Professional Documents
Culture Documents
1. Scope
3. Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 annealingthe forgings shall be reheated to a temperature which produces an austenitic structure and then cooled
slowly. A furnace charge thus treated is termed an annealing
charge.
3.1.2 cooling prior to heat treatmentafter forging and
before reheating for heat treatment, the forgings shall be cooled
to provide substantially complete transformation of austenite.
3.1.3 normalizingthe forgings shall be reheated to a
temperature which produces an austenitic structure and then
withdrawn from the furnace and cooled in air. A furnace charge
thus treated is termed a normalized charge.
3.1.4 quenchingthe forgings shall be reheated to a temperature which produces an austenitic structure and then
quenched in a suitable liquid medium by spraying or immersion. A group thus treated is termed a quenching charge.
3.1.5 temperingthe forgings shall be reheated to and held
at the proper temperature, which will be below the austenitic
transformation range, and then cooled under suitable conditions. A furnace charge thus treated is termed a tempering
charge.
4. Ordering Information
4.1 The purchaser shall specify in the inquiry, contract, and
order the class of steel desired; and any exceptions, modifications, or agreements with regard to the provisions of this
specification.
1
This specification is under the jurisdiction of ASTM Committee A-1 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.06 on Steel Forgings and Billets.
Current edition approved Sept. 10, 1996. Published July 1997. Originally
published as A 521 64. Last previous edition A 521 76 (1992)e1.
2
Annual Book of ASTM Standards, Vol 01.05.
01.03.
of ASTM Standards, Vol 01.05.
03.01.
03.03.
A 521
5. Process
5.1 The steel shall be made by any or all of the following
processes: open-hearth, electric-furnace, or basic-oxygen.
tensile properties prescribed in Table 1 when tested in accordance with the latest issue of Test Methods and Definitions
A 370.
13.2 The yield strength shall be determined by the offset
method, using an offset value of 0.2 % of the gage length, or by
the total extension under load method, using an extension value
of 0.005 in./in. (0.5 %) for Classes AD and AE, 0.006 in./in.
(0.6 %) for Classes AF and AG, and 0.007 in./in. (0.7 %) for
Class AH.
13.3 Tests for acceptance shall be made after final heat
treatment of the forgings.
6. Discard
6.1 Sufficient discard shall be made to secure freedom from
piping and undue segregation.
7. Forging Manufacture
7.1 Manufacturing practice shall be in accordance with
accepted commercial procedures designed to produce forgings
free from harmful surface discontinuities, roughness, excessive
scale, fins, indications of overheating, or other injurious
discontinuities. The manufacturer may be required to certify
that furnaces used for all heating operations for forging and
heat treating are controlled to minimize scaling and decarburization and equipped with suitable controls.
8. Chemical Requirements
8.1 The steel shall conform to the requirements for chemical
composition listed in Table 1 on alloy steel bars in Specification A 322 or in Table 1 on carbon steel bars in Specification A
576. Other limits may be specified for carbon steels using the
ranges and limits in Table 2 of Specification A 576 or for alloy
steels in Table 4 of A 29/A 29M.
8.2 The limits of elements other than those listed above may
be agreed upon by the manufacturer and purchaser.
9. Dimensional Tolerances
9.1 Tolerances for impression die forgings (Appendix X1)
shall apply.
15. Retests
15.1 If the results of the mechanical tests of any test lot do
not conform to the requirements specified, the manufacturer
may reheat treat such lot, but not more than three additional
times unless authorized by the purchaser, and retests shall be
made in accordance with Section 14.
15.2 If the percentage of elongation of any tension test
specimen is less than that specified in Table 1 and any part of
the fracture is outside of the middle half of the gage length, a
retest shall be allowed.
15.3 If a test specimen fails to meet the specified mechanical property requirements due to a discontinuity other than a
rupture, crack, or flake, a retest shall be allowed.
10. Finish
10.1 The forgings shall be free of injurious discontinuities.
11. Heat Analysis
11.1 An analysis of each heat of steel shall be made by the
manufacturer to determine the percentages of carbon, manganese, phosphorus, sulfur, and silicon; also the alloying elements agreed on in accordance with Section8. This analysis
shall be made from a test ingot taken during the pouring of the
heat. The chemical composition thus determined shall be
reported to the purchaser or his representative, and the percentages of phosphorus and sulfur, and also the alloying elements
shall conform to the requirements specified and agreed upon in
Section 8.
