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m=
0.0582
Nm
= 1.1212
Fr = 0.14
Therefore, power P = N P N 3D 5A N m
Fr
kg rev3
= 607.24 W
= 0.61 kW (0.81 hp)
Studies on various turbine agitators have shown that geometric
ratios that vary from the standard design can cause different effects
on the Power number NP in the turbulent regions [24].
For the flat, six-blade open turbine, NP (W/DA)1.0.
For the flat, six-blade open turbine, varying DA/DT from 0.25 to
0.5 has no effect on NP.
When two six-blade open turbines are installed on the same shaft
and the spacing between the two impellers (vertical distance
between the bottom edges of the two turbines) is at least equal
to DA, the total power is 1.9 times a single flat-blade impeller.
For two six-blade pitched-blade (45) turbines, the power is about
1.9 times that of a single pitched-blade impeller.
A baffled, vertical square tank or a horizontal cylindrical tank has
the same Power number as a vertical cylindrical tank.
mixing of fluids
D 2T1
D3T1
H1 =
4
4
(8-35)
33
mixing of fluids
(8-36)
R=
DT2
D T1
V 3
= T2
VT1
(8-37)
R=
D A 2 D T 2 W2 H 2 J 2 E 2
=
=
=
=
=
D A1 D T1 W1 H1
J1
E1
D
1 n
N 2 = N1 = N1 T1
R
DT2
(8-38)
mixing of fluids
(8-39)
(8-40)
(8-41)
Example 8-3
Scraper blades set to rotate at 35 rpm are used for a pilot plant
addition of liquid ingredients into a body-wash product. What should
the speed of the blades be in a full-scale plant, if the pilot and the
full-scale plants are geometrically similar in design? Assume scaleup is based on constant tip speed, diameter of the pilot plant scraper
blades is 0.6 m, and diameter of the full-scale plant scraper blades
is 8 ft.
Solution
The diameter of the full scale plant scraper blades = 8.0 0.3048
= 2.4384 m (2.4 m).
Assuming constant tip speed,
N2
D
= A1
N1 D A 2
(9-42)
35
mixing of fluids
where N1
N2
DA1
DA2
N2 =
=
=
=
=
=
N1 D A1
DA2
(35) (0.6)
(2.4)
= 8.75 rpm
Example 8-4
D
N 2 = N1 A1
DA2
23
23
mixing of fluids
N2 = 2,946.7 rpm
N2 2,950 rpm
The power required for mixing is P = NpN3D5A, where the Power
number (NP) is a function of the Reynolds number [i.e., NP = f(NRe)]:
N Re =
ND 2A
The plant must be provided with the viscosity of the product and its
density after addition of the pigments.
Example 8-5
A turbine agitator with six flat blades and a disk has a diameter of
0.203 m. It is used in a tank with a diameter of 0.61 m and height of
0.61 m. The width is W = 0.0405 m. Four baffles are used with a
width of 0.051 m. The turbine operates at 275 rpm in a liquid having
a density of 909 kg/m3 and viscosity of 0.02 Pas.
Calculate the kW power of the turbine and kW/m3 of volume. Scale
up this system to a vessel whose volume is four times as large, for
the case of equal mass transfer rate.
Solution
The Reynolds number for mixing is NRe. The number of revolutions
per sec, N = 275/60 = 4.58 rev/sec.
