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Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America.
CONTENT
OPERATING INSTRUCTIONS...............................................................................................3
WELCOME SCREEN .............................................................................................................4
OVERVIEW SCREEN ............................................................................................................5
DRILLING MODE SCREEN ...................................................................................................7
OPERATIONAL MESSAGES INDICATOR STATUS ...........................................................10
ALARM INDICATOR ............................................................................................................11
DRILLING MODE SCREEN .................................................................................................13
AUXILLARY MODE SCREEN ..............................................................................................15
AUXILLARY MODE INDICATORS .......................................................................................17
ALARM BANNER .................................................................................................................20
ALARM HISTORY SCREEN ................................................................................................21
ALARM MESSAGES SCREEN ............................................................................................22
ANALOG SIGNALS SCREEN ..............................................................................................25
CIP I/O SCREEN.................................................................................................................30
TOP DRIVE I/O SCREEN.....................................................................................................32
CONSOLE I/O SCREEN ......................................................................................................34
VFD DRIVE I/O SCREEN.....................................................................................................36
MAINTENANCE SCREEN....................................................................................................39
MAINTENANCE MESSAGES ..............................................................................................42
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Operating Instructions
Advanced Diagnostics System
and
Operator Interface Terminal
The Advanced Diagnostics System (ADS) monitors strategic points of the Top Drive unit and its
associated control and power system.
Rather than just report problems or deviations from normal operating parameters (usually done
via indicator lights), the ADS makes intelligent assessments of a malfunction and reports the
possible causes in plain language to the operator.
Such messages may include:
On-line Help text, for quick access to operating and troubleshooting instructions
Cable or connection failure of power or control cables
Presence of defective components, identified to the sub assembly or individual part
Parameters out of adjustment with anticipated errors or deviations of expected results
Incorrect sequence of operation, with suggestions of how to achieve expected results
The ADS shares the Programmable Logic Controller (PLC) that handles all the Top Drive Control
functions and communicates with the operator via an Allen Bradley PanelView 1000 Touch
Sensitive Display unit mounted in a stainless steel enclosure. This enclosure is mounted on a
removable stand allowing for height, pan and tilt adjustment. It must be installed within reach of
the Driller.
This Operator Interface Terminal display consists of several different screens displaying system
parameters and alarm status, and allowing inputting of correction factors and shutdown of nonessential functions to continue with strategic operations in case of an equipment failure.
The various screens and functions of the Operator Interface Terminal are described in the
following pages.
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WELCOME SCREEN
The ADS (PANELVIEW) TERMINAL is powered on whenever the CONTROL CONSOLE is
powered on. The WELCOME screen is displayed whenever the terminal is powered on and the
OFF AUX ENABLE switch on the CONTROL CONSOLE is in the OFF position. The
WELCOME screen will remain on until the OFF AUX ENABLE switch is moved to either the
AUX or ENABLE position, or power is removed from the terminal.
The Welcome banner will list the current version of program and the top drive serial number for
which it was intended.
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..DRILL
Touch this field to go to DRILL SCREEN
..I/O SCREEN
Touch this field to go to I/O SCREEN
..DRIVE SCREEN
Touch this field to go to DRIVE SCREEN
..DRIVE I/O SCREEN
Touch this field to go to I/O SCREEN
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..MAINTENANCE
Touch this field to go to MAINTEANCE SCREEN ( Helpful information about the system ).
..ANALOG SCREEN
Touch this field to go to ANALOG SCREEN ( System Temperatures and Pressures )
..ALARM SCREEN
Touch this field to go to ALARM SCREEN
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Reset VFD
Only appears when in encoder less operation.
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..Make-Up
Digital display of last Make UP Limit set point. The display updates when the Top Drive Mode
joystick is used to torque.
..Drill.
Digital display of Drill Limit set point.
..Spin
Digital display of Preset Spin Limit
..Torque Analog Meter
Digital display of Current and Limit Torque ( Value Displayed in DaNm ot Ftlbs )
..Torque Digital Display
Digital display of Current Torque
..RPM Analog Meter.
Digital display of preset and actual Top Drive Speed
..RPM Digital Display
Digital display of Current Display
Change Torque to daNm
Touch this to change the Ft-Lbs values to daNm. This will only appear if this option is
purchased.
..ALARM BANNER Field..
The ALARM BANNER pops up on alarm event. The ALARM BANNER contains an ACK field,
and touching the field will acknowledge the alarm, but WILL NOT clear the alarm condition. If
an alarm is not cleared within 2 minutes of acknowledgement the ALARM BANNER will pop up
again.
