DRAFT SYLLABUS

ON

MECHANIC MOTOR VEHICLE

(AUTOMOBILE TRADE)
UNDER CRAFTSMEN INSTRUCTOR TRAINING SCHEME (CITS)

TRADE TECHNOLOGY-I

Revised in
2011
By

Government of India
Ministry of Labour & Employment(DGE&T)
Advanced Training Institute
CTI Campus, Guindy, Chennai-32

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

GENERAL INFORMATION CITS (MODULAR

PATTERN)
1

Name of the
Trade

Mechanic motor vehicle

Module

Trade technology I

Entry
Qualification

Essential : Passed 10th class examination

under 10+2 system of education plus
pass in NTC and NAC as per NCVT norms

Unit size

20 trainees

Duration

3 month

Space
requirement

6 (Sq. Mtrs / Trainee) + Parking area156

Sq.mtrs separate

Page 2 of 17

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

Page 3 of 17

List of members attended the Trade Committee Meeting for revision of syllabus for
Automobile Trade under Craftsmen Instructor Training Scheme (CITS)
Name & Designation
Representing Organisation

Sl.
No.
1

Remarks

Shri A. Mahendiran , Director

ATI, Chennai -32

Chairman

Shri S.Harinath Babu, Joint Director of Training

ATI, Chennai -32

Member

Shri C.Yuvaraj, Assistant Director of Training

ATI, Chennai - 32

Member

Shri Mariapparaj .P

Member

Shri Kanchi Purushotham, Manager Quality

NATRIP, Global Automotive

Research centre, kancheepuram.
Tamilnadu-602105
Prabha Engineers, Hosur

Shri Sunil Bagwe, Paint shop Head

Prabha Engineers, Hosur

Member

Shri G.M.Cholanrajan Sr.Manager-Technical Training

Lanson Toyota, Chennai-107

Member

Shri Sunil Kumar S.R, Assistant Manager

Member

Shri S.Arul Selvan, Assistant professor

10

Shri Dr.K.Annamali HOD

11

Shri Swamy S.M , Senior Officer, Training Dept.

12

Shri Suresh Babu Service Manager, Body & Paint shop

Toyota Kirloskar Motor Pvt Ltd

Karnataka, 562 109
Dept Auto Engg, M.I.T, Anna
University, Chennai.
Dept Auto Engg, M.I.T, Anna
University, Chennai.
Toyota Kirloskar Motor Pvt Ltd
Karnataka, 562 109
ABT Maruti, Chennai-32

13

Shri M. Veerasamy Works Manager

Vishnu Cars Pvt Ltd, Chennai-43

Member

14

Shri P.Senthil Kumar, Service Manager

DSC Motor Pvt Ltd., Chennai-15

Member

15

Shri T.Selvan, Manager Body shop

DSC Motor Pvt Ltd., Chennai-15

Member

16

Shri K.K.Valasarajan , Vice president

Member

17

Shri S.Venkatraman, Manager service

18

Shri V.Manikandan, Service Manager

Two Wheeler workshop owners

Association, Chennai
Ramkay TVS Service Centre,
Chennai-20
TVS Motor Company, Hosur

19

ATI, Chennai-32

Member

20

Shri P. Marveldass, Assistant Director of Training

(Electronics)
Shri N.Ramesh kumar, Traininig officer

CTI, Chennai-32

Member

21

Shri R.Rajesh Kanna, Training Officer

ATI, Chennai-32

Member

22

Shri Ramakrishne Gowda, Assistant Director of Training

FTI, Bangalore

Member

Member

Member
Member
Member
Member

Member
Member

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

Page 4 of 17

General objectives:
On completion of this module, the trainee should be able to:

Understand the basic working principles of petrol engine and remove petrol engine
from vehicle, dismantle cylinder head, piston connecting rod, crank shaft, cam shaft
etc.

Understand the principle of Gasoline fuel system and overhauling carburettors and
understand diesel
fuel injection system

Know the Electronic fuel injection (EFI) principle and its components.

Check and replace oil pumps, oil filters, fuel litter.

Identification of Electronic control unit & Troubleshooting.

Test & adjust MPFI pump and petrol nozzle.

