AISE! CORPORATION ‘Sere uae Se ie EAS RefNo. : TC-COB-MS.0673136 Date” : 26° Api!2013, Re: Greater Colombo Urban Transport Development Project Outer Circular Highway (OCH) to the City of Colombe Project [Northern Section | from Kadawatha to Kaduwela (Contract No: RDA/JICA/OCHINS-1) Sebject + MS-057, Rev.0: Method Statement for Temperature Cuutrol ia Mass ‘We are pleased to submit herewith the “Method Statement for Temperature Control ic ‘Mass Concrete Placement for Viaduct 02 (Rev. 0) fr your review and approval ‘Your Prompt approval would be highly appreciated. ‘Yours fitfuly, Project Manager/Director (OCH = Norther Section 1 Project TTAISEI CORPORATION Enclosed: As Stuted (A415 short & AS 03 sees) Ms (CC: Ma TSH Abewislens: Projo Diet, Pate 2-OCH Pst ureter refernie > Nl Yulee: Ni Reteence Conn: Tec Spsifemon Son S02 Page LotOuter Circular Highway to the City of Colombo Project Northern Section -1 Kadawatha- Kaduwela Contract No. RDA/JICA/OCH/NS1 METHOD STATEMENT FOR TEMPERATURE CONTROL IN MASS CONCRETE PLACEMENT FOR VIADUCT - 02 aye TAISEI CORPORATION ZL Sa ame Bk | oe lap ed fain | Seino acon” | avactcrne | mre Engineer Manager | | Pelee MenaoeMETHOD STATEMENT FOR TEMPERATURE CONTROL IN MASS CONCRETE PLACEMENT FOR VIADUCT - 02 [BY COOLING WATER PIPE SYSTEM AFTER CONCRETE POURED) CONTENTS 1. Purpose 2. Principle 3, Arrangement of Circulating Water System 4. Work Method 5. Special Information 6. Materials and Equipment 7. Test and Temperature Monitoring of Concrete Mass After Pouring1. PURPOSE ‘This method statement has been prepared to provide a general guide, special consideration to be given in elation to heat af hydration for concrete pours “This method statement describes the work procedure to be carried during an execution stage ‘of mass concrete pile cap/foundation structure of which the characte of the concrete fs ‘technically specified as structure with equal or larger dimension of 1.5 meter thick This method statement abo Includes detal of temperature difference control procedure and to avoid temperature crack of mass concrete by circulating coling Water treatment willbe used toreduce the temperature diferentation between inside and outside of the concrete work and to control the maximum temperature of 70°C 2. PRINCIPLE Cooling water pipes will be placed at midpoint or Inner part of mass concrete with connecting pump and the cooling water can be constantly clrculatng interior of the mass concrete though ‘the cooling piping system to transport out the hydrating heat of concrete in order to reduce the: ‘temperature inside the concrete. ‘So thatthe temperature cifferential between the interior ofthe concrete and any outside face will not exceed 20%e and can be maintained, ‘The materials and sketch ofthe piping system inside ple cap as shown below.Feels 2/2]2 3 |e 3| Nouwanosaa | walt (SAE GUI ONFIOOO WORST VIEL deyperntaro W=NOUDOSSseman sea leaSentaiz ‘The dreulating water system has component pats: cooling water piping system, 3. ARRANGEMENT OF CIRCULATING WATER SYSTEM pump and water retaining tank as shown below.0Diameter 48.6x2.3mm stee! pipe will be utilized as a cooling pipe for thestructure wth thicker ‘morethan 1.5m up to2.0m and one layer of cooling pipe will be laid forthe structure with thickress of more than 2.1m double layers of water cooling pipes system wil be adopted with Amapart 4, WORK METHOD. 