Service Training

777D Off Highway Truck

SECUENCIA DE PANTALLAS DURANTE EL AUTOTEST
ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

... 5 seconds....

7
Three Digit Part Number

Diagnostic Codes

EPTC II Software Version Number

Machine Application Number

4
Lamp Test

Display Mode

IV. EPTCII
1.
2.
3.
4.

Ubicacin de Componentes
Operacin
Mantenimiento
Pruebas y ajustes

EPTC II Module Identifier

A11
A12
A13
A14
A15
A16

FRENOS DE
SERVICIO

706-BR

A6

FRENOS
SECUNDARIOS

720-PU

A20
D3

INDICADOR DE
MARCHA
ACTUAL
O
SCRAPER
CONTROL

A31
A32
A33
A34
A35

733-BR
734-WH
735 - OR
736 - YL
737-GN

B9
B10

893-GN
892-BR

DATA LINK

B1

306-GN

SOLENOIDE DEARRANQUE

B2

321-BR

RELAYALARMADE
RETROCESO

B3

409-OR

NEUTRALOUTTOAUX
NEUTRALOUTTOEMS

B4

891-BU

NEUTRO A PMC

A5

E767-GN

10

A27

SWITCH
ARRANQUE

307-OR

B5

VELOCIDAD
DELMOTOR

450-YL

VELOCIDAD DE
TRANSMISIN

452-PU

D996-PU
D997-YL

HARNESS
CODE
A-CONECTOR DE 37 PINES
B--CONNECTOR SURESEALDE10PINES

12

13

(DATA LINK)

A29
A30
B6
A18 A36
A22 A24
B7
A17 A19 A37 A9 A10 A21 A23 A25 A26

SWITCH MARCHA
TOS
ACTUAL
TRANSMISION

AUGERSOLENOID

A4
A3

A5

UP,DOWN,
LOCKUP
SOLENOIDES

SISTEMA
EPTCII

777D Off Highway Truck

A8

CAPTULO : EPTCII

708-YL

11

703-BU
704-GY
705-PK

E750-PU

A7

726-BU

707-PU

TRANSMISSION
HOLD (WTS)

SERVICE"SET"&
"CLEAR"SWITCHES

D2

721-BR
722-WH
723-OR
724 - YL
725-GN

BODY UP

D1

710-GN

BODY
RAISE

EPTC II

709-OR

IV-11

711-BR
712-WH
713-OR
714-YL
715-GN
716-BU

217-BK
218-BK
219-BK
280 - BK
227-BK

Pgina:

SWITCH
PALANCA
CAMBIOS

Pgina:

OPERACIN NORMAL DE EPTC II

IV-22

SELECCIN DE VELOCIDAD
(MARCHAARRIBA)

EPTC II
D1

D2

ALMACENA MARCHA

D3

10

SWITCH DE
PALANCA DE
CAMBIOS
TIERRA DE VERIFICACIN

11

12

13

COMPROBAR TOS

MARCHAARRIBA

NO CAMBIO

SWITCH MARCHA
ACTUAL
TRANSMISION

TOS

GND VERIFY

signal

supply

Excepcines:
1) Cambios de marcha F-N o R-N solamente si
lavelocidad esmenora5mph.
2) Retroceso solo si la velocidad es menor a 3mph
3) Cambio una marcha hacia arriba en caso de
sobrevelocidad. L.U. desactivado si marcha actual
es la mxima (3500 OHT)

SOLENOIDESDE
MARCHASARRIBA/ABAJO

777D Off Highway Truck

HARNESS
CODE

CAPTULO : EPTCII

PUNTO DE
CAMBIO TOS ???