A 521
TABLE 1 Tensile Requirements
Class
AA (Annealed, normalized, or
normalized, and tempered)
AB (Normalized and tempered)
AC (Normalized and tempered)
AD (Normalized, quenched, and
tempered)
AE (Normalized, quenched, and
tempered)
AF (Normalized, quenched, and
tempered)
AG (Normalized, quenched, and
tempered)
AH (Normalized, quenched, and
tempered)
CA (Untreated)
CC (Annealed, normalized, or
normalized, and tempered)
CC1 (Annealed, normalized, or
normalized and tempered)
CE (Annealed, normalized, or
normalized and tempered)
...
12 (305)
...
7 (178)
...
7 (178)
...
7 (178)
...
7 (178)
10 (254)
...
4 (102)
7 (178)
...
Not Over
12
20
7
20
7
20
7
10
7
10
20
4
7
10
4
(305)
(508)
(178)
(508)
(178)
(508)
(178)
(254)
(178)
(254)
(508)
(102)
(178)
(254)
(102)
Not Over
(102)
(102)
(89)
(89)
(127)
(51)
(89)
...
...
4
7 12
4
7 12
3 12
5
3 12
5
8
2
3 12
5
2
(102)
(191)
(102)
(191)
(89)
(127)
(89)
(127)
(203)
(51)
(89)
(127)
(51)
(89)
4 (102)
7 (178)
2
(51)
3 12
(89)
5
(127)
7 (178)
10 (254)
3 12
...
4 (102)
...
2
(51)
4 (102)
7 (178)
2
(51)
3 12
(89)
(89)
5
(127)
7 (178)
10 (254)
3 12
(No Physical Requirements except as covered by 13.1.)
...
...
...
...
...
12 (305)
...
...
12 (305)
...
...
...
...
12 (305)
...
...
12 (305)
20 (508)
...
...
...
8 (203)
...
...
8 (203)
12 (305)
...
...
12 (305)
20 (508)
...
...
20 (508)
...
...
...
...
8 (203)
...
...
8 (203)
12 (305)
...
...
12 (305)
20 (508)
...
...
...
8 (203)
...
...
8 (203)
12 (305)
...
...
12 (305)
20 (508)
...
...
...
4 (102)
...
2
(51)
(89)
8 (203)
7 (178)
2
(51)
3 12
(89)
5
(127)
7 (178)
10 (254)
3 12
...
...
5
(127)
10
(254)
Tensile
Strength,
min, ksi
(MPa)
Yield Strength,
min, ksi
(MPa)
Elongation
in 2 in. or
50 mm,
min, %
Reduction
of Area,
min, %
80 (550)
80 (550)
80 (550)
80(550)
90 (620)
90 (620)
96 (655)
90 (620)
105 (725)
100 (690)
95 (655)
125 (860)
115 (795)
110 (760)
145 (1000)
50 (345)
50 (345)
55 (380)
55(380)
60 (415)
58 (400)
70 (485)
65 (450)
80 (550)
75 (520)
70 (485)
105 (725)
96 (655)
85 (585)
120 (830)
24
22
26
24
22
21
20
20
20
19
19
16
16
16
15
40
38
52
50
44
42
50
50
50
50
50
50
45
45
45
140 (965)
135 (930)
170 (1175)
165 (1140)
160 (1105)
115 (795)
110 (760)
140 (965)
135 (930)
130 (895)
14
13
13
12
11
40
40
40
35
35
...
(205)
(205)
(230)
(230)
(290)
(290)
(290)
(290)
(275)
(275)
(275)
(305)
(295)
(295)
(380)
(345)
(345)
(330)
...
25
24
23
22
24
22
20
19
22
21
20
25
23
22
20
20
19
19
...
36
36
36
34
40
35
32
30
36
33
31
40
37
35
39
39
37
36
60
60
66
66
75
75
75
75
80
80
80
85
83
83
90
85
85
82
...
(415)
(415)
(455)
(455)
(520)
(520)
(520)
(520)
(550)
(550)
(550)
(585)
(570)
(570)
(620)
(585)
(585)
(565)
30
30
33
33
37
37
37
37
40
40
40
44
43
43
55
50
50
48
17. Cleaning
17.1 The forgings shall be furnished in a scale-free condition. Unless otherwise specified, the manufacturer may clean
by acid pickling, grit blasting, sand blasting, or other abrasive
method.
