DRAFT PEI CALCU

INTRODUCTION:
This Excel spreadsheet is designed to perform the calculations necessary to
DOE's Notices of Proposed Rulemaking (Dockets EERE-2011-BT-STD-0031 an
calculations must be performed using measured values that is, using resul
proposed test method and sampling plan. The PEI calculator is not considere
by the Department and could not to be used to simulate or estimate the effi

DOE is providing this "calculator" as a convenience at the request of interest

Register for the proposed formulas for calculating PEI and should not rely on
EERE-2013-BT-TP-0055 (available at www.regulations.gov) contains DOE's pr
respectively. While this calculator is an excel-based version of the calculation
document to develop the proposal itself.

INSTRUCTIONS:
The calculator contains 5 separate tabs for data input -- 3 for pumps rated u
using the physical testing-based approach. The table at right clarifies the ap
configurations of pumps with certain characteristics, paired motors, and/or i
that indicate the metric, test method, and pump configuration as follows:

Metric
PEICL or PEIVL

Test Method
Calculation-Based ("Calc") or
Testing-based ("Test")

TO USE:
1. Determine which tab is appropriate for the pump configuration (bare pum
method (calculation-based or testing-based) being evaluated.
2. Enter relevant pump performance data at tested speed at the specified lo
below. Note, if data normalized to nominal speed (i.e., 1800 or 3600 rpm) is
represents one pump model and all the data in that row should correspond t

method (calculation-based or testing-based) being evaluated.

2. Enter relevant pump performance data at tested speed at the specified lo
below. Note, if data normalized to nominal speed (i.e., 1800 or 3600 rpm) is
represents one pump model and all the data in that row should correspond t

For Pumps Rated Using The Calculation-Based Approach

The green-shaded "Calc" tabs accept tested pump shaft input power data (a
motor efficiency information, if applicable. Fill out the "Calc" tab for each e

FOR BARE PUMPS, PUMPS SOLD WITH DRIVERS OTHER THAN ELECTR
PHASE INDUCTION MOTORS:
Use the PEICL_Calc_BarePump tab and enter:
-Pump make and model information, including tested speed (i.e., the spe
-Select the appropriate pump equipment class. This will ensure the c
equipment class table to the right.
-Pump shaft input power, efficiency, and flow rate at pump BEP.
-Pump shaft input power and efficiency at 50%, 75%, and 110% of BEP fl
-Motor information in the green cells is NOT REQUIRED to calculate PER o

FOR PUMPS SOLD WITH MOTORS SUBJECT TO DOE's ENERGY CONSE

431.25 AND VERTICAL TURBINE SUBMERSIBLE PUMPS SOLD WITH SU
CONTINUOUS CONTROLS):
Use the PEICL_Calc_Pump+Motor or PEIVL_Calc_Pump+Motor+Contro
as for a bare pump and, in addition:
- Motor size, full load efficiency, and type (enclosed or open) for the moto

For Pumps Rated Using The Testing-Based Approach

The testing-based approach is applicable to all pumps sold with electric mot
pumps sold with continuous controls and pumps sold with non-continuous co
The blue-shaded, "Test" tabs accept the input power to the motor as determ
and motor and should be filled out as follows:

FOR PUMPS SOLD WITH ELECTRIC MOTORS AND NO CONTROLS:

Use the PEICL_Test_Pump+Motor tab and enter:
-Pump make and model information, including tested speed (i.e., the spe
-Select the appropriate pump equipment class. This will ensure the c
equipment class table to the right.
-Pump flow rate, head, and input power to the motor at the specified loa

FOR PUMPS SOLD WITH ELECTIC MOTORS AND CONTINUOUS OR NON

Use the PEICL_Test_Pump+Motor+Controls tab and enter:
-Pump make and model information, including rated speed (i.e. the spee
-Select the appropriate pump equipment class. This will ensure the c

equipment class table to the right.

-Pump flow rate, head, and input power to the motor at the specified loa

FOR PUMPS SOLD WITH ELECTIC MOTORS AND CONTINUOUS OR NON

Use the PEICL_Test_Pump+Motor+Controls tab and enter:
-Pump make and model information, including rated speed (i.e. the spee
-Select the appropriate pump equipment class. This will ensure the c
equipment class table to the right.
-Pump flow rate, head, and input power to the controls at the specified v
flow).
-Pump hydraulic power at full speed at 75% and 110% of BEP flow.

NOTES
The Constant Load Pump Energy Index (PEICL) or Variable Load Pump Energy
standard level (C-Value) proposed in the Pumps Energy Conservation Standa
2015). In addition to the PEICL or PEIVL, the calculator will determine whether
standard; above these columns, the total number and percentage of pump m

The data entry format has generally been kept consistent with the original P
negotiated rulemaking (Docket No. EERE-2013-BT-NOC-0039), although som
corresponding to the testing-based approach. Future versions of the calcula
consistent with the HI 40.6 data outputs.