777D Off Highway Truck

CAPTULO : EPTCII

FUNCINES ADICIONALES :
1)Funcin Neutral coast :
-No cambios de marcha hacia neutro si la velocidad es> 5mph
-Se graba un Evento si la velocidad es> 10mph
2) Funcin Marcha Mxima:
-Programada en modo 6
3) Funcin Tattletale(ET or ECAP):
-Contador de cambios de marcha (1/2 sec, max 1 280 000)
-Contador de LU (max 1 280 000)
-Contador de Coasting in neutral (255 max)
-Contador de sobrevelocidades del Motor (127 max)
-Contador de sobrevelocidades de la Mquina (127 max)
-Contador de Abusos de laTransmisin
(Cambios hacia, fuera o atravs de neutro & vel. >1 350rpm)
-Deslizamiento de embragues (VIMS)
4) Funcin de neutralizacin de Retroceso
-Switch Body raise (palanca) open (levantando)

Pgina:

IV-33

777D Off Highway Truck

CAPTULO : EPTCII

FUNCINES ADICIONALES :
5) Funcin de cambios hacia abajo rpidos
-Switches de presin frenos de servicio/retardador abiertos
-Switches de frenos secundarios/estacionamiento abiertos
-Demora para nuevo cambio de marcha de 2.3 desactivada
6) Funcin de cambios de marcha hacia abajo elevados
-Switches de presin frenos de servicio/retardador abiertos
-Altas rpm durante cambios de marcha hacia abajo
-Flujo myor hacia sistema de refrigeracin de los frenos
7) Contador de cclos de carga
-Switch Body up on por 10 segundos
-Total ( no reseteable)
- Parcial (reseteable con el ET)
8) Marcha mxima con tolva arriba (modo 5) (OHT)

Pgina:

IV-44

777D Off Highway Truck

CAPTULO : EPTCII

FUNCINES ADICIONALES:
9) Pre-lubricacin
- Switch de aranque en la posicin "arrancar"
- El EPTCII indica al ECM del motor cuando prelubricar
- El ADEM II indica cuando la prelubricacin est completa
- El EPTCII activa el relay de arranque.
10) Funcin Controlled throttle shifting (EUI)
- Reduce esfuerzos en los componentes de la transmisin
- Flujo de combustble reducido durante cambios hacia arriba
- Flujo de combustble aumentado durante cambios abajo
11) Funcin de control de cambios de Direccin(EUI)
- Velocidad del motor > 1350 rpm & cambios atravs,
fuera de o hacia neutro.
- EPTCII demora cambio de marcha, & reduce combustble
- Evento grabado ( Xms abuse)
12) Funcin de arranque en Neutro
- Palanca de cambios en neutro, llave de aranque en arrancar
- + Bat >36V... no arranque
- EOS no cero.....no arranque
- Arrancador off si EOS>300rpm
13) Alarma de retroceso
- Switch de posicin de la palanca en retroceso

Pgina:

IV-55

Page:
IV-6
- COS:AMBER LED
ON:RECEIVING SIGNAL
(VIMS ONLY)

- DIAGNOSTIC PRESENT:
RED LED
ON when an active diagnostic
code is present and stored in
internal memory

- TOS:AMBER LED
ON:RECEIVING SIGNAL

- EOS: AMBER LED

ON:RECEIVING SIGNAL
(VIMS /ARC ONLY)

- SERVICE MODE: AMBER LED

ON when the electronic control
is not in MODE 0.

- BODY HOIST SWITCH: AMBER LED

ON: switch is grounded and body in
float.

- PARKING BRAKE: AMBER LED

ON when the Parking/Secondary
Brake in use.Pressure switch open.

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

Used on
WTS ONLY

- CONTROL: RED LED

ON or FLASHING when the
EPTC II module has failed
and should be replaced.

777D Off Highway Truck

- SVC BRAKE: AMBER LED

ON:Service/Retarder Brake in
use. Pressure switch open.

- BODY RAISE: AMBER LED

ON: Body raise switch OPEN.
(Hoist control lever is in the
raise position).

CHAPTER : EPTCII

- POWER: GREEN LED

ON when a nominal 24 Vdc
is available between Pins 1
and 2 of the Electronic
Control 37 pin connector.

Page:

SELF TEST DISPLAY SEQUENCE

IV-7

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

... 5 seconds....

