Professional Documents
Culture Documents
19
12
INDEX
Powerail versions
Basic description
Technical data
Powerail types, cat. nos. and weights
Engineering data and configurations
Standard sections, curves and sealing strip
Jointing material, hangers
Brackets
End sections, end feeds
Line feeds
Contact sections
Turntables, switches
Transfer funnels, transfer guides
Anti-condensation sections
Expansions joint sections
Collectors
Double collectors
Tow arms
Flexible tow arms
Flexible tow arm configurations
Flat copper
Cable glands
Assembling tools
Copper cassettes
Straightening tool
Conductor threading tools
Sectionalizing
Heating system
Example for ordering
Spare parts
Questionnaire
Production programm
Page
3
3
3
4
5
6
7
8
9
10, 11
12
12
13
14
15
16
16
17
17
17
18
18
19
19
19
19
20
20
21
21
22, 23
24
VAHLE-Powerail MKL
Powerail MKL is a totally enclosed conductor system for
indoor and outdoor use. The insulated housing can accommodate different copper sections
Typ MKLD from 6 to 10 copper conductors
continuous copper strips 40 - 200 A
copper strips come as separate items as coils.
Typ MKLF from 6 to 10 copper conductors
with factory-assembled plug-in joints 40 - 100 A.
19
12
Applications
Mobile power feeding of overhead cranes, monorail systems,
electric hoists, electric power tools, machine tools, automated
storage and retrieval systems, assembly and test lines, hangar
doors, studio & station lighting systems and many others.
Expansion sections
Expansion sections for length compensation are available and
do not interrupt electric conductors.
Housing
Anti-condensation sections
Couplings of Housing
Sectionalizing
Feed sets
End feeds or line feeds are available.
Collectors
The current collectors are made of impact-resistant polyamide.
Spring loaded carbon brushes maintain uniform contact. Connecting cables, hinged or flexible towing arms are included.
Double collectors to be used for transfer applications and
higher amperage.
End caps/sections
MKLD uses end sections.
MKLF & MKLS use end caps
Hangers
Standard brackets for Powerail attachment to crane girder are
available (see page 8).
To speed up quotations and order processing, we would appreciate receiving your drawings or sketches for Powerail
systems with curves, dead sections, turntables, switches, etc. Please use our questionnaire, page 22/23.
Please consult the factory for low voltage applications and data transmission, indicating special environmental conditions. Stainless
steel conductors are available (see page 18).
DIN 53481
DIN 53482
DIN 53482
IEC 112/VDE 0303
DIN 41 02
Part 1
3040 KV/mm
5 x 1015 Ohm/cm
1013 Ohm
CTI 6002.7
Mechanical properties:
Flexible strength
Tensile strength
Temperature range (ambient):
Resistance to
chemicals:
at + 45 C
Class B 1
Gasoline
Mineral Oil
Grease
75N/mm2 10 %
40 N/mm2 10 %
30 C up to + 60 C
Sulphuric acid 50 %
Caustic soda 25 % & 50 %
Hydro-chloric acid,
concentrated
Consider the voltage drop calculation to maintain the limits established by the motor manufacturers:
Formulas:
AC:
U = 3 x I xl x Z
U2 =
DC:
U1 = 2l x I x R
U1 100
V
R = Resistence [Ohm/km]
Effective length:
l=L
power feed located at the end of the system
l = L/2 power feed located at the mid-point of the system
l = L/4 power feed located at both ends of the system
l = L/6 power feed located at L/6 from each end
of the system
Z = Impedance [Ohm/km]
V = Voltage rating [V]
The total ampere load is determined from the nominal rated current of all motors working simultaneously on the same feed
section of your electrification system. A diversity factor of 0.5 0.9 can be considered.
The conductor size and/or number of feed points should be increased or booster cables should be used in parallel in case the
drop is exceeding the limitations.
See page 5 for resistance and impedance values.
19
12
MKLD
Type
HS c/w PE
SS w/o PE
Weight
kg/m
Cat.
No.
Housing only
Type MKLD
with continuous copper strips,
to be drawn in during installation.
