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bulletin
118AE
CROWBAR
Model VCWB
K
N
A
L
B
CROWBAR
Bulletin 118A
Crowbar
CROWBAR
T3
CROWBAR
Bulletin 118A
Characteristic
The model VCWB crowbar possesses
the following main characteristics:
Bi-directional, could be symmetric with
identical levels of shot threshold in the two
ways or asymmetric, with different levels
of shot threshold for the two ways (see
data sheet)
For the asymmetric types the threshold
level in the positive direction is usually
pre-adjusted for levels normally used for
motors fields (230V) or under request
and the level in the negative direction is
pre-adjusted to 30 V or under request (see
data sheet).
Tyristors in encapsulated modules, of
high reliability.
Possibility of increasing the level of shot
in the positive direction, with the adding
of an external resistor in the appropriate
terminals.
Possibility of increasing the shot delay
in the positive direction, with the adding
of a capacitor in the appropriate terminals.
Possesses indication of Actuated, with
a LED (Light Emitting Diode), in the command module.
Possesses output of Actuated indication, by a dry contact, that can signalizes
to a CLP, for example.
Optionally can have been a Forcing
imput, to force the shot externally, by a
device or CLP. (model VCWBM)
Can be used for surge protection (transients) in any power supply system AC or
DC, or as automatic controller of insertion of shunt resistor (discharge Resistor)
for fields of synchronous motors during
the starting period, supplying additional
protection against voltage surges (spikes)
during the normal operation period.
It presents the advantage in relation to
contactor for coupling of shunt resistors,
because is totally static, releasing commands, being automatic therefore.
T4
C rowbar m odel VC WB
C o m pl e te w i th: (se e o r de r c o de ) N o m i nal Aver ag e M axi m un C o r r ente C o r r e nte
C ur r e nt C ur r e nt C ur r e nt M xi m a M xi m a
Y - Type ( A - no t S ym m e tr ic al /
(A)
(The r m al ) (1 0 S)
(3 0 S)
(6 0 S)
S - Sym m e tr ic al)
(A)
(A)
(A)
(A)
Z - D i r e c t F i r i ng Vo lt age ( Tr e s ho ld)
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
VC W B
> 1000
/ 20 / y / z
20
/ 25 / y / z
25
/ 30 / y / z
30
/ 40 / y / z
40
/ 50 / y / z
50
/ 75 / y / z
75
/ 100 / y / z
100
/ 125 / y / z
125
/ 150 / y / z
150
/ 200 / y / z
200
/ 250 / y / z
250
/ 300 / y / z
300
/ 400 / y / z
400
/ 500 / y / z
500
/ 650 / y / z
650
/ 750 / y / z
750
/ 1000 / y / z
1000
Am pe r e - C o nsul t
M AX IM U M VO L TAG E = 6 0 0 VAC
12
15
22
30
40
55
100
120
140
188
250
300
345
415
485
555
740
(L AR G E R
65
24
65
30
65
44
87
60
140
80
227
110
318
200
318
240
455
280
455
370
560
500
735
600
735
690
875
830
1480
970
1480
1100
2100
2000
AVAIL AB L E )
36
22
33
45
60
82
150
180
210
280
375
450
510
620
730
830
1100
Type Selection
For coupling of discharge resistor (shunt
resistor) in synchronous Motorss field, can
be used the Asymmetric models or the Symmetrical ones.
In case of using asymmetric models attempts for the fact that the diode or tyristor
of reverse current conduction, will operate
practically as a Free-willing diode during
the normal operation of the machine,
(mainly if the exciters operating with firing
angle of the tyristors in the region of current de-continuity), this way making to pass
a small current, that can be in the order of
10% of the nominal current of the field,
through the discharge resistor, causing heating in it. This doesnt cause any problem
for the operation of the system, unless that
the discharge resistor must support the developed power and to be in an atmosphere
with heat exchange. In case you didnt want
this effect, use a symmetrical type crowbar. Even with this type it can happen this
effect in some applications.