Revision April 2011
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2. BUW INDICATOR
RED
RED
RED
RED
RED
RED
RED
RED
GRN
YLW
4. LWCV INDICATOR
0. Blown Fuse
1. Hi Mud Press
2. Mud Pumps ON
3. LWCV Closed
4. LWCV HPU Off
5. LWCV Open
6. NO LWCV
3. UWCV INDICATOR
RED
RED
GRN
GRN
GRN
0. Blown Fuse
1. TBoost Brakeout
2. TBoost Make-up
3. TBoost Engaged
4. TBoost Diseng.
RED
RED
RED
RED
GRN
GRN
BLU
6. BRAKE INDICATOR
RED
RED
RED
RED
GRN
1. Blown Fuse
2. Hi Mud Press
3. Mud Pumps On
4. UWCV HPU OFF
5. UWCV Closed
6. UWCV Open
7. NO UWCV
0. Blown Fuse
1. Brake/w Spin/Torque
2. Brake/w Throttle
3. Brake ON
4. Brake OFF
RED
RED
RED
RED
GRN
8. HANDLER INDICATOR
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
0. Blown Fuse
1. Handler Unlocked
2. Handler Forward
3. Handler Reverse
4. Handler Locked
RED
RED
GRN
GRN
GRN
RED
9. HPU INDICATOR
RED
RED
RED
RED
RED
RED
RED
0. HPU Hi Temp
1. HPU Low Oil Level
2. HPU2 Not Running
3. HPU1 Not Running
4. HPU OFF
5. HPU2 ON
6. HPU1 ON
7. Use Rig HPU
8. Both HPUs ON
RED
RED
RED
RED
GRN
GRN
GRN
GRN
GRN
RED
RED
10. RTDs
RED
RED
RED
RED
RED
RED
GRN
RED
RED
RED
RED
RED
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RED
GRN
RED
RED
GRN
RED
RED
N
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
RED
. Main.
Touch this field to go to MAIN SCREEN
. Analog.
Touch this field to go to ANALOG SCREEN ( System Temperatures and Pressures )
. Maintenance.
Touch this field to go to MAINTENANCE SCREEN ( Helpful information about the system ).
. Alarm History.
The Alarm History records Alarm information. The maximum number of alarms recorded is
100. Each time an alarm is triggered it is added to the list, and the most recent alarm is
displayed at the top of the list. If the Alarm History is full when an alarm is triggered, the alarm
is added to the top of the list, and the oldest alarm not requiring acknowledgement is removed
from the list. If all alarms not requiring acknowledgement have already been removed then the
oldest alarm is removed.
. CIP I/O.
Touch this field to go to CIP SCREEN
.Console.
Touch this field to go to CONSOLE SCREEN
. Flex I/O.
Touch this field to go to TOP DRIVE I/O SCREEN
. Drive I/O.
Touch this field to go to DRIVE I/O SCREEN
. Drive.
Touch this field to go to DRIVE SCREEN
Revision April 2011
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1. BRAKE INDICATOR
1. Blown Fuse
2. Brake/w Spin/Torque
3. Brake/w Throttle
4. Brake ON
5. Brake OFF
4. LWCV INDICATOR
1. Blown Fuse
2. Hi Mud Press
3. Mud Pumps ON
4. LWCV Closed
5. LWCV HPU Off
6. LWCV Open
7. NO LWCV
RED
RED
RED
RED
GRN
GRN
BLU
RED
RED
GRN
GRN
GRN
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RED
RED
RED
RED
GRN
1. Blown Fuse
2. Hi Mud Press
3. Mud Pumps On
4. UWCV HPU OFF
5. UWCV Closed
6. UWCV Open
7. NO UWCV
RED
BLU
GRN
GRN
GRN
RED
RED
RED
RED
GRN
GRN
BLU
1. Blown Fuse
2. Hi Mud Press
3. Mud Pumps ON
4. LWCV Closed
5. LWCV HPU Off
6. LWCV Open
7. NO LWCV
RED
RED
RED
RED
GRN
GRN
BLU
9. MOTOR INDICATOR
RED
RED
RED
RED
GRN
GRN
BLU
1. Blown Fuse
2. TBoost Brakeout
3. TBoost Make-up
4. TBoost Engaged
5. TBoost Diseng.
1. Blown Fuse
2. Hi Mud Press
3. Mud Pumps On
4. UWCV HPU OFF
5. UWCV Closed
6. UWCV Open
7. NO UWCV
6. LWCV INDICATOR
8. UWCV INDICATOR
RED
RED
RED
RED
GRN
7. BUW INDICATOR
1. BUW Blown Fuse
2. BUW Closed
3. BUW Open
4. BUW Up
5. BUW Down
3. UWCV INDICATOR
1. Motor Stalled
2. Motor Hi Temp.
3. Motor Normal
RED
RED
GRN
RED
RED
RED
RED
PUR
RED
RED
RED
GRN
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. Main..
Touch this field to go to MAIN SCREEN
. Drill..
Touch this field to go to DRILL SCREEN
. Maintenance..