MKLF
MKLD- HS
MKLD- SS
1,533
1,533
235 10**
235 04**
Type MKLF
with factory assembled copper strips
and plug-in joints,
(40 100 A)
MKLF 6/ 40- HS
MKLF 6/ 40- SS
MKLF 6/ 60- HS
MKLF 6/100- HS
2,122
2,122
2,354
2,612
234 84**
234 83**
234 85**
234 86**
MKLF 7/ 40- HS
MKLF 7/ 40- SS
MKLF 7/ 60- HS
MKLF 7/100- HS
2,232
2,232
2,463
2,707
234 88**
234 87**
234 89**
234 90**
MKLF 8/ 40- HS
MKLF 8/ 40- SS
MKLF 8/ 60- HS
MKLF 8/100- HS
2,342
2,342
2,573
2,816
234 92**
234 91**
234 93**
234 94**
MKLS
Type MKLS
with factory assembled copper strips
and bolted joints,
(40 200 A)
MKLS 6/ 40- HS
MKLS 6/ 40- SS
MKLS 6/ 60- HS
MKLS 6/100- HS
MKLS 6/140- HS
MKLS 6/160- HS
MKLS 6/200- HS
2,166
2,166
2,395
2,635
2,809
3,138
3,381
234 72**
234 71**
234 73**
234 74**
234 95**
234 96**
234 97**
MKLS 7/ 40- HS
MKLS 7/ 40- SS
MKLS 7/ 60- HS
MKLS 7/100- HS
MKLS 7/140- HS
MKLS 7/160- HS
MKLS 7/200- HS
2,282
2,282
2,513
2,760
2,931
3,254
3,450
234 76**
234 75**
234 77**
234 78**
234 98**
234 99**
235 00**
MKLS 8/ 40- HS
MKLS 8/ 40- SS
MKLS 8/ 60- HS
MKLS 8/100- HS
MKLS 8/140- HS
MKLS 8/160- HS
MKLS 8/200- HS
2,399
2,399
2,631
2,874
3,047
3,371
3,614
234 80**
234 79**
234 81**
234 82**
235 01**
235 02**
235 03**
ENGINEERING DATA
Type
HS c/w PE
SS w/o PE
No.
of
Conductors
Controlline
Ampererating
L1, L2, L3
Phases
max.
Voltage
Rating
Impedance
at
50 Hz
20 C
100 % A
/1000 m
Resistance
at
20 C
/1000 m
Leakage
Distance
6
6
6
6
6
6
6
3 x 10
3 x 17
3 x 26
3 x 33
3 x 42
3 x 51
10
17
17
17
26
26
2 x 10
6 x 10
2 x 10
2 x 10
2 x 10
2 x 10
2 x 10
40
40
60
100
140 *
160 *
200 *
600
600
600
600
600
600
600
1,73
1,73
1,07
0,71
0,57
0,46
0,39
1,72
1,72
1,06
0,69
0,55
0,43
0,35
30
30
30
30
30
30
30
MKL 7/ 40 HS
3 x 10
10
40
600
1,73
1,72
30
MKL 7/ 40 SS
40
600
1,73
1,72
30
MKL 7/ 60 HS
3 x 17
17
60
600
1,07
1,06
30
MKL 7/100 HS
3 x 26
17
100
600
0,71
0,69
30
MKL 7/140 HS
3 x 33
17
140 *
600
0,57
0,55
30
MKL 7/160 HS
3 x 42
26
160 *
600
0,46
0,43
30
MKL 7/200 HS
3 x 51
26
2 x 10
1 x 11
6 x 10
1 x 11
2 x 10
1 x 11
2 x 10
1 x 11
2 x 10
1 x 11
2 x 10
1 x 11
2 x 10
1 x 11
200 *
600
0,39
0,35
30
MKL 8/ 40 HS
3 x 10
10
40
600
1,73
1,72
30
MKL 8/ 40 SS
40
600
1,73
1,72
30
MKL 8/ 60 HS
3 x 17
17
60
600
1,07
1,06
30
MKL 8/100 HS
3 x 26
17
100
600
0,71
0,69
30
MKL 8/140 HS
3 x 33
17
140 *
600
0,57
0,55
30
MKL 8/160 HS
3 x 42
26
160 *
600
0,46
0,43
30
MKL 8/200 HS
3 x 51
26
200 *
600
0,39
0,35
30
MKLD 9/ 40 HS
3 x 10
10
40
600
1,73
1,72
30
MKLD 9/ 40 SS
40
600
1,73
1,72
30
MKLD 9/ 60 HS
3 x 17
17
60
600
1,07
1,06
30
MKLD 9/100 HS
3 x 26
17
100
600
0,71
0,69
30
MKLD 9/140 HS
3 x 33
17
140 *
600
0,57
0,55
30
MKLD 9/160 HS
3 x 42
26
160 *
600
0,46
0,43
30
MKLD 9/200 HS
3 x 51
26
200 *
600
0,39
0,35
30
MKLD 10/ 40 HS
10
3 x 10
10
40
600
1,73
1,72
30
MKLD 10/ 40 SS
10
40
600
1,73
1,72
30
MKLD 10/ 60 HS
10
3 x 17
17
60
600
1,07
1,06
30
MKLD 10/100 HS
10
3 x 26
17
100
600
0,71
0,69
30
MKLD 10/140 HS
10
3 x 33
17
140 *
600
0,57
0,55
30
MKLD 10/160 HS
10
3 x 42
26
160 *
600
0,46
0,43
30
MKLD 10/200 HS
10
3 x 51
26
200 *
600
0,39
0,35
30
2 x 10
3 x 11
6 x 10
3 x 11
2 x 10
3 x 11
2 x 10
3 x 11
2 x 10
3 x 11
2 x 10
3 x 11
2 x 10
3 x 11
2 x 10
4 x 11
6 x 11
4 x 11
2 x 10
4 x 11
2 x 10
4 x 11
2 x 10
4 x 11
2 x 10
4 x 11
2 x 10
4 x 11
E.D.