7
Diagnostic Codes

EPTC II Software Version Number

Machine Application Number

4
Lamp Test

Display Mode

EPTC II Module Identifier

777D Off Highway Truck

CHAPTER : EPTCII

Three Digit Part Number

777D Off Highway Truck

CHAPTER : EPTCII

NORMAL MODE

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

LED will be ON if shown fault is

ACTIVE.

Page:

IV-8

MODE - 0 -

777D Off Highway Truck

CHAPTER : EPTCII

CHANGING MODES
MODE - 0 -

ET MUST BE USED
FOR D-SERIES
TRUCKS

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

CLEAR

SET

MODE - 1 -

Page:

IV-9

777D Off Highway Truck

CHAPTER : EPTCII

DETECTED FAULT MODE

MODE - 1 -

CID ---> Component Identifier: Number associated to a

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

hardware component comprised in the EPTC II

system.

FMI ---> Failure Mode Identifier: Number associated

to the nature of the fault.

OID ---> Occurrence

Identifier: Number of times that

the displayed fault has taken place.
....indicates shown fault is
ACTIVE
....indicates DETECTED FAULT
MODE

Page:

IV-10

777D Off Highway Truck

CHAPTER : EPTCII

SHIFT STATUS MODE MODE - 2 -

PIN
CONNECTOR
TERMINAL
GROUNDED

PIN
CONNECTOR
TERMINAL
GROUNDED

PIN
CONNECTOR
TERMINAL
OPEN

37 PIN
CONNECTOR
TERMINAL
NUMBER

12

14

7
Body
Raise

6
15 Service
Brake
Retarder

11

16
Verify

20
Secondary Brake

VERIFY
CONNECTION
ON AT ALL TIMES

SHIFT LEVER
SWITCH SIGNALS

Page:

IV-11

23

8 Hold

13

OTHER

27
Body Up
28

22
24

21

25

26
Verify

PIN
CONNECTOR
TERMINAL
OPEN

TRANSMISSION
SWITCH SIGNALS

777D Off Highway Truck

CHAPTER : EPTCII

SHIFT STATUS MODE MODE - 2 -

A12

A23

A08

A13
A14

A07

A25

A28

A15
A16

A24

A21

A06

A11

A22

A27

A26

A20

SEGMENT AND
CONTACT

CIRCUIT
NAME

CIRCUIT
GROUNDED

CIRCUIT
OPEN

A11
A12
A13
A14
A15
A16

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
LEVER GROUND VERIFY

ON
ON
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF

A06
A07
A08
A20
A27
A28

SERVICE BRAKE
BODY RAISE
WTS ONLY
SECONDARY BRAKE
BODY UP
NOT USED

OFF
OFF
ON
OFF
ON
ON

A21
A22
A23
A24
A25
A26

GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
TX GEAR GRD VRFY

ON
ON
ON
ON
ON
ON

Page:

IV-12

ON
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

Page:

OTHER STATUS MODE

MODE - 3 -

IV-13
PIN
CONNECTOR
TERMINAL
GROUNDED

37 PIN
CONNECTOR
TERMINAL
NUMBER

PIN
CONNECTOR
TERMINAL
OPEN

17

18

10
TOS

32
FRONT
5
KEY GEAR # 2
START
SWITCH
31
FRONT
GEAR # 1

2
BACKUP
ALARM

35
FRONT
GEAR # 5

1
START
RELAY

30
COS

34
FRONT
GEAR # 4

29
EOS

PIN
CONNECTOR
TERMINAL
GROUNDED

HARNESS CODE

B CONNECTOR

ACTUAL GEAR

777D Off Highway Truck

36

3
NEUTRAL
OUT # 1

CHAPTER : EPTCII

37

19

33
FRONT
GEAR # 3

4
NEUTRAL
OUT # 2

777D Off Highway Truck

CHAPTER : EPTCII

OTHER STATUS MODE MODE - 3 -

A18

A37

A19

A36

B03

A10
A17
A18
A19
A36
A37

Page:

B05

A34

A35

B01
A29

A30
CIRCUIT
NAME

TOS
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
HARNESS CODE 4
HARNESS CODE 3

