Professional Documents
Culture Documents
DESIGN
h o c . I n s b Ciu. E m ,
Civ. E*lgng, Hong K~ng
intmtirmal Aimrt,
Part l: aitpott, 19998.
126,1534
G.
Hong Kong's new airport covers m area of 1248 ha, of which three quarters
has been reclaimed from the sea. This paper describes the civil engineering
design for the H a 50 billion project including the reclamation, runways,
550 000 m2passenger terminal building, ground transportation centre and
supporting infrastructure. It covers the early site selection and the factors
affecting the layout of the airport. It details the leading role taken by the
Authorib in the prediction of reclamation settlement and how this was
accounted for in the design and construction of the works. It concludes with
a brief description of the wideranging environmental initiatives which were
applied at all stages of this massive project.
Paper 11522
Wdtm disEzrssiott closes
15 November I998
jiM -bv&ig&d
In1945
0 Inusstgated
,
In 1988-1989
'
m .
(ai Tak
AYthoriO
Do&m Oakemee is
project director at the
Hong Kong Airport
Authority
15
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PIANTAND
OAKERVEE
Fig. 2. C h d h p Kok
Island
...
I...
.-
16
C M L ENGINEERING
DESIGN
viable transport infrastructure network, the potential for urban development in the form of Hong
Kongs ninth new town and the ability to integrate
future port and airport development. T h e government emphasiaed that the airport would develop
incrementally with expansion capacity for phased
development well into the next century.
The Provisional Airport Au&ority 0 was
established in April 1990 as a statutory organjzation
to plan, design and construct the new airport The
new airport master plan4 was also initiated in July
1990. In September 1991a memorandum of understanding was signed by the governments of the UK
and the Peoples Republic of China, confirming joint
support for the new airport and related core projects. The cost of the PAAS facilities at the airport
in money-of-thedayor out-turn prices is HKS49-8
billion. There followed almost four years of discus
sion between the two governments on the detailed
financing arrangements f o r the projects. During
this time, the Bong Kong government sought to
maintain progress on the airport in accordance with
the requirements of the memorandum by, at various stages, providing interest-keecash advances to
the P M to enable critical works on the project to
prweed on a stepby-stepbasis. In July 1995 How
Kongs legislative council p
a
d the Airport
Authority Bill which ekbled the P M to be reconstituted as the Airport Authority W,empowering
it to provide, develop, operate and maintain the new
airport. On 29 November 1995 the airport committee of the SineBritish joint Iiaison group signed
agreed minutes on the membership of the AA, and
thls paved the wayfor establishment of the AA on 1
December 1995.
The above were key events for the AA and had
a fundamental influence in the contracting of the
design and construction of the airport.
Master plan
The overall objective of the new airport master
plan (NAMP) study was defined as the preparation of a comprehensive and environmentally
acceptable scheme for the planning and implementation of an operationally safe and efficient
new airport at Chek Lap Kok, covering progressive development into a twwrunway airport operating 24 hours a daf.4
The key assumptions made for the NAME completed in December 1991, which influenced the
planning of the airport facilities included the following.
Icai Tak Airport would close when the new airport opened.
All passengers using the new airport would be
regarded as international, requiring them to
be processed through immigra!ion and cu5
toms facilities.
The master plan would include a multi-modal
surface transport system with a high priority
given to raiL
There were three main workstreams undertaken for the NAMP: namely planning, civil engineering andenvironmental impact assessment, which
were carried out in parallel.
T h e airport plan
Air traffic demand and airspace constraints d k
tated the layout ofthe airfield at Chek Lap Kok
which covers a total area of 1248 ha The major
planning recommendations in the NAMP were
that runway centdines should be separated by
1525 m which would allow independent runway
operations in accordance with the recommendations of the International Civil Aviation
Organization QCAO) ;the airport would be
17
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PLANTAND
OAKERVEE
of changing dataand circumstances. The significant changes (Fig. 3) were that: the southern runway was moved 360 m to the west to reduce reclamation costs and to preserve the eastern coast of
$ Chek Lap Kok Island; the passenger terminal
j j building was moved 190 m westward so that more
of the building's foundation work was located on
Chek Lap Kok Island to reduce construction costs;
and the vehicular tunnelswere realigned.