*... 80%
Complete types e.g. MKLS 7/60 HS for 7 poles with bolted joints
In case of using a neutral conductor copper pos.1 will be taken.
layout of the sytem on request (please see page 3)
12
MKLD
MKLF
MKLS
**
mm
MKL 6/ 40 HS
MKL 6/ 40 SS
MKL 6/ 60 HS
MKL 6/100 HS
MKL 6/140 HS
MKL 6/160 HS
MKL 6/200 HS
2 x 10
2 x 11
6 x 10
2 x 11
2 x 10
2 x 11
2 x 10
2 x 11
2 x 10
2 x 11
2 x 10
2 x 11
2 x 10
2 x 11
configurations
19
6-8-poles
MKL
6pole
MKL
7pole
MKL
8pole
MKLD
MKL
9pole
9-10-poles
MKL
10pole
Numbers in paranthesis
**apply
to control line.
19
Standard sections
Type MKLD for continuous copper strips.
A
left
right
A-A
56
93
MKL
e.g. 6pole
left
right
short lip
side
10,5
left
right
Straight standard sections have no stiffener clamps. Stiffener clamps can be supplied loose or assembled each meter.
Stiffener clamps (paire)
Cat.-No.
Cat.-No.
234 017
234 018
234 587
234 588
Curves
Min. bending radius, horizontal = 1100 mm
Max. length L = 3600 mm
Max. 120
Cat.-No.
234 547
234 620
R for VU
R for VO
MKL
e.g. 6pole
long lip
R for LLA
R for LLI
56
Cat.-No.
234 794
258 432
258 300
MKL
e.g. 8pole
93
Type
102
MKLD
MKLF
MKLS
12
19
12
MKLD
20
92
Ready installed
Type
MVMD
Weight kg
Cat.-No.
0,16
234 678
MKLF
MKLS
167
23
10
Ready installed
Type
MVMS
Sliding hanger
Weight kg
Cat.-No.
0,240
234 585
Fixpoint hanger
MKLD
MKLF
MKLS
M8
max. 35
75
158
M8
40
75
max. 35
71
153
40
64
Type
MGA
Weight kg
Cat.-No.
0,220
234 013
Type
MFN
Weight kg
Cat.-No.
0,275
235 142
19
BRACKETS
12
L
32
M8
13
45
93
+6
137 15
claw
Claw suitable
for D = 6-15 mm
+6
185 15
max. 37
30
Attachment
bracket
B
R
D
R = 10 x D
X
View w/o I-beam
25
max. 48
claw
Attachment
bracket
13
30
D
M8
Attention:
Make sure that hoist wheels have enough clearance. Use
small claw if necessary. Check -beam dimension D.
rail of EHK is identical to type S 1, Cat. 8a.
93
Claw suitable
for D = 15-25 mm
Type
EHK 250
EHK 300
EHK 400
EHK 500
EHK 600
EHK 700
EHK 750
EHK 800
+6
185 5
45
+6
137 5
32
X
mm
L
mm
B max
mm
Weight
kg
250
300
400
500
600
700
750
800
350
400
500
600
700
800
850
900
170
170
170
170
170
170
170
170
1.070
1.150
1.300
1.450
1.600
1.750
1.820
1.900
Cat.-No.
Cat.-No.
for standard with small
version
claw version
251 600
251 610
251 620
251 630
251 640
251 650
251 660
251 670
251 720
251 730
251 740
251 750
251 760
251 770
251 780
251 790
END SECTIONS
END FEEDS
End sections
End feeds
19
12
MKLD
0,3 m long
100
110
196
40
23
167
15
Hou 300
sing
e
mpty
100
6 - 8 pole
9 - 10 pole
Cable gland
dimensions see p. 18
Type
Type
MSED/L
MSED/R
Execution
Weight kg
Cat.-No.
left
right
0,550
0,550
235 144
235 145
End cap
MKED 6-8/
MKED 9-10/
MKED 6-8/
MKED 9-10/
40-60 HS
40-60 HS
40 SS
40 SS
M 25 & M 40
M 25
Weight kg
Cat.-No.
0,580
1,040
0,520
0,980
235 152
235 155
235 157
235 160
End feeds
MKLF
MKLS
167
110
110
23
23
167
10
100
Type
MSES
Execution
Weight kg
Cat.-No.