It may be helpful to create separate tabs for each equipment class, dependin
must be certified.

DOE invites comments on the format and accuracy of this Draft PEI Calculato
edited.

PEI CALCULATOR

ns necessary to determine PEI -- a pumps energy index -- as proposed in

BT-STD-0031 and EERE-2013-BT-TP-0055). Under the proposals, the PEI
t is, using results from testing actual pumps in accordance with the
is not considered an Alternative Efficiency Determination Method (AEDM)
stimate the efficiency of a pump.

quest of interested parties. Interested parties should consult the Federal

ould not rely on this spreadsheet. Dockets EERE-2011-BT-STD-0031 and
ntains DOE's proposed rules for the standards and test procedure,
of the calculations in the test procedure proposal, DOE did not rely on this

r pumps rated using the calculation-based approach and 2 for pumps rated
clarifies the applicability of the different test methods to specific
motors, and/or integral controls. The tabs are labeled using nomenclature
n as follows:

ethod

ed ("Calc") or
d ("Test")

Pump Configuration
Bare pump, pump + motor,
or pump + motor + controls

ation (bare pump, pump + motor, or pump + motor + control) and test
d.
t the specified load points on the appropriate tab/worksheet as described
or 3600 rpm) is entered, the PEI will still calculate correctly. Each row
uld correspond to that model.

ch
ut power data (as determined in accordance with HI 40.6) and the full load
" tab for each equipment class as follows:

R THAN ELECTRIC MOTORS, AND PUMPS SOLD WITH ONLY SINGLE-

eed (i.e., the speed at which the pump was tested).

l ensure the correct C-Value is selected. Please refer to the Pump

mp BEP.
d 110% of BEP flow.
o calculate PER or PEI.

NERGY CONSERVATION STANDARDS FOR ELECTRIC MOTORS AT

SOLD WITH SUBMERSIBLE MOTORS (WITH OR WITHOUT

Motor+Controls tabs, as appropriate. Enter the same pump information

en) for the motor sold with that pump.

ith electric motors, other than single-phase induction motors, including

n-continuous controls.
motor as determined by a wire-to-water test of the combined bare pump

ONTROLS:

eed (i.e., the speed at which the pump was tested).

l ensure the correct C-Value is selected. Please refer to the Pump

he specified load points (i.e., 75%, 100%, and 110% of BEP flow).

NUOUS OR NON-CONTINUOUS CONTROLS:

r:
ed (i.e. the speed at which the pump was tested).
l ensure the correct C-Value is selected. Please refer to the Pump

d Pump Energy Index (PEIVL) calculated in this tool is based on the

ervation Standard Notice of Proposed Rulemaking. 80 FR 17826 (April 2,
ermine whether or not the given pump passes or fails under the proposed
ntage of pump models of a given pump configuration is presented.

th the original PEI Calculator developed during the Pumps Working Group
), although some minor changes have been made, especially on the tabs
ns of the calculator may remove some unnecessary cells and be more

t class, depending on the number of pumps in each equipment class that

aft PEI Calculator. However, the equations within these cells cannot be

APPLICABILITY OF TEST METHODS BASED ON PUMP CONFIGUR

Pump
Configuration

Pump Sub-Configuration

Bare Pump

Bare Pump

Pump + Motor Covered by DOEs Electric

Motor Energy Conservation Standards
OR
Pump + Submersible Motor

PEICL

Metric

Pump + Motor
Pump + Motor Not Covered by DOEs
Electric Motor Energy Conservation
Standards (Except Submersible Motors)

PEIVL

Pump + Motor Covered by DOEs Electric

Motor Energy Conservation Standards +
Continuous Control
OR
Pump + Submersible Motor + Continuous
Control
Pump + Motor + Pump + Motor Covered by DOEs Electric
Speed Controls Motor Energy Conservation Standards +
Non-Continuous Control
OR Pump + Submersible Motor + NonContinuous Control

PEIVL

Pump + Motor + Pump + Motor Covered by DOEs Electric

Speed Controls Motor Energy Conservation Standards +
Non-Continuous Control
OR Pump + Submersible Motor + NonContinuous Control
Pump + Motor Not Covered by DOEs
Electric Motor Energy Conservation
Standards (Except Submersible Motors)
+ Continuous or Non-Continuous
Controls

PUMP EQUIPMENT CLASSES

Abbr.