Understand the working principle of different type of sensors, Actuators.

Use of diagnostic tools equipment

Understand the operation of an ignition system and carry out repairs and
adjustments

Check and replace ignition coil, overhauling Distributor assembly, cleaning and
checking spark plug.

Identification and testing of Hall effect sensor, Optical sensor. Tracing and testing of
sensor circuits.

Checking a charging system, Removing & replacing an alternator, replacing an

engine drive belt / pulleys and their alignments.

Removing starter motor from vehicle, overhauling and testing of starter motor.

Trace the light circuit -test bulbs align head lamps,

Diagnose wiper speed control and park problem, setting blades for correct

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

Page 5 of 17

functioning.

SYLLABUS FOR THE TRADE OF MECHANIC MOTOR VEHICLE FOR CRAFT

INSTRUCTOR
SYLLABUS FOR TRADE TECHNOLOGY (TT-1)

SYLLABUS FOR THE TRADE OF MECHANIC MOTOR VEHICLE FOR

CRAFT INSTRUCTOR
SYLLABUS FOR TRADE TECHNOLOGY (TT-1)

THREE MONTH TRAINING MODULE RELATED INSTRUCTION AND TRADE

PRACTICAL

WE
EK
NO.
1

THEORY

Admission, introduction, facility

available in the institute, importance of
safety, safety precautions& first aid.
Specification and types of automobile,
Leading manufacturers in India & foreign
countries, latest development in
automobile. Engine Definition, types,
classification and Engine components.
Different types of combustion chamber
in petrol, diesel conventional and latest
engine.

Working of four stroke, two stroke petrol

&Diesel engines, Difference between

PRACTICAL

Study & Handling of hand tools,

special tools, equipments&
machineries.

Practice on Starting and stopping of

petrol engine &diesel engine.
Measuring of engine speed.
Checking of fuel, oil and coolant.

Removing a petrol/Diesel engine from

a motor vehicle-Dismantling of

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

four stroke & two stroke, Otto cycle&

Diesel cycle pressure-volume diagrams,
Difference between Otto cycle& Diesel
cycle. Valves, valve operating
mechanisms, Valve train, Valve timing
diagram of four stroke, two stroke petrol
&Diesel engines. Description of
overhead camshaft, Hydraulic valve
lifters, importance of cam lobe, Timing
gears, Timing belt, chain & Tensioners.
Variable valve timing technologies used
in different vehicles.
Valve troubles and remedies.

Page 6 of 17

cylinder head, cleaning

&Decarbonising, Inspection of
cylinder head and manifold surfaces
for warpage, cracks and flatness.
checking valve seats & valve guide
Replacing worn out valve guide,
reconditioning valve seats and refacing valves- lapping valves on its
seat- testing leaks of valve seats for
leakage
Dismantle rocker shaft assembly
-clean & check rocker shaft-and
levers, for wear and cracks and
reassemble.
Check valve springs, tappets, push
rods, tappet screws and valve stem
cap. Checking of cam shaft runout,
cam lobe, and cam shaft journal wear
& cam shaft end play. Reassembling
valve parts in sequence.

Description & functions of different

types of pistons, piston rings, ring gap,
piston pin and its materials used.
Recommended clearances for the ring,
piston and its necessity. Precautions
while fitting rings and piston. Locking
methods of piston pins. Common
troubles and remedy. Reason for cylinder
wear-Method for reconditioning worn out
cylinder.

Description & function of connecting

rod, importance of big-end split
obliquely, Materials used for connecting
rods. Crank shaft description, function
and types, Crank-shaft balancing, Firing
order of the engine. Description and
function of the flywheel and vibration
damper. Engine bearings, Shell bearing
and their advantages. Bearing load,
Properties of bearing, Bearing sizes,
Bearing clearance, Bearing spread &
crush. Materials used for bearing,
Composition of bearing materials.

