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PROFI

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Instrumentation and Control

GMBH

C O M P L E T E C ATA L O G U E

Level

Pressure

Via these buttons you


will be forwarded directly
to the demanded issue.

Flow

Temperature

Accessories

PROFIMESS GmbH
Twischlehe 5
D-27580 Bremerhaven
Germany
Tel.: +49 (0471) 98 24 -151
Fax: +49 (0471) 98 24 -152
E-Mail: info@profimess.de

www.profimess.de
Terms & Conditions
of Delivery & Payment

PROFI
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Contents

GMBH

Level Measuring and Monitoring

Startpage

FR-02

Pulse Radar Level Meter


in 2-wire Technology

FER

Electrode Relays for


Conductive Level Switch

LS-10

Float Switch for


Vertical Mounting

NIVOSTAR

Ultrasonic
Level Measurement

ER-01

Conductive Electrode Relay

LS-11

Angular Float Switch


for Side Mounting

SE-01

Ultrasonic Sensors

KS-01

Conductive Level Switch

LS-14

Miniature Plastic Float Switch


for Side Mounting

ECHO

The Level Sensor

KS-02

Conductive Level Switch

LS-15

FU-01

Ultrasonic Level Limit Switch

KS-03

Conductive
Compact Level Switch

LS-15 P

Miniature Float Switch


for Side Mounting made
of Stainless Steel
Miniature Float Switch
for Side Mounting, Plug Version

FU-02

Ultrasonic Level Switch


through the Container Wall

KS-04

Conductive Level Switch


with Integrated Relay

LS-20

Bypass Float Switch

FM-01

Magnetostrictive Level Sensor

FC-01

FV-02

Miniature Tuning Fork


Limit Switch

FM-02

Level Measuring Transmitter


for Continual Level Recording

FS-01

Limit Level Switch for Bulk


Goods, Fluids, Slurries,
Interface and Foam Detection
Cable Float Switch

FD-02

Pressure Bell Switch

MA-98

Magnetic Level Gauge

FS-01EX

Cable Float Switch with


ATEX-Approval

DF-02

Rotating Vane Level Switch


for Industrial Applications

FD-01

Top Mounted Hydrostatic


Level Measurement

FS-02

Float Switch for Raw


Industrial Applications

MS-04

Membrane Level Switch


for Bulk Goods

FD-03

Side Mounted Hydrostatic


Level Measurement

FS-03

Low-Cost Float Switch

FO-01

Optoelectronic Level Switch

FS-04

Float Switch for Horizontal


or Vertical Mounting

FO-02

Optoelectronic Compact
Level Switch

FS-05

Float Switch for Mounting


through 1" Bushings

FS-10

Float Switch for Bulk Goods

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Contents

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Pressure Measurement and Monitoring

Startpage

HP-30

Pneumatic Manual Testing Pump


for Pressure Device Calibration

PS-00

Low-Cost Pressure Switch

PS-04

Electronic Dualpressure Switch

PM-63

Bourdon Pressure Gauge 2.5

PS-01

Diaphragm Piston
Pressure Switch

PAMU

Chemical Pressure Gauge


with Integrated Pressure
Measuring Transmitter

PM-100

Bourdon Pressure Gauge 4

PS-02N

Compact Pressure Switch

PU-01

Pressure Transmitter
for OEM Applications

KM-100

Contact-Type
Bourdon Pressure Gauge

PS-03

Compact Pressure Switch


with Preset Setpoint

PU-02

Pressure Measuring
Transmitter for General
Industrial Applications

PMKF

Capsule Element Pressure Gauge

PDC-1

Pressure Switch for


Non-Hostile Fluid and
Gaseous Media

PU-03

High-Precision Pressure
Measuring Transmitter in
Stainless Steel

PMPF

Diaphragm Pressure Gauge

PDC-2

Vacuum Switch

PD-02

Differential Pressure Transmitter


for Fluids and Gases

PM-2000

Magnehelic Differential
Pressure Indicator for Gases

PDC-3

Differential Pressure Switch

AZ-01N

Attachable Display for Pressure


and Temperature Transmitters

DM-400

Digital Manometer with


integrated Bargraph Display

PDC-4

Pressure Switch with Stainless


Steel Sensor System

PU-10

Process Pressure
Measuring Transmitter
with Display

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Contents

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Flow Measurement and Monitoring