ANSI/HI Term

Equipment Category

ESCC

OH7

End Suction Close-Coupled Pump

OH0
ESFM

End Suction Frame Mounted Pump

OH1

OH3
IL

OH4
(single suction)
OH5

In-Line Pump

RSV

VS8

Radially Split, Multistage, Vertical, In-line

Casing Diffuser Pump

VTS

VS0

Vertical Turbine Submersible Pump

MP CONFIGURATION
Calculation-Based Test Method

PEICL_Calc_BarePump: Tested Pump Efficiency of Bare Pump + Default Motor Effi

PEICL_Calc_Pump+Motor: Tested Pump Efficiency of Bare Pump + Motor Namepl

Not Applicable

PEIVL_Calc_Pump+Motor+Control: Tested Pump Efficiency of Bare Pump + Moto

Not Applicable

Not Applicable

Not Applicable

Definitions
an end suction pump in which: (1) the motor shaft also serves as the impeller s
bare pump; (2) the pump requires attachment to a rigid foundation to function
designed and cannot function as designed when supported only by the supply a
discharge piping to which it is connected; and (3) the pump does not include a
strainer. Examples include, but are not limited to, pumps complying with ANSI/H
nomenclature OH7, as described in ANSI/HI 1.11.22014.

an end suction pump where: (1) the bare pump has its own impeller shaft and b
and does not rely on the motor shaft to serve as the impeller shaft; (2) the pum
attachment to a rigid foundation to function as designed and cannot function as
when supported only by the supply and discharge piping to which it is connecte
the pump does not include a basket strainer. Examples include, but are not limit
pumps complying with ANSI/HI nomenclature OH0 and OH1, as described in ANS
1.22014.

a single-stage, single axis flow, rotodynamic pump in which: (1) liquid is dischar
through a volute in a plane perpendicular to the impeller shaft; and (2) the pum
attachment to a rigid foundation to function as designed and cannot function as
when supported only by the supply and discharge piping to which it is connecte
Examples include, but are not limited to, pumps complying with ANSI/HI nomenc
OH3, OH4, or OH5, as described in ANSI/HI 1.11.22014.

a vertically suspended, multi-stage, single axis flow, rotodynamic pump in which

liquid is discharged in a plane perpendicular to the impeller shaft, (2) each stag
consists of an impeller and diffuser, and (3) no external part of such a pump is
to be submerged in the pumped liquid. Examples include, but are not limited to
complying with ANSI/HI nomenclature VS8, as described in ANSI/HI 2.12.22008

a single-stage or multistage rotodynamic pump that is designed to be operated

motor and stage(s) (or bowl(s)) fully submerged in the pumped liquid, and in wh
each stage of this pump consists of an impeller and diffuser, and (2) liquid ente
exits each stage of the bare pump in a direction parallel to the impeller shaft. E
include, but are not limited to, pumps complying with ANSI/HI nomenclature VS0
described in ANSI/HI 2.12.22008.

Testing-Based Test Method

Not Applicable

PEICL_Test_Pump+Motor: Tested Wire-to-Water Performance

PEIVL_Test_Pump+Motor+Control: Tested Wire-to-Water Performance

PEIVL_Test_Pump+Motor+Control: Tested Wire-to-Water Performance

motor shaft also serves as the impeller shaft for the

chment to a rigid foundation to function as
ned when supported only by the supply and
ed; and (3) the pump does not include a basket
limited to, pumps complying with ANSI/HI
SI/HI 1.11.22014.

are pump has its own impeller shaft and bearings

serve as the impeller shaft; (2) the pump requires
ction as designed and cannot function as designed
discharge piping to which it is connected; and (3)
ainer. Examples include, but are not limited to,
lature OH0 and OH1, as described in ANSI/HI 1.1

amic pump in which: (1) liquid is discharged

ar to the impeller shaft; and (2) the pump requires
ction as designed and cannot function as designed
discharge piping to which it is connected.
o, pumps complying with ANSI/HI nomenclature
I/HI 1.11.22014.

gle axis flow, rotodynamic pump in which: (1)

cular to the impeller shaft, (2) each stage (or bowl)
d (3) no external part of such a pump is designed
Examples include, but are not limited to, pumps
VS8, as described in ANSI/HI 2.12.22008.

ic pump that is designed to be operated with the

bmerged in the pumped liquid, and in which: (1)
impeller and diffuser, and (2) liquid enters and
direction parallel to the impeller shaft. Examples
omplying with ANSI/HI nomenclature VS0, as

CALCULATION-BASED APPROACH TO CALCULATE

This tab calculates the PEICL for pumps rated as bare pumps and pum
calculation-based approach. This procedure is applicable to pumps so
other than electric motors, and pumps sold with only single-phase ind

PRIMARY DATA CO
PUMP INFORMATION

Brand

EXAMPLE
EXAMPLE

100% of BEP

Model Name /
Number

DOE Pump
Type

# of Stages

BARE PUMP
BARE PUMP

ESCC
VTS

1
9

Tested
Speed
(rpm)
1750
3450

Q (GPM)

940
399

H TO CALCULATE PEICL FOR BARE PUMPS

as bare pumps and pumps sold with motors rated using the
applicable to pumps sold as bare pumps, pumps sold with drivers
th only single-phase induction motors.
PRIMARY DATA COLLECTION FIELDS
100% of BEP Q

