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Abstract
The paper gives a survey of current research on decorative coatings. In the first part the main deposition techniques as well as
characterization techniques are discussed. The paper is restricted to decorative physically vapor deposited hard coatings with
electrochemically deposited barrier coatings. The influence of stoichiometry, structure, and surface roughness on the colour of
physically vapor deposited hard coatings is reviewed. In the last decades, a number of different coating deposition techniques have
been developed. The demand for environmental compatibility of low cost large-scale production techniques has resulted in the
development of combinations of physical vapor deposition and electroplating. Coating systems have been developed using NiPd
and CuSn(Zn) instead of Ni electroplated coatings as interlayers, strongly reducing the allergy risk. New industrial applications
demonstrate the increasing economic importance of decorative hard coatings.
I. Introduction
Decorative coatings have a long tradition in jewellery, ritual objects and even objects of daily life. For
hundreds of years, for example, leaf gold has been used
to decorate works of art. In 1840, the first gold plating
made by electrochemical deposition (ECD) was produced [1]. The function of decorative coatings is
not restricted to giving a desired colour to the surface.
In many cases, the coating also has to protect the
substrate material against wear and/or corrosion. Normally, the substrate material takes over the "mechanical" function. By use of decorative coatings, expensive
substrate materials and/or expensive production techniques (e.g. machining of hard bulk materials) can be
substituted.
A number of different coating deposition techniques
have been developed: painting, anodizing, electroplating (ECD), diffusion coating, thermal spraying,
enamel coating, chemical and physical vapor deposition
(CVD and PVD). The present paper, however, is restricted to decorative hard coatings deposited by PVD
techniques.
The colour of PVD thin films, as many other properties, often differs from that of the bulk material because
the colour is mainly determined by the band structure
0040-6090/94/$7.00 1994 - - Elsevier Science S.A. All rights reserved
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and multicomponent metal alloys, and especially reactively deposited hard coatings (nitrides, carbides, carbonitrides such as TiN, (Ti, A1)N, etc.). The roughness
of PVD coatings is normally the same as the roughness
of the substrate or greater. The corrosion resistance of
hard coatings is limited because of pin-holes in the
coating, whereas the wear resistance is extremely high.
The typical PVD coating thickness ranges between 1 and
5 ~tm. The deposition rates are often of the order of
1-5 ~tm h i. A more detailed comparison of ECD and
PVD coatings is given in Ref. [17].
A comparison of the properties of coatings deposited
by ECD and PVD has, for example, been made for gold
alloys [18] or ECD hard chrome and PVD CrN [19].
Comparison of different PVD techniques, however,
showed only slight differences with respect to colour
and gloss [20]. Combination of these techniques widens
the field of application for decorative purposes [21 23].
4. Colour
Colour and gloss are the most important properties
of decorative parts and hence also of decorative coatings. The visual perception of colour is well described
by the CIE L*a*b* coordinates L*, a* and b* [24],
which allow better quantification of colour differences
as perceived. The parameters are the lightness L*
(black = 0 , white = I00), the red-green value a* and
the yellow-blue value b* (a*, b * = 0-100).