18. Marking
18.1 Marking of forgings shall be specified by the purchaser.
20. Rejection
20.1 Any rejection based on tests made in accordance with
Section 10 shall be reported to the manufacturer within 60 days
from the receipt of samples by the purchaser.
20.2 Material that shows injurious discontinuities subsequent to its acceptance at the manufacturers plant will be
rejected, and the manufacturer shall be notified.
19. Inspection
19.1 Unless otherwise specified, the inspector representing
the purchaser shall have entry, at all times while work on the
contract of the purchaser is being performed, to those parts of
the manufacturers plant that concern the manufacture of the
material ordered. The manufacturer shall afford the inspector,
21. Certification
21.1 A certification shall be made the basis of acceptance of
the material. This shall consist of a copy of the manufacturers
test report stating that the material has been sampled, tested,
and inspected in accordance with the specified provisions of
the specification. Each certification so furnished shall be signed
3
A 521
by an authorized agent of the supplier or manufacturer.
remove surface discontinuities will be permitted unless otherwise specified by the purchaser.
SUPPLEMENTARY REQUIREMENTS
One or more of the following supplementary requirements shall apply only when specified by the
purchaser in the inquiry, contract, and order. Details of these supplementary requirements shall be
specified by purchaser.
S1. Magnetic Particle Test
S1.1 When magnetic particle inspection of forgings is
required, the specific method, the areas to be inspected, and the
standards of acceptability shall be specified by purchaser.
S5.1 When ultrasonic tests are required, details as to procedure and standards shall be specified by the purchaser.
APPENDIXES
(Nonmandatory Information)
X1. FORGINGS PRODUCED ON HAMMERS AND PRESSES
Under
...
2 (0.61)
5 (1.52)
10 (3.05)
2 (0.61)
5 (1.52)
10 (3.05)
...
in.
in.
18 in.
14 in.
1 32
1 16
A 521
X1.4.1.2 Tolerances on extremities of forgings extending
perpendicularly more than 6 in. from the parting line include
the die closure tolerance, and, in addition, a length tolerance of
60.003 in./in. This tolerance is added to that derived from
Table X1.3, but applies only to such extremities.
X1.4.1.3 Units of MeasureDie closure tolerances are
expressed as fractions of an inch in units of 132 in. or greater.
When decimals are used in computing tolerances, they are
rounded off to two places after the decimal point, then
converted to the next higher fractional unit of measure.
Carbon
Low Alloy
400 Series Stainless
300 Series Stainless
Super Alloy
Titanium
Refractory Material
2014 Aluminum
7075 Aluminum
Magnesium
Brass
Copper
0.004
0.005
0.006
0.007
0.008
0.009
0.012
0.004
0.007
0.006
0.002
0.002
A 521
TABLE X1.3 Die Closure Tolerances
Materials
10 (65) and under
Over 10 to 30
(65 to 194),
incl
Over 30 to 50
(194 to 323),
incl
116
116
132
332
332
332
132
18
18
18
116
532
1 16
1 32
1 16
1 32
Over 50 to 100
(323 to 645),
incl
532
316
332
316
3 32
18
3 32
18
316
14
18
14
Over 1000
(6450)
14
516
316
516
5 32
3 16
516
38
14
38
3 16
14
14
5 16
NOTE 1 Tabulated figures are amounts of displacement, expressed in inches, of a point in one die-half from the corresponding point in the opposite
die-half in any direction parallel to the parting line of the dies.
Materials
Over 2 to 5
(0.91 to
2.3), incl
Over 5 to
25 (2.3 to
11.3), incl
Over 25 to
50 (11.3
to 22.7),
incl
Over 50 to
100 (22.7
to 45.4),
incl
1 64
132
164
116
1 32
364
132
332
3 64
3 64
116
364
18
1 16
1 32
1 16
3 32
332
116
532
18
332
316
532
18
14
Over 1000
(453.0)
316
532
516
3 32
18
5 32
18
5 32
3 16
14
316
38
3 16
14
Materials
Carbon & Low Alloy
Stainless
Aluminum &
Magnesium
Refractory Alloy
0 to 132
0 to 116
0 to 332
0 to 18
0 to 316
0 to 14
0 to 516
0 to 38
0 to 116
0 to 332
0 to 18
0 to 316
0 to 14
0 to 516
0 to 38
0 to 12
0 to 116
0 to 332
0 to 18
0 to 36
0 to 14
0 to 516
0 to 38
0 to 12
0 to 132
0 to 116
0 to 332
0 to 18
0 to 316
0 to 14
0 to 516
0 to 38
0 to 18
0 to 316
0 to 14
0 to 516
0 to 38
0 to 12
0 to 58
0 to 34
Shape of Forging
Examples
A 521
X1.8 Surface Tolerances
X1.8.1 Surface tolerances relate to depth of dressouts and
scale pits on the forging, based on purchasers specification or
drawing.