Removing piston and connecting rod

assembly, crank shaft and flywheel
from the engine. Dismantling,
cleaning, inspection, checking piston,
piston ring clearances, Gudgeon pin
and bushes for wear-refitting new
bushes and pin. Measuring cylinder
bore wear of taper and ovality.
Checking connecting rod for bend &
twist, Measuring wear in crank pins
and main journals. Checking bearing
clearances, fitting new shell bearing
and setting correct oil clearances.
Checking and cleaning of oil
passages in crankshaft and engine
block. Replacing oil seals. Checking
of flywheel runout and ring gear
tooth wear

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

Page 7 of 17

Causes for bearing failure.

4

Engine assembly procedure as

recommended by manufacturers.
Precautions to be observed while
assembling engine components,
checking and adjusting engine idle
speed with vacuum gauge
Intake & exhaust system
Description and function of intake
manifold, air cleaner, super charger,
intercooler, turbocharger, variable
turbocharger, exhaust manifold, exhaust
pipe, catalytic converters, Silencer and
its types.

Assembling of piston and connecting

rod, crank shaft, cam shaft, timing
gear and flywheel.
Fitting cylinder head and checking
and adjusting valve tappet clearance.
Fitting engine accessories and
refitting into the vehicle. Start the
engine and adjusting engine speed.

ENGINE LUBRICATION SYSTEM

Need for lubrication system, Functions &
properties of oil, Viscosity and its grade
as per SAE, Oil additives, Synthetic oils,
Lubrication system-Splash & Pressure
system, Corrosion/noise reduction in the
lubrication system
Lubrication system components Description and function of Sump, Oil
collection pan, Oil tank, Pickup tube,
different type of Oil pump & Oil filters
,Fitment of oil filter-Full flow & Bypass
flow, Oil pressure relief valve, Spurt
holes & galleries, Oil indicators, Oil
cooler.

Practice on Checking engine oil,

Draining engine oil, Replacing oil
filter, Refilling engine oil. Overhauling
of oil pump, oil filters, oil coolers, air
cleaners and air filters and adjust oil
pressure relief valves, repairs to oil
flow pipe lines and unions if
necessary.

Common troubles & remedies of

lubrication system
6

ENGINE COOLING SYSTEM

Need for Cooling systems, Heat transfer
method, Boiling point & pressure,
Centrifugal force, Vehicle coolant
properties and recommended change of
interval, Different type of cooling
systems,
Basic cooling system componentsRadiator, Coolant hoses, Water pump,
Cooling system thermostat, Cooling

Practice on Checking & top up of

coolant, Draining & refilling coolant,
Checking & replacing a coolant hose,
Testing cooling system pressure,
Practice on Removing & replacing a
radiator, thermostat. Inspect the
radiator pressure cap, Testing of
thermostat. Cleaning & reverse
flushing.

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

fans, Temperature indicators, Radiator

pressure cap, Recovery system, Thermoswitch.

Overhauling
refitting.

water

Page 8 of 17

pump

and

Common troubles & remedies of cooling

system.
7

FUEL SUPPLY SYSTEM IN PETROL ENGINE

Gasoline Fuel Systems : Description of
Gasoline fuel, Gasoline fuel
characteristics, Controlling fuel burn,
Stoichiometric ratio, Air density, Fuel
supply system and its types,
Carburation, Carburetor system
components, Carburettor types,
Mechanical fuel pumps, Electric fuel
pumps, Tanks & lines, Fuel lines,
Charcoal canister, Carburetor filters,
Common troubles in carburettor and its
remedies.
Electronic Fuel Injection (EFI) systemMulti point fuel injection(MPFI) system
Layout of injection sytem, types,
advantages and components of MPFI
system-Electronic control unit(ECU), fuel
tank, fuel line, fuel pump, fuel filter, fuel
rail, fuel pressure regulator, fuel injector,
idle air control valve, throttle body,
relays and various sensors etc... .
Working of MPFI system

Overhauling of fuel Pump,

carburettors, fuel Filters and air
cleaner.
Practice in engine tune up in a
vehicle testing vacuum and
compression of engine.
Adjusting tappets, setting ignition
timing and adjusting carburettor for
slow speeds.

Checking of fuel tank leak, pump

delivery and checking of petrol
Injector.

