Professional Documents
Culture Documents
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2012
AZ3WK CHASSIS
Segment: P-2F
Version
1.0
1.1
Date
2/2012
2/2012
Subject
Original manual issue.
Added part number of Insulation sheet G. (P.22)
9-888-459-02
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
SERVICE MANUAL
AZ3WK CHASSIS
Segment: P-2F
9-888-459-02
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
MODEL LIST
MODEL
KLV-32BX350
COLOR
Black
COMMANDER
RM-SA022
DEST.
CHINA
KLV-40BX450
Black
RM-SA022
CHINA
KLV-46BX450
Black
RM-SA022
CHINA
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
MODEL
COLOR
COMMANDER
DEST.
KLV-32BX350
RM-SA022
KLV-40BX450
RM-SA022
KLV-46BX450
RM-SA022
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
!!
!!
, , . SONY
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
Do not press on the panel or frame edge to avoid the risk of electric shock.
Do not scratch or press on the panel with any sharp objects.
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
Do not expose the LCD panel to direct sunlight.
Avoid contact with water. It may cause a short circuit within the module.
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
Always clean the LCD panel with a soft cloth material.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
4
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
LCD
() (650Vrms)
ESD (C-MOS)
LCD
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
1.
2.
3.
4.
5.
6.
7.
8.
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
0.5mA
1. Simpson 229 RCA WT540A
2. Data Precision 245
3. VOM-0.75V
Simpson 250 Sanwa SH-63Trd VOM
2VA
, 60100(
,,
(B
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
STBY LED
Flash time
2
3
DC_ALERT1
AUDIO_PROT
BALANCER_ERR
4
5
0.5
0.5
TCON_ERR
Detect TCON_RDY
PANEL_ID__NVM_ERR
6
7
BACKLIGHT_ERR
TEMP_ERR
Not us ed
Not us ed
10
11
Not us ed
Not us ed
12
Not us ed
Info
Channel 5
Volume
TV POWER
* : Note that this differs from entering the service mode (volume +)
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
LED
LED
LED
, LED
2
0
()
MAIN_POWER
DC_ALERT1
3
AUDIO_PROT
BALANCER_ERR
TCON_ERR
5
0.5
0.5
PANEL_ID__NVM_ERR
T-CON
()
BACKLIGHT_ERR
TEMP_ERR
10
11
12
[]
* : ( +)
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
SELFCHECK
Item name
BACK
002MAIN_POWER
003DC_ALERT1
003AUDIO_PROT
004BALANCER_ERR
005TCON_ERR
005PANEL_ID_NVM_ERR
006BACKLIGHT_ERR
007TEMP_ERR
<<
000
000
000
000
000
000
000
000
Error count
123456789123456
[Home]Exit
Panel operation time by hour
Boot count
Total operation time by hour
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
1. Error history and Error count :
2. Panel operation time :
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
[]
SELF CHECK
LED
BACK
002 MAIN_POWER
003 DC_ALERT1
003 AUDIO_PROT
004 BALANCER_ERR
005 TCON_ERR
005 PANEL_ID_NVM_ERR
006 BACKLIGHT_ERR
007 TEMP_ERR
<<
000
000
000
000
000
000
000
000
123456789123456
[Home] Exit
1. :
2. :
8 => 0 .
7 => 0 .
POWERPOWER
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
SERVICE POSITION
As for this model, the stands are attached the rear cover side.
Therefore assemble the stand assy to the main unit according to the following procedure when performing adjustment and operation check after the part replacement.
<32 inch>
1. Disassemble of the Bottom frame from the Rear cover (One screw)
2
3
Note: Use screws which were fixing the rear cover. (+PSW M4x10)
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
10
SERVICE POSITION
<40 inch>
1. Disassemble of the Bottom frame from the Rear cover (One screw)
2
3
Note: Use screws which were fixing the rear cover. (+PSW M4x10)
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
11
SERVICE POSITION
<46 inch>
1. Disassemble of the Bottom frame from the Rear cover (Two screws)
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
2
3
12
Note: When removing the rear cover, to prevent damaging the rear cover, please refer to APPENDIX-1.
Note: Bezel and LCD panel have points installing with double sided tape.
About the procedure of those disassembly and assembly methods, please refer to APPENDIX-2.
