The encoder mechanism (including the rubber-covered ball, the
support wheel, both spoked wheels and their axles, the LED, and its detector) is assembled as a separate unit. The plastic parts were also manufactured by injection-molding in accordance with proprietary specifications and trimmed of scrap plastic. After the mechanism is assembled, the unit is fastened to the PCB using either clips or screws. The board is now completely assembled and is subjected to an electronics quality control test. The mouse's tailits electrical cablehas also been manufactured using a set of wires, shielding, and the rubber cover. The cable has two additional pieces of molded rubber called overmolds. These are strain relief devices that prevent the cable from detaching from the mouse or its connector plug if the cable is tugged. Mouse makers typically design their own shapes for overmolds. The near-mouse overmold is hooked to the housing, and, at the opposite end of the tail, the connector is soldered to the wires and the connector overmold is popped into place. The pieces of the outer shell are visually inspected after molding, trimming, and surface (finish) treatment and prior to assembly. The outer shell is assembled in four steps. The completed PCB and encoder assembly is inserted into the bottom of the shell. The buttons are snapped into the top part of the housing, the cable is attached, and the top and bottom are screwed together using automated screwdrivers.
12)A-Pac Manufacturing produces polyethylene bags (shopping bags) through a blown-film extrusion process. In the blown-film extrusion process, small plastic pellets (called resin) are melted down under controlled conditions so that they become molten and pliable. They are then pressed (extruded) through a circular die gap to form a continuous tube of plastic. While it is still in this molten state, the tube is pinched off at one end and then inflated and stretched to the size and thickness of the desired finished product. The inflated bubble of plastic is drawn vertically up a tower so that it has a chance to cool before it is flattened out and wound onto a roll. After the plastic is on a roll, it can be cut to form tubing, single-wound sheeting, or centerfold sheeting. Most often, we transform the plastic into poly bags.
13)The process of injection blow molding (IBM) is used for the
production of hollow plastic objects. Injection blow molding is performed in basically three stages. At the first stage, melted plastic is injected into a mold cavity to produce a preform parison. The preform is shaped like a test tube, but with a molded screw finish at the top. The preform is then transferred to the second, blow-molding stage. Air is blown through a core pin to expand the preform against a cold mold cavity. The container is then transferred to the third station for ejection.