H (ft)

162.58
382.45

Bare Pump
Efficiency
(%)
77.86
76.00

75% of BEP Q

Pump Input
Power (hp)
47.66
50.68

Q (GPM)

705
299

H (ft)

178.40
407.44

Pump Input
Power (hp)
40.16
45.79

Key
Primary Data Collection Fields
Calculation - DO NOT ENTER
DATA

110% of BEP Q

Q (GPM)

1034
439

H (ft)

157.91
350.70

PUMP INFORMATION

Pump Input
Power (hp)
50.65
52.36

Nominal
Speed of
Rotation
(rpm)

Motor Pole
Config.
4
2

1800
3600

Specific
Speed, Ns
1178.4
4139.7

BEP Data Corrected to Nominal Speed

Q (GPM)

967
416

H (ft)

172.00
416.43

Pump Input
Power (hp)
51.86
57.58

Part Load
Loss (hp)
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75% of BEP Q Corr

Hydraulic
Output Power
(hp)
42.04
43.81

Q (GPM)

725
312

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CALCULATIONS
75% of BEP Q Corrected to Nominal Speed

H (ft)

188.74
443.64

Pump Input
Power (hp)
43.70
52.02

Part Load
Loss (hp)
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110% of BEP Q Corrected to

Hydraulic
Output Power
(hp)
34.60
35.00

Q (GPM)

1064
458

H (ft)

167.06
381.86

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LATIONS

of BEP Q Corrected to Nominal Speed

Pump Input
Power (hp)

MOTOR

Hydraulic
Part Load Loss
Output Power
(hp)
(hp)

55.12
59.49

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44.91
44.19

Shaft HP @
120% of BEP
flow for Motor
Sizing

Nominal Motor
Horsepower (hp)

58.38
61.62

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TOR

ESTABLISHING THE PER_STD FOR THE MINIMALLY COMPLIANT PU

Motor Efficiency Default Motor

for Use in
Full Load Loss
Calculations (%)
(hp)
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Default Motor
Part Load Loss
@ BEP Q (hp)

3.16

Default Motor
Part Load Loss
@ 75% BEP Q
(hp)

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Default Motor
Part Load Loss
@ 110% BEP Q
(hp)

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TOTAL PUMPS FAILING

% PUMPS FAILING

0%

RATINGS

NIMALLY COMPLIANT PUMP

PER_STD Pump
Efficiency
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PER_STD

PERCL

PEICL

PER
Numerator
(hp)

Constant
Load PEI

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PASS?

0.94 PASS

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CALCULATION-BASED APPROACH TO CALCULATE

This tab calculates the PEICL for pumps rated as pumps sold with mo
applicable to pumps sold with motors subject to DOEs energy conser
induction motors) and VTS pumps sold with submersible motors. Pum
and must apply the testing-based method.

PUMP INFORMATION

Brand

EXAMPLE
EXAMPLE

Model Name / Number

DOE Pump
Type

# of Stages

BARE PUMP + 95% EFF. MOTOR

BARE PUMP + 95% EFF. MOTOR

ESCC
VTS

1
9

Tested
Speed
(rpm)
1750
3450

CALCULATE PEICL FOR PUMPS + MOTORS

ps sold with motors rated using the calculation-based approach. This procedure is
s energy conservation standards for electric motors at 431.25 (except for single-phase
ble motors. Pumps sold with any other motors cannot use this calculation-based approa

PRIMARY DATA COLLECTION FIELDS

100% of BEP Q

Q (GPM)

940
399

H (ft)

162.58
382.45

75% of BEP Q

Bare Pump
Pump Input
Efficiency (%) Power (hp)
77.86
76.00

47.66
50.68

Q (GPM)

705
299

H (ft)

178.40
407.44

. This procedure is
(except for single-phase
alculation-based approach

Key
Primary Data Collection Fields
Calculation - DO NOT ENTER DATA

of BEP Q

110% of BEP Q

Pump Input
Power (hp)
40.16
45.79

Q (GPM)

1034
439

H (ft)

157.91
350.70

MOTOR

Pump Input
Power (hp)
50.65
52.36

Motor
Horsepower
(hp)
60.00
75.00

Full Load
Efficiency
(%)
96.20
87.00

PUMP INFORMATION
Nominal
Speed of
Rotation
(rpm)

Motor Pole
Config.
4
2

1800
3600

BEP Data Corrected to Nominal Speed

Specific
Speed, Ns
1178.4
4139.7

Q (GPM)

967
416

H (ft)

172.00
416.43

Pump Input
Power (hp)
51.86
57.58

cted to Nominal Speed

Part Load
Loss (hp)
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75% of BEP Q Corrected to Nominal Speed

Hydraulic
Output Power
(hp)
42.04
43.81

Q (GPM)

725
312

H (ft)