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

FUEL SUPPLY SYSTEM IN DIESEL

ENGINES
Diesel Fuel SystemsDescription and function of Diesel fuel
injection, fuel characteristics, concept of
Quiet diesel technology & clean diesel
technology
Diesel fuel system components.
Description and function of Diesel tanks
& fuel lines, Diesel fuel filters, water
separator, Lift pump, Plunger pump,
Priming pump, Inline injection pump,
Mechanical ,pneumatic & hydraulic
governors, Distributor-type injection
pump, Diesel injectors, Glow plugs,
Cummins & Detroit Diesel injection.
Reasons for black, blue, white smoke in
exhaust gas.

Page 9 of 17

Practice on removing & cleaning fuel

tanks, Checking leaks in the fuel
lines, Soldering & repairing pipe lines
and Unions, brazing nipples to high
pressure line studying the fuel feed
system in diesel engines, draining of
water separators. Bleeding of air
from the fuel lines,
Servicing of primary & secondary
filters.

Dismantling fuel injection pump, feed

pump, governor & studying the parts
and reassemble. General
maintenance of Fuel Injection Pumps
(FIP).

Electronic Diesel control- Electronic

Diesel control systems, Common Rail
Diesel Injection (CRDI) system,
hydraulically actuated electronically
controlled unit injector (HEUI) diesel
injection system. Sensors, actuators
and ECU (Electronic Control Unit) used in
Diesel Engines.

Removing a fuel injection pump from

an engine-refit the pump to the
engine re-set timing - fill lubricatingoil, start and adjust slow speed of the
engine.

ENGINE MANAGEMENT AND EMISSION

CONTROL
Principle of EFI engine management,
electronic fuel injection, closed and open
loop system, cold start system, Air flow
measurement, Variable intake manifold
system, EFI wiring system, Electronic
control unit, Malfunction indicating
lamp, Data link connector, Onboard
diagnostic system.
Sources of emission. Characteristics and
effect of hydrocarbon in exhaust gases.
Vehicle emission standards- Euro and
Bharat standards. Emission control
methods- Evaporative emission control
system, Positive crankcase ventilation
system, exhaust gas recirculation
system, diesel particulate filter,
Alternative fuels.

Trouble tracing in engine using multi

scan tool

Practice on overhauling of injectors

and testing of injector.

Checking of exhaust gas in petrol

engine using exhaust gas analyser.
Checking of exhaust gas in diesel
engine using gas analyser.

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

10

Page 10 of 17

ELECTRICAL SYSTEM
Battery description, types construction,
Checking &charging of battery, Battery
capacity &rating, Booster starting, care
&maintenance and Disposal of waste
battery.

Checking of battery condition using

hydrometer and high rate discharge
tester.

Description of charging circuit, operation

of alternators, regulator unit, ignition
warning lamp, troubles and remedies in
charging system Description of starter
motor circuit, comparison of wire
thickness in starter motor circuit,
constructional details of starter motor
types of starter motor drives-Bendix,
ORC, solenoid switches, common
troubles and remedy in starter circuit.

Practice on removing alternator from

vehicle dismantling, cleaning
checking for defects, assembling and
testing of alternator & fitting to
vehicles.

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

11

Ignition system function, types of

ignition system, Conventional ignition
system-Battery coil ignition system ,
Components of ignition systemdescription and function of Ignition coil
& its types , contact breaker points,
condenser, distributor, cam dwell angle,
spark plug and its types, spark plug gap,
identification of spark plug,
maintenance of sparkplug, common
troubles in spark plug, Ignition timing
and advance of ignition timing-Vacuum
and centrifugal advance, Magneto
ignition system-Rotating armature and
rotating magnet type.
Electronic ignition system- distributor
type and distributorless ignition system
(waste spark ignition system). Electronic
distributor types pulse generator type
& hall effect switch type.CDI and TCI
ignition system, Digital twin spark
ignition (DTSI) technology. Common
troubles and remedies in ignition system
.
Lighting system and its accessories.
Dazzling of lights. Lights used in
automobiles. Head lights, LED lights, HID
lights, Light circuit and switches, Horn
and horn relay circuit, Wiper motor and
its circuit, Flasher unit and its circuits,
CAN BUS networking system. Digital
panel board gauges and their circuit,
Power window and its circuit, Power
mirror, CAR stereo, Intelligent parking
assisting system, Blue tooth and
GPS/GPRS assisted navigation system.

