Professional Documents
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12DCH001Y
12DCH002Y
109
Specifications A
Transmission Type
A760E
Engine Type
1UR-FE
Gear Ratio
1st
3.520
2nd
2.042
3rd
1.400
4th
1.000
5th
0.716
6th
0.586
Reverse
3.224
Fluid Type
Fluid Capacity
Weight (Reference)*
Transmission Type
A760F
Engine Type
Gear Ratio
1UR-FE
1st
3.520
2nd
2.042
3rd
1.400
4th
1.000
5th
0.716
6th
0.586
Reverse
3.224
Fluid Type
Fluid Capacity
Weight (Reference)*
110
C2
C3
C1
B3
B1
B2
F3
B4
Rear Planetary Gear
Input Shaft
C4
"
F4
F2
F1
Specifications A
Item
A760E
A760F
C1
No. 1 Clutch
C2
No. 2 Clutch
C3
No. 3 Clutch
C4
No. 4 Clutch
B1
No. 1 Brake
B2
No. 2 Brake
B3
No. 3 Brake
B4
No. 4 Brake
F1
18
F2
25
F3
26
F4
27
40
Inner
22
Outer
21
91
31
23
77
25
19
63
No. of Discs
No. of Sprags
111
2. Torque Converter
A compact, lightweight and high-capacity torque converter is used. The torque converter supports flex
lock-up clutch control, thus allowing for improved fuel economy.
Pump Impeller
Lock-up Clutch
1-way Clutch
Stator
Turbine Runner
"
12DCH003Y
Specifications A
Transmission Type
Torque Converter Type
A760E
A760F
1.80
3. Oil Pump
D The oil pump is driven by the torque converter. It lubricates the planetary gear units and supplies operating
fluid pressure for hydraulic control.
D The pump cover is made of aluminum to reduce weight.
Pump Cover
Driven Gear
Pump Body
Stator Shaft
Drive Gear
232CH89
112
4. Oil Strainer
A felt type oil strainer (in a plastic case) is used because it weighs less, offers excellent debris capturing
ability, and is more reliable. This oil strainer is maintenance-free.
12DCH046I
Plastic Case
Felt Strainer
Oil Pan
113
Automatic
Transmission
: ATF flow
: Engine coolant flow
Heater
Core
ATF Warmer
"
12DCH004I
Automatic
Transmission
Heater
Core
: ATF flow
: Engine coolant flow
ATF
Cooler
Portion
Condenser
Assembly
Condenser
Portion
ATF Warmer
Transmission Oil Thermostat
12DCH005I
114
ATF Warmer
D The ATF warmer uses engine coolant to warm up the ATF quickly and keep the ATF temperature higher
(within limits). Consequently, the friction losses of the automatic transmission are quickly reduced, thus
improving fuel economy.
D Models with an ATF cooler have a transmission oil thermostat to switch the ATF passages.
To Engine
: Engine coolant flow
: ATF flow
From Engine
To Automatic
Transmission
ATF Warmer
From Automatic
Transmission
12DCH006Y
To Engine
From Engine
ATF Warmer
To Automatic
Transmission
From Automatic
Transmission
Transmission Oil Thermostat
ATF Warmer
To ATF Cooler
From ATF Cooler
Models with ATF Cooler
12DCH007Y
115
The transmission oil thermostat consists of the poppet valve, bypass valve and element case (contains wax).
When the ATF temperature changes from low to high, the wax will expand to start to open the poppet valve
and close the bypass valve, thus switching the ATF passages.
To Automatic
Transmission
Element Case
(Contains Wax)
From Automatic
Transmission
Poppet Valve
(Open)
To ATF
Cooler
Bypass Valve (Closed)
12DCH008I
Condenser
Portion
Condenser Assembly
12DCH009Y
116
Proper Level
Overflow Plug
12DCH035Y
Service Tip
For details about the ATF filling procedures, refer to the 2010 TOYOTA TUNDRA Repair Manual.
