DF 217 SM

SERVICE MANUAL
Model
DF-217
Used on models 7115/7118
DECEMBER 2001
CSM-DF217
KONICA BUSINESS TECHNOLOGIES, INC.
DF-217
SERVICE MANUAL
DECEMBER 2001
Used on Konica Models

7115/7118
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained in
this service manual is complete or accurate. It is understood that the user of this manual must assume all risks
or personal injury and/or damage to the equipment while
servicing the equipment for which this service manual
is intended.
Corporate Publications Department
2001, KONICA BUSINESS TECHNOLOGIES, INC.

All rights reserved.
Printed in U.S.A.
CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
1.
2.
3.
4.
5.
6.
SPECIFICATIONS ........................................................................................... M-1

EXTERIOR VIEW ............................................................................................ M-2
CROSS-SECTIONAL VIEW ............................................................................ M-3
DRIVE SYSTEM .............................................................................................. M-4
ELECTRICAL COMPONENT LAYOUT ........................................................... M-5
MODES ............................................................................................................ M-6
6-1. Standard Mode ........................................................................................ M-6
6-2. Mixed Original Detection Mode ................................................................ M-6
7. TAKE-UP SECTION ........................................................................................ M-7
7-1. Document Take-Up and Feed Mechanism .............................................. M-7
7-2. Document Separating Mechanism ........................................................... M-8
8. TRANSPORT/EXIT MECHANISM ................................................................... M-9
8-1. Document Transport Mechanism ............................................................. M-9
8-2. Document Exit Mechanism ......................................................................M-10
9. OTHER FEATURES ........................................................................................ M-11
9-1. Document Size Detection Mechanism ..................................................... M-11
9-2. Raised/Lowered Position Detection Mechanism ..................................... M-11
DIS/REASSEMBLY, ADJUSTMENT
1. MAINTENANCE SCHEDULE .......................................................................... D-1
2. DISASSEMBLY ............................................................................................... D-2
2-1. Removal of the Exterior Covers ............................................................... D-2
2-2. Removal of the Pick-Up Roller/Take-Up Roller ....................................... D-3
2-3. Removal of the Separator Roller ............................................................. D-4
2-4. Cleaning of the Registration Roller/Rolls ................................................. D-4
2-5. Cleaning of the Exit Roller/Rolls .............................................................. D-5
3. ADJUSTMENT ................................................................................................. D-6
3-1. Adjust Mode Setting Procedure ............................................................... D-6
3-2. Height Adjustment ................................................................................... D-6
3-3. Leading Edge Skew Adjustment .............................................................. D-7
3-4. Zoom Adjustment and Registration Adjustment ...................................... D-8
(1) FD Zoom Ratio Adjustment ............................................................. D-8
(2) CD Registration Adjustment ............................................................ D-9
(3) FD Registration Adjustment ............................................................. D-10
TECH. REP. MODE

1. TECH. REP. MODE ......................................................................................... S-1
1-1. Tech. Rep. Mode Setting Procedure ....................................................... S-1
1-2. ADF Document Passage Test ................................................................. S-1
1-3. ADF Original Glass Check ....................................................................... S-1
TROUBLESHOOTING
1. MISFEED DETECTION TIMING AND MISFEED TROUBLESHOOTING
PROCEDURES ............................................................................................... T-1
1-1. Misfeed Detection Timing ........................................................................ T-1
1-2. Misfeed Troubleshooting Procedures ...................................................... T-2
iii
iv
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
know what effect may be caused by altering any
aspect of the machines design. Such changes have
the potential of degrading product performance and
reducing safety margins.
Installation Environment
Safety considerations usually are directed toward
machine design and the possibility of human error. In
addition, the environment in which a machine is operated must not be overlooked as a potential safety
hazard.
For these reasons, installation of any modification not

specifically authorized by Konica Business Machines
U.S.A., Inc., is strictly prohibited.
Most electrical equipment is safe when installed in a

normal environment. However, if the environment is
different from what most people consider to be normal, it is conceivable that the combination of the
machine and the room air could present a hazardous
combination. This is because heat (such as from
fusing units) and electrical arcs (which can occur
inside switches) have the ability to ignite flammable
substances, including air.
The following list of prohibited actions is not all-inclusive, but demonstrates the intent of this policy.
When installing a machine, check to see if there

is anything nearby which suggests that a potential hazard might exist. For example, a laboratory
might use organic compounds which, when they
evaporate, make the room air volatile. Potentially dangerous conditions might be seen or smelled. The
presence of substances such as cleaners, paint thinners, gasoline, alcohol, solvents, explosives, or similar items should be cause for concern.
If conditions such as these exist, take appropriate
action, such as one of the following suggestions.
Determine that the environment is controlled

(such as through the use of an exhaust hood) so
that an offending substance or its fumes cannot
reach the machine.
Using an extension cord or any unauthorized

power cord adapter.
Installing any fuse whose rating and physical size

differs from that originally installed.
Using wire, paper clips, solder, etc., to replace or

eliminate any fuse (including temperature fuses).
Removing (except for replacement) any air filter.
Defeating the operation of relays by any means

