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PVP2014
July 20-24, 2014, Anaheim, California, USA
PVP2014-28606
ABSTRACT
In the present paper, the gasket stress distributions, hub
stress and a variation in axial bolt force in bolted gasketed pipe
flange connections under internal pressure are analyzed using
elasto-plastic FEM taking into account the nonlinearity of
gasket behavior. Non-asbestos spiral wound gaskets were
employed. The effect of nominal flange diameter is examined
on the gasket contact stress distributions, the hub stress and the
variation in axial bolt force (the load factor) is examined. Using
the obtained gasket contact stress distribution and the
fundamental data of the relationship between gasket
compressive stress and gasket leak rate according to JIS B 2490,
a method for predicting the leak rate is demonstrated.
Experiments to measure the amount of leakage, the hub stress
and the variation in axial bolt force when the joint is under
internal pressure were carried out. The numerical results of the
leak rate, hub stress and the load factor are in a fairly good
agreement with the measured results. Then, a method is
demonstrated for determining the bolt preload under given
conditions, that is, taking into account assembly efficiency, leak
rate and internal pressure In addition, bolt preload is
determined using the actual gasket contact stress which can be
estimated using the value of the load factor. As a design
example, the procedure for determining the bolt preload in 3
and 20 nominal diameter pipe flange connections is shown for
the allowable leak rate of 1.0-3Pa m3/s. The results are
validated by the experiments.
INTRODUCTION
Pipe flange connections with gaskets have been widely used in
chemical plants, nuclear power plants and so on. Those
connections are usually used under internal pressure as well as
other loadings. In order to optimize the design of pipe flange
connections with gaskets, it is necessary to understand the
mechanical characteristics of the connections under internal
pressure. The important issues in designing the pipe flange
connections under internal pressure are the precise estimations
for the actual reduced gasket contact stress distributions at the
interfaces, the hub stress and a variation in the axial bolt force
(the load factor) from the standpoint of the sealing performance
and structural flange design. Some studies on pipe flange
connections with asbestos gaskets have been carried out for the
connections with the smaller nominal diameters with regard to
the sealing performance, the gasket contact stress distribution,
the hub stress and the load factor. In practice, a lot of pipe
flange connections with larger nominal diameter have been
used, too. However, some questions remain as to whether it is
possible to apply the researched results for smaller nominal
diameters to estimating the behavior of the connections with the
larger nominal diameter, especially regarding leakage
prediction and methods to determine the bolt preload.
In Japan, the usage of asbestos material such as gaskets
has been prohibited since 2008(9). Thus non-asbestos gaskets
must be used in pipe flange connections. However, only a few
studies
have been carried out on the characteristics of
connections with non-asbestos gaskets. Therefore, it is
(1)-(8)
(10)(11)
(11)(12)
Nomenclature
2a1: inner diameter of pipe
2a3: inner diameter of gasket
2b1: outer diameter of pipe
2b3: outer diameter of gasket
2h1: pipe flange thickness
2h3: gasket thickness
A: gasket contact area in the analysis
C: bolt pitch circle diameter
REFERENCES
1. Morohoshi, T., Sawa, T., On the Characteristics of
Rectangular Bolted Flanged Connections With Gaskets
Subjected to External Tensile Loads and Bending
Moments, Transactions of the ASME, Journal of
Pressure Vessel Technology, Vol.116, (1994), pp.207215.
2. Bickford, J. H., Gaskets and Gasketed Joints, Marcel
Dekker Inc., (1997).
3. Bouzid, A. H., Derenne, M., Analytical Modeling of the
Contact Stress with Nonlinear Gaskets, Transactions of
the ASME, Journal of Pressure Vessel Technology,
Vol.124, (2002), pp.49-53.
4. Sawa, T., Ogata, N., Nishida, T., Stress Analysis and
Determination of Bolt Preload in Pipe Flange Connections
with Gaskets under Internal Pressure, Transactions of the
ASME, Journal of Pressure Vessel Technology, Vol.124,
(2002), pp.385-396.
5. Takagi, T., Fukuoka, T., Three-Dimensional Finite
Element Analysis of Pipe Flange Connections (In Case of
Using Compressed Asbestos Sheet Gasket), Transactions
of the Japan Society of Mechanical Engineers, Series A,
Vol.68, No.665, (2002), pp.22-27.
6. Ando, F., Sawa, T., Ikeda, M., A New Design Method
for Piping Components Against Leakage and Damage
Subjected to High Level Earthquake Load, Proc. of
ASME PVP Conference 2002, Vol.445, No.1, (2002),
pp.113-118.
7. Nagata, S., Matumoto, M., Sawa, T., Stress Analysis and
Sealing Performance Evaluation of Pipe Flange
Connections under Internal Pressure (Effects of Scatter in
Bolt Preload), Transactions of the Japan Society of
Mechanical Engineers, Series A, Vol.70, No.699, (2004),
pp.1595-1602.
8. SAWA, T., Nagata, S., Tsuji, H., New Development in
Studies on the Characteristics of Bolted Pipe Flange
Connections in JPVRC, Transaction of ASME, Journal
of Pressure Vessel Technology, Vol.128, (2006), pp.103108.
9. Ministry of Health. Labor and Welfare, Government
ordinance in which a part of labor safety hygiene law
enforcement order is revised (Government Ordinance
Vol.349), (2008). (In Japanese).
10. Kobayashi, T., Nishiura, K., Hanashima, K., Study on
the Tightening Criteria of bolts for Low Pressure Rating
Flanges, Yamanashi District Conference, 504, (2008),
pp.131-132.
11. Bouzid, A. H., Derenne, M., El-Rich, M., Effect of
flange Rotation and Gasket Width on Leakage Behavior
of Bolted Flanged Joints, Welding Research Council
Bulletin, 496, (2004).
12. Pressure Vessel Research Council, Standard Test Method
for GASKET CONSTANTS FOR BOLTED JOINT
DESIGN, Draft 10.01, (2001).
13. Japanese Industrial Standards. JIS B2490 Test method
for sealing behavior of gaskets for pipe flanges , (2008).
Z
Hub
Bolt
Gasket
(15)
2a1
2b1
D
C
R
X
h1
Y
2a3
2b3
2h3
N
Bolt
3inch
74
89.1
210
168
127
117
32
82.6
101.6
120.6
4.5
8
M20
8inch
196
216.3
381
330
270
260
41.5
111.1
233.4
263.6
4.5
12
M24
16inch
378
406.4
648
571.5
470
483
57.2
146
422.4
463.6
4.5
20
M33
20inch
476
508
775
686
584
587
63.5
161.9
525.5
577.8
4.5
24
M33
24inch
574.9
609.6
915
812.8
692.2
702
71.6
168.1
314.3
342.9
4.5
24
M39
Fig 13 Comparison of leak rate in the pipe flange connection with spiral wound gasket between
estimation and experiment
10
Nominal
diameter
Load Factor
(Calculation)
3inch
0.162(0.161(8))
8inch
-0.003(-0.06(8))
16inch
-0.134(-0.197(8))
20inch
-0.148(-0.226(8))
24inch
-0.161
Fig14 the assembly efficiency for SWG
Fig.15 a flow chart for designing the bolted pipe flange connection
11