Touch this field to go to MAINTENANCE SCREEN
. Alarm History..
The Alarm History records Alarm information. The maximum number of alarms recorded is
100. Each time an alarm is triggered it is added to the list, and the most recent alarm is
displayed at the top of the list. If the Alarm History is full when an alarm is triggered, the alarm
is added to the top of the list, and the oldest alarm not requiring acknowledgement is removed
from the list. If all alarms not requiring acknowledgement have already been removed then the
oldest alarm is removed.
. CIP I/O..
Touch this field to go to CIP SCREEN
.Console..
Touch this field to go to CONSOLE SCREEN
. Flex I/O..
Touch this field to go to TOP DRIVE I/O SCREEN
. Analog..
Touch this field to go to ANALOG SCREEN
. Drive..
Touch this field to go to DRIVE SCREEN
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..ROCKIT
Touch this to go to the Directional Steering Control Screen. Refer to ROCKIT operating
instructions. This will only appear if this option is purchased.
. Language..
Only appears when Multi language is enable.
Touch this field to select a different language
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The ALARM BANNNER is a display that pops up over the current screen and disables
the covered objects. The ALALARM BANNER contains a
message description of the alarm condition and the
Acknowledge Alarm button. When the alarm in the banner
is acknowledged or cleared, the next alarm is displayed, or
the banner disappears when all alarms have been
acknowledged. The ALARM BANNER can hold only one
message, displayed in chronological order.
The Acknowledge button acknowledges receipt of the alarm currently displayed in the ALARM
BANNER. Pressing the Ack Button removes the Alarm from the terminal display and the alarm is
marked acknowledged in the Alarm History, but this does not clear the alarm condition.
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Acknowledge Indicators:
= Acknowledged Alarm
= Unacknowledged Alarm
Alarm Time
Alarm Date (only on Alarm History screen)
Alarm Acknowledge Time
Alarm Text
If the Alarm History is full when the alarm is triggered, the most recent alarm is added to the top
of the list and:
The driller can acknowledge an alarm in the History List by using the up and down arrow keys on
the terminal to select an alarm and then pressing the Enter key.
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MAIN SCREEN
DRILL SCREEN
MAINTENANCE SCREEN
ANALOG SCREEN
VFD DRIVE I/O SCREEN
AUXILIARY SCREEN
DRIVE SCREEN
ROCKIT SCREEN
I/O SCREEN
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The following Alarm messages are displayed on the ALARM HISTORY fields, and on the pop-up
ALARM BANNER to alert the operator of Alarm conditions.
MAIN SCREEN
DRILL SCREEN
MAINTENANCE SCREEN
VFD DRIVE I/O SCREEN
AUXILIARY SCREEN
DRIVE SCREEN
ROCKET SCREEN
I/O SCREEN
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. Main
Touch this field to go to MAIN SCREEN
. Drill
Touch this field to go to DRILL SCREEN
. Maintenance
Touch this field to go to MAINTENANCE SCREEN
. Alarm History
The Alarm History records Alarm information. The maximum number of alarms recorded is
100. Each time an alarm is triggered it is added to the list, and the most recent alarm is
displayed at the top of the list. If the Alarm History is full when an alarm is triggered, the alarm
is added to the top of the list, and the oldest alarm not requiring acknowledgement is removed
from the list. If all alarms not requiring acknowledgement have already been removed then the
oldest alarm is removed.
. CIP I/O
Touch this field to go to CIP SCREEN
.Console
Touch this field to go to CONSOLE SCREEN
. Flex I/O
Touch this field to go to TOP DRIVE I/O SCREEN
. VFD I/O
Touch this field to go to VFD I/O SCREEN
. Drive
Touch this field to go to DRIVE SCREEN
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The CIP I/O SCREEN displays the current status of all CIP digital inputs and outputs. The
numbered fields turn RED to indicate that the input or output is on, or GRAY to indicate that the
input or output is off.
The CIP I/O Screen is accessible from:
MAIN SCREEN
DRILL SCREEN
MAINTENANCE SCREEN
VFD DRIVE I/O SCREEN
AUXILIARY SCREEN
DRIVE SCREEN
ROCKIT SCREEN
I/O SCREEN
ANALOG SCREEN
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The TOP DRIVE I/O SCREEN displays the current status of all Flex I/O digital inputs and outputs.
The numbered fields turn RED to indicate that the input or output is on, or GRAY to indicate that
the input or output is off.