117
Output
Shaft
No. 3 1-way Clutch (F3)
Center Planetary Gear
No. 1 1-way
No. 4 Clutch (C4)
Intermediate Shaft
Clutch (F1)
No. 4 1-way Clutch (F4)
Front Planetary Gear
No. 2 1-way Clutch (F2)
12DCH036Y
Input Shaft
B3
F2
F1
B1
B2
F3
B4
C3
C2
C1
Output Shaft
F4
C4
Input Shaft
Sun Gear
Intermediate
Shaft
Rear Planetary Gear
12DCH010Y
118
Function of Components
Component
Function
C1
No. 1 Clutch
C2
No. 2 Clutch
C3
No. 3 Clutch
C4
No. 4 Clutch
B1
No. 1 Brake
B2
No. 2 Brake
Prevents the front and the center ring gears from turning either
clockwise or counterclockwise.
B3
No. 3 Brake
B4
No. 4 Brake
Prevents the center planetary carrier and rear ring gear from turning
either clockwise or counterclockwise.
F1
F2
When B3 is operating, the 1-way clutch prevents the front sun gear
from turning counterclockwise.
F3
Prevents the center planetary carrier and rear ring gear from turning
counterclockwise.
F4
Planetary Gear
119
D,
S6
S5
S4
S3
S2
S1
S2
S3
S4 SR SL1
Clutch
SL2 SLU C1
On On
On
On
R*
On On
On
On
On On
On
On
C2
C3
On On
On
On
On On On
On
On
On
3rd
On
On
On
On
4th*
On
On
On
On
5th*
On
On
On
On
6th*
On On
On
On
On
On
On
On
On
3rd
On
On
On
On
4th*
On
On
On
On
5th*
On
On
On On
On
On
2nd
On On On
On
On
On
3rd
On
On
On
On
4th*
On
On
On
On
On
On
2nd
On On On
On
On
3rd*
On
On
On
On On
On
1st
2nd*
1st*
On On On On On
On On
F2
On
On
On
f: Operates
F: Operates but is not related to power transmission
: Operates during engine braking
*: Engine braking occurs
f
f
F
f
F
f
f
F
f
F
f
f
f
f
f
f
f
f
f
f
f
f
f
On
F4
f
On
F3
1st
On On
F1
On
1st
B4
On On
On On On
On
B3
1st
On
B2
2nd
On
B1
1-way Clutch
1st
On
C4
2nd
On
Brake
f
f
120
B3
F2
F1
B1
F3
B2
B4
C3
C2
C1
F4
C4
: Operates
: Operates during engine braking
C1
C2
C3
C4
B1
12DCH011Y
B2
B3
B4
F1
F2
F3
F4
B3
F2
F1
B2
B1
B4
F3
C3
C2
C1
F4
C4
: Operates
: Operates during engine braking
C1
f
C2
C3
C4
B1
12DCH012Y
B2
B3
B4
F1
F2
F3
F4
f
121
B3
F2
F1
B1
B2
F3
B4
C3
C2
C1
F4
C4
: Operates
: Operates during engine braking
: Operates but is not related to power transmission
12DCH013Y
C1
C2
C3
C4
B1
B2
B3
B4
F1
F2
F3
F4
f
B3
F2
F1
B1
B2
F3
B4
C3
C2
C1
F4
C3
: Operates
: Operates during engine braking
: Operates but is not related to power transmission
C1
C2
C3
C4
B1
B2
B3
F
12DCH014Y
B4
F1
F2
F3
F4
f
122
B3
F2
B1
F1
B2
F3
B4
C3
C2
C1
F4
C4
: Operates
: Operates but is not related to power transmission
C1
C2
C3
C4
B1
B2
B3
12DCH015Y
B4
F1
F2
F3
F4
B3
F2
F1
B1
B2
F3
B4
C3
C2
C1
F4
C4
: Operates
: Operates but is not related to power transmission
C1
C2
C3
C4
B1
B2
B3
12DCH016Y
B4
F1
F2
F3
F4
123
B3
F2
F1
B2
B1
B4
F3
C3
C2
C1
F4
C4
: Operates
: Operates during engine braking
C1
C2
C3
f
C4
B1
12DCH017Y
B2
B3
B4
F1
F2
F3
F4
124
No. 1 Clutch
(C1)
Chamber A
(for C1)
Chamber B
Chamber A
(for C4)
12DCH018Y
Chamber A
(Piston Fluid Pressure)
Clutch
Piston
Chamber B
(Canceling Fluid Pressure)
Fluid Pressure
Applied to Piston
Shaft Side
12ECH003I
Fluid pressure
applied to piston
125
Shift Solenoid
Valve SL1
No. 1 Upper
Valve Body
Shift Solenoid
Valve SLT
Shift Solenoid
Valve SLU
259LSK76
B2 Accumulator
Secondary
Regulator Valve
259LSK74
3 4 Shift Valve
B4 Outer Check Valve
1 2 Shift Valve
126
259LSK72
"
SLT Damper
259LSK73
259LSK75
127
D A filter is provided at the tip of the shift solenoid valve to further improve operational reliability.