CROWBAR
Bulletin 118A
Adjusts
2K
A ctuated
+24V
Ind ication
IN P LC
GND
C ROW BA R
S YN C H R O N O U S
M O TO R
FIE LD
6
5
4
3
2
1
S tatic
E xciter
B ridg e
Rx
Cx
O ptio nal
D ischarge
(S hu nt)
R esisto r
RF
IG
IG
VS
RS
RS CALCULUS
The user should understand the
characteristics, limitations and protections
perfectly before to specify and to apply any
equipment.
Among the most important aspects we
stood out the following ones: currents and
maximum tensions, cares with
electromagnetic noises or ripple in the
signals, that can interfere with the good
operation and mainly to understand the
characteristics of operation of the
equipment perfectly.
The drawing of application on this bulletin
is supplied as example. It is the users
responsibility the correct choice of the type,
dimensioning and real outline of application.
The dimensioning of the shunt resistor, in
CROWBAR
Bulletin 118A
Instalation
The Crowbar is easy to install and to operate, even so they demand some knowledge in the area, for perfect understanding of the system.
The adjustment of the threshold level and
shot delay for optimum protection and
operation, during the start up, will demand
a previous study of the demands of the
system, to settle down the ideal point.
In case one settles down very low tension
levels or very short delay times, any surge
or transient of low value and short duration can shot the crowbar. In the case synchronous motors field, the values preadjusted on factory are usually appropriate.
In the case of use in synchronous motors
excitation system, the planner of the system establishes the value of the shunt resistor of the field, to maintain the tension
in the appropriate or requested levels.
After the departure of the motor, being
already the exciter system of the motor
operating, therefore applying a DC tension in the field of the motor, in case a
tension transient that reaches level and
duration pre-adjusted, (a atmospheric discharge for example), the crowbar will
shot, placing the shunt resistor in parallel
with the field, increasing the current supplied by the exciter system considerably
(Vexc. / R shunt), not more extinguishing
the tyristor conduction, since the current
is DC, until that the overcurrent protection of the exciter system acts or the fuse
interrupts the circuit. (Some exciter limits the current, so the motor will have
lower field current so the power factor will
become very inductive and the Stator relay must trip). The exciter system must
therefore, to foresee this possibility and
by the monitoration of the output contact
of the Crowbar, turning off the whole system, under feather of damaging the shunt
resistor quickly.
The specification of the crowbar should
take into account this current, as well as
the current during the starting time in that
the current will be circulating through the
crowbar.
In the case of protection of another sysT6
C o n tro l
M o d u le
Startup
In case you use the luminous and electric
signalization of actuated Crowbar, feed the
crowbar with a source in the terminals 5
and 6 (Normally Open) or 6 and 4 (Normally Closed), with the correct polarity (See
outline).
Tie the terminal 1 of the crowbar in the
negative of the load or negative of the
motors field, according to example outline.
In case the electric contact of indication of
actuated Crowbar is used, tie the same, terminals 6 and 5 or 6 and 4, with care, respecting the tension limits and current of it.
(see Data Sheet).
In case of alteration of the limits of shot
threshold and shot delay, place the resistor
and/or capacitor between the terminals 2
CROWBAR
Bulletin 118A
Bench Test
A ssim trico
S im trico
Internal Schematic
+
A1
7/8
14/15
1/2/3
9/10/11
CONTROL MODULE
DB
C O N E C TO R
In case of doubt on the integrity and operation of the crowbar, the user can make this
simple test of its operation, using a variac
(adjustable transformer), two lamps of 60
to 100 Watts, of appropriate tension and a
multimeter for voltage mensuration, in the
appropriate range AC. (An scopemeter can
also be used, what will give more precision
in the evaluation).
Set up the circuit, in a bench, with a lamp
in parallel with the Variac output just for
comparison, that we will call lamp 1 and a
lamp in series with Crowbar that we will
call lamp 2.
Start increasing the tension slowly, from
zero. While the tension is below the level
of negative shot divided by 1.41 (Square
root of 2), the tension in the lamp 2 should
be close to zero and at the same time the
tension in the lamp 1 arises. In these conditions as the shot tension in the negative direction, for asymmetric Crowbar is in general very low (see Data Sheet), the lamps
wont still be lighting and it will be necessary to measure it with the multimeter.