(such as wedging paper between contacts).
Causing the machine to operate in a fashion other

than as it was designed.
Making any change which might have a chance

of defeating built-in safety features.
Using any unspecified replacement parts.
General Safety Guidelines
The specific remedy will vary from site to site, but the
principles remain the same. To avoid the risk of injury
or damage, be alert for changes in the environment
when performing subsequent service on any machine, and take appropriate action.
This equipment has been examined in accordance

with the laws pertaining to various product safety
regulations prior to leaving the manufacturing facility
to protect the operators and service personnel from
injury. However, as with any operating device, components will break down through the wear-and-tear of
everyday use, as will additional safety discrepancies
be discovered. For this reason, it is important that the
technician periodically performs safety checks on the
equipment to maintain optimum reliability and safety.
Unauthorized Modifications
The following checks, not all-inclusive, should be

made during each service call:
Remove the offending substance.
Install the machine in a different location.
CAUTION: Avoid injury. Ensure that the equipment is

disconnected from its power source before continuing.
Konica equipment has gained a reputation for being

reliable products. This has been attained by a combination of outstanding design and a knowledgeable
service force.
The design of the equipment is extremely important.
It is the design process that determines tolerances
and safety margins for mechanical, electrical, and
electronic aspects. It is not reasonable to expect
individuals not involved in product engineering to
Look for sharp edges, burrs, and damage on all

external covers and copier frame.
Inspect all cover hinges for wear (loose or broken).
Inspect cables for wear, frays, or pinched areas.
SAFETY PRECAUTIONS
Ensure that the power cord insulation is not damaged (no exposed electrical conductors).
Ensure that the power cord is properly mounted

to the frame by cord clamps.
Check the continuity from the round lug (GND) of

the power cord to the frame of the copier -- ensure
continuity. An improperly grounded machine can
cause an electrically-charged machine frame.
Applying Isopropyl Alcohol

Care should be exercised when using isopropyl alcohol, due to its flammability. When using alcohol to
clean parts, observe the following precautions:
Safeguards During Service Calls

Confirm that all screws, parts, and wiring which are
removed during maintenance are installed in their
original positions.
When disconnecting connectors, do not pull the

wiring, particularly on AC line wiring and high
voltage parts.
Do not route the power cord where it is likely to

be stepped on or crushed.
Carefully remove all toner and dirt adhering to any

electrical units or electrodes.
After part replacement or repair work, route the

wiring in such a way that it does not contact any
burrs or sharp edges.
Do not make any adjustments outside of the

specified range.
Remove power from the equipment.
Use alcohol in small quantities to avoid spillage

or puddling. Any spillage should be cleaned up
with rags and disposed of properly.
Be sure that there is adequate ventilation.
Allow a surface which has been in contact with

alcohol to dry for a few minutes to ensure that the
alcohol has evaporated completely before applying power or installing covers.
Summary
It is the responsibility of every technician to use professional skills when servicing Konica products. There
are no short cuts to high-quality service. Each piece
of equipment must be thoroughly inspected with respect to safety considerations as part of every routine
service call. The operability of the copier, and more
importantly, the safety of those who operate or service
the equipment, are directly dependent upon the conscientious effort of each and every technician.
Remember...when performing service calls, use good
judgment (have a watchful eye) to identify safety
hazards or potential safety hazards that may be present, and correct these problem areas as they are
identified -- the safety of those who operate the equipment as well as those who service the copier depend
on it!
vi
GENERAL,
MECHANICAL/ELECTRICAL
1.
SPECIFICATIONS
Name
: Automatic Document Feeder
Installation
: Inserted in top portion in the rear of copier
Type of Document
: Plain paper (Standard: 50 to 110g/m2 or 13-1/4 to 29-1/4 lbs.,

Mixed Original: 60 to 90 g/m2 or 16 to 24 lbs.)
Detectable Document
Size
: Metric Areas: A5R, B5/B5R, A4/A4R, B4R, A3R, 11 8-1/2,

8-1/2 11R, F4
Inch Areas:5-1/2 8-1/2R, 11 8-1/2, 8-1/2 11R,
8-1/2 14R, 11 15, 11 17
Capacity
: 50 sheets max. (80 g/m2)
Document Alignment
: Center
Document Loading
: Face up
Document Exchange
Speed
: 15 sheets/min. (A4)
18 sheets/min. (A4)
Modes
: Standard
Mixed Original (only for originals with the same width)
Power Requirements
: DC24 V, DC5 V (supplied from the copier)
Max. Power Consumption : 36 W or less

Dimensions
: Width: 602 mm or 23-3/4

Depth: 502 mm or 19-3/4
Height: 101 mm or 4
Weight
: 5.5 kg or 12-1/4 lbs.
Operating Environment
: Same as copier
Type of Originals Not

