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Furuno Electric Co.,Ltd.

9-52, Ashihara-Cho,
Nishinomiya-City, 662-8580, Japan
Tel : +81-798-63-1076
Fax : +81-798-65-3562

REPLACEMENT PROCEDURE OF MAGNETRON


FOR 2 UNIT S-band RADAR

Furuno Electric Co.,Ltd.


The Magnetron is a ferromagnetic substance. When replacing the Magnetron, remove
your watch (a watch can be damaged) and remove it by using a non-magnetic screwdriver.

FAR-2837S

2. Turn OFF the antenna safety switch.

3. Remove 10 Pcs of Hexagonal Head Bolt of port side.


Open cover care about Packing.

4. Remove 11 Pcs of screw of cover.


then take off the cover.

5. Take out the cables.

6.Take out the terminal cover.

7. Remove two pcs of screw.

8. Disconnect of yerow and green cables.


connector.

9.Prepare box driver for 10mm.

10. Remove 6 Pcs of Hexagonal Head Bolt,


and replace Magnetron.

11.Cut the cable for 12cm left with new Magnetron.

12.Install the terminal to the cables.

13. Install the new magnetron.

14. Connect the cable for magnetron


to proper position.

15.Reinstall the terminal cover.

16.Reinstall the cover.

17. Close the cover with match the pin position.

18.Tighten the 10 Pcs of Hexagonal Head Bolt of port side.


Head Bolt of port side.

19.Turn switch ON the antenna safety switch.

(6)

A. Turn on the power of RADAR and check the magnetron heater voltage.
B. Wait for about 30 minutes in the ST-BY state.
C. Repeat ST-BY and TX five times or more, in the short range (0.5mile).
D. Put the radar in the send state in the long range (24miles) and check the magnetron current.
E. Wait for about 30 minutes in the transmiting state.
F. Execute tune initialize in [Menu] -> 1 -> 3:TUNE INITIALIZE.
G. Reset each preset time to 0 in [Menu]->0->4->8:ON TIME, 9:TX TIME.

TUNE INITIALIZE

27. Performance Check. In "[Menu]->


Echo->PM->ON".
Check Performance Circle.
PM Check finish in "[Menu]->Echo->
PM->OFF".

***** OVER *****

FAR-2837SW
Page 1

REPLACEMENT PROCEDURE OF MAGNETRON FOR 3 UNIT S-RADAR


Turn the power off(Display and main breaker).
Keep away Magnetron from Iron.
1.Remove the Cover of the Transceiver Unit.

2.Remove the Protection Cover.

3. Disconnect the cable of Magnetron with


Soldering iron.

Page 2

Take care of the magnet.


4. Remove 6 Pcs of screw. Replace the Magnetron.
Connect the cable of Magnetron by Soldering iron.
( Record the position of color cable of magnetron
connecting to Pulse Transformer.)

5. The put the magnetron reverse the sequence.

A. Turn the power on.


B. Wait for about 30 minutes in the ST-BY state.
C. ST-BY and TX are repeated five times or more, in the short range (0.5mile).
D. Wait for about 30 minutes in the send state.
E. Execute tune initialize in [Menu] -> 1 -> 3:TUNE INITIALIZE.
F. Reset each preset time to 0 in [Menu]->0->4->8:ON TIME, 9:TX TIME.

TUNE INITIALIZE

6. Performance Check. In "[Menu]->


Echo->PM->ON".
Check Performance Circle.
PM Check finish in "[Menu]->Echo->
PM->OFF".

FAR-2827
REPLACEMENT PROCEDURE OF MAGNETRON FOR 2 UNIT X-RADAR

Page 1

Turn the power off.


1.Location : Inside of Antenna Scanner on the fore
mast.

2. Switch off ANT MOTOR SW.

3. Remove 4 Pcs of Hexagonal Head Bolt from the


Stern side.
Open the cover, take care of the packing.

4. Disconnect the cable which is


connected to Performance Monitor.

