Professional Documents
Culture Documents
Piping Engineering
Inspection
PIPING INSPECTOR
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PIPING INSPECTOR
By : Made Wisnawa Putra
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BEFORE FABRICATION
Material receiving inspection
Issuing material process and material
traceability
Transportation material from W/H to Shop,
inspection during material handling, lifting
etc.
Material protection/preservation inspection
prior to deliver to fabrication shop.
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Note :
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MATERIAL
PRESERVATION
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DURING FABRICATION
Match material with spool/ISO drawing ( size,
rating, THK, material spec etc )
Correct WPS and certified Welder
Spool Dimensional Control ( DC ) check before
spool release from shop is mandatory to
ensure no OOT or re work at erection stage.
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FABRICATION SEQUENCE
Marking and cutting
Select the pipe as per isometric drawing
Visual checking and check the ovality
Lay the pipe on the proper bed, jack or fixture
Fix the reference point
Select proper tool for more accuracy
Mark on the pipe to the required dimension
Punch mark on the pipe
Cut the pipe trace to the punch mark
Fit and Weld
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MEASURING METHODS
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Inspection -Flange-PipE-flange
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PipE-elbow-pipE
Pipe-Elbow-Pipe Alignment Measurment
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Inspection -PipE-elbow-pipE
C = ( A2 + B2)
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Inspection-Pipe to flange
Pipe Centre Line in (00) positions
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Inspection-Pipe to flange
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Perform
measurements at
two locations on
both ends of the
pipe connections
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PFI-ES-3
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AFTER FABRICATION
Ensure Pipe End Cover/Preservation during
transportation from shop to lay down area or
Module/ platform installation area.
Check latest rev drawing prior to install the spool
to avoid re work post installation.
Internal cleaning inspection ( Boroscope camera
maybe can use )
Line Walk to check actual installation comparing
with latest Rev drawing/design/3 D model.
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40
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41
Purging connection
for hookup spool
was not considered
during design phase
result in:
New fittings
needs to be
ordered (Tee,
Threadolet,
Cap, Plug,
Flange, Blind
Flange)
Rework on
fabricated spool
Hold up testing
progress
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Modification on spray nozzle routing due to spray pattern was obstructed by pipe, cable
tray and pipes
PDMS model
Actual Condition
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Actual Condition
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Actual Condition
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Boroscope
BOROSCOPE Camera :
To check internal pipe cleanliness before or after
spools installation completed.
With this equipment we can found any debris or
not required thing inside the pipe.
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56
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57
Boroscope
Found welding wire during boroscope cleanliness inspection,
spool KA210381
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Boroscope
Found foreign material during boroscope
cleanliness inspection, M2A Mezanine Deck,
Manifold Line. (foreign material stuck
between flanges)
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Boroscope
Found baslting sand during boroscope
cleanliness inspection, Location M2B
Mezzanine Deck, Open Drain Carbon Steel
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Boroscope
Found welding wire during Boroscope
Inspection, and water trap inside because in
the centre of End Cap got hole, so water can
go inside.
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DESIGN ERROR
Bolt removal space
in some place was
not adequate prior
to remove the
valves we need
to cut
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DESIGN ERROR
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Flange management
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Flange management
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Project Specification/ITP
From NB Project :
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Project Specification/ITP
From NB Project :
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Project Specification/ITP
From NB Project :
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Project Specification/ITP
From NB Project :
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Project Specification.
From GG Project :
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Project Specification
From GG Project :
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Project Specification
From GG Project :
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Thank You
Q &A?
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