Control Pressure
Control Pressure
Line
Pressure
Line
Pressure
Filter
Drain
Shift Solenoid Valve Off
(S1, S2, S3 and SR)
040SC10C
Control Pressure
Control Pressure
Line
Pressure
Line
Pressure
Filter
Drain
040SC11C
"
Type
Function
S1
3-way
S2
3-way
S3
3-way
S4
3-way
SR
3-way
128
Solenoid Coil
Sleeve
Shift Solenoid Valves SL1 and SL2
Hydraulic
Pressure
Current
Output Characteristics
of SL1, SL2 and SLT
Hydraulic
Pressure
"
Function
SL1
SL2
SLT
SLU
129
Function
The ECM sends current to shift solenoid valves S1, S2, S3, S4 and/or
SR based on signals from various sensors, in order to shift the gears.
Actuates the shift solenoid valve SLT to control the line pressure in
accordance with information from the ECM and the operating
conditions of the transmission.
The ECM sends current to the shift solenoid valve SLU based on
signals from various sensors and engages or disengages the lock-up
clutch.
Powertrain Cooperative
Control
(See page 142)
To prevent engine speed from decreasing and thus maintain the fuel
cut, the ECM performs downshifting before the fuel cut ends.
Tow/Haul Control*
(See page 144)
Artificial Intelligence-shift
(AI-shift) Control
(See page 147)
Based on the signals from various sensors, the ECM determines the
road conditions and the intention of the driver. Thus, an appropriate
shift pattern is automatically determined, thus improving driveability.
Multi-mode Automatic
Transmission
(See page 150)
Diagnosis
(See page 153)
Fail-safe
(See page 153)
130
Construction
The configurations of the electronic control system for the A760E and A760F automatic transmissions are
as shown in the following chart:
THROTTLE POSITION
SENSOR
ACCELERATOR PEDAL
POSITION SENSOR
ENGINE COOLANT
TEMPERATURE SENSOR
ECM
SHIFT SOLENOID VALVE SLU
ESA
ATF TEMPERATURE
SENSOR NO. 1
ATF TEMPERATURE
SENSOR NO. 2
IGNITION COIL
with IGNITER
NO. 1, 4, 6, 7
SPARK PLUGS
NO. 1, 4, 6, 7
PARK/NEUTRAL POSITION
SWITCH
ESA
IGNITION COIL
with IGNITER
NO. 2, 3, 5, 8
TRANSMISSION CONTROL
SWITCH
SPARK PLUGS
NO. 2, 3, 5, 8
12DCH019I
(Continued)
131
COMBINATION METER
Vehicle Speed Signal
MIL
OUTPUT SPEED SENSOR
TRANSFER NEUTRAL
POSITION SWITCH*1
TOW/HAUL PATTERN
SELECT SWITCH*2
ATF TEMPERATURE
WARNING LIGHT
SHIFT POSITION
INDICATOR LIGHT
ECM
SHIFT RANGE
INDICATOR
S MODE INDICATOR
LIGHT
ATF TEMPERATURE
GAUGE*2
TOW/HAUL INDICATOR
LIGHT*2
CAN (V Bus)
DLC3
12DCH020I
132
ECM
Shift Solenoid
Valve SLU
Shift Solenoid Valve SL2
ATF Temperature
Sensor No. 1
12DCH021Y
133
MIL
Shift Position Indicator Light
ATF Temperature
Warning Light
S Mode Indicator
Light
ATF Temperature
Gauge*
DLC3
Stop Light Switch
Accelerator Pedal
Position Switch
134
Front
12DCH023Y
Parking Gear
(Timing Rotor)
12DCH037Y
135
The park/neutral position switch sends the P, R, N, D and NSW position signals to the ECM. It also sends
signals for the shift position indicator light (P, R, N, and D).