Page 11 of 17

Practice on removing starter motor

vehicle and overhauling the starter
motor, testing of starter motor.
Trouble tracing in electronic ignition
systems.

Headlights adjustments and Trouble

tracing in lighting system, Horn
circuit, power window, power mirror
and rectifying them.
Trouble tracing in digital dashboard
gauges.

Removing a wiper motor-Dismantling,

cleaning, repairing of wiper motor,
assembling and refitting.

12

PROJECT WORK/ INDUSTRIAL VISIT

13

REVISION AND ALL INDIA TRADE TEST

List of Tools and Equipments for

the
Mechanic Motor Vehicle (MMV) CITS TT-1

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

Page 12 of 17

Sl.N
o

Item with specification

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Steel rule 150 mm(graduated both English and metric) as per IS 1481
Steel rule 300 mm(graduated both English and metric) as per IS 1481
Steel measuring tape 10 meter in a case
Engineers Try Square 150 mm with knife edge as per IS 2013
Outside Caliper 15 cm spring type
Inside Caliper 15 cm Spring type
Dividers 15 cm Spring type
Safety glasses
Scriber 15 cm
Knife double Blade Electrician
Wire insulation Stripper for shinning conductors from 0.4mm to 4mm
Electrician testing Pencil (Line / Neon tester)
Electrician Screw Driver 250mm
Centre punch 10 cm.
Chisel cold flat 20 mm x 150 mm
Hammer ball peen 0.5 kg with handle
Screw driver 20cm.X 9mm. Blade
Screw driver 30 cm. X 9 mm. Blade
Spanner D.E. set of 12 pieces (6mm to 32mm) as per IS2028
Combination Pliers 20 cm.
Side cutting Pliers 15 cm
Round nose Pliers 15 cm
Flat nose Pliers 15 cm
Hand file 20 cm. Second cut flat
Hand file 20 cm. Second cut half-round
Hand file 20 cm. smooth triangular
Hand file 30 cm. bastard
Hand file 30 cm. round bastard
Ring spanner set of 12 pieces(6mm to 32mm)
Feeler gauge 20 blades(metric)
File card or cleaner
Wire cutter and stripper
Allen key set of 12 pieces(2mm to 14 mm)
Steel tool box with lock and key (folding type) 400x200x150 mm

Qty

Trainees tool kit

20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1

Tools, Instruments and General shop outfits

1
2
3
4
5

Outside micrometer 0 to 25 mm with least count 0.010mm as per IS

2967
Outside micrometer 25 to 50 mm with least count 0.010mm as per IS
2967
Outside micrometer 50 to 75 mm with least count 0.010mm as per IS
2967
Outside micrometer 75 to 100 mm with least count 0.010mm as per IS
2967
Inside micrometer 25 -50,50-75,75-100,100-125 ,125-150mm, with

2
2
2
2
2 each

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

Page 13 of 17

least count 0.01mm

Depth micrometer 0-25mm with least count 0.010mm
Thread Micrometer 0-25mm with least count 0.010mm
Adjustable micrometer sprit level to measure flatness, indication and
taper with prismatic measuring base
Vernier caliper 200mm inside and outside (graduated in inches and
millimetres)
Digital vernier calliper outside 300mm least count 0.01mm
Vernier depth Gauge 0-150 mm
Vernier bevel protractor, least count 5minutes as per IS 4239
Telescope gauge
Dial test indicator plunger type (complete with clamping devices and
stand)
Universal Surface gauge
Cylinder bore gauge capacity 20 to 160 mm
Compression testing gauge suitable for petrol engine.
Vacuum gauge to read 0 to 760 mm of Hg.
Granite Marking table 1000X630X150 mm with adjustable stand as
per IS7327
Granite surface plate ,Grade 0,630 x 630 x 100 mm with adjustable
stand as per IS7327
Steel rule 15 cm inch and metric
Steel rule 30 cm inch and metric
Steel measuring tape 10 meter in a case
Try Square 10 cm Blade
Engineers Try Square 150 mm with knife edge as per IS 2013
Calipers outside 15 cm spring
Caliper inside 15 cm Spring
Calipers 15 cm Hermaphrodite
Dividers 15 cm Spring
Scriber 15 cm
Punch Letter 4mm
Chisels cross cut 200 mm X 6mm
Chisel 10 cm flat
Ball Peen Hammer 0.75 Kg
Hammer copper 1 Kg with handle
Hammer Mallet
Hammer Plastic
Hammer ball peen 0.25 kg with handle
Philips Screw Driver set of 5 pieces (100 mm to 300 mm)
Insulated Screw driver 30 cm x 9mm blade
Insulated Screw driver 20 cm x 9mm blade
Electric testing screw driver
Allen Key set of 12 pieces (2mm to 14mm)
Hand vice 37 mm
Work bench 240 x 120 x 75 cm with 4 vices 15cm Jaw
Magnifying glass 75mm
V Block 75 x 38 mm pair with Clamps (Hardened and ground) as per
IS2949