Guaranteed for Reliable
Feeding
Type of Original
Possible Trouble
Sheets stapled or clipped together
Take-up failure, damaged sheet, defective

drive mechanism due to jammed staples or
clips.
Sheets glued together
Take-up failure, damaged sheet
Sheets folded, torn, or wrinkled
Take-up failure, damaged sheet
Sheets severely curled
Sheets misfeed due to being dog-eared or

fed in askew
M-1
2.
EXTERIOR VIEW
1
2
3
4688M507CA
1. Take-Up Cover
3. Document Loading Tray
2. Rear Cover
4. Document Edge Guide
M-2
3.
CROSS-SECTIONAL VIEW
8
7
4688M504CA
1. Take-Up Roller
5. Registration Rollers
2. Pick-Up Roller
6. Registration Rolls
3. Exit Rollers
7. Transport Rolls
4. Exit Rolls
8. Separator Roller
M-3
4.
DRIVE SYSTEM
1
6
2
3
5
4
4688M502AA
1. Main Motor
4. Registration Rollers
2. Pick-Up Roller
5. Take-Up Roller
3. Exit Rollers
6. Take-Up Clutch
M-4
5.
ELECTRICAL COMPONENT LAYOUT
PC9
PC12
PC8
PC6
PWB
PC7
PC11
PC1
PC10
CL1
PC2
PC4
PC5
PC3
4688M505CA
Symbol
PWB
M1
CL1
PC1
PC2
PC3
PC4
Name
Interface Board
Main Motor
Paper Take-Up Clutch
Take-Up Cover Open/Close
Detecting Sensor
Paper Empty Sensor
Registration Sensor
Separator Sensor
Symbol
PC5
PC6
PC7
PC8
PC9
PC10
PC11
PC12
PC9: Inch area only

PC10: Metric area only
M-5
Name
Paper Exit Sensor
Length Size Detection Sensor 1
Width Size Detection Sensor 1
6.
6-1.
MODES
Standard Mode
When a multi-page document is being copied, the copier detects the size of only the first
page of the document and copies the subsequent pages based on that size detection.
This saves the copier the time required for detecting the sizes of the subsequent pages
of the document, making for faster paper feed timing.
6-2.
Mixed Original Detection Mode
The copier detects the size of each page of the document and, according to the size
detected, feeds the paper of the corresponding size selected from among the available
paper sources for making copies.
This mode is used when making copies from a document set consisting of pages of varying length, but of the same width.
M-6
7.
7-1.
TAKE-UP SECTION
Document Take-Up and Feed Mechanism
The document is taken up as the Pick-Up Roller and Take-Up Roller turn.
The Pick-Up Roller transports the document up to the Take-Up Roller.
After a scan is completed, the Main Motor is turned backward to raise the Pick-Up Roller.
The Pick-Up Roller and the Take-Up Roller are turned through the Paper Take-Up Clutch
and by a gear train and a belt driven by the Main Motor.
The Paper Empty Sensor is used to detect a document loaded on the Document Loading
Tray.
The Document Stoppers determine the leading edge position of the document loaded on
the Document Loading Tray. They are in the lowered, swung-down position in the standby
state and swing upward when the document is to be taken up.
The swing-up and swing-down motion of the Document Stoppers is operatively connected to the raising and lowering of the Pick-Up Roller.
Paper Take-Up Clutch CL1

Main Motor M1
Pick-Up Roller
Paper Empty Sensor PC2

Document Stoppers
Take-Up Roller
4688M005AA
M-7
7-2.
Document Separating Mechanism
The coefficient of friction between the Take-Up Roller and Separator Roller is effectively
used to prevent double feed of paper.
When one sheet
of paper is taken
up
: The coefficient of friction on the front side of the sheet of paper

taken up and fed through the space between the Take-Up Roller
and Separator Roller is the same as that on the backside of the
sheet of paper, allowing the paper to be properly fed into the
copier.
When two or more : The coefficient of friction between the paper and the Separator
Roller is greater than that between the sheets of paper, which
sheets of paper
allows only the top sheet of paper to be fed into the copier.
are taken up
Take-Up Roller
Separator Roller
4688M006AA
M-8
8.
8-1.
TRANSPORT/EXIT MECHANISM
Document Transport Mechanism
The document taken up is transported to the document scanning position of the copier by
the Registration Rollers.
The Registration Rollers are turned by a gear train and belts which are driven by the
Main Motor.
Main Motor M1
Registration Rollers
4688M007AA
M-9
8-2.
Document Exit Mechanism
The document is fed out of the ADF by the Exit Roller.

The Exit Roller is driven by gears and a belt which are driven by the Main Motor.
Main Motor M1
Exit Rollers
4688M008AA
M-10
9.
9-1.
OTHER FEATURES
Document Size Detection Mechanism
The document size is determined by means of two different systems of document width
detection and document length detection.
Document Width Detection
The width of an original is detected by the combination of Paper Width Sensors as
detected while the original is being taken up.
Each sensor is located as follows with reference to the Document Edge Guide in the rear.
Document Length Detection
The length of the original is detected by the Paper Length Sensor when the document is
loaded in the unit.
The Paper Length Sensor is located at the Document Loading Tray.
9-2.
Raised/Lowered Position Detection Mechanism
There is a magnet installed in the ADF body to allow the copier to know that the ADF is
raised or lowered.
This magnet actuates the Size Reset Switch on the copier.
Magnet
4688M010AA
Size Reset Switch S10
M-11
M-12
DIS/REASSEMBLY,
ADJUSTMENT
1.
MAINTENANCE SCHEDULE
PM Parts
Maintenance
Tools
Schedule Cycle Used for
Clean Replace Cleaning
Parts No.
QTY
PM
Reference
Counter
Page
Pick-Up Roller
30 k
120 k
14AA4001
D-3
Take-Up Roller
30 k
120 k
14AA4002
D-3
Separator Roller
30 k
120 k
14AA4003
D-4
Registration
Rollers
30 k
D-4
Cloth,
Alcohol
30 k
Exit Rollers
30 k
D-5
Exit Rolls
30 k
D-5
Transport Rollers
30 k
Length Size
Detection Sensor 2
30 k
Blower
brush
ADF
D-4
Registration Rolls
NOTES
k=1,000 sheets
The Pick-Up Roller, Take-Up Roller, and the Separator Roller must be replaced at the
same time.
The above information is subject to change without notice.
For part numbers, see the Parts Manual and Parts Modification Notice.
Perform the service job based on the values of the PM Counter of the copier.
(For how to show the PM Counter on the Display, see SWITCHES ON PWBs, TECH.
REP. SETTINGS of the Service Manual for the copier.)
D-1
2.
DISASSEMBLY
2-1.
Removal of the Exterior Covers

