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Contents
AWS D1.l
Form E-1 (Front) Welding Procedure Specification (WPS) ............................................................................................
Form E-1 (Back) Procedure Qualification Record (PQR)...............................................................................................
Form E-3 Welding Procedure Qualification Test Record For Electroslag and Electrogas..............................................
Form E-4 Welder. Welding Operator or Tack Welder Qualification Test Record ...........................................................
Form E-7 Report of Radiographic Examination of Welds ..............................................................................................
Form E-8 Report of Magnetic Particle Examination of Welds........................................................................................
284
285
286
287
288
289
290
291
292
293
294
API 1104
Procedure Specification Form .........................................................................................................................................
295
AWS QC-1
Certified Welding Inspector Certificate...........................................................................................................................
296
283
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS
ANNEX B-SAMPLE
FORMS
Company Name
Welding Process(es)
Supporting PQR No.(s)
Short-Circuiting 0
Globular
Spray 0
DCEP 0 DCEN 0 Pulsed 0
Current: AC
Other
Tungsten Electrode (GTAW)
Size:
Type:
Fillet
TECHNIQUE
Stringer or Weave Bead:
Multi-pass or Single Pass (per side)
Number of Electrodes
Electrode Spacing
Longitudinal
Lateral
Angle
SHIELDING
Flux
Gas
Composition
Flow Rate
Gas Cup Size
Electrode-Flux (Class)
PREHEAT
Preheat Temp., Min
Interpass Temp., Min
Max
Filler Metals
WELDING PROCEDURE
Current
Travel
284
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Fillet:
Down 0
ELECTRICAL CHARACTERISTICS
FILLER METALS
AWS Specification
AWS Classification
Pass or
Weld
Layer(s)
POSITION
Position of Groove:
Vertical Progression: Up
BY
Date
Semi-Automatic0
Automatic
ANNEX B-SAMPLE
FORMS
I Sp:2enI
TypeofBend
Result
Remarks
VISUAL INSPECTION
Appearance
Undercut
Piping porosity
Convexity
Test date
Witnessed by
Radiographic-ultrasonicexamination
RT report no.:
Result
UT report no.:
Result
FILLET WELD TEST RESULTS
Minimum size multiple pass Maximum size single pass
Macroetch
Macroetch
1.
3.
2. ___
Other Tests
1.
3.
2.
Welders name
Stamp no.
Laboratory
Tests conducted by
Test number
Per
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
) Structural Welding Code-Steel.
tested in accordance with the requirements of section 4 of AWS D i .i,
(
(year)
Signed
Manufacturer or Contractor
BY
Title
Date
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285
Copyright American Welding Society
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No reproduction or networking permitted without license from IHS
ANNEX 6-SAMPLE
FORMS
PROCEDURE SPECIFICATION
Material specification
Welding process
Position of welding
Filler metal specification
Filler metal classification
Filler metal
Flux
Shielding gas
Flow rate
Gas dew point
Thickness range this test qualifies
Single or multiple pass
Single or multiple arc
Welding current
Preheat temperature
Postheat temperature
Welders name
~~~
Side-bend tests
1.
2.
3.
4.
Radiographic-ultrasonicexamination
RT report no.
UT report no.
Impact tests
Appearance
Undercut
Piping porosity
Size of specimen
2.
Ft4b: 1.
5. ____ 6.
High
Laboratory test no.
~
Test date
Witnessed by
Test temp
3.___ 4. ___
Avg.
Low
WELDING PROCEDURE
6
Pass
No.
Electrode
Size
Welding Current
Amperes
Volts
Joint Detail
Procedure no.
Manufacturer or contractor
Revision no.
Authorized by
Form E-3
Date
286
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ANNEX 6-SAMPLE
FORMS
I
l
Type
to
Results
Type
Result
Film Identification
Number
Qualification Range
Film Identification
Number
Remarks
I
Results
Remarks
~~
Interpreted by
Organization
Result
Test Number
Date
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
) Structural Welding Code-Steel.
tested in accordance with the requirementsof section 4 of AWS D1.l, (
(year)
Manufacturer or Contractor
Authorized By
Date
Form E-4
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287
ANNEX B-SAMPLE
FORMS
We, the undersigned, certiy that the statements in this record are correct and that the test welds were prepared and tested in
accordance with the requirements of AWS DI .1, (
) Structural Welding Code-Steel.
(year)
Radiographer(s)
Manufacturer or contractor
Interpreter
Authorized by
Test date
Date
Form E-7
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288
ANNEX &SAMPLE
FORMS
Quantity:
Total Accepted:
Total Rejected:
PRE-EXAMINATION
Surface Preparation:
EQUIPMENT
Instrument Make:
Model:
METHOD OF INSPECTION
0Dry
O Wet
How Media Applied:
0Residual
0Continuous
0AC
0DC
0Prods
0Yoke
Direction for Field:
0Circular
0Visible
S. No.:
0Fluorescent
0True-Continuous
0Half-Wave
Cable Wrap
Longitudinal
Other
Strength of Field:
(Ampere turns, field density, magnetizing force, number, and duration of force application.)