Flow Indicator with and
without Rotor, with Wipers
for Self-Cleaning
Sight Flow Indicators

SM-05

Miniature Plastic
Variable Area Flowmeter

SM-16

SM-10

SI-01

SM-12

SI-02

Electromagnetic Flowmeter
for General Applications

SM-15

Plastic Flowmeters as per


the Variable Area Principle

MU-5000

SP-01

Sight Flow Indicator with


Female Thread in Gray Cast Iron,
Steel Casting or Stainless Steel
Sight Flow Indicator with Flange
Connection in Gray Cast Iron,
Steel Casting or Stainless Steel
Vane-operated Flow Switch
with and without T-piece

Variable Area Flowmeter


with Sight Glass for Small Flow
Volumes
Conical Glass Flowmeter as
per the Variable Area Principle

Turbine Flowmeter for Fluid


Media without Auxiliary Power
Supply
Electromagnetic Flowmeter
for Water Applications

SM-20

VM-01

SP-04

Digital Flowmeter with


Way-Deflection-System

SM-25

SD-01

DP-10

Vane-oparated Flow Switch


with Micro-Switch

DT-01

Variable Area Flowmeter


for Small Flow Volumes in
Compact Design
Variable Area Flowmeter with
Flange Connection, Irrespective
of Viscosity
Calorimetric Flow Sensor

Measuring Transmitter for


Electromagnetic Flowmeters
SI-01 and SI-02
Gear-Wheel Volume Sensor
for Viscous Fluids, for
OEM Applications
Plug-In Display for
Gear-Wheel Sensors

VM-04

High-Precision Gear-Wheel
Volume Sensor for Viscous Fluids

DP-20 /-30

Vane-oparated Flow Switches


for Liquids and Gases

DT-02

Calorimetric Flow Sensor


as Separate Unit

VS-01

Aluminium Screw-Spindle
Volume Meter for Viscous Media

SW-01

Miniature Variable
Area Flowmeter

DT-03

VZ-01

Oil Counter

SW-02

Miniature Variable
Area Flowswitch

DT-03N

GM-01

Thermal Mass Flowmeter


for Gases

SW-03

Variable Area Flowmeter


and Switch

SM-00

Calorimetric Flow Sensor


in Compact Design with
Optional Analogue Output
Calorimetric Flowmeter and
Flowswitch for very small
Flow Volumes
Impeller Flowmeter for
Small Volumes of Fluid

GM-10

Thermal Mass Flowmeter for


Gases without Auxiliary Power

SW-04

Variable Area Flowmeter


and Switch

SM-04

Impeller Flowmeter, Switch and


Indicator in Modular Design

GR-01

Thermal Mass Flowmeter


and Controller for Gases

SW-05

Variable Area Flowmeter


and Switch, for any Mounting
Position
Variable Area Flowmeter
and Switch, for any Mounting
Position
Variable Area Flowmeter
and Switch for Viscous Media

SD-04

Impeller Flowmeter with


Dosing or Switching Electronics

GR-02

Digital Thermal Mass Flowmeter


and Controller for Gases

SU-01

Ultrasonic Flowmeter
and Switch

GS-01

Compressed Air Counter with


Switching and Analogue Output

SM-08

Miniature Turbine Flowmeter


for Fluid Media

GM-50

Air Velocity Transmitter

Viscosity-Compensated Variable
Area Flowmeter, independent
of Mounting Position,
High-Pressure Version