B01
B02
B03
B04
B05
A30

START RELAY
BACKUP ALARM
NEUTRAL OUT 1
NEUTRAL OUT 2
KEY START SWITCH
COS

A29
A31
A32
A33
A34
A35

EOS
FRONT GEAR 1
FRONT GEAR 2
FRONT GEAR 3
FRONT GEAR 4
FRONT GEAR 5

IV-14

A32

A31

B02

A10
SEGMENT AND
CONTACT

A33

B04

A17

CIRCUIT
GROUNDED

CIRCUIT
OPEN

ON
ON
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF

OFF
OFF
ON
ON
ON
ON

ON
ON
OFF
OFF
OFF
OFF

ON
ON
ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF

777D Off Highway Truck

CHAPTER : EPTCII

SHIFT MONITOR MODE

MODE - 4 SOLENOIDS

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

SHIFT LEVER
SWITCH SIGNALS

TRANSMISSION GEAR
SWITCH SIGNALS

LOCK UP CLUTCH
SOLENOIDS
UP SHIFT
SOLENOID

DOWN SHIFT
SOLENOIDS

ON in DIRECT DRIVE
(OFF during either
UPSHIFT or DOWNSHIFT)
ON during
DOWNSHIFTS and in
NEUTRAL

Page:

IV-15

ON during
UP SHIFTS

777D Off Highway Truck

CHAPTER : EPTCII

MODE - 5 BODY UP GEAR LIMIT

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

CLEAR

LOWER
PROGRAMMED
VALUES

SET

RAISE
PROGRAMMED
VALUES

MODE - 6 -

TOP GEAR LIMIT

MOST MODELS MAX 3

Page:

IV-16

777D Off Highway Truck

CHAPTER : EPTCII

TOP GEAR PROGRAM MODE

MODE - 6 -

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

MOST MODELS 4TH GEAR MINIMUM

MAXIMUM PROGRAMMABLE GEAR

to which the OHT TRANSMISSION can
UPSHIFT.

Page:

IV-17

Toggle SET switch to raise the maximum

programmable gear (up to SEVENTH (for 777C ),
or the CLEAR switch to lower it to THIRD.

777D Off Highway Truck

CHAPTER : EPTCII

DISPLAY TOS MODE 7

ELECTRONIC
PROGRAMMABLE
TRANSMISSION
CONTROL

MODE -7 - is used to indicate the actual

transmission output speed. TOS is an indication
of actual machine speed. The displayed number
has to be multiplied times ( x 10).

SUPPLY
GROUND

SIGNAL
(FREQUENCY MODULATED SIGNAL OF
APPROXIMTELY 10 VAC)

Page:

IV-18

777D Off Highway Truck

CAPTULO : EPTCII

Pruebas y ajustes del sensor TOS

-Retire el sensor de la carcaza

-Desconectar harness
-Extender completa la pieza mvil(approx 6.5mm)
-Instalar sensor (torque 23+/-4Nm)

Pgina:

IV-199

777D Off Highway Truck

CAPTULO : EPTCII

Alineamiento delSwitch de la palanca de cambios

Pernos de montaje
del switch

4ta

Lneas de
alineamiento

Pernos de
mountaje de la
carcaza (3)
Alineamiento de la palanca de cambios:
-Revisar marcas de alineamiento en 4th
-Afloje pernos de montaje en la carcaza y alinee si es necesario

Alineamiento del SWITCH de la palanca de cambios:

-Llave de arranque en ON
-Ponga EPTCII en modo 4
-Palanca de cambios en 4ta marcha
-El dgito de la izquierda debe indicar 4
-Afloje los pernos de montaje del switch y rotelo
-Revise todas las marchas

Pgina:

IV-200

777D Off Highway Truck

CAPTULO: EPTCII

EJERCICIOS DE LABORATORIO
LABORATORIO A: HOJA DE TRABAJO IDENTIFICACIN DE COMPONENTES DE EPTC II
Indicacines: Ubique la letra o el nmero correctos cerca al componente y de una breve descripcin de
cada uno.
Ejemplo:

Sensor de velocidad del motor

El sensor proporciona al EPTC II informacin de la velocidad del motor

Componentes del EPTC II:

Switch de la palanca de cambios

Switch de frenos de servicio/retardador
Switch de frenos secundarios/de estacionamiento
Switch Body Raise (palanca de levante de tolva)
Switch Body Up
Switches de servicio
Sensor de velocidad de salida de la Transmision (TOS)
Switch de marcha actual
Solenoides de marchas arriba/abajo
Solenoide del Lockup
Conector del CAT Data Link
Indicador de marcha actual

Pgina:

IV-211

777D Off Highway Truck

CHAPTER : EPTCII

LAB EXERCISES
LAB B: ACCESSING AND READING MODES 0 AND 1 WORKSHEET
Directions: Number the order in which the display sequences will be shown.
Example: During system power-up, the EPTC II display will show:
3

Truck Model Number

LED Test

Unit ID Number

A. During system power-up, the EPTC II display will show:

Display Mode 0
LED Test "888"
Three Digit Part No.
Application Number
EPTC II ID Number
Diagnostic Codes or "- - -"
Version No.

B1. Using the 777D electrical schematics connect up two cables to the appropiate pins to enable
you to scroll through the service modes without using the service tool (PC)
B2. After scrolling to Mode 1, the display will show:
Occurrence Identifier (OID). Describes how many times the fault has occurred.
Component Identifier (CID). Describes the component or signal that may have trouble.
Failure Mode Identifier (FMI). Describes what type of failure has occurred.

Page:

IV-22

777D Off Highway Truck

CHAPTER : EPTCII

LAB EXERCISES
LAB B3 : INTERPRET DIAGNOSTIC MODE 2.
Using the EPTCII diagnostic window on the 777D truck move the shift lever to the indicated gear and
fill in the appropiate led boxes.
EXAMPLE:
A13

A8

A23

A12

A14

A7

A27

A22

A24

A11

A15

A6

A28

A21

A25

A16

A20

A26

A13

A8

A13

A23

A8

A23

A12

A14 A7

A27

A22

A24

A12

A14 A7

A27

A22

A24

A11

A15 A6

A28

A21

A25

A11

A15 A6

A28

A21

A25

A16

A20

N1

A13

A8

A26

A16

A23

A13

A20

A26

A8

A23

A12

A14 A7

A27

A22

A24

A12

A14 A7

A27

A22

A24

A11

A15 A6

A28

A21

A25

A11

A15 A6

A28

A21

A25

A16

A20

A13

A8

A26

A16

A14 A7

A27

A22

A24

A11

A15 A6

A28

A21

A25

A20

A26

A23

A12

A16

A20

A26

N2
Page:

IV-23

777D Off Highway Truck

CHAPTER : EPTCII

LAB EXERCISES
LAB D1: USING ECAP TO DISPLAY/CLEAR LOGGED DIAGNOSTICS WORKSHEET
Directions: Using the ET, access the Display/Clear Diagnostics screen and record on the
worksheet any logged Diagnostic Codes, the number of Occurrences, the First time and Last time
logged, the current Diagnostic Clock hours and the Current Status. The students must Clear the
logged Diagnostic Codes from the system after each student in the group has recorded them.

Display Diagnostics
CID - FMI___Diagnostic Clock: _______ hours

Press

or

Num
Occur

Code Logged at:

(First)
(Last)

Current
Status

to move to a message. RETURN to clear this message.

LAB D2: USE ET TO CREATE A PERSONALIZED GROUP NAMED 777D CLASS WITH
THE FOLLOWING PARAMETERS.. ONCE FINISHED DELETE THE GROUP TO ENABLE
THE FOLLOWING STUDENT TO PERFORM THE LAB.
GROUND SPEED
ENGINE SPEED
PARKING BRAKE
SERVICE BRAKE
GEAR

LAB D3: USE ET TO CHANGE THE MAXIMUM FORWARD GEAR TO 5. CHANGE BACK
TO 7 WHEN THE LAST STUDENT HAS FINISHED
LAB D4: USE THE PRINT TO FILE OPTION IN THE ET STATUS SCREEN TO HOLD AND
PRINT THE CURRENT MACHINE READINGS. CREATE A GROUP CALLED 777D AND A
FILE NAMED CLASS.

