Professional Documents
Culture Documents
mm2
d p m.z p
dp
zp
dg
zg
= 3 24 = 72mm
d g m.z g
= 3 56 = 168mm
(1) Beam strength (Sb):
Sb b m b Y
..
As
Sut 600
200 N
mm2
3
3
20
0.912
Y 0.154
z p
0.912
0.154
24
0.154 0.638
0.116
Y 0.364
Sb b m b Y
So, beam strength
200 3 30 0.364
Sb
6480 N
Cv
):
v
Pitch line velocity
d p n p
60 1000
72 1200
60 1000
m
v 4.524 s
v
3
3v
3
3 4.524
Cv
0.3987
(3) Power (P):
Beam strength,
Sb peff . f s
( p eff )
S b 6480
fs
1.5
( peff )
Effective load
Cs
pt
Cv
pt
So,
0.3987 4320
1.5
Tangential load,
pt
Here,
2T
dp
T
Therefore,
pt 1148.26 N
pt d p
2
1148.26 72
2
T 41337.216 N .mm
From equation number (B);
Cv
p eff
Cs
( P)
2n pT
60 1000
2 1200 41337.216
60 1000
P 5149.58W
P 5.19 KW
EXAMPLE 25-4
A pair of spur gear is to be designed for a machine operating at 240rpm, driven by an 8KW,
1200rpm electric motor. Centre distance between the axis of the gear shaft may be approximately
300mm. Starting torque of the motor may be taken as 150% of the rated torque. Both pinion and
0
gear are made of steel with teeth of 20 pressure angle, full-depth in volute. Specify surface
hardness and hardness of gears. To account for dynamic load, take velocity factor: y= 0.154 0.912
, where z is the number of teeth on gear.
z
SOLUTION:
Machine rpm= 240
Electric motor rpm= 1200
Speed ratio= 5
Say, d p = pitch circle dia. Of pinion
d p = dg
d p+d
2
Or, 600= d p + d g = d p +5 d p
Or, d p =100mm
dg
=500mm
Speed, V=
2 1200 0.1
60
2
3
3+ v
Velocity factor, Cv =
Effective load,
3
3+ 6.283
starting torque
rated torque
Service factor, Cs =
= 6.283 m/s
= 1.5
KW 1000
v
= 1273.27 N
Cs
= Pt Cv
peff
= 0.323
1.5
= 1273.27 0.323
= 5913 N
Beam strength, S b = mb b Y
Face width, b = 10m Where, m is module
Lewis form factor Y= y
=
(0.154 0.912
z )
Factor of safety = 2
Sb =
b=
ut
3
600
3
11826 = bmY b
m
= 200Mpa
= 10m200mY
y=5.913
HARDNESS
Taking S w = S b = 11826N
b=10m= 40mm
d p =100mm
Ratio factor, Q =
2125 250
125 25 150
2zg
z g + zb
=
1.667
S b = b d p QK
11826= 401001.667K
Load stress factor, K=
11826
4000 1.667
= 1.773
= 0.16
BHN
100
BHN = 333
Surface hardness is 333 BHN
A pair of straight teeth spur gears, having 20 involutes full depth teeth is to transmit 12 kw at
300r.p.m of the pinion. The speed ratio is 3:1. The allowable static stresses for gear of cast iron
and pinion of steel are ln 60MPa and 105MPa respectively. Assume the following,
Number of teeth on pinion =16
Face width =14times module
4.5
Velocity factor( c v = 4.5+ v ,
0.912
factor Y=0.154 no . of teeth .
Determine the module face width and pitch diameter of gears, check the gears for wear for
2
2
wear, given =600 MPa ; p =200 kN /mm g =100 kN /mm ,sketch the gears.
Solution:
Given data: =20
OG =60 N /mm
3
P=12kW=12 10 W
OP =105 N /mm
N p=300 r . p . m
T P=16
TG
V.R= T p =3
b=14 m
CS =600 N /mm2
Module
We know that pitch line velocity,
V=
D p N P m 16 300
=
=251 mm/s=0.251m/s
60
60
P
C S
V
12 103
= 0.251 m 1
47.8 103
N
=
m
4.5
4.5
V= 4.5+ v = 4.5+ 0.251m
y p=0.154
y g =0.154
0.912
0.912
=0.154
=0.097
Tg
16
0.912
0.912
=0.154
=0.135
TG
3 16
OP y p =105 0.097=10.085
And CG Y G=60 0.135=8.1
Since
is less than ( CG Y G .there for the gear is weaker, now using Lewis
( CG Y G )
1603 m2
= 4.5+0.251 m
4.5+0.251m=0.0335 m
2 V . R 2 3
Q= V . R+1 = 3+1 =1.5
And load stress factor,
m2 sin 1
1
+
K=
1.4
EP EG
600 2 sin 20
1
1
+
3
=
1.4
206 10 100 103
=0.44+0.88
N /mm2
=1.32
A reciprocating compressor is to be connected to an electric motor with the help of spur gears.
The distance between the shafts is to be 500mm. the speed of the electric motor is 900 r.p.m. and
the speed of the compressor shaft is desired to be 200 r.p.m. the torque, to be transmitted is 5000
N-m. taking starting torque as 25% more than the normal torque, determine : 1. Module and face
width of the gears using 20 degrees stub teeth, and 2. Number of teeth and pitch circle diameter
of each gear. Assume suitable values of velocity factor and Lewis factor.
Solution =
Given data:
L=500 mm
NM
= 900 r.p.m.
N C = 200 r.p.m.
T = 5000 N-m
T max = 1.25T
1. Module and face width of the gears
m = module in mm, and
b = face width in mm.
since the starting torque is 25% more than normal torque, therefore the maximum torque,
T max = 1.25T = 1.25 5000 = 6250 N-m = 6250 103 N-mm
We know that velocity ratio,
V.R. =
Let,
NM
NC
DP
900
200
= 4.5
DP
2
DG
2
or
DP + DG
= 500 2 = 1000
.(i)
And velocity ratio,
V.R. =
DG
DP
DG = 4.5
= 4.5 or
DP
(ii)
DG in equation (i), we have
D G = 4.5
DP
DP
= 1000/5.5 = 182 mm
DG N C
60
velocity factor,
0.82 200
60
= 8.6 m/s
..
Cv =
3
3+ v
3
3+ 8.6
= 0.26
Let us take the allowable tensile stress for the gear material as,
OG
0
We know that for 20 stub teeth, lewis factor for the gear,
0.841
TG
y G = 0.175
TG=
= 0.175 -
0.841 m
DG
DG
m )
= 0.175 -
0.841 m
820
= 0.175 0.001 m
2 T max
DG
2 6250 102
820
= 15.244 N
= wG
bm
y G = ( OG
C v )b m
yG
(assuming b =
10m)
Solving this equation by hit and trial method, we find that
m = 8.95 say 10 mm Ans.
b = 10m = 10 10 = 100 mm Ans.
2. Number of teeth and pitch circle diameter of each gear
We know that number of teeth on the pinion,
DP
182
Tv =
=
10 = 18.2
m
TG =
DP
m
820
10
= 82
= 10 81 = 810 mm Ans.