
Q c +Qcomp
W
5. Experiment Equipment
For both Exp1A and for Exp1B the same equipment was used. The system was Air
and Water Pump R832. This is a fully instrumented vapour and compression heat pump
operating on R134a with aluminium finned air source with a simmer water source, with this
equipment the evaporator source may be selected using a simple switch, the instrumentation
of this is as follows
Digital temperature indicator, this gives out a temperature reading
6. Experiment Procedure
1)
2)
3)
4)
5)
1)
2)
3)
4)
5)
S. No
1
2
3
4
5
Particulars
Compressor
electrical power
input
Compressor cooling
water outlet
temperature
Condenser water
outlet temperature
Condenser water
outlet temperature
Condenser water
mass flow rate
Units
Watts
Reading
490
27.8
27.6
35.2
g/s
50
C
C
S. No
1
2
3
4
5
6
7
Particulars
HFC134a gauge
pressure at compressor
suction (P1)
HFC134a absolute
pressure at compressor
suction (P1)
HFC134a gauge
pressure at compressor
discharger (P2)
HFC134a absolute
pressure at compressor
discharge (P2)
HFC134 temperature
at compressor suction
(t1)
HFC134a temperature
at compressor
discharge (t2)
HFC134atemperature
Units
kN/m2
Reading
200
kN/m2
302.6
kN/m2
900
kN/m2
1002.6
26.7
92.9
38.2
C
C
C
7
condensed liquid (t3)
HFC134a temperature
at expansion valve
outlet (t4)
3.5
7. Calculation Results
For Exp1 The readings are plotted on the P-h diagram to get the actual cycle from the diagram
values are obtained
W = 50
h1 = 320
h2 = 375
h3-4 = 150
With these readings the COP of the heat pump can be found form the actual cycle.
COPhp=
Qc
W
COPhp=
1.58840.042
=3.1559
0.49
8. Discussion of Results
The COP found in Exp1a form the cycle appears to be a realistic result. It is also larger
than the actual COP that was calculated and this is an expected difference.
When looking at the numbers (t6-t5) outputs a negative number. This is an error
because the compressor is outputting heat to the surrounding environment which can be
proven by simply touching the compressor. If this is the case the difference between t6-t5
cant be negative as this would state that it is adsorbing heat. This error may have occurred
because of a non-steady state reading taken during the lab. The unit was not allowed to reach
steady state during the lab because it was being operated at it capacity which meant that it
required more time then when ran at a lower capacity. This inability to reach may have cause
an error at this point causing the negative value. Another possible cause of the error is the
temperature measuring equipments senility. If the true difference between t6-t5 was less, then
a degree or two and the thermos couples had a resolution of a degree of two an error can occur
in the readings as thermos couples with a greater sensitivity would be required to give a
precise reading. The error that was created is a small error and does not make the results
invalid but it should be noted.
In the theory it was noted that there would be friction pressure drop between the
compressor discharge and the expansion valve as well as the expansion outlet and the
compressor suction. This was seen in the P-h diagram when daring point 3 and point 4. There
was an error in the lines of constant pressure and the points and proved the theory against the
idea cycle and the actual cycle.
The result form the P-h diagram which is an ideal cycle for a vapour and compression
system was 4.4 and the analytical result was 3.24. there is a large difference between the two
results. This is because the ideal cycle does not take into account losses of heat in to the
environment and losses due to friction. While the experimental results are readings from the
system. This means that the losses are incorporated into the readings. The difference in the
COP values shows this as well. The higher COP from the ideal cycle comes because these
losses are not measure or regarded while the lower COP has taken these losses in to account
and its COP has dropped accordingly.
10
9. Conclusion
Heat pump can be one way to reduce a domestic energy bill over conventional heating
solutions but here are problems. Heat pumps work best when left on constantly and not
intimately switched on and off. They also preform best in environments with a constant
temperature. Ireland has a high fluctuation in the environmental temperature each day as well
as per season this can cause the heat pump to draw far more electricity the was originally
intended. If this is the case, they can in fact increase the overall energy bill so installation of
them must be done with care and understanding. One of the traits of a heat pump is that the
greater the temperature difference the lower the COP. So heat pumps work best when there is
a smaller temperature change required.
11
Bibliography
1]
2]
[
Seai, Sustainable energy authority of Ireland., Heat Pump Technologies,
Seai,
[Online].
Available:
http://www.seai.ie/Publications/Your_Home_Publications_/Heating/Best_Practice_G
uide_Heat_Pump_technologies.pdf. [Accessed 05 10 2016].