Continuing to increase the tension of the
variac, the tension of the lamp 2 begins to
increase also, even so it should always be
smaller than the tension of the lamp 1, since
only half wave and nevertheless partly,
should be being driven by the crowbar. The
lamp 2 will have smaller shine.
A little after the level of tension of positive
threshold (positive shot) of Crowbar divided by 1,41 (see Data Sheet), there will
be other sudden increase of tension in the
lamp 2, even so this tension will still be a
little smaller than the tension of the lamp 1.
When the tension is in the maximum level
allowed by the lamps, for example 220VAC,
when the positive shot tension of the crowbar goes to 230VAC for example, therefore the pick tension of the variac reaches
220 x Square root of two (1,41), being
enough to shot the Crowbar, then two lamps
will be lit and the tension in the lamp 2 will
be little smaller. In these conditions
Crowbar will be OK.
In case the internal tyristors presents short
A2
Label
MDULO
CONTROLE
MODELO:
TIPO::
V M C B /A /230V
A S S IM T R IC O
N SRIE:
11342
1
2
3
ATUADO
4
5
6
CROWBAR
T7
CROWBAR
Bulletin 118A
ANOTHER PRODUCTS
D im e nsio ns C ro w ba r m o de l V C W B
M o del Coooling
VCW B F orced/
N atural
20
25
30
40
50
75
100
125
150
200
250
300
400
500
650
750
1000
W idth H eight
(L) (A)
mm
mm
D ept
(P )
mm
mm
mm
mm
mm
mm
mm
mm
N
105 145 100
10
5
15
N
100 145 120
20
5
15
N
100 145 120
20
5
15
N
150 145 166
20
5
35
N
150 170 250
10
7
37
N
200 170 250
10
7
40
N
150 170 250
10
7
37
N
200 170 250
10
7
40
N
200 170 250
10
7
45
N
250 170 250
10
7
45
N
240 291 260
20
7
42
N
251 280 275
20
20
62
N
377 280 275
20
20
62
N
377 330 275
20
20
62
N
377 430 275
20
20
62
N
377 480 275
20
20
98
N
540 700 300
12
12
130
Dime nsio ns to be c o nfir me d ****** T ype s > 1 0 0 0
V CW B / XXX / Y / ZZZ
2
C
C O N TR O L
28
USERS MANUAL
This bulletin accompanies the users
manual, together with the Data Sheet,
contends the relative data to the specific
type bought, as well as useful information
for the future, as order number, date of
purchase and serial number, besides the
supply conditions and the warranty terms.
This forms the users manual for this
equipment.
T8
2 5 to 10 00 A
B Type
S = Sym m e tr i c al
A = no t Sym m e tr i c al c / Tyr i s to r
D = no t Sym m e tr i c al w / D i o de
AT
N o m i nal
A C ur r e nt
5
5
5
6
7
7
7
7
7
7
7
9
9
9
9
9
11
ORDER CODE
D im e nsio n V C W B
D
58
58
M5
68
68
M5
68
68
M5
103 103 M5
186 186 M5
186 186 M8
186 186 M8
186 186 M8
190 190 M10
190 190 M10
190 190 M10
194 220 M10
194 220 M10
194 220 M10
214 214 M12
214 214 M12
89
226 M12
Ampe re - c o nsult
Direct
Tr e sho l d
230 V
O utr a (e s pe c i fi c ar )
E X AM P L E S:
VC W B /2 0 0 /A/2 3 0 : 2 0 0 Am pe re C r o wbar, no t
Sym m e tric al with Tyris to r/Tyris to r, D ire c t tre s ho ld
(firing vo ltage ) = 2 3 0 V, R e ve rs e Tre s ho ld 3 0 V.
VC W /1 0 0 /D /2 3 0 : 1 0 0 Am pe re C ro wbar, no t S ym m e tric al with Tyris to r/D io de , D ire c t tres ho ld (firing
vo ltage ) = 2 3 0 V, R e ve rse Tre s ho ld = 1 V.
K
N
A
L
B