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Process analytics Products, Solutions, Support

Page 4-5

Continuous Emission Monitoring Systems

Page 6-7

Process analytics

Page 8-9

Advanced Solutions for combustion processes

Page 10

Analysis of water, steam and condensate

Page 11

Analysis of moisture content

Page 11

We have the answers

The quality of our systems, technical solutions and services, as well
as our numerous installations and service support agreements
with our valued customers conrm the fact - PETROPROCESS is
the regional leader in the area of analytics.
We are dedicated to fulll all your requirements regarding the
improvement of analytical measurements to optimize your
process, improve the quality of your products, energy saving,
safety of the plant operation, fulll legal requirements and
technical standards.
PETROPROCESS

PROCESS ANALYTICS
PRODUCTS, SOLUTIONS,
SUPPORT
Improved accuracy, availability and safety of
analytics is precondition for increasing of quality,
eciency and safety of a technological process.
Our team of highly dedicated professionals listens
and recognizes customer needs. Using high-tech
equipment, following the latest national and
international technical standards and regulations,
assessing all possible risks and impacts, on the
basis of good engineering practice, including
close co-operation with experts of our partners
global leading manufacturers of analytical
equipment, we develop comprehensive solutions
and provide full support throughout the project
until the client receives the eective results, also
including aftersales support during operation.

N FIELD

SECONDARY SAMPLING SYSTEM

ON OUTSIDE WALL OF ANALYZE

HP FLARE LINE

HV-05A

VC-01A

O ATMOSPHERE
FI - 01A
01
0
1A
1A

HFV-0 1A
A
A PI-01A
g 0 - 5 PSV-01A
A
3 barr g
HV-02A

PI- 02A
2A
A
0 - 5 ba
ar g

BAYPASS
B
A
SAMP
RO
RO
OTAMETER WIT
NEEEDLE VALVE
FLOW 50..500 l/
FL
SET POINT 250l

AY-01A
A

SS
S31
16 TUBE
BE
OD
D/ID
D 6m
mm
m/ 4m
m/
mm
m
SAM PL
L E LI N
NE
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HV - 0
03A
3A
3A

HV - 0
04A

PLING SYSTEM FOR

T441/442
S ENCLOSURE

HV
V-05B

VC
C-01B

O ATMOSPHERE
FI-01B

4
HFV-01B

BA
AY
YPASS SAMPL
Y
ROTAMETER
RO
R
O
WITH
NEEDLE VALVE
FLOW 50..500 l/h
SET POINT 250l/h

M ENCLOSURE LOCATED
ED
ER HOUSE

OUTSIDE
ANALYZER
HOUSE

ANALYZERS INSIDE ANALYZER HOUSE

ANA

N2 PURGING
GAS TO ATMOSPHERE

500000-AT4
5500
T44
441/4
442
ANALYZER MO
OU
UN
NTING
PLATE
P
LAT
TEE

N2 5.0 PURGING
GAS ROTAMETER
FLOW 2...20 l/h
SET POINT 10 l/h
STATUS <5 l/h

FI-03A

PSV -02A
@ 20 mbar

BY HPC
BY PETROPROCESS
(connection 1/2" NPT F)

AO2040
500-AT441/442

HFV-03A

FLAME
ARRESTER
ANALYZER OFF
GAS
TO ATMOSPHERE

DO/DI
Board

PLE GAS
TH

Own project bureau (licenses P030E4

Planning of the Republic of Serbia).

JUNCTION BOX with

and flow
andrelays
P053E4
issued
alarm interface

URAS26
CO, CO2, CH4

3
by the Ministry of Environmental
Protection
and Spatial
VC-02A

HV-0

Manufacturing, system integration, installation, commissioning and start-up, calibration, modication and improvement
SAMPLE GAS
of existing systems, service support. Project and service engineers in process
improvement with our
ROTAMETER WITH
FI-02Aof permanent
NEEDLE VALVE
partners: ABB (Germany and USA), DURAG (Germany), SWAN (Switzerland), etc. Experience
for more than a decade on
FLOW 10..100 l/h
SET POINT 50 l/h
about
100
installed
analyzer
systems.
PCV-02A

/h
/h

FE-02A 0 - 0.68 barr g

2 m @ 0.3 - 0.4 barr g

STATUS <25 l/h

HFV-02A

PI -03A
0 - 1 barr g

Service center is equipped with all necessary instruments and tools, including portable gas calibrator, own stock of
spare parts and possesses mobile service team.
TV NORD certied management systems in accordance with: EN ISO 9001:2008, EN ISO 14001:2004 and
BS OHSAS 18001:2007.

AY-02A

HV-07
AY-03A

500
AN
NALY

HV-07

21//4222

JUNCCTIO
ON BOX with
rellayss annd flow
w
alaarm innterrfface
ce

URAS266
CO, CH4
4
3

4
VC-02B

LE GAS
H

FI-02B

SAMPLE GAS
ROTAMETER WITH
NEEDLE VALVE

CONTINUOUS EMISSION
MONITORING SYSTEMS
AMS (Automated Measuring System )
All of our continuous emission monitoring
systems are designed and executed in
accordance with the law and applicable
regulations, respecting all national and
international technical norms, in the rst
place applicable standards of EU.
Uncompromised quality of applied
analytical equipment and experience
developed on 30 AMS and on numerous
process analyser systems with the
presence of ecient service support are
the trademarks of PETROPROCESS but
also a prerequisite for the fulllment of
prescribed performances, enabling the
required accuracy and availability of system
of more than 95%/Yr for measurement
of all components of pollution, over 98%
for measurement of O2 and over 99% for
emmission data processing and storage.
Team of our technical experts and full
support for calibrations, maintenance of
equipment and software is at full disposal
to our valued customers and partners.
We have all necessary equipment,
instruments and tools for this purpose,
we are keeping signicant inventory of
components and spare parts what is
with our mobile service team the basis
for the fulllment of law and applicable
regulations related to the high availability
of the systems.
Experience in realization of projects for
AMS is gained on the dierent types of
technological processes, from combustion
processes on large and middle combustion
plants which burn lignite, fuel-oil, natural
gas and bio-mass, over oil reneries and
petrochemical processing plants, up to
metallurgy, iron and steel and cement
plants, which implies a wide range of
measured pollutants i.e. application of
wide range of emission measurement
technology.