SM-11N

Stainless Steel
Turbine Flowmeter

SA-01
DA-01/-02
Startpage

SA-05
SA-06

SW-06
SW-07
SW-08

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Contents

GMBH

Temperature Measurement and Monitoring

Startpage

PT-00

Surface
Resistance Thermometer

TD-01

Digitemp Temperature
Measuring Transmitter
with Display

TS-01

Temperature Switch

PT-01

Compact
Resistance Thermometer

GT-04

Gas Expansion Thermometer


with Nitrogen Filling

TS-02

Stem Thermostat

PT-02

Insertion
Resistance Thermometer

BT-01

Bimetallic Thermometer

TS-03

Surface-Mounting
Thermostat with Rigid
or Flexible Connection

PT-03

Resistance Thermometer
with Cable Connection

MT-01

Industrial Thermometer

IR-01

Infrared Handheld
Thermometer

PT-05

Resistance Thermometer
in wall-mounted Housing

TE-01

Insertion Thermocouple

IR-02

Compact Infrared
Thermometer with
Power Output

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Contents

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Accessories

Startpage

BG-01

Flow Limiter

MV-01

2/2-way Solenoid Valve


for Fluids

TM-01

Digital Display Device


for Impulse Inputs

BG-03

Flow Limiter for Large


Quantities of Flow

KG-01

Ball Valve in Brass


or Stainless Steel

MSRx

Multifunctional Relay

FT-01

Strainer with and without


Magnetic Separator

UM-01

Universal Transmitter for


RTD, TE, Ohm, Potentiometer,
mA and V

NV-01

Needle Valve in Brass,


Steel or Stainless Steel

AZ-02

4-digit Digital Display


96 x 48 mm

Level Measuring and Monitoring

FR-02
Pulse Radar
Level Meter in
2-wire Technology

Contents

Startpage

Description: The FR-02 is a level measuring device which


operates according to the principle of Pulse-Radar measuring
circuit. A polypropylene rod antenna screw fixed inside the
process vessel emits cyclically a radar impulse in the direction
of the media surface; subsequently, the electronics measure
the time that is lapsed until the impulse is reflected by the
surface and again received by the antenna. Here since the
radar is concerned with a electromagnetic wave, it propagates, irrespective of the properties of the gaseous phase, over
the fluid always at the same speed, with the result the
distance between the antenna and the fluid can be directly
derived from the measured time span. At the output of the
FR-02 a 4...20mA output in 2-wire circuit is present which
reflects linearly the filling level in the form of distance, emptyor level. If merely a measurement of volume is desired, the
electronics can calculate the volume based on the vessel
form stored in the memory and the measured fill height and
allocate it to the power output. If the available vessels do not
correspond to the standard geometry, the operator can
ascertain the volume by means of base programming.

Operating range up to 20m

Range of application: The FR-02 is used as a radar-based


level meter wherever the ultrasonic method of measuring has
its limitations. In this, since electromagnetic and not sound
waves are transmitted, temperature, pressure and material
properties of the gaseous phase above the fluids being measured are hardly significant in regard to the quality of measurement. Besides, the signal quality is completely unaffected
by dust and any foam layer on the surface can be easily circumvented without significantly attenuating the radar signal.
In the case of fluids with a dielectric constant greater than
r = 3, operating ranges up to 20 meters can be tapped
where the vessel in its standard version may indicate up to 3
bar pressure and up to 80C temperature. For applications
with higher requirements of pressure and temperature, optionally, versions with flange connection and resistant sealing
material are available. Often, also measuring operations need
to be executed in narrow flushing tubes or reference vessels;
for this the FR-02 can be supplied as a customized version
with a 80 mm strong horned antenna and DN80 stainless
steel flange. If the vessels are small, or contain outgasing
fluids or slurries or surfaces with dust or foam layers, the
FR-02 pulse radar level meter presents the ideal solution.

Programmable with hand-held


programmer
Simple installation and commissioning
For vaporizing and outgasing fluids

2008

Automatic fade-out for agitator or clutter

www.profimess.de
Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

F1

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GMBH

Versions:

Technical specifications:

Process connection: For the connection to the vessel a


G11/2"-male or a 11/2"-NPT-male can be selected. Also flange connections or sanitary couplings are available on
request..

Measuring principle:

Housing material: The standard version of FR-02 has a plastic housing of PBT with a PEI lid. Optionally, a larger housing
made of aluminium pressure casting is available. The ATEX
approval "compression-proof capsule" is required for this type
of metal housing.