The key features of the airport site plan Fig. 4)
are two parallel runways, each 3800 M long, and 35
designed for a configuration of two paralleI runh of associated taxiways; a passenger terminal
ways bearing 070'/250' N each 3800 m long and
building comprisinga Y-shaped concourse and p
60 m wide; the passenger terminal complex would cessing terminal connected by way of an underbe located between the runways; and the rail and
ground automated people mover and linked to the
primary road access would be along the eastern
ground transportation centre (GTC);a high-speed
edge of the airport island.
rail and road network serving the GTC aircraft base
The airport is a phased development and as such maintenance facilities at the western end of the airhas been planned to open with a design capacity of field; airport support facjlitim including air cargo,
35 million passengers and 3 Mt of cargo annually.
cateringand an aviation fuel tank farm located south
Initially, has a single runway, one passenger proof the runways; various government facilitiesincludcessing building, the major part of the Y-shaped
ing the air trafjic control tower and centre, k e S&
concourse with 38 frontal gates (connected to the
tions, sea reme stations,airmail centre, a police
terminal by airbridges) and 27 remote aircraft
station and a facility for the government flying serstands. Within months of the airport opening, the
vice. Commercial developmentsare also under consecond runway will become operational, the
shction, includw a IlWroom hotel, a 175bspace
remainder of the Y-concoursewill be constructed
mul&storey car park, a freight forwarding centre,
and a further 10 frontal gates will be added.
headquarters and crew accommodation for Cathay
Appendix 1 gives a comparison between facilities at Pacific and headquarters for DragonaWCNAC.
the exisling airport at Kai Tak and those at the
new airport at Chek Lap Kok. Uhakly the airDesign contracts
port will have a designed capacity of about 87 milThe NAMP idenaed general requirements for
lion passengers and 9 Mt of cargo annually.
all the airport facilities and included outline
Airport planning is a continuous process and fol- scheme designs for the passenger terminal buildlowing completion of the NAMP the A4 made fur- ing, the airfield, the infrasbucture and utilities.
ther design refinements and revisions in the light
The first major detailed design contract: for the
"abde 2. Forecasts of all aircra$ movmsnts
---_L
i
;b
C M L ENGINEEMNG
DESIGN
Holel and multi-storeycar park
Commercial area
Commerclal area
'
Government
flying servfce
Business aviation
lephons exchange
Avialioi IueI tank farm
PLANTAND
OAKERVEE
:1
I
,
W.
-..-
.I
- 1
20
C M L ENGINEERING
DESIGN
Type C to -g rnPD
Tvpe N B abovs -9 mPD
Fill type B
FiN type A
Fill
Flll type c
AIB
PIAWAND
OAKERVEE
Surcharge
Vibrocompaction
mmpaabn
Surcharge:
4 Southern runway
5 AGLvault
6 APM tunnel, concourse and apron
7 Drainage Dulverts
8 Aviation fuel tank farm
Dynamic compaction:
13 Maintenance hangar
9 Test embankment
11 Rail embankment
Vibrocompaction:
1 Cross field taxiway
2 Maintenance base
monitohg data have become available, the prediction method has changed to an observational
approach making full use of the monitoring data
Fuller d e u s of the performance of the reclamation
are given in a companion paper. 10 in sumrnary, the
remaining or residual settlement h m January 1997
to 2040 is typically in the range 200 mm to 500 mm.
At the present time (August 1997) the primary consolidation of the alluvial clay i s t y p i d y90%corn
plete and creep of the redamation fdls now typically
comprises about 50% of the midual settJement
The airport platform was substantially completed in 37 months and involved the movement of
about 360 Mm3 of material. The rapid pace of consiruction was assisted by a practical application of
engineering requirements and a carefully p m
grammed fill allocation plan taking best advantage
of the various a1types available.This minimized
the requirements for fill processing and ensured
that the fdl placed in a par tic& area met the
specific engineering needsof the future planned
construction.This approach also minimized the
requirement for ground improvement thereby
reducing both cost and time.
to be constructed influenced the amount of overbuild necessary to achieve design levels in the
long term.