[
12
13
11. Introduction
14
15
16
14. Appendix A
File:(Untitled) 18/10/2016 16:51:03 Page 1
EES Ver. 10.118: #3624: For use only by students and faculty in Mechanical Engineering, Dublin Institute of
Technology
given
P6 = 7000 [kPa]
T6 = 500 [C]
P7 = 600 [kPa]
P8 = 10 [kPa]
m = 30 [kg/s]
m7 = 1 / 4 m [kg/s]
analysis
Fluids$ = 'steamiapws'
pump I
P1 = P 8
x1 = 0
h1 = h Fluids$ , P = P1 , x = x1
v1 = v Fluids$ , P = P1 , x = x1
P2 = P 7
wpI,in = v1 P2 P1
h2 = h1 + wpI,in
x3 = 0
P3 = P 7
h3 = h Fluids$ , P = P3 , x = x3
mixing chamber
m2 = 3 / 4 m
m3 = 1 / 4 m
m4 = m
m4 h 4 = m 2 h 2 + m 3 h 3
x4 = 0
v4 = v Fluids$ , h = h4 , x = x4
pump II
P4 = P 7
P5 = P 6
File:(Untitled) 18/10/2016 16:51:03 Page 2
EES Ver. 10.118: #3624: For use only by students and faculty in Mechanical Engineering, Dublin Institute of
Technology
wpII,in = v4 P5 P4
h5 = h4 + wpII,in
turbine
h6 = h Fluids$ , P = P6 , T = T6
s6 = s Fluids$ , P = P6 , T = T6
s7 = s6
h7 = h Fluids$ , P = P7 , s = s7
s8 = s6
h8 = h Fluids$ , P = P8 , s = s8
x8 = x Fluids$ , P = P8 , s = s8
cycle
m6 = m
m8 = 3 / 4 m
WT,out = m6 h6 h7 + m8 h7 h8
m1 = 3 / 4 m
WP,in = m1 wpI,in + m4 wpII,in
Wnet = WT,out WP,in
Qprocess = m7 h7 h3
m5 = m
Qin = m5 h6 h5
u =
Wnet + Qprocess
Qin
SOLUTION
Unit Settings: SI C kPa kJ mass deg
u = 0.5243 Fluids$ = 'steam_iapws'
m = 30 [kg/s] Qin = 92788 [kW]
Qprocess = 15776 [kW] Wnet = 32871 [kW]
WP,in = 210.3 [kW] WT,out = 33081 [kW]
17
wpII,in = 6.563 [kJ/kg] wpI,in = 0.5961 [kJ/kg]
No unit problems were detected.
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EES Ver. 10.118: #3624: For use only by students and faculty in Mechanical Engineering, Dublin Institute of
Technology
Arrays Table: Main
hi mi Pi Ti si vi
[kJ/kg] {[]} [kg/s] {[]} [kPa] {[]} [C] {[]} [kJ/kgK] {[]} [m3/kg] {[]}
1
2
3
4
5
6
7
18
19
16. Declaration
I hereby certify that the material, which is submitted in this assignment, other than
what is appropriately referenced, is entirely my own work and has not been submitted for any
academic assessment other than as part fulfilment of the assessment procedures for the
programme Bachelor of Engineering (Honours) in Mechanical Engineering (DT/022).
Date: 15th/11th/2016
20
17. Abstract
The abstract should be informative, and should be written in about five to ten
sentences. It should cover all phases of the investigation. It must include the following;
Note: While writing the abstract, it should be kept in mind that you should not refer to
any graph or table.
21
18.
Introduction
This lab set out to determine the efficiency of a fuel cell. The fuel cell that was used during
this lab was the P.A Hilton RE510 Education fuel cell. The overview of the experiment
involved taking readings for the fuel cell and using the data that was collected to determine
some the operating characters of the fuel cell. The main aim was to determine the efficiency
of the fuel cell. This is shown in the results section of this report.
22
23
The fuel cell that was used in this lab consists of 18 Ballard cells connected in series
with an effective area of 50cm2. This system is an interpreted auxiliary subsystem including a
bank of resistors which act as a load. The hydrogen that is supplied to the system with an
additional gas regulator, oxidant air circulation system, air cooling supply and an electronic
control and safety system which can detect if there is leak of hydrogen. Dry hydrogen which
is 99.95% pure is supplied at 1-2Bar and is circulated using an electronic fan. The heat that
the fuel cell generates is dissipated using an air cooling system. The system has a data
collection system which gives the voltage temperature and current readings.