Cable insertion: As a standard the housing is provided with


insertion openings for cable glands in M 20 x 1.5 or 1/2"NPT. Normally, two such thread holes are available.
Explosion protection: The FR-02 can be provided with two
different approvals for deployment in hazardous areas. In the
intrinsically safe variant EEx ia IIC T4 the FR-02 is fully permitted to be installed in Zone 0, however, for the power supply a
current repeater will be necessary.
In the compression-proof capsule version the inside of a vessel can be constructed as Zone 0 and the outside where the
housing of FR-02 is located should be declared as Zone 1 or
Zone 2

0.3...20 m

Accuracy:

+/- higher of 0.1 % of


operating range or 10 mm

Temperature effect:

0.006% / K

Repeatability:

+/- 5 mm

Ordering codes:

Startpage

-40C...+80C

Temperature
in the vessel:

-40C...+80C

Pressure in the
vessel:

3 bar max.

Installation category:

Degree of pollution:

Dielectric
constant r:

r > 3

(or horned antenna on request)


polypropylene hermetically sealed
(PTFE on request)

Housing:

PBT with PEI lid or aluminium,


polyester powder-coated
(mandatory for protection type
"compression-proof capsule")

Process connection:

G 11/2"-male or 11/2"-NPT-male

Weight:

< 2 kg

Electrical specifications:

Process connection:
1 = G1 1/2"-male with PP rod antenna
2 = 1 1/2"NPT-male with PP rod antenna
Housing:
1 = plastic
2 = aluminium pressure casting
Antenna shielding:
1 = 100 mm (standard)
2 = 250 mm

Supply voltage:

24 VDC (max. 30 VDC)

Load:

550 W max. for normal or intrinsically safe version, 250 W max. for
compression-proof version

Cable insertion:

2 x M 20 x 1.5 or 2 x 1/2"-NPT

Output:

4...20 mA, 2-wire

Measuring span:

proportional or
inversely proportional

Communication:

HART (HART is a trademark of


HART Communications Foundation)

Failsafe:

programmable on MAX, MIN or


HALT (echo loss)
multi-segment, alphanumeric LC
display, with bar graph for level

Display:

Cable insertion:
1 = 2 x 1/2"-NPT
2 = 2 x M20 x 1.5

Protection class:

Explosion protection:
0 = none
1 = with EX approval ATEX II 1G EEx ia IIC T4, intrinsically safe
2 = with EX approval ATEX II 1/2 G EEx dm ia IIC T4, compression-proof,
with Al housing only

Protection class
for Ex version:
Power circuit in
intrinsically safe
version:

Hand-held programming device:


0 = none
1 = with hand-held programming device (intrinsically safe for Ex versions)

IP67 (IP68 on request)

ATEX II 1 G EEx ia IIC T4 or


ATEX II 1/2 G EEx dm ia IIC T4

Ui = 30 VDC, Ii = 120 mA,


Pi = 0.8 W, Ci = 3.6 nF, Li = 0.1 nH

www.profimess.de
Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

F2

2008

FR-02. 1. 1. 1. 2. 0. 1

Pulse Radar Level Meter


in 2-wire Technology

GMBH

Contents

0.3 m (from reference point


plus length of shield)

Ambient
temperature:

Material
wet side:

Hand-held programming device: The FR-02 is completely


programmable by means of a hand-held programming device. If the FR-02 is delivered as an EX device, the hand-held
programming device can be used even in EX area Zone 0.

PROFI
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Operating range:

Fade-out
distance:

Antenna shielding: As the screw in bushing may, under circumstances, negatively affect the emitted radio signal, the
upper part of the rod antenna is shielded. The standard
length of this shielding is 100 mm, for longer muffs also 250
mm can be selected.

Ordering number:

Puls-Radar

Measuring frequency: 5.8 GHz

Hand-held programming device:

Contents

Options:

Approval for
Ex version:

ATEX II 1G EEx ia IIC T4

Ambient
temperature:

-20C ... +40C

Weight:

150 g

Supply:

3 Volt lithium battery

Profibus PA Communication, flange


connection, high pressure and
temperature ranges

Startpage

Dimensions

1/2" NPT cable insertion


(or optionally M20x1.5 supplied with 1 plastic strain relief)
cap

cap screws

139 mm
(5.5)

129 mm
(5.1)
housing/
electronics
134 mm
(5.3)

stan.: 273 mm (10.8) min.


op.: 423 mm (16.7) max.

103.5 mm
(4)

hexagonal ring
threads for assembling
11/4 NPT, BSP,
G BS EN ISO 228-1

23 mm (0.9)

length of shield (inside)


standard: 100 mm (4)
optional: 250 mm (10)

standard: 552 mm (21.7) min.


option: 702 mm (27.6) max.

polypropylene
rod antenna

Electrical connection

Wire connection as
shown in the diagram:
The polarity is indicated
on the terminals.