Page:

IV-24

777D Off Highway Truck

CHAPTER : EPTCII

LAB EXERCISES
LAB C: INTERPRET DIAGNOSTIC MODE 2 WORKSHEET
Directions Lab C-1: Using the simulated displays of the Shift Lever Switch inputs and the chart in the
Diagnostic Guide Handout (page IV-27), identify the gear positions of the Shift Lever Switch that
appear on the left digit of the EPTC II display in Mode 2.

A13

A8

A23

A12

A14

A7

A27

A22

A24

A11

A15

A6

A28

A21

A25

A16

A20

A26

A13

A8

A23

A13

A8

A23

A12

A14 A7

A27

A22

A24

A12

A14 A7

A27

A22

A24

A11

A15 A6

A28

A21

A25

A11

A15 A6

A28

A21

A25

A16

A20

A26

A16

A20

A26

A13

A8

A23

A13

A8

A23

A12

A14 A7

A27

A22

A24

A12

A14 A7

A27

A22

A24

A11

A15 A6

A28

A21

A25

A11

A15 A6

A28

A21

A25

A16

A20

A26

A13

A8

A23

A16

A12

A14 A7

A27

A22

A24

A11

A15 A6

A28

A21

A25

A16

A20

A20

A26

A26

Page:

IV-25

777D Off Highway Truck

CHAPTER : EPTCII

LAB EXERCISES
LAB C: INTERPRET DIAGNOSTIC MODE 2 WORKSHEET
Directions Lab C-2: Using the simulated displays of the Transmission Gear Switch inputs and the
chart in the Diagnostic Guide handout (page IV-27), identify the Transmission Gear Switch positions
(for a 777D Truck) that appear on the right digit of the EPTC II display in Mode 2.
Example:
A13

A8

A23

A12

A14

A7

A27 A22

A24

A11

A15

A6

A28 A21

A25

A16

A20

A26

A13

A8

A23

A13

A8

A23

A12

A14 A7

A27

A22

A24

A12

A14 A7

A27

A22

A24

A11

A15 A6

A28

A21

A25

A11

A15 A6

A28

A21

A25

A16

A20

A26

A16

A20

A26

A13

A8

A23

A13

A8

A23

A12

A14 A7

A27

A22

A24

A12

A14 A7

A27 A22

A24

A11

A15 A6

A28

A21

A25

A11

A15 A6

A28 A21

A25

A16

A20

A26

A13

A8

A23

A16

A12

A14 A7

A27 A22

A24

A11

A15 A6

A28 A21

A25

A16

A20

A20

A26

A26

Page:

IV-26

777D Off Highway Truck

ChAPTER : EPTCII

LAB EXERCISES
OHT (PIN/WIRE) GROUND RELATIONSHIPS
SHIFT LEVER SWITCH
GEAR
PINS GROUNDED

CIRCUIT NAME

N
13 & 15
LEVER 3 LEVER 5
R
14 & 15
LEVER 4 LEVER 5
1
12 & 15
LEVER 2 LEVER 5
2
11 & 15
LEVER 1 LEVER 5
3
13 & 14
LEVER 3 LEVER 5
4
12 & 14
LEVER 2 LEVER 4
5
11 & 14
LEVER 1 LEVER 4
6
12 & 13
LEVER 2 LEVER 3
7
11 & 13
LEVER 1 LEVER 3
Ground Verify pin/wire 16 is always grounded (LED illuminated)
TRANSMISSION GEAR SWITCH
(777D - 793C)
GEAR PINS GROUNDED