2
4688D508CA
1.
2.
3.
4.
Open the Document Take-Up Section Cover.

Remove one screw, unlock five tabs, and then remove the Rear Cover.
Unplug two connectors (CN3, CN5).
Remove three screws and the Document Feeding Tray.
D-2
2-2.
Removal of the Pick-Up Roller/Take-Up Roller

1. Open the Document Take-Up Section Cover.
2. Remove two screws and the Document Take-Up
Section Inner Cover.
4688D004AA
3. Snap off one C-clip.

4. Slide the bushing and remove the Pick-Up Roller/
Take-Up Roller Assy.
4688D005AA
5. Snap off two C-clips and remove one lever and

holder.
4688D006AA
6. Snap off one C-clip and remove the Pick-Up

Roller.
4688D007AA
7. Remove one shaft, snap off one C-clip, and

remove the Take-Up Roller.
4688D008AA
D-3
2-3.
Removal of the Separator Roller

1. Remove two screws and the Separator Section
Cover.
4688D009AA
2. Unhook one spring and remove the Separator

Roller Assy.
4688D010AA
3. Remove the Separator Roller.
4688D011AA
2-4.
Cleaning of the Registration Roller/Rolls

1. Wipe the surface of the Registration Rolls clean
with a soft cloth dampened with alcohol.
4688D012AA
2. Remove the Rear Cover.

3. Remove the Document Loading Tray.
4. Remove three screws and the Separator Section
Assy.
4688D013AA
D-4
5. Wipe the surface of the Registration Rollers clean

4688D014AA
2-5.
Cleaning of the Exit Roller/Rolls

1. Remove the Rear Cover.
2. Remove the Document Loading Tray.
3. Wipe the surface of the Exit Roller/Rolls clean
4688D015AA
D-5
3.
ADJUSTMENT
3-1.
Adjust Mode Setting Procedure
1. Press the COUNTER.

2. Press the following keys in this order: STOP 0 0 STOP 0 1.
3. Press the STOP and then the START.
3-2.
Height Adjustment
1. Turn the screw shown on the left and adjust the
height of the Automatic Document Feeder.
Turn the screw clockwise to raise the ADF.
Turn the screw counterclockwise to lower the ADF.
within 0.5 mm
4688U031AA
2. Adjust so that the spacer contacts the glass at

the Original Scale as illustrated.
Spacer
4688D016AA
D-6
3-3.
Leading Edge Skew Adjustment

1. Ready a test chart (A4 or 11 8-1/2) as illustrated on the left.
2. Load the test chart in the ADF and make a copy
five times repeatedly.
20 mm
NOTE
Load the test chart crosswise in the ADF.
4688D502AA
3. Align the edges of the copy as illustrated and

determine if the deviation meets the specifications.
Specifications
0 3.0 mm
4688U001AA
Perform the following adjustment steps if the deviation falls outside the specified range.
4. Loosen one screw.
4688D507AA
5. If the line is deviated as illustrated on the left,

slide the pointer on graduations toward the front.
4688D505AA
6. If the line is deviated as illustrated on the left,

slide the pointer on graduations toward the rear.
7. Tighten the screw.
8. Make a copy of the test chart again to check for
deviation.
4688D506AA
D-7
3-4.
Zoom Adjustment and Registration Adjustment
150 mm
(B)
(A)
(C)
20 mm
C
(1)
20 mm
B
300 mm
4688D501AA
Ready a test chart (A3R or 11 17) as illustrated on

the left.
(A): Draw a 300-mm-long horizontal reference line
starting with a point 20 mm from the left edge
and 150 mm from the top edge.
(B): Draw a horizontal reference line at a point 20
mm from the top edge.
(C): Draw a vertical reference line at a point 20 mm
from the left edge.
FD Zoom Ratio Adjustment
Amount of error with respect to the reference line: 1.5 %