0,286
235 141
Type
Cable gland
dimensions see p. 18
Weight kg
Cat.-No.
M 25 and M 40
M 25
0,580
0,520
235 230
235 233
LINE FEEDS
19
12
MKLD
Type
300
83
150
1000
MKLF
MNGD 6/ 40-100 HS
MNGD 7/ 40-100 HS
MNGD 8/ 40-100 HS
MNGD 9/ 40-100 HS
MNGD 10/ 40-100 HS
MNGD 6/140-200 HS
MNGD 7/140-200 HS
MNGD 8/140-200 HS
MNGD 9/140-200 HS
MNGD 10/140-200 HS
MNGD 6/ 40 SS
MNGD 7/ 40 SS
MNGD 8/ 40 SS
MNGD 9/ 40 SS
MNGD 10/ 40 SS
Type
300
83
150
1000
MKLS
MNGF 6/ 40 HS
MNGF 7/ 40 HS
MNGF 8/ 40 HS
MNGF 6/ 60 HS
MNGF 7/ 60 HS
MNGF 8/ 60 HS
MNGF 6/100 HS
MNGF 7/100 HS
MNGF 8/100 HS
MNGF 6/ 40 SS
MNGF 7/ 40 SS
MNGF 8/ 40 SS
Type
300
83
150
1000
10
MNGS 6/ 40 HS
MNGS 7/ 40 HS
MNGS 8/ 40 HS
MNGS 6/ 60 HS
MNGS 7/ 60 HS
MNGS 8/ 60 HS
MNGS 6/100 HS
MNGS 7/100 HS
MNGS 8/100 HS
MNGS 6/140 HS
MNGS 7/140 HS
MNGS 8/140 HS
MNGS 6/160 HS
MNGS 7/160 HS
MNGS 8/160 HS
MNGS 6/200 HS
MNGS 7/200 HS
MNGS 8/200 HS
MNGS 6/ 40 SS
MNGS 7/ 40 SS
MNGS 8/ 40 SS
Cable gland
(dim. see p. 18)
M 50
and
M 25
M 50
and
M 25
M 25
Cable gland
(dim. see p. 18)
M 50
and
M 25
M 25
Cable gland
(dim. see p. 18)
M 50
and
M 25
M 50
and
M 25
M 25
Weight kg
Cat.-No.
2,740
2,817
2,894
2,954
2,994
2,744
2,821
2,898
2,958
2,998
2,667
2,744
2,826
2,886
2,926
235 055
235 056
235 057
235 058
235 059
235 060
235 061
235 062
235 063
235 064
235 050
235 051
235 052
235 053
235 054
Weight kg
Cat.-No.
3,367
3,566
3,763
3,598
3,797
3,994
3,841
4,040
4,237
3,299
3,498
3,695
235 089
235 090
235 091
235 092
235 093
235 094
235 095
235 096
235 097
235 086
235 087
235 088
Weight kg
Cat.-No.
3,451
3,662
3,873
3,682
3,893
4,104
3,925
4,136
4,347
4,103
4,314
4,525
3,427
4,638
4,849
4,670
4,881
5,092
3,383
3,394
3,805
235 068
235 069
235 070
235 071
235 072
235 073
235 074
235 075
235 076
235 077
235 078
235 079
235 080
235 081
235 082
235 083
235 084
235 085
235 065
235 066
235 067
LINE FEEDS
for single core cable connection, incl. 1 m Powerail section
Type
MNLF 6/ 40 HS
MNLF 7/ 40 HS
MNLF 8/ 40 HS
MNLF 6/ 60 HS
MNLF 7/ 60 HS
MNLF 8/ 60 HS
MNLF 6/100 HS
MNLF 7/100 HS
MNLF 8/100 HS
MNLF 6/ 40 SS
MNLF 7/ 40 SS
MNLF 8/ 40 SS
Type
MNLS 6/ 40 HS
MNLS 7/ 40 HS
MNLS 8/ 40 HS
MNLS 6/ 60 HS
MNLS 7/ 60 HS
MNLS 8/ 60 HS
MNLS 6/100 HS
MNLS 7/100 HS
MNLS 8/100 HS
MNLS 6/140 HS
MNLS 7/140 HS
MNLS 8/140 HS
MNLS 6/160 HS
MNLS 7/160 HS
MNLS 8/160 HS
MNLS 6/200 HS
MNLS 7/200 HS
MNLS 8/200 HS
MNLS 6/ 40 SS
MNLS 7/ 40 SS
MNLS 8/ 40 SS
M 25 for PE,
L1, L2, L3,
M 25 for 1-4
M 25 for 9/10
1 x M 25
2 x M 25
Cable gland
(dim. see p. 18)
M 25 for PE,
L1, L2, L3,
M 25 for 1-4
M 25
Cable gland
(dim. see p. 18)
M 25 for PE,
L1, L2, L3,
M 25 for 1-4
M 25 for PE,
L1, L2, L3,
M 25 for 1-4
M 25
Cat.-No.