"
Wiring Diagram A
ECM
B
PL
To Starter
Relay
NSW
RL
NL
DL
+B
Combination Meter
Park/Neutral
Position Switch
04E0CH40C
Transmission
Control Switch
To IG No. 1
IG
Relay
S
SFTU
ECM
SFTD
E
CAN (V Bus)
Combination Meter
S Mode Indicator Light
Shift Range Indicator
12DCH024I
136
TOW/HAUL Pattern
Select Switch
(Column Shift)
TOW/HAUL Pattern
Select Switch
(Floor Shift)
12DCH025Y
137
This control is used for shifting from 5th to 6th gear and from 6th to 5th gear.
The ECM actuates shift solenoid valves SL1 and SL2 in accordance with various signals. The output
from these shift solenoid valves acts directly on control valves B2 and C3 in order to regulate the line
pressure that acts on the No. 2 brake (B2) and No. 3 clutch (C3). As a result, high response and excellent
shift characteristics have been achieved.
ECM
SL1
SL2
Clutch
Control
Valve
Brake
Control
Valve
B2
C3
D
D
D
D
D
D
5th 6th
6th 5th
C3
Off
On
B2
On
Off
12DCH026I
Input Shaft
rpm
Target rpm
Change Ratio
ECM
Practical rpm Change Ratio
Time
Input
Speed
Sensor
Output Speed
Sensor
Output
Shaft
Torque
Time
Clutch and
Brake Pressure
Solenoid Drive Signal
12DCH027I
138
Line Pressure
Engine Speed
Input Speed
Primary Regulator
Valve
ATF Temperature
Shift Position
Solenoid Drive Signal
Throttle Pressure
Pump
139
The ECM operates the lock-up timing control in order to improve the fuel consumption performance while
in top gear with the shift lever in the S4 or S5 range, and in 5th or 6th gear with the shift lever in the S6 range
or D.
Large
Throttle Opening
Angle
High
Vehicle Speed
Lock-up Timing in S6 Range or D
"
12DCH027I
S5
S4
1st
2nd
3rd
4th
5th
6th
Gear
*: Lock-up operation is performed when the 4th gear is held during the AI-shift control or the cruise control.
140
ECM
Engine Speed
Signal
Input Turbine
Speed Signal
Engine
Speed
Engine Coolant
Temperature Signal
Vehicle Speed
Current
Engine
Speed
Signal
Input Speed
Sensor
Engine Coolant
Temperature
Sensor
12DCH030I
141
Large
Throttle Opening
Angle
Vehicle Speed
High
08FCH013Y
"
S5
S4
1st
2nd
3rd
f*1
f*1
f*1
4th
5th
6th
f*2
Gear
142
Drivers desired
drive force
ECM
Shift Solenoid Valve
Control Signal
ETCS-i Control
ESA Control
Optimal clutch
engagement hydraulic
pressure and timing
143
As a result of coast downshift control, downshifting is performed to maintain sufficient engine speed to
avoid ending fuel cut control. Thus, fuel cut time is extended and fuel economy is achieved.
D In this control, the transmission downshifts from 6th to 5th and then 5th to 4th before fuel cut control
ends when the vehicle is decelerated in the 6th gear, so that fuel cut control can continue to operate.
Engine Speed
6th
5th
6th
4th
Fuel Cut
Control On
5th 4th
Fuel Cut
Control Off
Time
Keeping Fuel
Cut Time
Time limit is
expanded
11YCH041Y
144
Accelerator Pedal
Position Signal
ECM
TOW/HAUL Pattern
Select Switch Signal
D Throttle Position
Sensor Signal
D Throttle Control Signal
Input
Speed
Sensor
Signal
Throttle Body
Output
Speed
Sensor
Signal
12DCH031I
2) Throttle Control
Throttle control changes the relationship
between the accelerator pedal depression
angle and the throttle valve opening angle.