2
2
2
2
2
2
2
2
4
2
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
2 set
2
2
2
2
2
2
2
2 sets
2
2
2
2
2
1
2
2

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

48
49
50
51
52
53

Page 14 of 17

54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90

Clamps C 100mm
Clamps C 150mm
Clamps C 200mm
Spanner, adjustable upto 15cm.
Spark plug spanner 14mm x 18mm x Size
Spanners socket with speed handle, T-bar, ratchet and universal up to
32 mm set of 28 pieces with box
Pipe wrench 350 mm
Spanner T. flex for screwing up and up-screwing inaccessible positions
Spanner Clyburn 15 cm
Magneto spanner set with 8 spanners
Angle plate size 200x100x200mm
Angle plate adjustable 250x150x175
Combination Pliers 20 cm.
Side cutting Pliers 15 cm
Round nose Pliers 15 cm
Flat nose Pliers 15 cm
Vice grip pliers
Circlip pliers Expanding and contracting type 15cm and 20cm each
Grip Wrench 200mm
Torque wrenches 5-35 Nm, 12-68 Nm & 50-225 Nm
Workshop plain goggles
Air impact wrench
Air ratchet
Air chisel
Air blow gun
Car Jet washer
Pipe flaring tool
Pipe cutting tool
Universal puller for removing pulleys, bearings
Cleaning tray 45x30 cm.
Cleaning tray- Aluminium 45 x 30 cm
Stud extractor set of 3
Stud remover with socket handle
Paraffin pressure Gun
Grease Gun
Hacksaw frame adjustable 20-30 cm
Flat File 35 cm bastard
Flat File 25 cm second cut
File flat 20 cm bastard
Files assorted sizes and types including safe edge file (20 Nos)
Drill twist, metric straight shank 3 mm to 12 mm in step of 0.5 mm
Drill point angle gauge
Set of stock and dies - UNC, UNF and metric

91

Taps and wrenches - UNC, UNF and metric

92

Taps and Dies complete sets (5 types)

2
2
2
2
2
2
2
2
1
1 set
2
1
2
2
2
2
2
2
2
1 each
20
1
1
1
1
1
1
1
1
4
4
2 sets
1
2
2
2
4
4
4
2 set
1 set
1
2 sets
each
2 sets
each
1 set
each