Specification
Mode
Code No.
Setting Range
(A): 300 4.5 mm
Adjust Mode
87 to 113
(1 step: 0.4 %)
Adjustment Procedure:
1. Make a full-size copy of the test chart.
2. Using a scale, measure dimension (A) on the copy and determine if the amount of error
falls within the specified range.
Perform the following adjustment steps if dimension (A) falls outside the specified range.
3. Set the copier into the Adjust mode.
4. With AJ- shown on the Display, enter the code number 7 from the KEYPAD. Then,
press the START to enter the ADF FD Zoom Ratio Adjustment mode.
5. Press the CLEAR to reset the current setting value.
6. Enter the new setting value from the KEYPAD and press the START.
7. Make a copy of the test chart again and check dimension (A) for error.
Setting Procedure
If dimension (A) on the copy is longer than the specified range, decrease the setting
value.
If dimension (A) on the copy is shorter than the specified range, increase the setting
value.
Repeat steps 3 through 7 if one adjustment sequence does not bring the dimension into
the specified range.
D-8
(2)
CD Registration Adjustment
NOTE
This adjustment must be made after the FD Zoom Ratio Adjustment has been made.
Specification
Mode
Code No.
Setting Range
B: 20 2.0 mm
Adjust Mode
0 to 200
(1 step: 0.1 mm)
1. Make a copy of the test chart.
2. Using a scale, measure dimension B on the copy and determine if the amount of error
Perform the following adjustment steps if dimension B falls outside the specified range.
press the START to enter the ADF CD Registration Adjustment mode.
7. Make a copy of the test chart again and check dimension B for error.
Setting Procedure
If dimension B on the copy is longer than the specified range, increase the setting value.
If dimension B on the copy is shorter than the specified range, decrease the setting
value.
D-9
(3)
FD Registration Adjustment
NOTE
This adjustment must be made after the FD Zoom Ratio Adjustment has been made.
Specification
Mode
Code No.
Setting Range
C: 20 2.5 mm
Adjust Mode
50 to 150
(1 step: 0.1 mm)
1. Make a copy of the test chart.
2. Using a scale, measure dimension C on the copy and determine if the amount of error
Perform the following adjustment steps if dimension C falls outside the specified range.
press the START to enter the ADF FD Registration Adjustment mode.
7. Make a copy of the test chart again and check dimension C for error.
Setting Procedure
If dimension C on the copy is longer than the specified range, increase the setting value.
If dimension C on the copy is shorter than the specified range, decrease the setting
value.
D-10
TECH. REP. MODE
1.
1-1.
TECH. REP. MODE

Tech. Rep. Mode Setting Procedure
1. Press the COUNTER.

2. Press the following keys in this order: STOP 0 0 STOP 0 1.
1-2.
ADF Document Passage Test
This test is run to check for correct paper passage through the ADF.
Procedure:
1. Enter the Tech. Rep. mode.
2. Enter the code number 12 from the KEYPAD and press the START.
3. Load a document in the ADF.
4. With doc shown on the Display, press the START to start the sequence.
NOTES
Pressing the START starts the sequence and pressing the STOP stops it.
The sequence is not started if a document is not loaded in the ADF.
1-3.
ADF Original Glass Check
The area through which the original is fed is scanned and printed to check for possible
dirt and scratches on the glass.
Procedure:
1. Enter the Tech. Rep. mode.
2. Enter the code number 13 from the KEYPAD and press the START.
3. With Adf shown on the Display, press the START to start the sequence.
4. Two copies are fed out. Check the first copy for traces of contamination and scratches.
NOTE
Load the tray with A3R or 11 17 paper for this check.
S-1
S-2
TROUBLESHOOTING
1.
MISFEED DETECTION TIMING AND MISFEED

TROUBLESHOOTING PROCEDURES
1-1.
Misfeed Detection Timing
When a paper misfeed is detected, the copier panel gives a display as shown below.
The symbol L given in ( ) indicates that the leading edge of the paper is detected by the
sensor.
Type
Code
Detection Start
Detection
Separator Sensor (L)
Paper left
Power Switch ON
Misfeed reset
Registration Sensor (L)

Paper Exit Sensor (L)
ADF take-up failure
J80
Power Switch ON
ADF transport failure
J81
Power Switch ON
Registration Sensor (L)
ADF exit failure
J83
Power Switch ON
Paper Exit Sensor (L)
T-1
Separator Sensor (L)
1-2.
Misfeed Troubleshooting Procedures
The document is not properly detected when it is loaded.

The document is not taken up at all.
Step
Check Item
Result
Document being used falls outside the category of reliable feeding.
NO
Instruct the user.
A document set not exceeding the capacity

of the Document Feeding Tray is loaded.
NO
Instruct the user.
Pick-Up Roller properly presses the original

down.
NO
Correct the drive coupling (to

ensure proper meshing of drive
transmitting gears).
Paper Empty Sensor check:

The voltage across CN2-3 on the Interface
Board (PWB) and GND is DC5 V when
there is no paper and DC0 V when there is
paper.
YES Change the Interface Board.
Main Motor drive is properly transmitted.
YES Correct the drive coupling (to

transmitting gears).
NO
NO
Action
Correct the actuator.

Change the sensor.
Change the Main Motor.

Change the Interface Board.
Multiple feed of document pages occurs.

Step
Check Item
Result
Action
NO
Instruct the user.

NO
Instruct the user.
Take-Up Roller, Pick-Up Roller, and/or Exit

Roller are deformed, worn, or dirty with
paper dust.
YES Clean or change the defective

roller.
Pressure between the Separator Roller and

Take-Up Roller is good.
NO
Check the spring for correct

installation.
YES Change the roller.
T-2
The document stops midway.

Step
Check Item
Result
Action
Foreign object is present on the paper

path.
YES Remove the foreign object.
Take-Up Section Cover is closed in position.
NO
Registration Roller and/or Exit Roller are

deformed, worn, or dirty with paper dust.
YES Clean or change the defective

roller.
Registration Roller and Exit Roller turn.
NO
Registration Sensor check:

The voltage across CN2-6 on the Interface
Board (PWB) and GND is DC0 V when
there is no paper and DC5 V when there is
paper.
YES Change the Interface Board.