Tips
- As per IEC -1010-1 Appendix H DC terminals must receive supply
from a protected low voltage source (SELV).
- All field connections must be insulated according to the connected
input voltage.
- Use shielded cable with drilled pair of wires
(wire gauge 0.34 to 2.08 mm2 / 14-22 AWG).
- A separate cable layout may be necessary to meet the standard
requirements for the connection or the electrical directives.

strain relief
(or NPT cable insertion)

2008

standard 115 mm (4.5)


[optional 268 mm (10.5)]

www.profimess.de
Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

F3

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Assembly

Assembly on bypass tube


at least 300 mm (1 ft) every
3 m (10 ft) vessel height

front or rear side of


device at 90 angle
for ventilation

Assembly on measuring tube

optimum
diameter
80 mm (3")

Contents
align front or back
side of the device
at 90 to the slits of
flush tube.

Startpage

Radar beam 20

Assembly on vessel

Assembly on manhole

Assembly on supports

flat
conical
parabolic
min. 10 mm (0.4)

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GMBH

Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

F4

2008

min.
100 mm (4)

Level Measuring and Monitoring

NIVOSTAR
Ultrasonic
Level Measurement

Contents

Startpage

Description:
The SE-01.x sensor necessary for operating Nivostar transmits ultrasonic impulses from its front surface which are
reflected on the media surface and again received by it. As
the signals continue to run, a 32 bit microprocessor computes in combination with a high-performance, self-learning
Echo-Analysis software program the proportional level, the
distance, the volume or, if 2 sensors are used, the difference.
If Nivostar is used for measuring flow in an open gutter, the
electronics output the parameters of flow and quantity.
Basically, Nivostar can be operated extremely easily from a
menu-driven illuminated display where the inputs required to
be entered by the user are kept to a minimum. Optionally,
the device can be supplied in a field housing or in a 19"
slide-in version. Alternatively or in addition to the ultrasonic
sensor, a hydrostatic level meter, such as the FD-01 or the
FD-03, can be connected through a 2-wire input so as to
monitor crucial measurements with it at a degree of certainty
that has not been achieved so far.

Fluids and bulk goods


Up to 60 m
Up to 5 relay outputs
Pump management
Menu-driven operation

2008

Range of application:
Wherever levels for bulk goods and fluids need to be measured without contact, Nivostar is the ideal universal device for
the task. You can not only measure and control with it but
also control pumps or tap flow in open gutters. The constructional designs of commonly used vessels and standard
gutters are stored in the device's memory which can be utilized by entering the vessel type for the purpose of converting
the measured level directly into volume or volume current.
Linearization characteristics not stored can be freely programmed for that purpose. Where till now you had to use
different devices for different tasks of measuring, Nivostar
completely takes on these tasks. Thus, cost of storage and
commissioning can be perceptibly brought down and you
can save time and money and on personnel.

www.profimess.de
Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

F5

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Nivostar.H:

Versions:
Nivostar.A:

3 relay outputs, 1 0/4-20 mA


output, for 1 sensor
3 relay outputs, 1 0/4-20 mA
output, for 1 sensor
5 relay outputs, 1 0/4-20 mA
output, for 1 sensor
5 relay outputs, 1 0/4-20 mA
output, for 2 sensors
5 relay outputs, 1 0/4-20 mA
output, for 1 sensor
5 relay outputs, 1 4-20 mA
input, 1 0/4-20 mA output,
for 1 sensor
5 relay outputs, 1 4-20 mA
input, 1 0/4-20 mA output,
for 2 sensors

Nivostar.B:
Nivostar.C:
Nivostar.D:
Nivostar.E:
Nivostar.F:

Nivostar.G:

Nivostar.I:
Nivostar.J:
Housing
Nivostar.A-H:

Housing
Nivostar.I-J:

Language:
First Sensor:

Ordering codes:
Ordering number:

NIVOSTAR. B. 1. 1. 2. 3.