D During tow/haul control, the throttle valve
opening is increased by throttle control. As
a result, acceleration performance is
ensured.
Wide
Throttle Valve
Opening Angle
Control
No Control
145
D Compared to normal mode, in the upshift schedule of tow/haul control, the shift pattern is moved
toward higher vehicle speeds and the low gear usage area is enlarged, thus ensuring driveability.
: Tow/haul control off
Wide
: Tow/haul control on
Throttle Valve
Opening Angle
Vehicle Speed
High
12DCH047I
Upshift Schedule
D Compared to normal mode, in the downshift schedule of tow/haul control, the shift pattern is moved
toward narrower throttle valve opening angles and the low gear usage area is enlarged, thus ensuring
towing force.
: Tow/haul control on
Throttle Valve
Opening Angle
Vehicle Speed
Downshift Schedule
High
12DCH048I
146
Upshift Instruction
(Tow/Haul Control Off)
Upshift Instruction
(Tow/Haul Control On)
High
Shift Timing (A)
Engine
Speed
Maximum
Engine Speed
High
Shift Timing (B)
Engine
Speed
Maximum
Engine Speed
High
Shift Timing (C)
Maximum
Engine Speed
Engine
Speed
Upshift Timing Change
04E1CH33C
Shift Timing
Towing
Tow/Haul Control
(A)
Without
Off
(B)
With
Off
(C)
With
On
147
D The AI-shift control determines optimal transmission control based on input signals and automatically
changes the shift pattern. As a result, a high caliber of transmission operation is achieved.
D The AI-shift control includes a road condition support control and a drivers intention support control.
D The AI-shift control is effected only with the shift lever in D, based on the accelerator pedal and brake
operation data. The AI-shift control will be canceled when the driver selects the S mode.
Input Signals
Sensor Signal
D Throttle Valve
Opening Angle
D Vehicle Speed
D Engine Speed
D Brake Signal
Calculated by
ECM
Vehicle Acceleration
Switch Signal
TOW/HAUL Pattern
Select Switch
Basic Shift
Pattern Control
AI-shift
Road Condition
Uphill/Downhill Driving
Estimating Grade
Small
Large
: Criterion acceleration
: Actual acceleration
Road Condition
Support Control
Drivers Intention
D Acceleration
Pedal
Operation
D Vehicle
Condition
Estimating
Drivers
Intention
Drivers Intention
Support Control
04E1CH34C
148
6th
4th
5th
4th (Driver needs to apply brakes)
6th
4th
3rd
4th
3rd
4th
5th 6th
04E1CH31C
149
D To achieve an optimal drive force while driving uphill, this control prevents the transmission from
upshifting.
D To achieve an optimal engine braking effect while driving downhill, this control automatically
downshifts the transmission.
2nd 3rd
D In addition to the shift pattern changes caused by the road condition support control, the shift pattern
is further changed when the tow/haul control is turned on.
6th
5th
4th
5th
4th
3rd 2nd
5th
4t
h
5th
6th
4th
3rd
4th
5th
Tow/Haul
Control: Off
Tow/Haul
Control: On
04E1CH09C
Operation
Available for
5th to 6th
3rd to 5th
Sudden Deceleration
Downshift Control
4th to 6th
150
System Diagram A
Combination Meter
Shift-up
Signal (+)
Shift-down
Signal ()
S Mode
Signal
ECM
Ignition Advance
Control
Fluid
Pressure
Control
Engine
A/T
04E0CH42C
151
D The driver selects the S mode by engaging the shift lever. At this time, the S4 or S5 range is selected
in accordance with the vehicle speed. (When the driver selects the S mode during AI-shift control,
the current gear will be selected as the shift range.) Then, the shift range changes one at a time, as
the driver moves the transmission control switch forward (+) or backward ().
D Under the multi-mode automatic transmission control, the ECM effects optimal shift control within
the usable gear range that the driver has selected. The 1st gear is shifted to when the vehicle is stopped.