2,432
2,509
2,586
2,657
2,697
2,447
2,524
2,601
2,672
2,712
2,374
2,451
2,533
2,612
2,652
234 740
234 745
234 746
234 747
234 748
234 749
234 750
234 755
234 756
234 757
234 735
234 736
234 737
234 738
234 739
Weight kg
Cat.-No.
3,059
3,258
3,455
3,290
3,489
3,686
3,533
3,732
3,929
3,006
3,205
3,402
235 131
235 132
235 133
235 134
235 105
235 106
235 107
235 108
235 109
235 098
235 099
235 100
Weight kg
Cat.-No.
3,143
3,345
3,565
3,374
3,585
3,796
3,617
3,828
4,039
3,806
4,017
4,228
4,119
4,341
4,552
4,373
4,584
4,795
3,090
3,301
3,512
235 113
235 114
235 115
235 116
235 117
235 118
235 119
235 120
235 121
235 122
235 123
235 124
235 125
235 126
235 127
235 128
235 129
235 130
235 110
235 111
235 112
MKLD
150
300
50
M 25 for PE,
L1, L2, L3,
M 25 for 1-4
M 25 for 9/10
Weight kg
1000
MKLF
150
300
50
MNLD 6/ 40-100 HS
MNLD 7/ 40-100 HS
MNLD 8/ 40-100 HS
MNLD 9/ 40-100 HS
MNLD 10/ 40-100 HS
MNLD 6/140-200 HS
MNLD 7/140-200 HS
MNLD 8/140-200 HS
MNLD 9/140-200 HS
MNLD 10/140-200 HS
MNLD 6/ 40 SS
MNLD 7/ 40 SS
MNLD 8/ 40 SS
MNLD 9/ 40 SS
MNLD 10/ 40 SS
Cable gland
(dim. see p. 18)
12
1000
MKLS
150
300
50
Type
19
1000
11
19
12
Contact section*
Turntable
Sliding switch
KSG
Please submit drawings of transfer applications. Specify dimensions a, b, c, R and angle . ( max. 50).
12
incl. sections
Transfer funnels
Weight
kg
MTN 6/
MTN 7/
MTN 8/
MTN 9/
MTN 10/
MTN 6/
MTN 7/
MTN 8/
MTN 9/
MTN 10/
40-200 HS
40-200 HS
40-200 HS
40-200 HS
40-200 HS
40 SS
40 SS
40 SS
40 SS
40 SS
MKLD
MKLF
MKLS
140 1
Type
12
2,201
2,265
2,528
2,581
2,634
2,201
2,265
2,528
2,581
2,634
2
500 fo
w/o c45
r MK
on
525 fo LF & MKLS d.
r MKL
D
Cat.-No.
L.H. version R.H. version
235 162
235 163
235 164
235 165
235 166
235 167
235 168
235 169
235 170
235 171
235 172
235 173
235 174
235 175
235 176
235 177
235 178
235 179
235 180
235 181
11
horizontal offset 15 mm
vertical offset + 10 mm
short lip
short lip
L.H. version
R.H. version
165
Type
MUN 6/
MUN 7/
MUN 8/
MUN 9/
MUN 10/
MUN 6/
MUN 7/
MUN 8/
MUN 9/
MUN 10/
40-200 HS
40-200 HS
40-200 HS
40-200 HS
40-200 HS
40 SS
40 SS
40 SS
40 SS
40 SS
Weight
kg
Cat.-No.
L.H. version R.H. version
2,155
2,219
2,482
2,535
2,588
2,155
2,219
2,482
2,535
2,588
235 182
235 183
235 184
235 185
235 186
235 187
235 188
235 189
235 190
235 191
235 192
235 193
235 194
235 195
235 196
235 197
235 198
235 199
235 200
235 201
w/o 7c0
350 fo
ond.
r MK
375 fo LF & MKLS
75
r MKL
D
horizontal offset 8 mm
vertical offset 3 mm
short lip
short lip
L.H. version
R.H. version
205
Type
Weight
kg
MUNS 6/
MUNS 7/
MUNS 8/
MUNS 9/
MUNS 10/
MUNS 6/
MUNS 7/
MUNS 8/
MUNS 9/
MUNS 10/
40-200 HS
40-200 HS
40-200 HS
40-200 HS
40-200 HS
40 SS
40 SS
40 SS
40 SS
40 SS
2,185
2,249
2,512
2,565
2,618
2,185
2,249
2,512
2,565
2,618
1
350 fo
w/o c10
r MK
ond.