NIVOSTAR Ultrasonic
Level Measurement

5 relay outputs, 1 4-20 mA


input, 1 0/4-20 mA output,
for 1 sensor
5 relay outputs, 2 0/4-20 mA
output, for 1 sensor
5 relay outputs, 2 0/4-20 mA
output, for 2 sensor
Are available in IP65, in 19" slider, in
front board- including 19" or built in
front board with keyboard and large
display.

Contents

Startpage

Are available in IP65, in 19" slider or


built in front board including 19" slider
housing.
For menu navigation German, English
or French can be selected.
Nivostar.A-C, Nivostar.E and
Nivostar.H-I require a sensor of SE-01
series. Normally, this is provided with a
5 meter cable and 1"- or 11/2" thread.
Flange connection and other cable
lengths are available on request.

Second Sensor: Nivostar.D, G and J require a second


sensor of SE-01 series.

Type:
A = 3 relays, no power input, 1 power output, for 1 sensor
Operating mode: Level, Tendency, Flow, Pump control
B = 3 relays, no power input, 1 power output, for 1 sensor
Operating mode: Level, Volume computing for vessels
C = 5 relays, no power input, 1 power output, for 1 sensor
Operating mode: Level, Tendency, Flow, Pump control
D = 5 relays, no power input, 1 power output, for 2 sensors
Operating mode: Level, Tendency, extended pump function,
Difference, Mean value
E = 5 relays, no power input, 1 power output, for 1 sensor
Operating mode: Level, Tendency, Volume computing for vessels
F = 5 relays, 1 power input, 1 power output, for 1 sensor
Operating mode: Level, Tendency, Flow, Pump control
G = 5 relays, 1 power input, 1 power output, for 2 sensors
Operating mode: Level, Tendency, extended pump function,
Difference, Mean value
H = 5 relays, 1 power input, 1 power output, for 1 sensor
Operating mode: Level, Tendency, Volume computing for vessels
I = 5 relays, no power input, 2 power outputs, for 1 sensor
Operating mode: Level, Tendency, Flow in weirs/gutters
J = 5 relays, no power input, 2 power outputs, for 2 sensors
Operating mode: Level, Tendency, Difference

Electrical specifications:
Supply voltage: 115/230 V AC + 5% - 10% and 18V
DC to 36 VDC
Power:
10 VA max.
mA-Output:
galvanic separation, 0/4 to 20 mA
Load:
500 Ohm
Relay:
3 or 5 potential-free contacts,
5 A for 230 V AC, ohmic
mA-Input:
galvanic separation,
4 for 20 mA with sensor feeding
Protection
class:
field housing IP 65, 19" version IP00

Technical specifications:

Language / Menu navigation:


1 = German
2 = English
3 = French
First sensor:
1 = SE-01.1.1
2 = SE-01.2.1
3 = SE-01.3.1
4 = SE-01.4.1

for
for
for
for

Programming:
max. operating
temperature:
Housing:
Sensor:
Weight:
Accuracy:

0.125 m to 3 m
0.3 m to 6 m
0.3 m to 10 m
0.5 m to 15 m

Second sensor for Nivostar.D, G or J:


1 = SE-01.1.1 for 0.125 m to 3 m
2 = SE-01.2.1 for 0.3 m to 6 m
3 = SE-01.3.1 for 0.3 m to 10 m
4 = SE-01.4.1 for 0.5 m to 15 m

PROFI
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Resolution:

0.125 m to 15 m, depending on sensor


Level, Tendency, Flow, Volume,
Difference, Pump controlling
through keyboard, PC (RS232C) or
hand-held programming device
-20C to 60C
polycarbonate
all sensors of Profimess SE-01 Series
1 kg
0.25 % of set operating range,
min. +/- 2 mm
0.1% of set measuring span or
max. 2 mm

www.profimess.de
GMBH

Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

F6

2008

Operating
range:
Operating
modes:

Housing:
1 = IP65 housing with keyboard (Type A-J)
2 = 19" slider housing no keyboard (Type A-J)
3 = front board housing including 19" slider (Type A-J)
4 = built-in front board with keyboard and large display (Type A-H)