NO
Close the cover.
Correct the drive coupling (to

coupling gears and belts).
Correct the actuator.
Change the sensor.
The document is fed in askew.

Step
Check Item
Result
Action

path.
Take-Up Section Cover is closed in position.
NO
Document consists of pages of different

sizes.
YES Reload the document.
Any of the rollers is deformed, worn, or

dirty with paper dust.
YES Clean or change the roller.
Close the cover.
The document wrinkles or breaks.

Step
Check Item
Result
NO
Instruct the user.

NO
Instruct the user.

path.
Any of the rollers is deformed, worn, or

dirty with paper dust.
YES Clean or change the roller.
T-3
Action
T-4
PARTS CATALOG
Model
DF-217
Used on models 7115/7118
DECEMBER 2001
KONICA BUSINESS TECHNOLOGIES, INC.
How to use this catalog
This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model.
Model-specific parts are identified in the illustrations with reference
numbers. Use the reference number to locate the corresponding part
number on the facing page.
Common hardware items, such as screws, nuts, washers, and pins, are
identified in the illustrations with reference letters. Use the reference letter to locate the corresponding part number on the hardware listing in the
lower right hand corner of the facing page.
If you know a part number, but dont know where the part is used, use
the numerical index to determine the page number and reference number for that part. Because some common parts are used in several
places, there may be more than one entry. Refer to the illustrations to see
where the part may be used.
If you know a parts description, but dont know where to look to find
the part number, use the alphabetical index to determine likely page and
reference numbers. Then look at the illustrations to determine that you
have identified the correct part. Locate the part number using the listing
on the opposite page.
Retail pricing that appears with the numerical index, while valid when
this catalog was printed, is subject to change without notice. The prices
are only suggested prices and are provided only for reference. Dealers
may determine their own selling prices. For up-to-date pricing, refer to
current Konica price lists or contact the Konica Parts Distribution Center.
How to order parts
Use standard Konica parts ordering procedures to obtain these parts.
For ordering options, contact Konicas Parts Distribution Center.
When ordering parts, be sure to specify part numbers exactly as listed in
this catalog.
NOTE: Electrical parts may include previously used components.
Model DF-217
1st Edition
Konica Business Technologies, Inc.
Page iii
December, 2001
This page left blank intentionally.
Page iv
December, 2001
Model DF-217
1st Edition
Contents
How to use this catalog . . . . . . . . . . . . . . . . . . . . . . . . . iii

Contents
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Housing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Tray Section
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Paper Take-Up Section . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Paper Exit Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Numerical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Model DF-217
1st Edition
Page 1
December, 2001
Housing
Page 2
December, 2001
Konica Business Technologies., Inc.
Model DF-217
1st Edition
REF.
NO.
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
14AA-9010
14AA-9100
14AA40160
14AA40090
14AA40330
14AA14020
14AA40180
14AA40190
14AA40290
14AA40220
14AA40480
14AA40140
14AA40510
14AA40120
14AA40170
11UP46210
DESCRIPTION
Wire Harness Assembly