375 fo LF & MKLS
r MKL
D
Cat.-No.
L.H. version R.H. version
235 202
235 203
235 204
235 205
235 206
235 207
235 208
235 209
235 210
235 211
235 212
235 213
235 214
235 215
235 216
235 217
235 218
235 219
235 220
235 221
75
horizontal offset 8 mm
vertical offset 3 mm
short lip
L.H. version
short lip
R.H. version
13
ANTI-CONDENSATION SECTIONS
19
12
incl. 1 m section
MKLD
Type
Weight
kg
Cat.-No.
MBD- HS
MBD- SS
2,520
2,520
235 223
235 222
Type
Weight
kg
Cat.-No.
3,034
3,156
3,276
3,266
3,388
3,508
3,509
3,631
3,750
3,034
3,156
3,276
235 236
235 237
235 238
235 239
235 240
235 241
235 242
235 243
235 244
235 245
235 246
235 247
Weight
kg
Cat.-No.
3,118
3,252
3,386
3,350
3,484
3,618
3,593
3,727
3,861
3,767
3,901
4,035
4,091
4,225
4,358
4,334
4,468
4,601
3,118
3,252
3,868
235 260
235 261
235 262
235 263
235 264
235 265
235 266
235 267
235 268
235 269
235 270
235 271
235 272
235 273
235 274
235 275
235 276
235 277
235 278
235 279
235 280
1000
X
X
MKLF
MKLS
MBFMBFMBFMBFMBFMBFMBFMBFMBFMBFMBFMBF-
6/ 40 HS
7/ 40 HS
8/ 40 HS
6/ 60 HS
7/ 60 HS
8/ 60 HS
6/100 HS
7/100 HS
8/100 HS
6/ 40 SS
7/ 40 SS
8/ 40 SS
Type
Feeding
No extra feeds required as the Powerail is not interrupted.
Collectors
No extra collectors required.
Installation
The anti-condensation section is to be placed outdoors, close to
the transfer point.
14
* For longer runs use expansion joint section (see page 15)
MBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBSMBS-
6/ 40 HS
7/ 40 HS
8/ 40 HS
6/ 60 HS
7/ 60 HS
8/ 60 HS
6/100 HS
7/100 HS
8/100 HS
6/140 HS
7/140 HS
8/140 HS
6/160 HS
7/160 HS
8/160 HS
6/200 HS
7/200 HS
8/200 HS
6/ 40 SS
7/ 40 SS
8/ 40 SS
Type
MDD- 6-8 HS
MDD- 9 HS
MDD- 10 HS
MDD- 6-8 SS
MDD- 9 SS
MDD- 10 SS
Weight
kg
Cat.-No.
1,890
1,883
1,877
1,890
1,883
1,877
235 224
235 225
235 226
235 227
235 228
235 229
500
19
12
1000 + a
MKLD
a
500
Dim. a max. 70 mm
Expansion section Typ MDD is required to compensate difference in expansion between insulated housing and copper conductors.
The expansion joints are used if the Powerail length between
feeds, curves, transfer guides and other fix points is exceeding
10 m.
Max. length to temperature differences
t 20 C = 70 m
t 40 C = 35 m
t 80 C = 17 m
t 30 C = 45 m
t 60 C = 23 m
Longer runs or higher differences in temperature require several
expansion joints.
Type
MDSMDSMDSMDSMDSMDSMDSMDSMDS-
6/ 40-100 HS
7/ 40-100 HS
8/ 40-100 HS
6/140-200 HS
7/140-200 HS
8/140-200 HS
6/ 40 SS
7/ 40 SS
8/ 40 SS
Weight
kg
Cat.-No.
5,400
5,520
5,640
5,900
6,020
6,140
5,400
5,520
5,620
235 395
235 396
235 397
235 398
235 399
235 400
235 401
235 402
235 403
500
MKLF
MKLS
1000 + a
a
500
X
X
15
19
Collectors
Connecting cables:
for power line:
cable 1 4 x 6 mm2
cable 2 x 1,5 mm2
150
223
cable 2
cable 1
Ampacity
at 60% ED
A
Type
MSW 6/50-1 HS
MSW 7/50-1 HS
MSW 8/50-1 HS
MSW 9/50-1 HS
MSW 10/50-1 HS
MSW 6/25-1 ST
MSW 7/25-1 ST
MSW 8/25-1 ST
MSW 9/25-1 ST
MSW 10/25-1 ST
50
50
50
50
50
25
25
25
25
25
of connecting
cables mm
cable 1
cable 2
No.
of
poles
6
7
8
9
10
6
7
8
9
10
17,0
17,0
17,0
17,0
17,0
13,5
13,5
11,0
12,0
13,0
7,0
7,5
8,0
9,0
10,0
11,0
11,0
11,0
Travelling speed
normal
Transfer
m/min.
m/min.