Level Measuring and Monitoring

SE-01
Ultrasonic Sensors

Contents

Startpage

Powerful performance

Description:
In a fade-out of only 0.125 m the SE-01 series of sensors
combines the latest technology with the optimum of measuring characteristics. Piezo-crystals in the sensor are electrically incited to transmit ultrasonic impulses. Reflected by the
object being measured, these impulses again reach the sensor within a short time and are subsequently processed by
the evaluating unit Nivostar for their runtime. The SE-01 sensors are well-suited for a number of applications and operating ranges due to their heavily bundled sound beam. Even
narrow vessels no longer pose a problem. Clutter from inbuilt
components play only a subordinate role and does not need
to be faded out. The sensors are available with a 1", a 11/2"
thread or with a flange connection as per DIN, thus allowing
convenient assembly

Narrow sound beam


IP68
Clutter resistant

2008

Range of application:
Wherever measuring without contact is required, the
Profimess' ultrasonic sensors of the SE-01 series can be
used without a problem. Irrespective of whether it is measurement of level, distance, free space, volume, difference or
quantity or, optimum pump controlling for up to 5 units is
required, Nivostar is unbeatable in executing these tasks.
Due to its high standard of protection of IP68 innumerable
applications can be envisaged, especially in the rough area
of effluents.

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Versions:

Technical specifications:

SE-01.1 - operating range 0.125 m to 3 m

Operating
range:

SE-01.2 - operating range 0.3 m to 6 m

0.125 m to 15 m, higher operating ranges


on request

SE-01.3 - operating range 0.3 m to 10 m


Frequency:

SE-01.4 - operating range 0.5 m to 15 m


higher operating ranges on request
Cable length:

Transmitting
surface:

21 - 50 kHz

Sound exiting
cone:

Normally, 5 m, 10 m or 30 m cable length


to be provided. For other lengths, see
pricelist.

Contents

SE-01.1, SE-01.2 and SE-01.3 = 10


SE-01.4 = 5

Startpage

max. operating
pressure:
8 bar

For heavily dusty bulk goods, the sensor


can be provided with foam-rubber padding.

max. operating
temperature:
-40C to +100C
Teflon transmitting surface +70C
Material:

Valox 357

Connection:

SE-01.1, SE-01.2 and SE-01.3 = G1A


SE-01.4 = G11/2A

Cable length:

5 m, 10 m or 30 m

Protection
class:

IP68

Ordering codes:
Ordering number:

SE-01. 3. 3. 2.

SE-01 Ultrasonic Sensor

Operating range:
1 = 0.125 m to 3 m
2 = 0.3 m to 6 m
3 = 0.3 m to 10 m
4 = 0.5 m to 15 m

Options:

flanged sensors as per DIN DN80,


DN100, DN150
sensors with flooding detection

Cable length:
1 = with 5 m cable
2 = with 10 m cable
3 = with 30 m cable
Transmitting surface:
1 = standard
2 = with foam-rubber transmitting surface

PROFI
MESS

D
86
86
86
86

H
107
107
107
122

h
31.5
31.5
31.5
31.5

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F8

2008

Type
SE-01.1
SE-01.2
SE-01.3
SE-01.4

Level Measuring and Monitoring

ECHO
The Level Sensor

Contents

Startpage

Description
ECHO type ultrasonic level sensors are used when fluids and
bulk goods need to be measured continually.
The sensor works according to the principle of runtime
method. It emits ultrasonic signals and subsequently measures the time elapsed until it receives again the echo reflected
by the media surface. The echo runtime is proportional to the
distance between the sensor and the medium and, therefore,
up to the level. Temperature influences are automatically
compensated and clutter signals caused by agitators in the
tank can be filtered out up to a certain degree. The device is
supplied as a compact unit in a water-proof plastic housing.
A display unit, the connecting terminal and 2 programming
keys are located below a cover flap.

Contactless measurement
No mechanical parts
Maintenance and wear-free
Simple installation
Easy calibration

Range of application
Ultrasonic level sensors are used wherever soiling and conditions of coldness, heat and humidity pose a problem to conventional measuring systems. By deploying ECHO, already
occupied and soiled probes, hardened membranes, clogged
floaters, leaking bubbling-through measuring systems and
continual readjustments are a thing of the past.

2008

Temperature-compensated

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Versions:

Technical specifications:

ECHO The Level Sensor

max. pressure:

1 bar

Material: As process connection material Tefzel or KynarFlex are available.

max. temperature:

-20C to +60C,
max. 110C for 30 min.