X1.8.1.1 Tolerances and ConditionsLocalized dressouts
or scale pits are commonly allowed on surfaces to be finish
machined unless purchasers specification or drawing states
otherwise. Where purchaser specifies stock for machining,
dressouts or scale pits are commonly permitted to within 116 in.
(1.59 mm) of the finished surface or to within one-half of the
stock allowance, whichever is smaller.
X1.8.1.2 Where surfaces of forgings are intended for use in
as forged condition, dressouts or scale pits are commonly
permitted on these surfaces to a depth equal to 12 of the die
closure tolerance.
Materials
10 (65)
and under
Over 10 to 30
(65 to 194),
incl
Over 30 to 50
(194 to 323),
incl
1 32
116
132
1 16
1 32
1 16
332
132
18
116
Over 50 to 100
(323 to 645),
incl
532
332
316
18
3 32
18
3 32
18
5 32
3 16
Over 500 to
1000 (3225 to
6450), incl
14
316
Over 1000
(6450)
516
14
3 16
14
14
5 16
8
16
24
36
...
(203)
(406)
(610)
(914)
(203)
(406)
(610)
(914)
...
18
532
316
1 16
3 32
A 521
TABLE X2.2 Flange Tolerances
between flanges (see X2.2) . Length tolerances include allowances for die wear, shrinkage, die sinking and die polishing
variations.
X2.1.2 ToleranceLength tolerances are plus values only,
expressed in fractions of an inch according to Table X2.1.
...
3 18 (79)
6 14 (159)
9 516 (236)
12 12 (318)
15 58 (397)
18 34 (476)
21 78 (557)
25 (635)
3 18 (79)
6 14 (159)
9 516 (236)
12 12 (318)
15 58 (397)
18 34 (476)
21 78 (557)
25 (635)
...
7 (178)
...
1 16
3 32
...
...
(1.59)
(2.38)
Tolerances
Intermediate
Length,
in. (mm)
...
7 (178)
MinusA
Plus,
in. (mm)
NOTE 1Tabulated figures are plus values only and apply to overall
and intermediate dimensions of length, except flange thickness and gap
dimensions.
Over,
in. (mm)
Over,
in. (mm)
X2.3.4.1 ToleranceTolerances for all external forged diameters are expressed as plus tolerances only, according to
Table X2.3.
X2.3.4.2 Tolerances for internal diameters of holes formed
by the heading tool are commonly +0 in.; 116 in.
Length Dimensions
Tolerances
Over-All
Length,
in. (mm)
116 (1.58)
(0.79)
332 (2.38)
(1.58)
332 (2.38)
18
(3.18)
18
18
(3.18)
(3.18)
532 (3.97)
532 (3.97)
316 (4.76)
316 (4.76)
732 (5.56)
732 (5.56)
14 (6.35)
14
(6.35)
Commonly determined by special agreement between buyer and seller in advance of production
1 32
1 16
Tolerances
Over,
in. (mm)
...
2 (51)
7 (178)
2 (51)
7 (178)
...
Plus,
in. (mm)
Minus
(0.79)
(1.59)
332 (2.38)
...
...
...
1 32
1 16
A 521
TABLE X2.4 Match Tolerances
NOTE 1Tabulated figures are amounts of die displacement in a direction parallel to the parting line of the grip dies, expressed in inches.
Materials
Over 10 to 25
(4.54 to 11.3),
incl
Over 25 to 50
(11.3 to 22.7),
incl
Over 50 to 100
(22.7 to 45.4),
incl
1 64
132
164
116
1 32
1 32
3 64
364
132
332
116
364
18
332
116
532
3 64
Depth of Hole
Over,
in. (mm)
...
8 (203)
12 (305)
8 (203)
12 (305)
...
18
332
316
1 16
1 16
3 32
532
18
14
3 32
18
18
5 32
Total Indicator
Reading
(Tolerance)
TIR
TIR
316 TIR
18
5 32
Over,
in. (mm)
...
2 (51)
8 (203)
2 (51)
8 (203)
...
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