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
13
1-1. KLV-32BX350
1-1-1. BASE STAND
DESCRIPTION
4-419-586-01
4-400-568-01
1-839-908-11
STAND, BASE(M)
COVER AC (APOW)
POWER SUPPLY CORD
2-580-592-01
2-580-608-11
MARK
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
14
1-1. KLV-32BX350
1-1-3. REAR COVER
4
5
6
7
8
9
DESCRIPTION
MARK
4-419-547-01
1-490-176-21
1-474-381-12
1-895-169-31
4-400-566-01
1-858-770-11
2-580-640-01
7-682-948-01
6
7
7-685-647-79
4-159-298-01
5
9
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
15
1-1. KLV-32BX350
1-1-5. H BOARD
REF. No.
10
11
10
11
12
13
14
15
16
17
18
19
PART No.
DESCRIPTION
1-910-103-77
1-910-103-73
1-895-170-11
1-910-103-75
1-910-103-74
4-417-048-01
4-419-544-01
1-910-103-76
1-811-602-11
1-910-105-27
CONNECTOR ASSY 4P SP
CONNECTOR ASSY 12P IR
MOUNTED PWB H
CONNECTOR ASSY 14P INV
CONNECTOR ASSY 3P MB-KEY
PANEL SUPPORT (E)
BEZEL (32APOW)
CONNECTOR ASSY 16P PS
PANEL, LCD (W32)
CONNECTOR ASSY FFC 32
2-580-640-01
MARK
12
17
13
18
19
14
16
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
16
1-2. KLV-40BX450
1-2-1. BASE STAND
DESCRIPTION
4-419-587-01
4-400-568-01
1-839-908-11
STAND, BASE(ML)
COVER AC (APOW)
POWER SUPPLY CORD
2-580-592-01
2-580-608-11
MARK
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
17
1-2. KLV-40BX450
1-2-3. REAR COVER
4
5
6
7
8
9
DESCRIPTION
MARK
4-419-548-01
1-490-176-21
1-895-171-11
1-895-169-21
4-400-566-01
1-858-770-11
2-580-640-01
7-682-948-01
7-685-647-79
4-159-298-01
7
6
8
5
9
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
18
1-2. KLV-40BX450
1-2-5. H BOARD
REF. No.
10
10
11
12
13
14
15
16
17
18
PART No.
DESCRIPTION
1-910-103-73
1-895-170-11
4-417-086-01
1-910-103-78
1-910-103-80
4-419-545-01
1-811-603-11
1-910-103-79
1-910-105-26
2-580-640-01
MARK
11
16
17
18
13
14
15
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
19
1-3. KLV-46BX450
1-3-1. BASE STAND
DESCRIPTION
4-419-588-01
4-400-568-01
1-839-908-11
4-419-549-01
STAND, BASE(L)
COVER AC (APOW)
POWER SUPPLY CORD
REAR COVER (46APOW)
2-580-592-01
2-580-608-11
2-580-640-01
4-159-298-01
7-685-647-79
MARK
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
20
1-3. KLV-46BX450
1-3-3. G11 BOARD, A BOARD, SPEAKER AND SWITCH UNIT
DESCRIPTION
1-490-176-21
1-474-382-12
1-895-169-11
4-400-566-01
1-858-770-11
SWITCH UNIT
G11 STATIC CONVERTER (TV)
MOUNTED PWB A
BRACKET, SIDE (APOW CH)
SPEAKER 4X10
7-682-948-01
7-685-647-79
MARK
7
6
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
21
1-3. KLV-46BX450
1-3-4. PANEL SUPPORT AND CONNECTOR ASSY
11
REF. No.
11
14
10
15
PART No.
DESCRIPTION
10
11
12
13
14
15
16
17
18
19
1-910-103-82
4-417-048-01
1-910-103-81
1-910-105-25
1-811-575-11
1-910-103-83
4-419-546-01
1-910-103-84
1-895-170-11
1-910-103-73
MARK
20
4-423-579-01
INSULATION SHEET G
7-682-948-01
2-580-640-01
20
12
13
MB Bracket L
MB Bracket R
19
16
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
17
18
22
DESCRIPTION
4-414-471-01
1-489-995-11
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
MARK
23
SEC 2. ADJUSTMENT
Info
Channel 5
Volume
TV POWER
ServiceMode
StatusInformation
Selfdiagnosishistory
PanelSelection
NO_SIGNAL_MUTE
TUNINGSYSTEM
LVDSSpectrum(%o)
LowofHPD
SERIALNUMBEREDID
MODELNAMEEDID
LoadServiceTable
<[
<[
<[
<[
<[
<[
>>
>>
10 W_SE32
Off
AUTO
30
5
002EJ0S
KDL32BX350
Off
]>
]>
]>
]>
]>
]>
[</>]Set[Home]Exit
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
24
ADJUSTMENT
Function
Service mode on
<Info><5><Vol Up><Power>
5) After entering service mode, then turn off the power switch.