The Top Drive I/O Screen is accessible from:
MAIN SCREEN
DRILL SCREEN
MAINTENANCE SCREEN
VFD DRIVE I/O SCREEN
AUXILIARY SCREEN
DRIVE SCREEN
ROCKIT SCREEN
I/O SCREEN
ANALOG SCREEN
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MAIN SCREEN
DRILL SCREEN
MAINTENANCE SCREEN
VFD DRIVE I/O SCREEN
AUXILIARY SCREEN
DRIVE SCREEN
ROCKIT SCREEN
I/O SCREEN
ANALOG SCREEN
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MAIN SCREEN
DRILL SCREEN
MAINTENANCE SCREEN
AUXILIARY SCREEN
DRIVE SCREEN
ROCKIT SCREEN
I/O SCREEN
ANALOG SCREEN
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Navigation Buttons are located on the button portion of the Touch screen
. Main
Touch this field to go to MAIN SCREEN
. Drill
Touch this field to go to DRILL SCREEN
. Maintenance
Touch this field to go to MAINTENANCE SCREEN
. Alarm History
The Alarm History records Alarm information. The maximum number of alarms recorded is
100. Each time an alarm is triggered it is added to the list, and the most recent alarm is
displayed at the top of the list. If the Alarm History is full when an alarm is triggered, the alarm
is added to the top of the list, and the oldest alarm not requiring acknowledgement is removed
from the list. If all alarms not requiring acknowledgement have already been removed then the
oldest alarm is removed.
. CIP I/O
Touch this field to go to CIP SCREEN
.Console
Touch this field to go to CONSOLE SCREEN
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. Analogs
Touch this field to go to ANALOG SCREEN
. Drive
Touch this field to go to DRIVE SCREEN
..ROCKIT
Touch this to go to the Directional Steering Control Screen. Refer to ROCKIT operating
instructions. This will only appear if this option is purchased.
. Language
Only appears when Multi language is enable.
Touch this field to select a different language
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MAINTENANCE SCREEN
The MAINTENANCE SCREEN displays messages relating to Top Drive maintenance (refer to
Maintenance Messages page). The messages only appear whenever there is a problem that
needs attention. The screen is not intended as a maintenance schedule and maintenance should
be carried out in accordance with the maintenance instructions provided in the Top Drive service
manuals.
The MAINTENANCE SCREEN is accessible from:
MAIN SCREEN
DRILL SCREEN
AUXILIARY SCREEN
DRIVE SCREEN
ROCKIT SCREEN
I/O SCREEN
ANALOG SCREEN
VFD I/O
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. Main..
Touch this field to go to MAIN SCREEN
. Drill..
Touch this field to go to DRILL SCREEN
. Analogs..
Touch this field to go to ANALOG SCREEN
. Alarm History..
The Alarm History records Alarm information. The maximum number of alarms recorded is
100. Each time an alarm is triggered it is added to the list, and the most recent alarm is
displayed at the top of the list. If the Alarm History is full when an alarm is triggered, the alarm
is added to the top of the list, and the oldest alarm not requiring acknowledgement is removed
from the list. If all alarms not requiring acknowledgement have already been removed then the
oldest alarm is removed.
. CIP I/O..
Touch this field to go to CIP SCREEN
.Console..
Touch this field to go to CONSOLE SCREEN
. Flex I/O..
Touch this field to go to TOP DRIVE I/O SCREEN
. VFD I/O..
Touch this field to go to VFD I/O SCREEN
. Drive..
Touch this field to go to DRIVE SCREEN
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The following Maintenance messages appear on the MAINTENANCE SCREEN to alert the
operator of required maintenance and assist in diagnosing malfunctions.
Console low purge pressure-check supply, filter, regulator
Console loss 24V primary power supply
Console loss 24V backup power supply
Console loss 5V primary power supply
Console loss 5V backup power supply
CIP loss 24V primary power supply
CIP loss 24V backup power supply
HPU Hi temperature - inspect unit
HPU Low oil level - inspect unit and add oil
* HPU press. filter plugged - inspect unit and change if necessary
* HPU Return filter plugged - inspect unit and change if necessary
VFD Drive Fault. Check Drive for problems.
VFD Inverter Temperature Warning. Reduce torque load.
Motor RTD #1 Failure Check with Canrig for Solution.
Motor RTD #2 Failure Check with Canrig for Solution.
Motor RTD #3 Failure Check with Canrig for Solution.
Motor RTD #4 Failure Check with Canrig for Solution.
Motor RTD #5 Failure Check with Canrig for Solution.
Motor RTD #6 Failure Check with Canrig for Solution.
Top Drive Low air pressure - check blower and air intake
* Top Drive High Hydraulic Return Pressure - check for clogged lines
* Top Drive Low Hydraulic Pressure - check lines and HPU
Top Drive HIGH lube temperature - check cooler
Top Drive Low Lube pressure - check pump and starter
Top Drive Loss 24V primary power supply
Top Drive Loss 24V backup power supply
* Top Drive restricted lube filter - check the unit and change if necessary
* Top Drive restricted hydraulic filter - inspect if necessary replace
* If option is installed
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Operating Instructions
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