188.74
443.64

Pump Input
Power (hp)
43.70
52.02

Part Load
Loss (hp)
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CALCULATIONS

ominal Speed

110% of BEP Q Corrected to Nominal Speed

Hydraulic
Output Power
(hp)
34.60
35.00

Q (GPM)

1064
458

H (ft)

167.06
381.86

Pump Input
Power (hp)

Hydraulic
Part Load Loss
Output Power
(hp)
(hp)

55.12
59.49

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44.91
44.19

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MOTOR

Full Load
Losses (hp)

ESTABLISHING THE PER_STD FOR THE MINIMALLY COM

Motor HP for
Default Motor
Default Motor
Default Motor
Full Load
Efficiency (%)
Efficiency (hp)
Losses (hp)

2.37
11.21

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Default Motor
Part Load Loss
@ BEP Q (hp)

3.16

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TOTAL PUMPS FAILING

% PUMPS FAILING
RATINGS

TD FOR THE MINIMALLY COMPLIANT PUMP

Default Motor
Part Load Loss
@ 75% BEP Q
(hp)

Default Motor
Part Load Loss PER_STD Pump
@ 110% BEP Q
Efficiency
(hp)

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PERCL

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PER_STD

PER
Numerator
(hp)

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Err:501

TAL PUMPS FAILING

UMPS FAILING

0%

RATINGS
PEICL

Constant
Load PEI

PASS?

0.92 PASS

TESTING-BASED APPROACH TO CALCULATE PEIC

This tab calculates the PEICL for pumps rated as pumps sold with mo
procedure is applicable to all pumps sold with electric motors

PRIMARY D
PUMP INFORMATION

Brand

EXAMPLE
EXAMPLE

Model Name / Number

DOE Pump
Type

# of Stages

BARE PUMP + 96% EFF. MOTOR

BARE PUMP + 87% EFF. MOTOR

ESCC
VTS

1
9

Tested
Speed
(rpm)
1750
3450

CULATE PEICL FOR PUMPS + MOTORS

umps sold with motors rated using the testing-based approach. This
th electric motors, other than single-phase induction motors.

Primary Dat
Calculation - D

PRIMARY DATA COLLECTION FIELDS

BEP

Q (GPM)

940
399

H (ft)

162.58
382.45

75% of BEP Q

Input Power
to the Motor
(hp)
50.43
57.25

Q (GPM)

705
299

H (ft)

162.58
382.45

110% of BE

Input Power
to the Motor
(hp)
43.85
51.97

Q (GPM)

1034
439

Key
Primary Data Collection Fields
Calculation - DO NOT ENTER DATA

110% of BEP Q

H (ft)

162.58
382.45

MOTOR

Input Power to
Motor
the Motor (hp) Horsepower (hp)
52.49
58.40

60.00
75.00

PUMP INFORMATION

Motor Pole
Config.

Nominal Speed
of Rotation (rpm)
4
2

1800
3600

ORMATION

BEP Data Corrected to Nominal Speed

Specific Speed,
Ns
1178.4
4139.7

Q (GPM)

967
416

H (ft)

172.00
416.43

Input Power
Hydraulic
to the Motor Output Power
(hp)
(hp)
54.88
65.05

42.04
43.81

75% of BEP Q Corrected

Q (GPM)

725
312

CALCULATIONS

5% of BEP Q Corrected to Nominal Speed 110% of BEP Q Corrected to Nominal Speed

H (ft)

172.00
416.43

Input Power
to the Motor
(hp)
47.72
59.05

Hydraulic
Output Power
(hp)
31.53
32.86

Q (GPM)

1064
458

H (ft)

172.00
416.43

Input Power to
the Motor (hp)
57.12
66.35

d to Nominal Speed

ESTABLISHING THE PER_STD FOR THE MINIMALLY CO

Hydraulic
Motor HP for
Default Motor
Default Motor
Output Power Default Motor
Full Load
Efficiency (%)
(hp)
Efficiency (hp)
Losses (hp)
46.24
48.19

Err:501
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Err:501
Err:501

Default Motor
Part Load Loss
@ BEP Q (hp)

3.16

Err:501
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Err:501
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Err:501

TOTAL PUMPS FAILING

% PUMPS FAILING
RATINGS

TD FOR THE MINIMALLY COMPLIANT PUMP

Default Motor
Part Load Loss
@ 75% BEP Q
(hp)

Default Motor
Part Load Loss PER_STD Pump
@ 110% BEP Q
Efficiency
(hp)

Err:501
Err:501
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PERCL

Err:501
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Err:501

PER_STD

PER
Numerator
(hp)

Err:501
Err:501
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Err:501
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Err:501

TAL PUMPS FAILING

UMPS FAILING

0%

RATINGS
PEICL

Constant
Load PEI

PASS?