Although each designer made his own settle-
&field pavements
Air traffic forecasts and airspace considerations
had determined that the Civil Aviation
22
;I
C M L ENGINEERING
DESIGN
Department (CAD, which is responsiblefor aircraft movements in the air and on the ground
until the aircraft comes to rest at its assigned
stand at which point the AA takes over responsibility) and the AA would need the capability to
operate two runways simultaneously,24 hours a
day. The system of runways and taxiways occupy
about 30% of the total airport site (Fig. 10).The
'rapid exit' taxiways shown permit aircraft to clear
the runway more quickly than a 90" turn thus
improving runway capaciiy
At airport owning it is estimated that over 75%
of departures11will be wide bodied aircraft, and
thus all frontal stands and the majority of remote
stands have been designed to accommodate
ICAO designated code E aircraft (ee.ga
Boeing 747400). T h e length of selected stands have also
been safeguarded to ensure that the new large
aircraft (NW)
can be accommodated.
Throughout the design phase, and even now,
there has been much uncertainty about the size
and introduction of NlAs and ICAO have only
issued guidelines rather than a code F standard.
These guidelines, together with the Federal
Aviation Administration (FAA) group VI design
criteria, were used as a basis for designing the
geometry of the airfield. The principal planning
criteria are shown in Table 3.
This paper brietly summarizes the design of the
pavements only, as available space precludes discussion of the associated aspects such as aircraft
approach and ground hghting, high mast lighhg,
preconditioned air, fixed ground power, HV ducting, communications, potable and fire water
mains, aviation fuel distribution, irrigation mains,
stormwater drainage, oil-interception,aircraft
wash, parking aids and miscellaneous buildings.
The design aircraff for the structuraldesign of the
pavements was a Boeing 747- with an d a p
weight of 400 t.The Boeing 777 and MD11 aircraff
give similar pavement loadmgs. Growth versions of
these aircraft such as the Boeing 7 4 7 W ,MD12 and
Airbus A3xx are expected to increase the &up
weight to between 550 and 770 t, but revisedlanding
gear cordgumtion and increased number of wheels
l982
Jun Jan
1995 19B7
!&
Time
Typical
to derive settiemeflt
condruction
rates
E
I
Fig. 9.I?ttwpretatiopr
of predicted settlement
CO
Predicted settlement
0.5
3-.-.-3
k
-m
23
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,.
. . . . ..
..
PLANTAND
OAKERVEE
ment design it was assumed that the runway utiTransverse sawn grooves (6mm x 6 MM at 32
lization could be 70%departures from 07U07R and mm centres) were specified in the runway wear45% from 25W25L A detailed trafiic analysis was
ing course to provide the required Mctional charundertaken based on information kom CAD
acteristics.
regarding aimaft fleet mix and planned taxing
The total area of both rurrway/taxiway systems is
operations on the ground to establish coverages by 26000M)mZandtheyhaveadesignlifeof20years.
the design aircraft over the pavements.
Within this period overlays will be placed because
The principal factors which affected the choice
of the oxidation and weathering ofthe asphalt
of pavement were settlement, ride quality, he1
which o m in tropical climates and also, in limited
resistance, duration of loading and cost. Based on areas, for shape correction. Fig. ll(a) shows a
crosssection of a typical asphalt pavement
these design considerations, asphalt surfaced
flexible pavements were selected for the runway/taxiway system on the reclamation, rigid
Concrete pavements
pavement quality concrete for apronsand taxiFor the aprons, concrete paving is preferred
lanes on the original island and interlocking conbecause of its ability to resist high loads from stacrete blocks for apron areas subject to significant
tionary aircraft and its resistance to fuel and oil
differential settlements.
spillage from aircraft or ground support vehicles.
The pavements have been designed using both
Thus conventional rigid concrete pavements have
the 1989 UK PSA A Guide To Ai@&
Pavemettt
generally been adopted for the aprons. During the
Dm& And EvabuatiodD and the US LEDFAA
early phase of design both continuously reinforced and unreihrced jointed concrete pave
method following its release in 1995 by the US
FAA12 The 6rst i
s a semi-empirical method in line ments were considered, and the latter were
with those recognized by ICAO and is based on
selected on the basis of lower capital costs.
many decades of experience gained from evaluatThe rigid concrete pavements which cover an
ing the performance of existing pavements. The
area of 700 000 m2 have a design life of 45 years. 10
second is based on a linear elastic design
T h e majority of these pavements are on the origiapproach which calculates skesses and strains in
nal island; elsewhere h sku plate tests using a 762
each pavement layer. It uses these stresses and
mm dia plate gave values of subgrade reaction
for the compacted fll of between 100and 150
strains to determine pavement thickness by an
iterative process using established fatigue equaWm.A conservative value of 40 kPa/mm was
tions. Both of these design approaches yielded
selected for design purposes.The unreinforced
pavement is typically 450 mm thick on a 175 mm
similar pavement structures.