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136

Page 15 of 17

Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 12.75
to 14.25 mm and 14.25 to 15.75 mm
Lapping abrasives (consumable)
Oil can 0.5/0.25 litter capacity
Oil Stone 15 cm x 5 cm x 2.5 cm
Feeler gauge 20 blades (metric)
Straight edge gauge 2 ft.
Straight edge gauge 4 ft.
Thread pitch gauge metric, BSX, BSF, MC, MF & SAE
Ladle 150mm Dia
Blow Lamp 1 litre
Crow bar 910 x25mm
Voltmeter 50V/DC
Ammeter 300A/ 60A DC with external shunt
DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms
Electric Soldering Iron 230 V 60 watts 230 V 25 watts
Copper bit soldering iron 0.25 Kg
Thimbles of different sizes
Wire Gauge (metric)
Hand operated crimping tool (i) for crimping up to 4mm and (ii) for
crimping up to 10mm
Hand rubber gloves tested for 5000 V
Digital Multimeter range of 0-500v AC/DC, 0-10A AC/DC, 3
Digit(min),Diode test mode and continuity mode, accuracy 0.01%
Growler
Scientific Calculator
Hydrometer
High rate discharge tester (cell tester)
Spray Gun (Painting) 500ml
Carburettor Solex, Mikuny for dismantling and assembling
Carburettor repair tool kit
Starter motor axial type, pre-engagement type & Co- axial type
Distributor Duel advance type, reluctance type
Tester sparking plug NEON Type
Alternator assembly used for LMV
Starter motor assembly used for LMV
Electronic engine control module
Fuel feed pump
Multi-point fuel injection pump
Inline fuel injection pump and rotor type fuel injection pump
Petrol nozzle
Drift copper 10 mm dia x 150 mm
Piston ring compressor
Piston ring expander
Valve spring compressor
Valve seat cutter complete set with guide and pilot bar (all angle in a
box)
Timing light

2sets
each
As
required
2
1
2
1
1
1 each
1
2
2
5
5
1
2 each
5
2
5
2
5 pair
5
1
1
2
1
1
1 each
1
1each
1 each
1
2
2
1
1
1
1no.each
4
2
2
1
1
1 set
1

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

137
138
139
140
141
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

23
24
25
26
27
28
29
30
Sl.
No
.

Page 16 of 17

Tachometer
Car stereo
Battery 12V (Lead acid & Alkaline )
Electrical horn ( different types )
Wiper motor assembly
GENERAL INSTLLATIONS/MACHINERES
Demonstration board of 2 Wheeler Ignition system, ignition coil
Demonstration board of 4 Wheeler electronic Ignition system, ignition
coil
Spark Plug cleaning and testing equipment
Working Condition of Petrol MPFI Engine Assembly with fault
simulation board
MPFI petrol engine with swiveling stand along with special tools for
dismantling and assembling
Demonstration board of MPFI system
Ultrasonic Injection cleaning equipment
Working Model of power windows
Petrol Engine(2-stroke) Motor Cycle/Scooter along with special tools
and accessories
Cut model of 4 stroke Petrol engine on stand
Cut model of 2 stroke Petrol engine on stand
Mechanical Hoist/Plate Form Type
Multi scan tool /ECU diagnostics kit
Four stroke multi cylinder diesel engine in working condition
Four stroke four cylinder CRDI diesel engine in working condition
AC alternator slip ring puller
Functional/experiment model of different type of sensors.
Executive Auto Electrical tool kit
Auto Electrical test bench
Cut section Model of Mock layout of a motor car electrical system
working model
Battery charger 6V 24 V
Trolley type portable air compressor single cylinder with 45 liters
capacity Air tank, along with accessories & with working pressure 6.5
kg/sq cm
Grinding machine (general purpose) D.E. pedestal with 300 mm dia
wheels rough and smooth
Portable electric drill Machine
Spring tension tester
Valve refacing machine
Injector testing machine for diesel
Smoke meter
Exhaust gas analyser
Connecting rod alignment fixture
Class Room/ Workshop Furniture

Quantity

1
1
2
2
2
1
1
1
2
2
1
1
2
2
1
1
1
1
2
2
1
1 set
2
2
1 set
1
1

1
1
1
1
1
1
1
1

CITS_Automobile Trade_ Mechanic Motor Vehicle_TT1

1.
2.
3.
4.
5.
6.

Suitable class room furniture

Suitable Work Tables with vices
Stools
Discussion Table
Tool Cabinet
Trainees locker

7.
8.
9.
10
11
12
13

Fire Extinguishers, first- aid box

Book shelf (glass panel)
Storage Rack
Storage shelf
LCD projector
Multimedia CD for Automotive application
Desktop computer and related MS office
software
Online UPS 2KVA
Laser printer

14
15

Page 17 of 17

As required
As required
20 Nos.
1 No.
2 Nos.
Required to accommodate 20
lockers
As required
1 No.
As required
As required.
1 no
As required
4 No
1 No
1 No