0.95 PASS

CALCULATION-BASED APPROACH TO CALCULATE

This tab calculates the PEIVL for pumps sold with motors and controls
with motors subject to DOEs energy conservation standards for elect
and pumps sold with submersible motors and continuous controls. Pu
calculation-based approach and must apply the testing-based method

PUMP INFORMATION

Brand

EXAMPLE
EXAMPLE

Model Name / Number

DOE Pump
Type

BARE PUMP + 95% EFF. MOTOR + CONT. CONTROL

BARE PUMP + 95% EFF. MOTOR + CONT. CONTROL

ESCC
VTS

O CALCULATE PEIVL FOR PUMPS + MOTORS + CONTROLS

motors and controls rated using the calculation-based approach. This procedure is appli
standards for electric motors at 431.25 (except for single-phase induction motors) and
inuous controls. Pumps sold with any other motors and/or non-continuous controls cann
sting-based method.
PRIMARY DATA COLLECTION FIELDS
100% of BEP Q

# of Stages

1
9

Tested
Speed
(rpm)
1750
3450

Q (GPM)

940
399

H (ft)

162.58
382.45

75% of BE

Bare Pump Pump Input

Efficiency (%) Power (hp)
77.86
76.00

47.66
50.68

Q (GPM)

705
299

NTROLS

procedure is applicable to pumps sold

ction motors) and continuous controls
ous controls cannot use this

Key
Primary Data Collection Fields
Calculation - DO NOT ENTER DATA

75% of BEP Q

H (ft)

178.40
407.44

110% of BEP Q

Pump Input
Power (hp)
40.16
45.79

Q (GPM)

1034
439

H (ft)

157.91
350.70

MOTOR

Pump Input
Power (hp)
50.65
52.36

Motor
Horsepower
(hp)
60.00
75.00

tion Fields

ENTER DATA

MOTOR

PUMP INFORMATION

Full Load
Efficiency
(%)
96.20
87.00

Nominal
Speed of
Rotation
(rpm)

Motor Pole
Config.
4
2

1800
3600

BEP Data Corrected to Nominal Spe

Specific
Speed, Ns
1178.4
4139.7

Q (GPM)

967
416

H (ft)

172.00
416.43

orrected to Nominal Speed

Hydraulic
Pump Input
Output Power
Power (hp)
(hp)
51.86
57.58

42.04
43.81

75% of BEP Q Corrected to

Nominal Speed

Q (GPM)

725
312

H (ft)

188.74
443.64

Hydraulic
Output Power
(hp)
34.60
35.00

110% of BEP Q Correct

Nominal Speed

Q (GPM)

1064
458

CALCULATIONS
110% of BEP Q Corrected to
Nominal Speed

H (ft)

167.06
381.86

Hydraulic
Output Power
(hp)
44.91
44.19

CONTROLS
Motor+
Control
Losses @
BEP (hp)
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
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Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501

Pump Input
Power @
25% BEP
(hp)
3.24
3.60

Motor+
Control
Losses @
25% BEP
(hp)
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
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Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501

Pump Input
Power @
50% BEP
(hp)
10.37
11.52

Err:501
Err:501
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Err:501
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Err:501
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Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501

NTROLS

ESTABLISHING THE PER_STD FO

Motor+
Control
Losses @
50% BEP
(hp)
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
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Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501

Pump Input
Power @
75% BEP
(hp)
25.28
28.07

Motor+
Control
Losses @
75% BEP
(hp)

Motor HP for
Default Motor
Default Motor
Default Motor
Full Load
Efficiency (%)
Efficiency (hp)
Losses (hp)

Err:501
Err:501
Err:501
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3.16

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NG THE PER_STD FOR THE MINIMALLY COMPLIANT PUMP

Default Motor
Part Load Loss
@ BEP Q (hp)

Default Motor
Part Load Loss
@ 75% BEP Q
(hp)

Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
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Err:501
Err:501
Err:501
Err:501
Err:501

Default Motor
Part Load Loss PER_STD Pump
@ 110% BEP Q
Efficiency
(hp)

Err:501
Err:501
Err:501
Err:501
Err:501
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PER_STD

Err:501
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Err:501
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Err:501

TOTAL PUMPS FAILING

% PUMPS FAILING

0%

RATINGS
PERVL

PEIVL

PER
Numerator
(hp)

Variable
Load PEI

Err:501
Err:501
Err:501
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PASS?

0.46 PASS

Err:501
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Err:501
Err:501
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TESTING-BASED APPROACH TO CALCULATE PEIV

This tab calculates the PEIVL for pumps rated as pumps sold with mo
applicable to all pumps sold with electric motors, other than single-ph
PRIMARY DATA COLLECTION FIELDS
PUMP INFORMATION

Brand

EXAMPLE
EXAMPLE

Model Name / Number

DOE Pump
Type

# of Stages

BARE PUMP + 96% EFF. MOTOR

BARE PUMP + 87% EFF. MOTOR

ESCC
VTS

1
9

Tested
Full
Speed
(rpm)
1750
3450

CULATE PEIVL FOR PUMPS + MOTORS + CONTROLS

mps sold with motors and controls rated using the testing-based approach. This proced
her than single-phase induction motors, with continuous or non-continuous controls.