POST EXAMINATION
DemagnetizingTechnique (if required):
Cleaning (if required):
Marking Method:
(Year)
Inspector
Manufactureror Contractor
Level
Authorized By
Test Date
Date
Form E-8
289
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS
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We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested in
) Structural Welding Code-Steel.
accordance with the requirements of AWS D1.1, (
ANNEX & S A M P L E
FORMS
By:
Supporting PQR No.(s)
Date
Date
Welding Process(es)
Typeis)
(Automatic, Manual, Machine, or Semi-Auto.)
Details
JOINTS (QW-402)
Joint Design
Backing (Yes)
Backing Material (Type)
(No)
(Refer to both backing and retainers.)
to P-NO.
Group No.
OR
Specificationtype and grade
to Specificationtype and grade
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal:
Groove
Pipe Dia. Range:
Groove
Fillet
Fillet
This form (E00006) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300,Fairlield, NJ 07007-2300
290
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ANNEX &SAMPLE
QW-482 (Back)
I
POSITIONS (QW-405)
Position(s) of Groove
Welding Progression: Up
Position(s) of Fillet
FORMS
Temperature Range
Down
Time Range
GAS (QW-408)
PREHEAT (QW-406)
Percent Composition
Gas(es)
(Mixture)
Flow Rate
Shielding
Trailing
Backing
Other
(ag., Remarks, Cornments. Hot Wire
Addition, Technique,
Torch Angle, etc.)
29 1
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~~
ANNEX 8-SAMPLE
FORMS
Date
WPS No.
Welding Process(es)
Types (Manual, Automatic, Semi-Auto.)
JOINTS (OW-402)
(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)
POSTWELD HEAT TREATMENT (OW-407)
BASE METALS (OW-403)
Temperature
Material Spec.
Time
Type or Grade
P-NO.
to P-NO.
Other
Thickness of Test Coupon
Diameter of Test Coupon
Other
GAS (OW-408)
Percent Composition
Gac(es)
(Mixture)
Flow Rate
Shielding
Trailing
Backing
FILLER METALS (OW-404)
SFA Specification
ELECTRICAL CHARACTERISTICS (OW-409)
AWS Classification
Current
Filler Metal F-No.
Polarity
Weld Metal Analysis A-No.
Amps
Volts
Size of Filler Metal
Tungsten Electrode Size
Other
Other
Weld Metal Thickness
I
PREHEAT (OW-406)
Preheat Temp.
InterpassTemp.
Other
TECHNIQUE (OW-410)
Travel speed
String or Weave Bead
Oscillation
Multipass or Single Pass (per side)
Single or Multiple Electrodes
Other
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POSITION (OW-405)
Position of Groove
Weld Progression (Uphill, Downhill)
Other
292
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS
ANNEX B-SAMPLE
FORMS
QW-483 (Back)
TensileTest (QW-150)
Specification
No.
Width
Thickness
Ultimate
Total Load
Ib
Area
PQR No.
Ultimate
Unit Stress
psi
Type of
Failure &
Location
I
I
ToughnessTests (QW-170)
Fillet-WeldTest (QW-180
Result - Satisfactory: Yes
No
No
Macro - Results
Other Tests
Type of Test
Deposit Analysis
Other
Stamp No.
Welder's Name
Clock No.
Laboratory Test No.
Tests Conducted by:
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Manufacturer
Date
BY
(Detail of record of tests are illustrative only and may be modified to conform to the lype and number of tests required by the Code.)
293
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS
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ANNEX &SAMPLE
FORMS
Welder's name
Clock number
Stamp no.
Type
Thickness
Actual Values
Range Qualified
Backing (metal, weld metal, welded from both sides, flux etc.) (QW-402)
to ASME P-No. (QW-404
ASME P-NO.
Backing gas for GTAW, PAW, GMAW; fuel gas for OFW (QW-408)
GMAW transfer mode (QW-409)
GTAW welding current type/polarity
Actual Values
Range Qualified
(
~
in.
in.
BY
This form (EOOOOS) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Failfield NJ 07007-2300
294
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS
ANNEX &SAMPLE
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Welding of
'rocess
Aaterial
liameter and wall thickness
loint design
'iller metal and no. of beads
ilectrical or flame characteristics
'osition
lirection of welding
lo. of welders
%ne lapse between passes
Fype and removal of lineup clamp
leaning andlor grinding
'reheat stress relief
Shielding gas and flow rate
shielding flux
Speed of travel
Sketches and tabulations attaches
rested
Welder
4pproved
Welding supervisor
idopted
Chief engineer
mm)
mm)
f 0.79 mm)
Sequence of Beads
NOTE: Dimensions are for reference only.
Electrode
Size and
Bead Number
Type
Amperage
Voltage
295
Copyright American Welding Society
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No reproduction or networking permitted without license from IHS
and
Polarity
Speed
FORMS
FORMS
296
Copyright American Welding Society
Provided by IHS under license with AWS
No reproduction or networking permitted without license from IHS
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ANNEX B-SAMPLE