The hydrogen that is supplied to the fuel is recorded in Standard Litres per Minute
(SLM). This is then converted to moles per second with the observation that one mole of any
gas at STP occupies 0.0224m3 and that SLM is equivalent to 1.667x10-5m3/s
24
1.667 x 105 m3 . s1
(
)
H =V oH SLM x
mol1
3
1
0.0224 (m . mol )
2
Likewise, the Enthalpies of formation for hydrogen may be referred to the new flow
rate:
h f H 0 ( kj . mol1 )
hf H 0=
If the temperature is not given at STP then the molar volume at the given temperature
will need to be determined. This is shown below by
P.V
T STP
T
V= x
P
25
26
Item
Stack
voltage/
current/
Symbol
V/I/W
Value
12.5 /12 /150
power
Air inlet temperature
Air exit temperature
Volume
flowrate
of
T
T
V oH
anemometer
Vair
4.4
reading
Temperature of the fuel
T stack
28.7
hydrogen
Air
cell stack
flow
23.8
28.5
1.5
27
23. Calculations
This section will go through the calculations that were performed on the results that
were gathered in the experimental section of the report.
The first calculation that was preformed was the hydrogen flow rate. The flow rate
was converted to mols/second
5
1.667 x 10 m . s
H =V oH ( SLM ) x
mo
3
1
0.0224 (m . mol )
2
This gave:
H =1.1162 x 103 mols/ s
2
The hydrogen flow rate for a given power out pout can be found by:
H =
2
n cellsI
2F
N= number of cells
I = current
Faraday's constant = 96,485.3415 C/mole of electrons
2 is the valence of the molecule
The next step is to calculate the air flow rate. The air flow can be found form the
air speed, the effective area and the molar volume at the inlet temperature. The first
equation to use is to find the molar volume at the given temperature.
P.V
T STP
T
Vo n= x
P
Vo n=0.0243m
With this the air flow rate can be found by using the formula:
28
Vo n
v
air = air
air =0.3799
29
The next calculation is the fuel stoichiometry this is found using the next two formula
o 2=0.5 H
air =
o2
0.21
o 2=5.595 X 104
air =0.00266
mols
s
mols
s
With the information that has been calculated it is nw possible to find the fuel cells
efficiency. There are some outside values that are required to find this efficiency
Higher heating value = 120.2 MJ/kg
Lower heating value v= 2.016 MJ/kg
Efficiency:
Power [watts]
mols
MJ
hydrogen flow rate
Higher heating value
s
kg
[ ]
[ ]
Efficiency is a unit less number. From examining the equation there needs to be Watts
or Joules per second on the bottom as well.
120
MJ
J
=120,000
kg
g
The hydrogen flow rate can be converted from mols/s into grams per second by
multiplying it by the molar mass of hydrogen. In this calculation the value was rounded to 2.
1.119 X 103
[ ]
[]
mols
g
2=0.002238
s
s
J
s
=
g
J
J
s
s
g
The efficiency was then found to be:
Lower heating value = 55.8%
Higher heating value = 47.14%
30
31
It would be expected the flow rate calculated by using the SLM values would be
higher than the flow rate calculated by using the Power value because the SLM value is the
amount of hydrogen that is flowing into the system. While the power method calculates the
amount of hydrogen that is used by the system. If the amount of hydrogen that flows in and
the amount that is used are equal the values would be equal. This is an ideal case and not true
in the real world. In none ideal systems some of the hydrogen would pass through unused and
out the exhaust. This means the SLM or ideal case should be a higher value then the power or
real case.
This does not correlate with the results that were found in the experimentation. Once
expiation for this is the resolution of the measurement devices. The difference between the 2
numbers is small. If the instrumentation that is used to measure the power or flow rate is
unable to real at a high resolution, then the difference can be understood as inaccuracy in
measurement.
The efficiency of the machine is around 47%. This is a high efficiency for an
electricity generator. Or a power cell. Some of the energy generated by the fuel cell has been
lost through heat and the system. This is one of the reasons for a drop in efficiency. Another
reason for an efficiency drop is that as stated before not all the hydrogen is used up in the
processes. During operation some of the hydrogen passes through the cell unused and out the
exhaust. this unused hydrogen causes an efficiency drop
32
25. Conclusions
25.1.1. Conclusion
The first conclusion from this lab is that the efficiency that was calculated form the
fuel cell collates to the expected efficiency of a fuel cell. The maximum operating efficiency
of a fuel cell is around 83%. this is a theoretical number and is lower in standard practice. The
efficiency that was found for the fuel cell used in the lab was 55.8%. this was also confirmed
by the lecture running the lab to be an accurate value.
It can also be seen that there is a difference in weather the hydrogen flow rate is found
using the SLM method or the power method. Despite this the difference is small and can be
discounted in the overall calculations of a fuel cell.
33
Bibliography
[1]