100% of BEP Q at Full Speed

Q (GPM)

940
399

H (ft)

162.58
382.45

Input Power
to the
Control (hp)
52.34
57.25

75% of BEP Q at Reduced Speed

Q (GPM)

705
299

H (ft)

110.82
248.59

Input Power
to the
Control (hp)
27.83
27.77

TROLS
Key
Primary Data Collection Fields
Calculation - DO NOT ENTER DATA

d approach. This procedure is

-continuous controls.

50% of BEP Q at Reduced Speed

Q (GPM)

500
212

H (ft)

65.20
153.02

Input Power to
the Control
(hp)
11.50
11.65

25% of BEP Q at Reduced Speed

Q (GPM)

238
98

H (ft)

40.25
95.22

Input Power to
the Control
(hp)
3.45
3.55

lection Fields
OT ENTER DATA

75% of BEP Q
at Full Speed

110% of BEP
Q at Full
Speed

Hydraulic Output Hydraulic Output

Power (hp) @ Full Power (hp) @ Full
Speed
Speed
33.19
34.97

42.76
44.14

MOTOR

Motor
Horsepower
(hp)
60.00
75.00

PUMP INFORMATION

Nominal Full
Speed of
Rotation (rpm)

Motor Pole
Config.
4
2

1800
3600

ORMATION

BEP Data Corrected to Nominal Full Speed

Specific Speed,
Ns
1178.4
4139.7

Q (GPM)

967
416

H (ft)

172.00
416.43

Input Power
Hydraulic
to the
Output Power
Control (hp)
(hp)
56.96
65.05

42.04
43.81

75% of BEP Q Correct

Reference System Cu

Q (GPM)

725
312

CALCULATIONS
75% of BEP Q Corrected to
Reference System Curve

H (ft)

111.80
270.68

Input Power
to the
Control (hp)
28.88
31.55

50% of BEP Q Corrected to

Reference System Curve

Q (GPM)

483
208

H (ft)

68.80
166.57

Input Power to
the Control
(hp)
11.73
12.45

25% of BEP Q Correcte

Reference System Cu

Q (GPM)

242
104

CALCULATIONS
75 % of BEP Q
110% of BEP Q
Corrected to Nominal Corrected to Nominal
Full Speed
Full Speed

25% of BEP Q Corrected to

Reference System Curve

H (ft)

43.00
104.11

Input Power to
Hydraulic Output Power
the Control
(hp) @ Nominal Speed
(hp)
3.74
4.12

36.12
39.73

Hydraulic Output Power

(hp) @ Nominal Speed
46.53
50.16

ESTABLISHING THE PER_STD FOR THE MINIMALLY COMPLIANT PU

Motor HP for
Default Motor
Default Motor
Default Motor
Full Load
Efficiency (%)
Efficiency (hp)
Losses (hp)
Err:501
Err:501
Err:501
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Err:501
Err:501
Err:501
Err:501
Err:501

Default Motor
Part Load Loss
@ BEP Q (hp)

Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
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Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501

Default Motor
Part Load Loss
@ 75% BEP Q
(hp)

Err:501
Err:501
Err:501
Err:501
Err:501
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Err:501

TOTAL PUMPS FAILING

% PUMPS FAILING

0%

RATINGS

MINIMALLY COMPLIANT PUMP

Default Motor
Part Load Loss PER_STD Pump
@ 110% BEP Q
Efficiency
(hp)
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
Err:501
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PER_STD

PERVL

PEIVL

PER
Numerator
(hp)

Variable
Load PEI

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PASS?

0.44 PASS

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LOAD POINTS & WEIGHTS

Bare Pump &
Bare Pump+Motor+
Bare Pump+Motor
Controls
% BEP
flow

Load
Points

Equal
Weights

Load
Points

Equal
Weights

25

1/4

50
75
100
110

0
1
1
1

0
1/3
1/3
1/3

1
1
1
0

1/4
1/4
1/4
0

Specific gravity (SG)

DEFAULT MOTOR EFFICIENCY

431.25

Electric Motors Energy Conservation Standards and E

(h) Starting on June 1, 2016, each NEMA Design A motor, NEMA Design B motor, and IE
electric motor meeting the criteria in paragraph (g) of this section and with a power ratin
500 horsepower, but excluding fire pump electric motors, manufactured (alone or as a c
equipment) shall have a nominal full-load efficiency of not less than th