5. Disconnect the high voltage (500V) cord.

Page 2

6.Disconnect the cable of PWR Power Circuit Board.

7. Disconnect the cable of Fan Motor.

8. Disconnect the Coaxial cable connector.

9. Disconnect the cable from terminal board.

10. Disconnect the Ground terminal.

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11.Remove 2 pcs of bolt, affixed from the transceiver


unit.

12.Remove 2 pcs of bolt, affixed from the


transceiver unit.

13. Take out Transceiver Unit.

14. Carry the trasceiver unit in a safe place


such as wheelhouse.

15. Disconnect the cable of Fan Motor.

Page 4

16. Turn over the Transceiver Unit.


Remove total 6 Pcs of screw.
Remove Protection Cover.

17. Record the position of color cable of


magnetron connecting to Pulse
Transformer.

18. Disconnect the cable of Magnetron


with Soldering iron.

19. Remove 4 Pcs of screw. Replace the


Magnetron.
Connect the cable of Magnetron by
Soldering iron.

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20. To put back reverse the sequence, and the unit


is assembled. Carry it to the fore mast.
Insert and fixed Transceiver Unit by 2 Pcs of bolt.

21. Connect Ground and High Voltage cord.

22. Connect the cable of Fan Motor and PWR Power


citcuit board

23. Connect the Coaxial Cable and cable


of Terminal Board.

24. Take care of the rubber packing.

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25. Confirm the rubber packing is correctly in the


ditch.
Close the cover and fixed with 4 Pcs of bolts.

26. ANT MOTOR SW On. Close Cap.

A. Turn the power on.


B. Wait for about 30 minutes in the ST-BY state.
C. ST-BY and TX are repeated five times or more, in the short range (0.5mile).
D. Wait for about 30 minutes in the send state.
E. Execute tune initialize in [Menu] -> 1 -> 3:TUNE INITIALIZE.
F. Reset each preset time to 0 in [Menu]->0->4->8:ON TIME, 9:TX TIME.

TUNE INITIALIZE

27. Performance Check. In "[Menu]->


Echo->PM->ON".
Check Performance Circle.
PM Check finish in "[Menu]->Echo->
PM->OFF".

Page 7

Page 1

FAR-2827W
REPLACEMENT PROCEDURE OF MAGNETRON FOR 3 UNIT X-RADAR

Turn the power of f.

1.Remove the Cover of the Transceiver Unit.

2. Disconnect the cable from terminal board.

3.Remove the Information Cover.

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4.Disconnect the cable of PWR Power Circuit Board.

5. Disconnect the Coaxial cable connector.

6. Disconnect the cable from the PCB.

7. Remove 2 pcs of bolt affixed


from the transceiver unit.

Page 3

8. Disconnect high voltage (500V) cord.

9. Disconnect cable of Fan Motor.

10. Record the position of color cable of


magnetron connecting to Pulse Transformer.

11. Disconnect cable of Magnetron with


Soldering iron.

Page 4

12. Remove 4 Pcs of screw. Replace the Magnetron.


Connect the cable of Magnetron by Soldering iron.

13. Connect the cable of Fan Motor.

14. To put back the transceiver unit


reverse the sequence.

15, Recover the Transceiver Unit


CAUTION : Gap of Wave Guide connectioin, less
than 1mm.

A. Turn the power on.


B. Wait for about 30 minutes in the ST-BY state.

Page 5
C. ST-BY and TX are repeated five times or more, in the short range (0.5mile).
D. Wait for about 30 minutes in the send state.
E. Execute tune initialize in [Menu] -> 1 -> 3:TUNE INITIALIZE.
F. Reset each preset time to 0 in [Menu]->0->4->8:ON TIME, 9:TX TIME.

TUNE INITIALIZE

6. Performance Check. In "[Menu]->


Echo->PM->ON".
Check Performance Circle.
PM Check finish in "[Menu]->Echo->
PM->OFF".

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