CIRCUIT NAME

N1
24 & 25
GEAR 4,GEAR 5
N2
23 & 25
GEAR 3,GEAR 5
R
22 &25
GEAR 2,GEAR 5
1
21 & 25
GEAR 1,GEAR 5
2
23 & 24
GEAR 3,GEAR 4
3
22 & 24
GEAR 2,GEAR 4
4
21 &24
GEAR 1,GEAR 4
5
22 & 23
GEAR 2,GEAR 3
6
21 & 23
GEAR 1,GEAR 3
7
21 & 22
GEAR 1,GEAR 2
Ground Verify pin/wire 26 is always grounded (LED illuminated)

SHIFT LEVER SWITCH

SHIFT LEVER
SWITCH

EPTC II

LEVER 1

LEVER 2

LEVER 3

LEVER 4

LEVER 5

GROUND VERIFY

GROUND
NEUTRAL

711 - BR
712 - WH
713 - OR
714 - YL
715 - GN
716 - BU
202 - BK

A11

LEVER 1

A12

LEVER 2

A13

LEVER 3

A14

LEVER 4

A15

LEVER 5

A16

GROUND VERIFY

A2

GROUND

10
6
7

?@

??
???
???
?
??

Page:

IV-267

777D Off Highway Truck

CPTULO : EPTCII

PRUEBA FINAL

PRUEBA FINAL EPTC II

Indicacines: Modificar Verdadero/Falso.Si una pregunta es falsa,subraye o encierre en un crculo la palabra(s)

que hace(n) la afirmacin incorrecta y reemplacela con palabra(s) que la hagan correcta.

Ejemplo:

transmisines
1. El tema motores es tratado en esta clase

1. The Shift Lever Switch sends a three wire signal to the Transmission Gear Switch to select
the top gear which the transmission will be allowed to shift.
2. All stored faults that have been corrected may be cleared using the Service Switches in
Mode 1.
3. If a fault is currently present, the green status LED to the left of the three digit display will be
illuminated.
4.If the hoist lever linkage is out of adjustment, the Body Raise (hoist lever) Switch may
prevent the transmission from shifting into REVERSE.
5. Pressing both service switches at the same time will cause the EPTC II to scroll through the
diagnostic display Modes.
Directions: Multiple Choice - Circle the correct letter of the best answer for each question.
6. The ECAP can be used to:
A.
B.
C.
D.

Correct a stored fault.

Retrieve logged information.
Indicate transmission type.
None of the above.

7. The EPTC II on Off-highway Trucks has ___ Diagnostic Display Modes.

A.
B.
C.
D.

10
6
8
9

Pgina:

IV-278

777D Off Highway Truck

CAPTULO : EPTCII

PRUEBA FINAL
8. The Ground Verify wire on the Shift Lever Switch and the Transmission Gear Switch is used to:
A.
B.
C.
D.

Verify the switch is connected and not just between gear positions.
Signal the EPTC II which gear position the switch is in.
Signal the transmission for correct shifting.
Ground the other wires in the circuit when needed.

9. What is the function of the Retarder/Service Brake Switch?

A.
B.
C.
D.

To send output signals to the brakes.

To raise the shift points and eliminate the anti-hunt feature.
To turn on the retarder lamp on the dash.
To NEUTRALIZE the transmission when the retarder is ENGAGED.

10. What is the function of the Body Up Switch?

A.
B.
C.
D.

Prevents the machine from moving.

Engages the parking brake.
Does not allow Reverse movement of the machine.
Signals the EPTC II to limit transmission shifting.

Directions: Match the component with the correct location by placing the letter next to the component.
Shift Lever Switch

A. Transfer gears on the input side of the

transmission

Body Up Switch

B. Inside the manifold on side of transmission

and connected to the rotary spool

Up/Down Shift Solenoids

C. On the EPTC II mounting bracket

Transmission Output Speed Sensor

D. Display mounted in the cab

Actual Gear Indicator

E. Inside the cab in the shift console

Service Switches

F. Compartment behind the operator's station

Body Raise (hoist lever) Switch

G. Frame near the body pivot pin

Transmission Gear Switch

H. EPTC II front cover

Park Brake Switch

I. Top of manifold on side of transmission

Diagnostic Display Window

J. In the cab behind the operator's seat on the

hoist lever linkage
Pgina:

IV-289