4. I. Colours ~[ bulk materials
35
Table 1
Colours of bulk materials [16]
Common
name
Base
Addition
Colour
Ruby
Ruby
Ruby
Sapphire
Sapphire
Sapphire
Topaz
AI203
AI203
AI203
AI203
A1203
AI203
A1203
A1203
A1203
AI203
TiO 2
TiO 2
TiO 2
TiO 2
TiO 2
2"/0_3% Cr2O3
Scarlet
Pink
Blue
Violet
Blue
Yellow
Gold
Sky blue
Marine blue
Blue violet
White
Lantern red
Yellow
Blue
Canary
0.01%-0.5% Cr203
2%-3% V203
0.5% TiO 2 + 1.5% Fe203 + 0.1% Cr203
0.5% TiO 2 + 1.5% Fe203
0.5%- 1% NiO
0.5% NiO + 0.01%-0.05% Cr203
MgO + 0.1%-0.5% CoO
MgO + 0.5%-1% CoO
MgO + 1.5% CoO
0.5% Cr203
0.01% Cr203
1.5% Fe203
0.05% NiO
Table 2
Swiss gold standards (ISO 8654)
ISO notation
ON
1N
2N
3N
4N
5N
Ag
Cu
585
585
750
750
750
750
300-340
240-265
150-160
120-130
85-95
45-55
Rest
Rest
Rest
Rest
Rest
Rest
Colour
Yellow green
Pale yellow
Bright yellow
Yellow
Ros6
Red
Research into the correlation between colour, stoichiometry and the crystal structure of decorative PVD
coatings requires the typical spectrum of techniques to
chatacterize, in addition to colour, the composition
(glow discharge optical spectroscopy GDOS, Auger
electron spectroscopy AES, electron spectroscopy for
chemical analysis ESCA) structure (X-ray diffraction
XRD), hardness (universal hardness test), adhesion
(scratch test, bending tests) and roughness. Testing of
the corrosion and wear behavior of decorative coated
components requires adapted test conditions which take
into account the specific tribological and corrosion
conditions of the used component. Again, watches are a
good example. All types of wear and corrosion attack
take place. For industrial and laboratory wear and
corrosion test for decorative coatings see for example
Refs. [33, 34].
The optical properties are usually measured by three
techniques to verify the impression of colour both
36
Table 3
Thin film colours from Ref. [31]
Type
Compound
Colour
Hardness (Hv)"
Nitrides
TiN~
ZrN
Cr2N, CrN
TaN
(Ti, A1)N
(Ti, AI)ON
(Ti, Zr)N
Golden ~ brown-yellow
Yellow-green
Metallic --, brown
Blue-grey
Gold --+dark blue
Transparent --, black
Golden
2400
2600
2500
Carbides
TiC
TiC/WC
TaC.,.
SiC
Bright gray
Dark gray
Yellow~ brown
Black
1500-2900
1400
1800
Carbonitrides
TiC,N>,
ZrC.~N>,
2700
2400-2900
physically and physiologically. Integrating sphere measurements (ISM), which uses standared industrial
equipment, and angular dependent measurements obtained by goniospectroscopy (GS) describe the physiological colour perception due to directly and diffuse
reflected parts of light by means of the CIE L * a * b *
coordinates. Both systems refer to the ideal mat white
surface (require a white reference) and measure the
spectral reflectance factor R~[x]. The influences of the
measuring system used, the white reference sample
used, and whether the measurement was taken with or
without gloss trap are discussed in Ref. [35].
Using polarized light in spectroscopic ellipsometry
(SE) allows determination of the complex refractive
index N =n(~o)+ik(~o) and the dielectric function
8 = 8)(o)+ i82(c0) of the layer. As this technique uses
directly reflected light, a smooth surface is required for
measurement [35]. There is no reference to white light
needed and the geometric influences of illumination and
measurement are negligible, but the visual impression is
not correctly described. However, it is possible to describe optical properties more physically, to separate
interference effects and to detect changes in stoichiometry. SE can be used to investigate changes in the optical
constants of the deposited layers as a function of both
stoichiometry (target material composition, reactive
gas flow rate) and structure (film thickness, substrate
temperature).
Cr
AI
Ti
Ti
30
50
---
50
--
---
Zr
10
10
20
Zr
Zr
20
--
10
40
20
--
---
&O
.~""
30
".~
~..".". . . . . .
"*-.
",~
......
-.
10
*~,
',.,
;./
sooOS=
o
.....'"
- .~:.C~,.
-10
-t,
I
-2
.....
.........
I
0
I
+2
I
t,
1
6
I
8
I
10
ZrV 80:20
----
Zr
ZrAI 8 0 : 2 0
.....
ZrY 80:20
Zrln 80:20
37
38
lS58
Geatzl
20~1
I0
JT~
I
6
~2
0
Pb
~\
10
20
,
,
30
~0
50
sputter time [see]
~
60
',
BO
70
,
90
I
100
~-
9. Conclusions
Many coatings can act as decorative hard coatings.
This paper has reviewed optimized standard decorative
PVD coatings as well as coating systems with advanced
39
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