After applying the various Waf& scenarios,
dry lean concrete base (Fig. 11(b)) .The specified
expected loading and settlement criteria many dif- 28day characteristic flexural strength was 4.5
ferent pavement sections were developed across
MPa. Typical bay sizes are 6 m x 6 m.Mesh reinthe airport. These were then rationalized into just forcement and trimmer bars were specijiedfor
16 types to ease the construction process as many irregular bays and around penetrations.
of the scenarios gave rise to similar thickness
Transverse joints were saw cut at approximately
requirements. In all, the airfield pavement works
10 to 15 h after concrete placement and steel dowcover 3 700 000 m2.
els were provided at longitudinal joints. Load
transfer across the transverse joints is by aggre
gate interlock at the sawn joint. All joints were
Asphalt pavements
The initial structural design of the asphalt sursealed with a fuel-resistant sealant. Surface texture
of the finished concrete was s w e d as a minifaced pavements considered the use of a bound
mum of 0.7 m m using the sand patch test method.
(cement or bitumen) base in accordance with the
PSA design guide. However, unbound bases with
relatively thin asphalt surfaces have provided the
Concrete blocks
desired performance at many airports. These
In apron areas where a rigid concrete pavement
pavements require very high qualify aggregates
could not tolerate the estimated differentialmove
with strict grading requirements with a consistent ments, interlocking shaped concrete blocks 80 mm
level of compaction to prevent premature rutting. thick have been adopted (Fig. 11(c)),The blocks
Following the identification of suitable high
are nominally 225 mm by 112.5 mm and have a
quality aggregates, a pavement using crushed
characteristic compressive cube she@ of 60
rock base and subbase courses was selected on
MPa The joint spacing was specified as 2 4 mm to
ensure interlock via the jointing sand. To achieve
economicgrounds, being signiicantly less costly
than a pavement with a bound base. Crushed rock this the conbractor monitoredmould wear and
aggregates of the speded quality for the subbase replaced the mould when the block plan dimem
sions increased by 1.25 mm which occurred at
course were available on site, retained from guarabout 80 OOO cycles.13Some 16 million blocks were
rying Chek Lap Kok.For the base course and the
Marshall asphalt layers, crushed rock with a mini- required to cover 400 000 m2of apron,
Beneath the southern runway the eastern tunmum specified 1096h e s value of 180 kN was
imported from nearby provinces in China.
nel has been designed to carry vehicles from the
24
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.....
......
..
....
C M L ENGINEERING
DESIGN
125-1 30 mm Marshall asphalt courses
MD0
t-
300 mm subgrad*98%
MMDD
900 mm su@rade-95%
MMDD
300 mm subgrade-95%
MMDD
"DD
300 mm s u b g r a d H l % MMDD
25
PLANTAND
OAKERVEE
Infrastructure
In addition to the terminal building for passenger handling and the aircraft operations, the airport demands significant supporting infrastructure. This includes
(a) air cargo handling and freight forwarding
facilities
(b) in-flight catering services
Items (a) to (d) are being developed by commercial franchisees, item (e) by government and
items (0 to (h) by the AA
Fraprchises
At airport opening two air cargo franchisees
will have a capacity to handle at least 1.6 Mt of
cargo which will quickly rise to 3 Mt. A freight
forwarding facility where cargo is consolidated
for direct dispatch is also being built. Three aircraft catering facilities are being built and
between them will produce about 95 000 meals
per day during the first year of operation.
The design, constructionand operation of the
aviation fuelling system has been licensed to
industry specialists.Two 450 mm diameter undersea pipelines will bring jet A1 fuel on to the airport, where 15 days of storage is provided. The
throughput is about 10 000 000 litres per day initially. A h e l hydrant distribution system, which
transfersfuel &om the tank farm to the aircraft
stands for aircraft refuelling,was designed and
constructed by the AA on behalf of the licensee. It
is sized for busy-hour demands for the year 2010
and is expandable for further growth. An aircraft
maintenance facility is under construction at the
west end of the airport. The main component is a
220 m x 66 m sbuctural steel hangar capable of
accommodating three Boeing 747s and two A32Os
side by side.