Weight
kg
Cat.-No.
180
180
180
180
180
180
180
180
180
180
1,150
1,185
1,220
1,259
1,298
0,850
0,880
0,910
0,949
0,988
234 118
235 146
234 120
235 147
235 148
234 121
235 149
234 123
235 150
235 151
100
100
100
100
100
100
100
100
100
100
Double collectors
Connecting cables:
533
cable 1 4 x 6 mm2
cable 2 x 1,5 mm2
152
MKLD
MKLF
MKLS
12
310
cable 2
cable 1
Type
Ampacity
at 60% ED
A
No.
of
poles
100
100
100
100
100
50
50
50
50
50
6
7
8
9
10
6
7
8
9
10
of connecting
cables mm
cable 1
cable 2
17,0
17,0
17,0
17,0
17,0
13,5
13,5
11,0
12,0
13,0
7,0
7,5
8,0
9,0
10,0
11,0
11,0
11,0
Travelling speed
normal
Transfer
m/min.
m/min.
180
180
180
180
180
180
180
180
180
180
100
100
100
100
100
100
100
100
100
100
Weight
kg
Cat.-No.
2,440
2,510
2,580
2,658
2,736
1,830
1,990
2,160
2,238
2,316
234 160
234 758
234 162
234 759
234 760
234 163
234 765
234 165
234 766
234 767
Connecting cable 1 m, longer cables available. Example of ordering double collectors with 2 m cable
Cat.-No. 234 160-2
for collector DMSW 6/100-2 HS
16
TOW ARMS
19
12
MKLD
MKLF
MKLS
Installation to tube
for single and double collectors
tube 34
by others
10
Type
MGR
MGR/K
Weight kg
0,560
0,560
53
190
224 u
p to m
iddle
of
Cat.-No.
tube
234 015
234 021
50 10
53
10
60 +
1 0
0
190
Type
MGF
MGF/K
Weight kg
0,590
0,590
Cat.-No.
234 016
234 022
slotted hole 9 x 18
138
Type
MFM
Weight kg
1,120
Cat.-No.
234 211
ca. 82
tread
ca. 61
slotted hole 9 x 18
138
90
330
17
19
MKLD
12
Max. length of
11 mm wide strips*
11 mm2
Weight
kg/m
for shaft I
90
260
300
Max. length of
13 mm wide strips*
for shaft II
0,10
17 mm2
65
200
300
45
130
200
35
100
160
13 x 2 mm
(100 A)* Type of cassette
33 mm2
13 x 2,5 mm
(140 A)* Type of cassette
42 mm
25
13 x 3,2 mm
Type of cassette
(160 A)*
51 mm2
22
13 x 3,9 mm
(200 A)* Type of cassette
60(80) (120)
B
234 198
0,09
Cu
Weight
kg
234 384
Inox
Cat.-No..
0,09
234 197
0,15
234 199
0,13
234 383
0,23
234 200
0,29
234 201
0,37
234 202
0,45
234 203
MKLD
MKLF
MKLS
M 25 and M 40
M 25
M 25 and M 50
M 25 and M 50
M 25
M 25 for PE and L1/L2/L3
M 25 for 1 4 and 9/10
M 25 6 10pole
18
for cable-
in mm
9 19 and 17 26
9 19
9 19 and 23 34
9 19 and 29 40
9 19
6 15
9 19
9 19
Shaft I
Shaft II
50(65) (100)
B
Inox
Cat.-No..
Cat.-No.
300
13 x 1,3 mm
Type of cassette
(60 A)
26 mm2
Weight
kg
115
13 x 0,8 mm
Type of cassette
(40 A)
Weightt
kg/m
Cat.-No.
11 x 1 mm
Type of cassette
(40 A)
10 mm2
Cu
capacity A
execution: D/F/S
page
40 60 HS
40 SS
40 100 HS
140 200 HS
40 SS
40 200 HS
40 200 HS
40 SS
9
9
10
10
10
11
11
11
Shaft I
ASSEMBLING TOOLS
19
12
MKLD
Arrangement of laying mechanism
Copper cassettes
Execution
of cassette
Type
A
B
C
A
B
C
EZK 1 single
EZK 2 single
EZK 3 single
DEZK 1 double
DEZK 2 double
DEZK 3 double
Dim. X
Dim. Y
Weight kg
Cat.-No.
462
662
862
462
662
862
500
700
900
500
700
900
3,500
4,450
5,400
6,500
8,200
9,900
234 219
234 220
234 250
234 221
234 222
234 251
X
Y
upwards)
Type
Weight kg
Cat.-No.
RV
1,610
234 218
appr. 5 m long
Type
Weight kg
Cat.-No.