All components possess QAL 1 certicate in accordance to SRPS EN 14181.

AMS on basis of FT-NIR, ABB ACF-NT measurement of

content CO, SO2, NO, NO2, NOx, N2O, HF, HCl, NH3, TOC and
measurement of O2 , CO2 and H2O.

Analyzer house.

Analyzer systems PETROPROCESS PPA CE 10 on base of

ABB AO 2000. Measurement of CO, SO2, NO and CO2.

PROCESS ANALYTICS
PETROPROCESS is a synonym for cutting edge
quality in realization of process analyser systems.
Realization of complete projects from basic
engineering, via detailed engineering design, system
integration, delivery, installation, commissioning
and start-up, service support in warranty and after
warranty period and maintenance of analyser
systems for process analysis in technology processes.
Solution for all specic process demands from
specically designed sampling conditioning systems,
over systems for fast speed sampling (fast sampling
loops) up to providing of complete systems for
operation in dangerous areas (Ex areas).
Continuous gas analysers, NDIR process
photometers, UV process photometers,
paramagnetic analyser of O2, thermal conductivity
analysers, TLD, FID
Process gas chromatographs (PGC) are ultimate tool
for precise dividing and measuring of the lowest
concentrations. Solutions for simple applications
and solutions which make complex applications
simple, by implementing analysers of the newest
generation.
Complex analysis in the moment process FT-NIR,
on-line P.O.N.A. on-line R.O.N.
Due to providing of full support of process
FT-NIR systems to our clients, and for purpose of
development of chemometric model, PETROPROCESS
possesses its own laboratory FT-NIR analyser.

PPROCESS ANALYZERS for analysis of gases products

of combustion processes a basis for optimization.
The correct information about combustion process
through reliable and accurate measurement of
concentration of gas products of combustion processes
CO, CO2, NO (NOx) and Oxygene O2 by analyser systems
based on NDIR and paramagnetic measuring principle
and appropriate sampling and sample conditioning
systems tailored according specic process conditions in
boiler and fuel type is the precondition for optimization
of combustion processes and improvement of process
eciency. The result is the reduction of specic
consumption of fuel and the reduction of emission of
pollution to the air.
CH4

CO
CO2
NO (NOx)
O2
In case of gas red boilers we are applying same analyzer
for measuring of gas traces in boiler before ignition. On
this way, without additional expenses for analysers, a client
is receiving the important information for safe ignition /
start-up of the boiler Increasing of the plant safety.

ADVANCED SOLUTIONS FOR COMBUSTION PROCESSES

AUTOMATED IGNITION, FLAME MONITORING, SYSTEMS FOR
VISUALISATION OF COMBUSTION PROCESSES AND FLAME ANALYSIS
In co-operation with DURAG Group PETROPROCESS is oering advanced
solutions for combustion processes: High Energy Igniters (high energy electric
spark is capable to ignite fuel oil), Flame monitors, controllers; DURAG
Hegwein gas igniters, pilot burners, Gas/Oil burners, Gas controls; Systems for
visualization of combustion processes and ame analysis with wide eld of
application in process optimization in power and process industry.
With references on the biggest power units in the region, for the complete
realization of the project from engineering design, delivery of equipment,
installation, commissioning, start-up and support in maintenance,
Petroprocess is available even for the most demanding applications.

10

ANALYSIS OF WATER,
STEAM AND CONDENSATE
Analysers of parameters of water,
steam and condensate and complex
water analyser systems in cooperation
with our partner SWAN A.G.
Delivery of complete solutions, service support,
spare parts, reagents, calibration standards and
training of customers.
Analysers of direct, cationic and anionic conductivity,
dierential conductivity with pH; Dissolved Oxygen
analysers (O2), Redox (ORP), pH analysers.

VODA

Silica Analysers (SiO2), Analyser of Hydrazine / Carbohydrazine

(ppb), Sodium analysers, Turbidity analysers, Total Organic
Carbon content analysers (T.O.C.).

ANALYSIS OF MOISTURE CONTENT

Analysis of moisture content of non-metallic materials
(mineral materials, quartz sand, limestone, materials of
biological origin, seed products, etc.).
Analysis of moisture content in liquids (natural and
mineral oils, oil and oil derivates - Ex version).

11

PETROPROCESS d.o.o.
Bulevar Cara Lazara 40
21000 Novi Sad, Srbija
Tel: 021 479 04 08, 021 475 17 40
Fax: 021 403 599
E-mail: info@petro-process.com
Web: www. petro-process.com

Production facility
Banatska 58
23000 Zrenjanin, Vojvodina, Serbia
Tel: +381 (0)23 533 877
Fax: +381 (0)23 533 677
E-mail: pj.zrenjanin@petro-process.com