Nominal Full-Load Efficiencies of NEMA Design A, NEMA Design B and

(Excluding Fire Pump Electric Motors) at 60 Hz
Nominal Full-Load E
Minimum Efficiency (%)
Enclosed Motors
Number of Poles
Number of Poles
Motor
horsepower
4
2
4
95.8
95.0
250
96.2
200
96.2
95.8
95.0
150
95.8
95.8
94.1
95.4
94.1
125
95.4
95.4
93.6
100
95.4
95.0
93.6
75
95.4
95.0
93.6
60
95.0
94.5
93.0
50
94.5
94.1
92.4
40
94.1
30
93.6
93.6
91.7
93.6
91.7
25
93.6
93.0
91.0
20
93.0
92.4
90.2
15
92.4
91.7
89.5
10
91.7
91.0
88.5
7.5
91.7
89.5
86.5
5
89.5
89.5
85.5
3
89.5
86.5
85.5
2
86.5
86.5
84.0
1.5
86.5
1
85.5
85.5
77.0
Default Submersible Motor Full Load
Nominal Efficiency
Number of Poles
Motor
horsepower
4
2

250
200
150
125
100
75
60
50
40
30
25
20
15
10
7.5
5
3
2
1.5
1

87.5
87.5
86.5
85.5
85.5
87.5
86.5
85.5
84.0
82.5
78.5
77.0
75.5
74.0
74.0
75.5
75.5
70.0
70.0
68.0

86.5
85.5
84.0
84.0
81.5
82.5
82.5
81.5
80.0
78.5
74.0
72.0
72.0
70.0
68.0
74.0
70.0
68.0
66.0
55.0

ASSUMPTIONS

OR EFFICIENCY

ervation Standards and Effective Dates.

, NEMA Design B motor, and IEC Design N motor that is an

section and with a power rating from 1 horsepower through
manufactured (alone or as a component of another piece of
d efficiency of not less than the following:

gn A, NEMA Design B and IEC Design N Motors

Electric Motors) at 60 Hz
Nominal Full-Load Efficiency (%)
Enclosed Motors
Open Motors
Number of Poles
Number of Poles
2
4
2
95.8
95.8
95.0
95.4
95.8
95.0
95.0
95.8
94.1
95.0
95.4
94.1
94.1
95.4
93.6
93.6
95.0
93.6
93.6
95.0
93.6
93.0
94.5
93.0
92.4
94.1
92.4
91.7
94.1
91.7
91.7
93.6
91.7
91.0
93.0
91.0
91.0
93.0
90.2
90.2
91.7
89.5
89.5
91.0
88.5
88.5
89.5
86.5
86.5
89.5
85.5
85.5
86.5
85.5
84.0
86.5
84.0
77.0
85.5
77.0

()= _/
(_ )
= _ ^3+ _ ^2+_+
(_)=_(, )

SUMPTIONS
MOTOR LOSSES

CONTROLS

Motor Loss Equation

Coefficients

Motor and Continuous Control Part

Equation Coefficient

-0.4508

Motor horsepower (hp)

1.2399

ODP

c
d

-0.4301
0.6410

TEFC

>5 and 20
>20 and 50
>50

Motor Loss Equations

Motor and Continuous Control Part Load Lo

()= _/

(_ )
^3+ _ ^2+_+

_=((_/)^2+(_/)+)
_(100%)

(_)=_(, )
Reference System Curve Equation
_=(0.8 _ ^3/ _(100%) ^3
+0.2_/_(100%) ) _(100%)

CONTROLS

Continuous Control Part Load Loss Factor

Equation Coefficients
a

25

-0.4658

1.4965

0.5303

75

-1.3198
-1.5122
-0.8914

2.9551
3.0777
2.8846

0.1052
0.1847
0.2625

100
110

uous Control Part Load Loss Factor Equation

)^2+(_/)+)

m Curve Equation

(100%) ^3
(100%)

% BEP Flow

Category
ESCC
ESFM
IL
RSV
VTS
ESCC
ESFM
IL
RSV
VTS

CALCULATION OF PER_STD
MEI Weighting
Factors

Pump Efficiency Coefficients

0.947

-0.85

1
0.985
Nominal Speed
1800
1800
1800
1800
1800
3600
3600
3600
3600
3600

c
-0.38

d
-11.48

17.8

_(,)= ln(_(100%) ) ^2+ln()ln(_(100%) )

+ ln() ^2+ln(_(100%) )+ln()(+)
C-value
128.47
128.85
129.30
129.63
134.13
130.42
130.99
133.84
133.20
134.13

Note, these C-values are based on preliminary data that D

at the time of the calculator construction. These numbers
updated and changed to evaluate pass/fail rates with differ
associated standard levels.

To change the C-values just enter a new value in the tan

all the equipment type-specific sheets will update the mini
pump and associated pass fail rates for the new C-values.

Coefficients
e

f
179.8

555.6

2+ln()ln(_(100%) )
ln()(+)

on preliminary data that DOE had available

struction. These numbers can be manually
e pass/fail rates with different C-values and

nter a new value in the tan-shaded cells and

heets will update the minimally compliant
tes for the new C-values.