D Holding the transmission control switch in + with the shift lever in S will change the shift range
to the S6 range regardless of range (S1 to S5).
D When the shift lever is in S, the S mode indicator light in the combination meter illuminates. The shift
range indicator indicates the shift range position that the driver has selected.
Transition of Shift
Range Position
Transmission
Control Switch
S Mode
Position
Shift Pattern
Shift Lever
12DCH032Y
Shift Range
S6
S5
S4
S3
S2
S1
Usable Gears
6th 5th 4th 3rd 2nd 1st
5th 4th 3rd 2nd 1st
4th 3rd 2nd 1st
3rd 2nd 1st
2nd 1st
1st
152
Transition of Shift
Range Position
S Mode
Position
Shift Pattern
"
030SC29C
Shift Range
Usable Gears
S6
S5
S4
S3
S2
2nd 1st
S1
1st
153
Diagnosis
D When the ECM detects a malfunction, the ECM records the malfunction and memorizes the information
related to the fault. Furthermore, the Malfunction Indicator Lamp (MIL) in the combination meter
illuminates or blinks to inform the driver.
D The ECM will also store the Diagnostic Trouble Codes (DTCs) of the malfunctions. The DTCs can be
accessed using the Techstream.
For details, see the 2010 TOYOTA TUNDRA Repair Manual.
Fail-safe
The fail-safe function minimizes the loss of operability when an abnormality occurs in a sensor or a shift
solenoid valve.
"
Function
ATF Temperature
Sensor No. 1 (THO1)
When a shift solenoid valve listed at left fails, the current to the failed
shift solenoid valve is cut off.
Shift control is changed to a fail-safe mode to shift gears using the
normal shift solenoid valves to allow for continued driving. Refer to the
table on the next page for an operation example.
During a shift solenoid valve SLU malfunction, the current to the shift
solenoid valve is stopped. Because this stops the lock-up control and
flex lock-up control, fuel economy decreases.
During a shift solenoid valve SLT malfunction, the current to the shift
solenoid valve is stopped. Because this stops the line pressure optimal
control, the shift shock increases. However, shifting is effected through
normal clutch pressure control.
154
Normal Condition A
Shift Position
or Range
D, S6
S5
S4
S3
S2
S1
"
S1
Off
On
On
On
On
On
Off
On
On
On
On
Off
On
On
On
Off
On
On
Off
On
S2
On
On
Off
Off
Off
On
On
On
Off
Off
Off
On
On
Off
Off
On
On
Off
On
On
S3
On
On
On
Off
Off
Off
On
On
On
Off
Off
On
On
On
Off
On
On
On
On
On
SR
On
On
On
On
Off
Off
On
On
On
On
Off
On
On
On
On
On
On
On
On
On
SL1
Off
Off
Off
Off
On
On
Off
Off
Off
Off
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
SL2
On
On
On
On
Off
Off
On
On
On
On
Off
On
On
On
On
On
On
Off
On
Off
Off
On
On
Off
On
Off
Off
SR
On
On
On
On
Off
Off
On
On
On
On
Off
On
On
On
On
On
On
SL1
Off
Off
Off
Off
On
On
Off
Off
Off
Off
On
Off
Off
Off
Off
Off
Off
SL2
On
On
On
On
Off
Off
On
On
On
On
Off
On
On
On
On
On
On
Gear
1st
2nd
3rd
4th
5th
6th
1st
2nd
3rd
4th
5th
1st
2nd
3rd
4th
1st
2nd
3rd
1st
2nd
1st
Shift Position
or Range
D, S6
S5
S4
S3
S2
S1
S1
S2
On
On Off
Off
Off
Off
On Off
On
On Off
Off
Off
Off
On
On Off
Off
Off
On
On Off
Off
On Off
Off
On
Off
Off On
On
On
Off
On
Off
On
On Off
On Off
On Off
On
Off
Off On
On
On
Off
On
Off
Off
Gear
1st
1st 4th
3rd 4th
4th
5th
N 5th
1st
1st 4th
3rd 4th
4th
5th
1st
1st 4th
3rd 4th
4th
1st
1st 4th
3rd (E / B)
4th
1st
3rd (E / B)
4th
1st (E / B)