PWB Assembly
Screw
Hinge
Hinge
Cover
Hinge
Mylar
Roll
Adjusting Plate
Bracket
Pressure Spring
Roll
Mylar
Original Cover Mat
Magnet
HARDWARE
Model DF-217
1st Edition
REF.
LTR.
PART
NUMBER
a
b
c
d
e
f
g
h
i
j
00Z184082
27AE11220
27AE11340
27AE11130
27AE11310
00Z293061
00Z163061
27AE11300
25TU02120
00Z163081
Page 3
December, 2001
Tray Section
Page 4
December, 2001
Model DF-217
1st Edition
REF.
NO.
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
14AA42040
14AA42010
14AA97010
14AA42020
14AA97020
14AA40050
14AA40530
14AA40060
14AA40070
14AA77020
14AA40110
14AA40540
14AA42030
14AA42050
14AA42050
14AA85020
14AA85010
DESCRIPTION
Tray
Regulating Plate
Label
Regulating Plate
Label
Holder
Mylar
Rack
Plate Spring
Gear
Plate Spring
Brush
Cover
Actuator
Actuator
Solid State Switch
Solid State Switch
HARDWARE
Model DF-217
1st Edition
REF.
LTR.
PART
NUMBER
a
b
27AE11310
27AE11340
Page 5
December, 2001
Paper Take-Up Section
Page 6
December, 2001
Model DF-217
1st Edition
REF.
NO.
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
14AA40440
14AA40390
112E40190
14AA75030
14AA-4030
14AA19030
14AA40020
14AA40010
14AA77550
14AA78030
14AA-4020
112E75010
14AA40520
14AA19020
14AA14010
14AA40410
14AA40350
14AA40400
14AA40100
14AA14050
14AA40280
14AA40230
14AA40360
14AA-4010
14AA40030
14AA40490
14AA40370
14AA40380
14AA85010
14AA40240
14AA40250
14AA40470
14AA40420
14AA40430
14AA40270
14AA14060
14AA14070
14AA14080
14AA97040
Model DF-217
1st Edition
DESCRIPTION
Stopper
Cushion
Stopper Ring
Bushing
Drum Assembly
Stop Ring
Roller
Roller
Pulley
Timing Belt
Drum Assembly
Bushing
Drum Assembly
Stop Ring
Cover
Mylar
Friction Sheet
Cushion
Separator Pad
Cover
Roller
Holder
Pressure Spring
Drum Assembly
Roller
Actuator
Cushion
Torsion Spring
Solid State Switch
Actuator
Actuator
Roller
Stopper
Stopper
Actuator
Mylar
Mylar
Cushion
Label
HARDWARE
REF.
LTR.
PART
NUMBER
a
b
c
d
e
f
g
h
27AE11340
27AE11290
27AE11310
25TU01220
27AE11090
27AE11320
27AE11100
27AE11160
Page 7
December, 2001
Paper Exit Section
Page 8
December, 2001
Model DF-217
1st Edition
REF.
NO.
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
14AA40500
14AA40340
14AA75020
14AA78010
14AA77510
14AA77540
14AA40080
14AA40200
14AA40150
14AA80010
14AA40260
11UP46410
14AA85010
112E75010
14AA82010
14AA77530
14AA78020
14AA77010
14AA75030
14AA77520
14AA40320
14AA40130
14AA40140
14AA40040
14AA19050
14AA19040
DESCRIPTION
Roller
Roller
Ball Bearing
Timing Belt
Pulley
Pulley
Roller
Screw
Tension Spring
Motor
Actuator
Shoulder Screw
Solid State Switch
Bushing
Clutch
Pulley
Timing Belt
Gear
Bushing
Pulley
Spacer
Mylar
Pressure Spring
Knob
Cable Tie
Cable Tie
HARDWARE
Model DF-217
1st Edition
REF.
LTR.
PART
NUMBER
a
b
c
d
e
f
g
h
i
j
k
00Z293061
00Z163061
27AE11340
27AE11140
27AE11230
27AE11200
27AE11170
25TU01250
25TU01220
11UM01260
27AE11330
Page 9
December, 2001
Page 10
December, 2001
Model DF-217
1st Edition
Alphabetical index
PART
DESCRIPTION
PAGE
NO.
REF.
NO.
PART
DESCRIPTION
PAGE
NO.
REF.
NO.
Actuator . . .
Actuator . . .
Actuator . . .
Actuator . . .
Actuator . . .
Actuator . . .
Actuator . . .
Adjusting Plate
.
.
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.
.
.
.
5
5
7
7
7
7
9
3
14
15
26
30
31
35
11
10
Hinge .
Hinge .
Hinge .
Holder
Holder
.
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.
9
3
5
7
7
9
9
3
11
12
4
12
14
19
.
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.
3
3
3
5
7
4
5
7
6
22
Knob . . . . . . . . . . . .
24
5
5
7
3
5
39
L
Label . . . . . . . . . . . .
Label . . . . . . . . . . . .
Label . . . . . . . . . . . .
M
C
Cable Tie
Cable Tie
Clutch .
Cover . .
Cover . .
Cover . .
Cover . .
Cushion
Cushion
Cushion
Cushion
.
.
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.
9
9
9
3
5
7
7
7
7
7
7
25
26
15
6
13
15
20
2
18
27
38
D
Drum Assembly
Drum Assembly
Drum Assembly
Drum Assembly
.
.
.
.
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.
.
.
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.
.
.
.
.
.
.
7
7
7
7
5
11
13
24
F
Friction Sheet . . . . . . .
17
5
9
10
18
G
Gear . . . . . . . . . . . .
Gear . . . . . . . . . . . .
Model DF-217
1st Edition
Magnet
Motor .
Mylar .
Mylar .
Mylar .
Mylar .
Mylar .
Mylar .
Mylar .
PAGE
NO.
REF.
NO.
B
Ball Bearing
Bracket . . .
Brush . . . .
Bushing . .
Bushing . .
Bushing . .
Bushing . .
PART
DESCRIPTION
.
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.
.
3
9
3
3
5
7
7
7
9
16
10
8
14
7
16
36
37
22
Original Cover Mat . . . . .
15
Rack . . . . . .
Regulating Plate
Regulating Plate
Roll . . . . . . .
Roll . . . . . . .
Roller . . . . . .
Roller . . . . . .
Roller . . . . . .
Roller . . . . . .
Roller . . . . . .
Roller . . . . . .
Roller . . . . . .
Roller . . . . . .
.
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.
5
5
5
3
3
7
7
7
7
7
9
9
9
8
2
4
9
13
7
8
21
25
32
1
2
7
Screw . . . . . . .
Screw . . . . . . .
Separator Pad . .
Shoulder Screw . .
Solid State Switch
Solid State Switch
Solid State Switch
Solid State Switch
Spacer . . . . . .
Stop Ring . . . . .
Stop Ring . . . . .
Stopper . . . . . .
Stopper . . . . . .
Stopper . . . . . .
Stopper Ring . . .
.
.
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3
9
7
9
5
5
7
9
9
7
7
7
7
7
7
3
8
19
12
16
17
29
13
21
6
14
1
33
34
3
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9
7
9
9
7
5
9
10
4
17
28
1
Wire Harness Assembly . .
P
PWB Assembly .
Plate Spring . .
Plate Spring . .
Pressure Spring
Pressure Spring
Pressure Spring
Pulley . . . . . .
Pulley . . . . . .
Pulley . . . . . .
Pulley . . . . . .
Pulley . . . . . .
.
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3
5
5
3
7
9
7
9
9
9
9
2
9
11
12
23
23
9
5
6
16
20
T
Tension Spring
Timing Belt . .
Timing Belt . .
Timing Belt . .
Torsion Spring
Tray . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
Page 11
December, 2001
Page 12
December, 2001
Model DF-217
1st Edition
Numerical index
PART
NUMBER
112E40190 .
112E75010 .
112E75010 .
11UP46210
11UP46410
14AA-4010 .
14AA-4020 .
14AA-4030 .
14AA-9010 .
14AA-9100 .
14AA14010
14AA14020
14AA14050
14AA14060
14AA14070
14AA14080
14AA19020
14AA19030
14AA19040
14AA19050
14AA40010
14AA40020
14AA40030
14AA40040
14AA40050
14AA40060
14AA40070
14AA40080
14AA40090
14AA40100
14AA40110
14AA40120
14AA40130
.
.
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PAGE REF.
NO. NO.
.
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Model DF-217
1st Edition
.
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.
7
7
9
3
9
7
7
7
3
3
7
3
7
7
7
7
7
7
9
9
7
7
7
9
5
5
5
9
3
7
5
3
9
3
12
14
16
12
24
11
5
1
2
15
6
20
36
37
38
14
6
26
25
8
7
25
24
6
8
9
7
4
19
11
14
22
PART
NUMBER
14AA40140
14AA40140
14AA40150
14AA40160
14AA40170
14AA40180
14AA40190
14AA40200
14AA40220
14AA40230
14AA40240
14AA40250
14AA40260
14AA40270
14AA40280
14AA40290
14AA40320
14AA40330
14AA40340
14AA40350
14AA40360
14AA40370
14AA40380
14AA40390
14AA40400
14AA40410
14AA40420
14AA40430
14AA40440
14AA40470
14AA40480
14AA40490
14AA40500
.
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PAGE REF.
NO. NO.
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.
3
9
9
3
3
3
3
9
3
7
7
7
9
7
7
3
9
3
9
7
7
7
7
7
7
7
7
7
7
7
3
7
9
12
23
9
3
15
7
8
8
10
22
30
31
11
35
21
9
21
5
2
17
23
27
28
2
18
16
33
34
1
32
11
26
1
PART
NUMBER
14AA40510
14AA40520
14AA40530
14AA40540
14AA42010
14AA42020
14AA42030
14AA42040
14AA42050
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39
Page 13
December, 2001
Page 14
December, 2001
Model DF-217
1st Edition