N Re =
=
ND 2A
3
0.02
sec
kg
= 8, 578.1
NRe 8,600
37
mixing of fluids
590
kg rev3
m5
P = (6.0)(909)(4.583)(0.2035) 3
3
m sec
= 0.1806 kW (0.24 hp)
The original tank volume V1 = D3T1/4. The tank diameter DT1 = 0.61:
V1 =
( )(0.61)3
4
V1 = 0.178m3
The power per unit volume is P/V
P
0.1806
=
V
0.178
= 1.014 kW/m 3
R=
V2 D3T 2 4
D3T 2
=
=
D3T1 4
V1
D3T1
1
V 3
D
R = 2 = T2
D T1
V1
where V2 = 4V1
V2 = 4 (0.178)
= 0.712 m 3
1
R = ( 4) 3 = 1.587
38
(8-37)
mixing of fluids
1 3
N 2 = N1
R
(8-38)
1 3
= 4.58
1.587
= 3.37 rev/sec
The Reynolds number NRe is
N Re =
N 2 D 2A 2
3
0.02
sec
kg
= 15,880.9
NRe 16,000
Using curve 6 in Figure 8-14, NP = 6.0. Power required by the
agitator is P2 = NpN23D5A2
P2 = (6.0)(909)(3.37)3 (0.322)5
kg rev3
m5
3
3
sec
m
P2 = 722.57 W
= 0.723 kW (0.97 hp)
39
mixing of fluids
P2
0.723
=
V2
0.712
= 1.015 kW/m3
MIXING TIME SCALE-UP
Predicting the time for obtaining concentration uniformity in a batch
mixing operation can be based on model theory. Using the appropriate
dimensionless groups of the pertinent variables, a relationship can be
developed between mixing times in the model and large-scale systems
for geometrically similar equipment.
Consider the mixing in both small and large-scale systems to occur
in the turbulent region, designated as S and L respectively. Using the
Norwood and Metzners correlation [26], the mixing time for both
systems is
t S ( N SD 2AS )
23 16
g D1AS2
H1S 2 D3TS2
t L ( N L D 2AL )
23 16
g D1AL2
H1L 2 D3TL2
(8-43)
N L 3 D TL 2 D AS 3 D AS 2 H L 2
=
NS
D TS D AL D AL H S
(8-44)
HL
D
= AL
HS
D AS
(8-45)
D TL
D
= AL
D TS
D AS
(8-46)
40
mixing of fluids
N L 3 D AL 2 D AS 3 D AS 2 D AL 2
=
NS
D AS D AL D AL D AS
2
(8-47)
NL 3
D AL 6
NS
D AS
or
1
NL
D AL 4
NS
D AS
(8-48)
PL
3 5
N L D AL
PS
N S3 D 5AS
(8-49)
where
3
PL N L D AL
=
PS N S D AS
(8-50)
PS D AS
0.75
PL D AL
=
PS D AS
5.75
D AL
D AS
(8-51)
or
(8-52)
41
mixing of fluids
The power per unit volume P/V for both large- and small-scale
systems is:
PL VL
=
PS VS
PL
PS
P
= L
PS
D3TL
4
D3TS
4
D
TS
D TL
(8-53)
( P V)L
( P V )S
D
= AL
D AS
D
= AL
D AS
5.75
D AS
D AL
2.75
(8-54)
Propellers
Turbines
N D1/5
N D1/4
Zero
Zero
Zero
Not zero
Not zero
N1Re6 ND 2
0.3
0.25
46 16
C1Z1L 2 T
2 2
Q D N
V gZ L
ND 2 p D 2 N 2
V gZ L
Equation
=9
Source: Gray, J. B., Mixing I Theory and Practice, V. W. Uhl and J. B. Gray, Eds. Academic Press Inc., 1966.
N = constant
Paddles, turbines
N D0.1 to
0.2
Propellers, no baffles
Equipment
N D1/6
Relationship
between N and D
van de Vusse(17)
Investigator
Table 8-7
abler
Ef
Effect
fect of equipment size on rotational speed needed for the same mixing time
mixing of fluids
43
mixing of fluids
The power per unit volume P/V for both large- and small-scale
systems is:
PL VL
=
PS VS
PL
PS
P
= L
PS
D3TL
4
D3TS
4
D
TS
D TL
(8-53)
( P V)L
( P V )S
D
= AL
D AS
D
= AL
D AS
5.75
D AS
D AL
2.75
(8-54)
mixing of fluids
REFERENCES
2. Levenspiel, O., Chemical Reaction Engineering, 3rd ed., John
Wiley & Sons, New York 1999.
3. Penny, W. R., Guide to trouble free mixers, Chem. Eng., 77 (12),
171, 1970.
4. Holland, F. A. and Chapman, F. S., Liquid Mixing and Processing
in Stirred Tanks, Reinhold, New York, 1966.
5. Myers, K. J., Reeder, M., and Bakker, A., Agitating for success,
The Chemical Engineer, pp. 3942, 1996.
45