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
25
SEC 3. DIAGRAMS
3-1. BLOCK DIAGRAM
3-1-1. BLOCK
3 kinds of connectors
32 WXGA (LVDS)
40 FHD (Mini LVDS)
46 FHD (LVDS)
MT5306
Tuner
LVDS/miniLVDS/TCON/OD
JPEG/MP2/MP4/
DivX/VC-1
RM/AVS Decoders
EP1
VP6/VP8 Decoders
Component/
Video
NTSC/
PAL/
SECAM
ATD
TV
Decoder
Video
ADC4
Panel
Deinterlace
PIP
Vplane
scaler
Video
Input
2D
Graphic
OSD Scaler
Audio
DSP
Audio I/F
Audio DAC
Post Processing
HDMI Rx
PC
Audio
Demod
PC/HDMI
Audio
USB
8W
8W
Audio
Input
Audio
DAC
DDR2
DDR3
Controller
ARM11
HDMI
STA381
BWS
SPDIF
In
L2 Cashe
JTAG
IrDA
I2C
USB2.0
PWM
PCR
RTC
Smart Card
UART
SDIO
Watchdog
SerialFlash
ServoADC
T8032
NAND
XTAL
CKGEN
DDR3
1GB
Line out /
Side HP
NAND
512MB
H Board
Tact Key
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
26
DIAGRAMS
Panel
T-Con Board
CN2001
CN6401
CN6402
CN4903
CN1003
Inverter
G9
Power Board
CN8002
CN1004
Main Board
CN9101
IR Board
Key Pad
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
27
DIAGRAMS
3-2-2. KLV-40BX450
Panel
Control Board
CN2
CN2001
CN4904
CN1003
DPS166DP
LIPS
CN8002
CN1004
Main Board
CN9101
IR Board
Key Pad
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
28
DIAGRAMS
3-2-3. KLV-46BX450
Panel
T-Con Board
CN2001
CN6401
CN6402
CN4902
CN1003
Inverter
APS319
Power Board
CN8002
CN1004
Main Board
CN9101
IR Board
Key Pad
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
29
DIAGRAMS
KLV-32BX350
W40 Board
G9 Board
A Board
A Board
Switch Unit
Switch Unit
H Board
H Board
KLV-46BX450
G11 Board
A Board
Switch Unit
H Board
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
30
END
9-888-459-02
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
Sony Corporation
Home Entertainment
Business Group
English
2012BL08-Data
Made in Japan
2012. 02
31
APPENDIX-1
PROCEDURE TO REMOVAL OF REAR COVER
1. Remove all screws on Rear Cover and AC Cover.
2. Open Rear Cover in order as below.
32 inch
40 inch
46 inch
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
32
-1
1.
2.
32
40
46
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
32
APPENDIX-2
1. PROCEDURE TO REMOVE LCD PANEL FROM BEZEL ASSY
Peel off double sided tapes between bezel assembly and LCD panel when exchanging LCD panel, etc, allow below instruction.
A
B
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
33
-2
1.
,
1.
2.
(1) 2
(2)
A
B
A, B
(3)
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
33
APPENDIX-2
46
1position
230 x 12mm, t=0.4
40
2position
230 x 12mm, t=0.4
1position
230 x 12mm, t=0.4
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
34
-2
2.
, (P/N: 4-281-014-01)
1.
()
2.
32
1
230 x 12mm, t=0.4
46
1
230 x 12mm, t=0.4
40
2
230 x 12mm, t=0.4
1
230 x 12mm, t=0.4
KLV-32BX350,40/46BX450(CH)
5BEE7C12F6303DC82CF88F94C89335DE228C2E33B63EF4C97C76C4AE6FD7BFACDFCEC4DBFE63737C
34