Utiiities
The following utilities and services have been
provided airport-wide
Roads
26
CIVIL ENGINEERING
DESIGN
Fig. 12.Road aEd
astilities network
Roads
...............
Utilities r e s e w s
Scale: km
1
L11
....................
Air traffic
................,
Prnennsintr terminal
...............
Scale: m
10
20
4
-
ed metal panels with acoustic insulation) positioned flush with the flanges.
Critical wind pressures were determined kom
wind tunnel tests which indicated that the Hong
Kong code for wind loading was not conservative15
for low-level sbuctures in such exposed conditions.
Seismic design was based on the New York code in
the absence (at the time of design) of guidance for
Hong Kong. The design required the impact of the
sequence of roof module erection on the flexible
concrete columns to be assessed to ensure that the
final structure was within tolerance. Some vaults,
primarily those over the processing terminal, are
28
C M L ENGINEERING
DESIGN
- I
Diagonal member
Node plate
7/
PIANTAND
OAKERVEE
F&.
18. (below).
ConnsctioPm detail
between roof and
c1aaWg
counteract uplift pressures passive tension
Roof steelwork
(glazlng head
member)
Clerestoly glazing
support b r a w
Clerestory wing
'
Flexible movement
gasket at head of
glazing
'
Glazing
CML ENGINEERING
DESIGN
Skylight
FFL +:2-150
Scale: m
2.5
5
Environmental initiatives
Right from the planning stage the AA has been
committed to making the new airport one of the
most environmentallyacceptable inhstructure
projects in Hong Kong, and indeed the region. A
major reason for the choice of Chek h p Kok for
the new airport was on environmental grounds as
F ~19.
. (top). Crosssectim through ceRtmd COW COY^
(eievatiuons h mm)
m d g w t m cladding
PJANTAND
OAKERVEE
2.5
c'
New Territories
Scale: km
Fig. 22 (below).
Bubble cu~tainto
alternate sortnd waves
Percussive
hammer
Air compressors
Sea-bed
32
. ,. .. .. .
C M L ENGINEERING
DESIGN
Concluding remarks
How Kong is used to accep!ing the challenges
presented by major eng
n
iprojects. This brief
paper has attempted to summarize the key planning
and design tasks involved with the new airport
which has dwarfed previous Hong K
o
a efforts
and perhaps ranks as one of the most signiicant of
Appendix
Hang
Ackndedgmenb
The authors wish to thank the AA and the government of the Hong Kong Special Administrative
Region for permission to publish this paper. They
also acknowledge with appreciation the enormous
contribution madeby design consultants, contrac
tors and staff of the AA in the planning, design and
construction of the new airport The authors would
also like to thank in particular C. C. Cdton, C.
Leeks,R I. Livingston, L Mujaj and Dr A R
Pickles for their assistancein the preparation of this
paper.
References
1.
2.
3.
4.
5.
6.
7.
126,1998,3554.
8. PIC- A R and pwlrr G. W.An overview of the
geotechnical aspects of the airport project. HKTE
Geotechtticul Annual Seminar, 29 May 1998,How
Kong.
9. RMP-ENCON.
Replacement digport at Chek Lap
K o b C i v i l Ewghee%g &dies, Repmd No.2 , Ted
Embankment. December 1982.
10. UK PSA.A Guide to Airfield Pauswsent Design asnd
Eualwation, 1989.
11. MUJAJ
L.and FLwr G.W.The design philosophy for
the airfield pavements for Hong Kong's new airport.
Third Intertoational CoHfireace on Road and
Pavemaret Technology, 28-30 April 15998, Beijing.
12. US FAA.Ai?$orf Pavement Desigxfor the Boeing
777Ai7plans. Advisory Circular 150/532@16,1995.
13. MUJN, L Concrete block paving at the new airport
for Hong Kong Third international workshop on
Concrete Block paving, Cartagenade Xndias,
27
13
288
224
128
96
76
1%
12
...
MW. 1 9 9 2
Greiner-Madl
Aug. 1892
%pt.1 9 9 2
wpmsway, rall link and mads design
12
122
125
126
2
7
l
140
14
14.
150
Sept. 1%
Appendix 2.
Consultants and contractors concerned
with design of Hong
Kong's new airport