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Abstract
The purpose of this project was to design an easy to use, compact,
foldable shopping cart for college students who have difficulty bringing
groceries to their apartments. We decided on a simple V style folding
design that would be low in cost and easy to manufacture. Our goal was to
keep the cost of manufacturing under $50. Our final design consisted of a
stair climbing, dolly-like cart.
ii
Table of Contents
Cover Page
Ghadah Alamer
Abstract
iii
Joseph Weston
Table of Contents
iii
Ghadah Alamer
Introduction
Maryam Felemban
Design Task
Description
Joseph Weston
Design Approach
Ghadah Alamer
Joseph Weston
Nolan Smith
Maryam Felemban
12
Ghadah Alamer
Joseph Weston
Nolan Smith
Maryam Felemban
Engineering Analysis
17
Ghadah Alamer
Joseph Weston
Nolan Smith
Maryam Felemban
Conclusion
19
Maryam Felemban
Acknowledgement
19
Maryam Felemban
References
20
Maryam Felemban
iii
Introduction
This report represents the project created to solve the issue of people
needing a compact, foldable shopping cart for the Engineering Design
class at Pennsylvania State University. The aim of this project is to design a
folding shopping cart that helps people who need to carry groceries for long
distance and for people without cars. This report includes the steps to
approach our final design of the shopping cart. Moreover, the report covers
a description of the design along with an analysis of the cost, size and
other features.
Mission Statement
To build and design a folding shopping cart that can be. We
also want to make this a multi-functional cart that can serve as a
laundry basket as well since laundry rooms are on alternating floors
in most dorm rooms.
Design Specifications
The design will include stair climbing wheels, it will be
manufactured for under $50, it will be able to hold 100 pounds worth
of groceries, and it will be compact enough to be easy to store for
college students.
Design Approach
Project management - Gantt chart
10/10/1 10/17/1
9/12/16 9/19/16 9/26/16 10/3/16
6
6 10/24/16
IDENTIFY NEEDS
Target Specifications
Information Gathering
CONCEPT GENERATION
AND SELECTION
Brainstorming
Design Matrix
Design Drawings
PROTOTYPE
Construction
Design Evaluation and
Testing
PRESENT
Project Report
Oral Presentation
Concept Generation:
4
65
Selection Criteria
Idea
#1
Idea
#2
Idea
#3
Referen
ce
Design
Idea
#4
Idea
#5
Ease of use
Ease of handling
Foldability
Ease of
manufacture
Cost
Durability
Sum +
Sum 0
Sum -
Net Score
-2
-1
Rank
Yes
No
Yes
Combine
No
Combin
e
Continue?
1
0
Selection
Criteria
Weight
Reference
Design 1
Design 3
Rating
Ease of Use
10%
0.3
0.2
0.4
Ease of
Handling
30%
0.9
1.5
1.2
Foldability
20%
0.6
0.6
0.4
Ease of
Manufactur
e
5%
0.15
0.25
0.2
Cost
20%
0.6
0.6
0.4
Durability
15%
0.45
0.45
0.45
Total Score
3.6
3.05
Rank
Continue?
No
Develop
No
1
1
FIG.
8.
FIG.
9.
1
4
FIG. 11.
Image
(2) of
Prototype
1
5
Design Features
1.
2.
3.
4.
Foldability
Stair climbing wheels
Lower compartment (below main basket)
Upper pouch for either keys/purse or for delicate groceries
Operation Instructions
The product is easily folded into a V shape by simply pushing
the handle towards the back side of the cart while holding the back in
place. To open the cart, simply pull the handle from the parallel bar.
Engineering Analysis
Working mechanism
The working mechanism of the shopping cart is a rather unique
design that allows for maximum foldability, ease of use, and easy
handling. To close the cart, you must lift the latch on each side of the
cart and push the two sets of wheels together. The whole cart,
including the bag, collapses flat for easy storage. To open you just
pull the wheels apart and replace the latches onto their respective
pins. This design is the simplest and most effective working
mechanism for the functionality of the cart that we desired.
Cost Analysis
Table 3. Cost Analysis
No
.
Part
Name
Quanti
ty
Cost
Website Link
Wheels
(main)
2 (sets)
$1
each
https://www.alibaba.com/product-detail/100mm-stairclimbing-rubber-wheel-with_60369548562.html?
spm=a2700.7724838.0.0.wUcuIm&s=p
Wheel
(front
wheel)
2$
$4.20
each
Metal
Frame
Pieces
(0.75)
10m
5m
for
$11.0
0
http://www.mcmaster.com/#standard-aluminum-hollow
tubing/=14fskge
Fabric
Contain
er
5m
$3.50
https://www.alibaba.com/product-detail/sun-shadefabric-100-polyester-silver_60464904906.html
Bolts
1/420x2
25
100
for
$5.28
http://www.mcmaster.com/#standard-capscrews/=14fsghb
Nuts
1/4-20
25
100
for
$2.10
http://www.mcmaster.com/#hex-nuts/=14fsi12
Plastic
Washers
1/4
50
100
for
$6.63
http://www.mcmaster.com/#standard-washers/=14fsjm
Total:
$40.
87
Conclusion
The foldable shopping cart that we designed coasts $40.87, can hold
more than 100lbs, fold and store easily. The three wheels that we used in
our design make our cart favorable for people, because it helps in climbing
stairs as well as in pushing the cart on a flat area.
Xinli Wu suggested to decrease the space between the shopping cart
bag and the floor due to the added benefits of material cost. The design
would be modified to be shorter to save in manufacturing cost, or the space
would be used for an alternate storage place for large bulky items.
Acknowledgement
We would like to thank our professor Xinli Wu for his great
effort in guiding us through this project. We would also like to
thank our TA Jerod Barone for helping us during the design
process and the prototype session.
1
9
References
McMaster-Carr. (n.d.). Retrieved Oct 23, 2016, from
http://www.mcmaster.com/#standard-aluminum-hollow
tubing/=14fskge
McMaster-Carr. (n.d.). Retrieved Oct 23, 2016, from
http://www.mcmaster.com/#standard-cap-screws/=14fsghb
McMaster-Carr. (n.d.). Retrieved Oct 23, 2016, from
http://www.mcmaster.com/#hex-nuts/=14fsi12
McMaster-Carr. (n.d.). Retrieved Oct 23, 2016, from
http://www.mcmaster.com/#standard-washers/=14fsjmj
Manufacturers, Suppliers, Exporters - Alibaba.com. (n.d.).
Retrieved Oct 23, 2016, from
https://www.alibaba.com/product-detail/100mm-
stair-
climbing-rubber
Manufacturers, Suppliers, Exporters - Alibaba.com. (n.d.).
Retrieved Oct 23, 2016, from
https://www.alibaba.com/product-detail/sun-shade- fabric100-polyester-silver