4. Instalatons of reinforcement bar and cooling pipe system can be carried out simultaneously «cooling pipes are tobe xed on the adjacent stel bar by ted wire. When confltion occurs Inthe location of cooling pipe and the steel bars, proper adjustment of cooling pipes will be applied in order to ensure the accurate installation oft 4.2 the connection location shall be well checked after the completion off the cooling pipe Installation and leak test willbe carried out prior to the concrete and before running water Inside pipeline so as toavold any leakage or blockage of water. 43 installations of thermo:ouples as per sketch shown iLEGEND: O warsere « © reece | eeseecctceal I nt mi 20 noe SECCTION- 44 Sic hours after concreting works of structure, water injection will be started and water ‘irculaton shall be continuously wth chilled water with ice with intial temperature of 10% for 12 hours. In parallel temperature recording also will be observed with an interval of 3 hours up to72 hours. “45 And succeeding water supply for 60 hours with normal ground water with approximate temperature of 25%. 46 To ensure the effect of water cooling the rate of water pumping shall be kept at 10°20 Iter per minute or varied tolower the high temperature. 4.7 For ensuring the even cooling of interior mass concrete, the temperature differentiation of Inlet and outlet water shall be controlled within S°C 48 Fresh water shall be injected timely for decreasing the ring temperature In water tank. 4.9 The cooling sytem will work of total 72 hour after concrete completed, when the hydration heat peak gets over and the temperature diferentlaton is equal or less than20°C ‘and core temperature is also become less than 70°C.the cooling water 15 And upon completion of cooling system observation all cooling tubes shal be grouted as sealing.5. SPECIAL INTORMATION '5.1 The circulating water system is only used for reducing temperature Inside mass concrete; however special care for surface curing i stil required to comply the particular specifications. 6. MATERIALS AND EQUIPMENT (See table below) Item [Description 1a [2000 Liter Water Tank Hransparrtent Tank 2_|@1" Centritgal Pump lism Head 3 [or Gate vane [pat Valve 4 [62x01 Equal Tee len 5 [04 1/2"x91" Reducer [Ga Ring Type 6 [or Union [GuRing Type 7_|@1>x5.8mstraight Pipe [G1t-2.3mm 8 [02 3/2" Union Fat set [GRing Type 9 |o2 4/2"x 91 172" Equal Tee [c.1Ring Type 10 [61 1/2"x90" Elbow [c.1Ring Type 34 |9.13/2" Coupling (Left & Rlaht) [ening Type s2_[611/2"x5.8 mstaight Pipe [c.1t-2.3 mm 13 [Sealing Tape 14 _|L=1e-Pipe Wrench 35 _ [Plastic Bucket (2gal) 15 |B 7ommx 4m PVC Pipe 17_| 70mm Pvc Valve 4EQUIPMENT LIST. Tew DESCRIPTION aw. REMARKS 4 fpoxvacenensron ser a METERIAL LIST FOR THERMOCOUPLE: TEM DESCRIPTION ‘TEST AND TEMPERATURE MONITORING OF THE CONRETE MASS CONCRETE AFTER CONCRETE POURED. (ste TABLE a£.oW) ‘TEMPERATURE RECORDS OF PUIE CAP NO. lNotanon| NoTE 1. ‘Start Observation of Temperature after Ghrs of Finish Concrete Work 2. Temperatures Record Should Be 3 Hour Interval With “C UnitSonpenemnceme [coy summers oe Pfetvenarune cowrnot RINGS omamaee eee a ae 1 conPoRAron aa Ap tet docipme tiny | 62 Serer, ‘ty |e ueibe» Rosd Development Authority 4Per x L| - fee ead ‘ENOGRATESOEWLS REPUBLIC OF LANA ‘OtueTAL CONSULTANTS 60, 170. in Viabucr.02 PILECAP ae io RULE SANE RY scare romnrueen TEMPERATURE MONITORING i = Ap Rent dewiopment anton | SO, Seecrearmme | ‘Mf, twsercomonan ON SOUT oF Tenwncourts a Serio ——, fa