EZR 6-8
for conductors inside housing, shafts I & II
1.450
234 204
EZR 9/10
for conductors outside housing, shafts I
(not shown)
0.170
234 730
Installation carrier
(for sealing strip; not shown)
1.620
234 376
19
19
Sectionalizing
5 mm air gap
30 mm insulated section
Type
MSTL 1
MSTL 2
MSTL 3
MSTL 4
MSTL 5
MSTL 6
MSTL 7
MSTL 8
MSTL 9
MSTL 10
Heating system
30 mm insulated section
Cat.-No.
235 302
235 303
235 304
235 305
235 306
235 307
235 308
235 309
235 310
235 311
Type
Cat.-No.
MSTI 1
MSTI 2
MSTI 3
MSTI 4
MSTI 5
MSTI 6
MSTI 7
MSTI 8
MSTI 9
MSTI 10
235 312
235 313
235 314
235 315
235 316
235 317
235 318
235 319
235 320
235 321
* Arrangement of
heating cables
Heating systems are recommended for outdoor Powerail installations with icing conditions and for extremely humid environments. The heating is accomplished by heating conductors
being arranged inside the Powerail housing as shown in the
adjacent drawing.
Attention! Heating system to be used only when temperature is + 5 C or lower.
400 V
34
30
28
1,
00
44
00
24
1,
2,
3,0
26
N (W/m)
32
0,
81
0,
60
0,4
22
20
20
30
40
50
60
70
80
90
100
110
120
130
32
30
0,
15
20
0,
2
0,3
8
0,3
,60
0,4
,81
44
,00
H0
H0
H1
H 1,
00
26
H 2,
H 3,0
28
24
22
20
20
U2
R L2
L (m)
230 V
34
N (W/m)
MKLD
MKLF
MKLS
12
30
40
50
60
70
80
90
100
110
120
130
L (m)
Composition of
heating cable:
20
19
12
System length 64 m
MKLD
MKLF
MKLS
Description
15
1
15
1
1
1
1
2
18
16
1
30
195 m
65 m
130 m
130 m
1
1
1
1
1
Type
MKLD-4 HS
MKLD-3 HS
MNGD 8/40-100 HS
MSED/R
MSED/L
MVMD
MFN
MGA
26 mm2
17 mm2
10 mm2
11 mm2
MSW 8/50-1 HS
MGR
EZK 2
RV
EZR 6-8
MKLF
Cat.-No.
Type
235 104
235 103
MKLF 8/100-4 HS
MKLF 8/100-3 HS
235 057 MNGF 8/100-HS
235 145
235 144
MSES
234 678
MVMS
235 142
MFN
234 013
MGA
234 200
234 199
234 197
234 198
234 218
234 204
MKLS
Cat.-No.
Type
Cat.-No.
235 141
MSES
234 585
MVMS
235 142
MFN
234 013
MGA
234 824
234 823
235 076
235 141
234 585
235 142
234 013
234 120
234 015
Spare parts
for Powerail
Cat.-No.
234 688
234 687
234 686
234 685
234 779
235 794
Spare parts
for collectors
Cat.-No.
230 199
230 200
234 158
234 370
258 757
238 760
234 154
234 155
234 515
21
19
12
QUESTIONNAIRE
CUSTOMER
ATTENTION OF
ADDRESS
TELEPHONE
TELEFAX
INTERNET
Volts~/=:
Phases,
c/s
control lines:
5. Indoor
ground:
Outdoor
C min.
C max.
yes
no
22
neutral:
QUESTIONNAIRE
To the nearest local VAHLE agency:
12
Date:
Crane 2
Crane 1
Motordata
19
Power
kW
Starting current
Nominal current
A
cos A
A
cos N % ED
Power
kW
Starting current
Nominal current
A
cos A
A
cos N % ED
Type of
motor**
Power
kW
Nominal current
Starting current
A
cos N % ED
A cos A
Type of
motor**
Power
kW
Nominal current
Starting current
A
cos N % ED
A cos A
Type of
motor**
Hoist motor
Auxiliary hoist
Long travel
Cross travel
Crane 4
Crane 3
Motordata
Type of
motor**
Hoist motor
Auxiliary hoist
Long travel
Cross travel
Further remarks:
Signature:
In accordance with our companys policy of continued improvement, we reserve the right to amend specifications and details at any time.
23
Catalog No.
1a
1b
2a
2b
2c
3a
4a
4b
4c
4d
4e
5
6
7
8a
8 bF
8 bR
8c
8L
9a
9c
9d
9e
9f
10
0503 Printed in Germany 2005-0504 DS 1600 03/05
PAUL VAHLE GMBH & CO. KG WESTICKER STRASSE 52 D 59174 KAMEN/GERMANY TEL. (+49) 23 07/70 40
Internet: www.vahle.de e-mail: postmaster@vahle.de FAX (+49) 23 07/70 44 44