DF 217 SM

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DF 217 SM

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SERVICE MANUAL

KONICA BUSINESS TECHNOLOGIES, INC.

Used on Konica Models

Corporate Publications Department

2001, KONICA BUSINESS TECHNOLOGIES, INC.

SPECIFICATIONS ........................................................................................... M-1

TECH. REP. MODE

For these reasons, installation of any modification not

Most electrical equipment is safe when installed in a

When installing a machine, check to see if there

Determine that the environment is controlled

Using an extension cord or any unauthorized

Installing any fuse whose rating and physical size

Using wire, paper clips, solder, etc., to replace or

Removing (except for replacement) any air filter.

Defeating the operation of relays by any means

Causing the machine to operate in a fashion other

Making any change which might have a chance

Using any unspecified replacement parts.

General Safety Guidelines

This equipment has been examined in accordance

The following checks, not all-inclusive, should be

Remove the offending substance.

Install the machine in a different location.

CAUTION: Avoid injury. Ensure that the equipment is

Konica equipment has gained a reputation for being

Look for sharp edges, burrs, and damage on all

Inspect all cover hinges for wear (loose or broken).

Inspect cables for wear, frays, or pinched areas.

Ensure that the power cord is properly mounted

Check the continuity from the round lug (GND) of

Applying Isopropyl Alcohol

Safeguards During Service Calls

When disconnecting connectors, do not pull the

Do not route the power cord where it is likely to

Carefully remove all toner and dirt adhering to any

After part replacement or repair work, route the

Do not make any adjustments outside of the

Remove power from the equipment.

Use alcohol in small quantities to avoid spillage

Be sure that there is adequate ventilation.

Allow a surface which has been in contact with

: Automatic Document Feeder

: Inserted in top portion in the rear of copier

: Plain paper (Standard: 50 to 110g/m2 or 13-1/4 to 29-1/4 lbs.,

: Metric Areas: A5R, B5/B5R, A4/A4R, B4R, A3R, 11 8-1/2,

: 50 sheets max. (80 g/m2)

: DC24 V, DC5 V (supplied from the copier)

Max. Power Consumption : 36 W or less

: Width: 602 mm or 23-3/4

: 5.5 kg or 12-1/4 lbs.

Type of Originals Not

Sheets stapled or clipped together

Take-up failure, damaged sheet, defective

Sheets glued together

Take-up failure, damaged sheet

Sheets folded, torn, or wrinkled

Take-up failure, damaged sheet

Sheets severely curled

Sheets misfeed due to being dog-eared or

3. Document Loading Tray

4. Document Edge Guide

ELECTRICAL COMPONENT LAYOUT