Process connection: The connecting thread can be provided with 2"-BSP or -NPT. Optionally, a sanitary flange in
Tefzel is available.

Operating range:

0.25 m to 5 m

Operating span:

10 mm to 4750 mm;
10 mm to 7750 mm

Operating range: With regard to operating ranges 2 devices with different sonic efficiencies can be selected. The
device with a lower performance covers a range up to 5 m
and the other a range up to 8 m. (Range 8 m only on
request.)

Display:

3-digit LCD display

Memory:

failsafe EEPROM

Weight:

1.5 kg

Accuracy:

+/- 0.25% of operating range in


air

Supply: Besides the standard version as 4... 20mA, 3-wire


an intrinsically safe 2-wire variant is available for Ex applications. Also for non-Ex applications the 2-wire connection can
be supplied.

Contents

Startpage

76
Location for
installation
The Echo must be installed in such a way to allow
the sound without
obstructions to reach at
right angle to the surface
of the medium. In any
case, there must be a
clearance of 250mm between the lower edge of
the sensor and maximum
expected level.

286

Distance must be maintained from obstructing


structures like wires,
tubes, strutting and strong
welding seams.

10

74

Electrical specifications:

Ordering codes:
Ordering number:

ECHO. 1. 1. 1. 1.

Supply voltage:

18 - 30 VDC, optimal to 24 VDC

Consumption:

max. 5 W, 200 mA to 24 VDC

ECHO The Level Sensor

Output signal:

4-20 mA

Material:
1 = Tefzel (ETFE)
2 = Kynar-Flex (PVDF)

Function of contacts:

NC-contact for loss of echo,


outage and errors (only for 3-wire)

Load:

750 Ohm for 24 VDC

Process connection:
1 = 2" NPT
2 = 2" BSP
3 = Tri-clamp, sanitary version (for Tefzel only)

Electrical connection:

teminal block

Protection class:

IP 65

Operating range:
1 = 0.25 m to 5 m

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F 10

2008

Supply:
1 = 18 to 30 V DC, 3-wire
3 = 18 to 28 V DC, 2-wire
4 = 18 to 28 V DC, 2-wire intrinsically safe

Level Measuring and Monitoring

FU-01
Ultrasonic
Level Limit Switch

Contents

Startpage

Description:
The FU-01 is a level switch that works without contact. The
sensor and evaluating electronic components are located in
a housing. Continually emitted ultrasonic signals strike the
surface of the measuring medium, are reflected by it and
again received as echo. The signal runtime is measured and
interpreted as the distance. The device has two setpoints
which can be programmed as alarm functions (e.g.
Max/Max, Max/Min or Min/Min). As a standard, these outputs are designed as potential-free relay contacts. However,
optionally, they can be supplied in transistor version.
Complete parameterizing for the FU-01 is operator-friendly as
only two keys need to be operated. Current measurement
and operating status are displayed on an LCD display unit.

Contactless
Bulk goods and fluids
Simple commissioning
2 relay contacts

2008

Range of application:
The FU-01 series of ultrasonic level switches is used wherever contactless measuring is advantageous. Typical applications are, for example, in water and effluent management, for
bulk goods or in sewage treatment plants. As far as level
monitoring is concerned, problems caused by soiling, blockages or corrosion are now a thing of the past.

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Versions:

Electrical specifications:

FU-01 Ultrasonic Level Limit Switch

Display:
Operation:
Protection
class:

Material: As process connection material Tefzel or KynarFlex are available.


Process connection: The connecting thread can be supplied as 2"-BSP or -NPT. Optionally, also a 4"-Tri-clamp
connection in Tefzel is available. For flange assembly , the
flange must be precisely defined. The minimum size is DN80.

3-digit LCD
2 keys

Contents

IP67

Technical specifications:
max. pressure: 0.5 bar
max. operating
temperature:
-40C to +60C
Operating
range:
0.25 m to 3 m for buld goods,
0.25 m to 5 m for fluids
and slurries
Operating
modes:
Max, Min, Max/Max, Max/Min and Min/Min
Housing:
polycarbonate or Al pressure housing
Sensor:
Kynar (PVDF)
Weight:
1.6 kg (polycarbonate),
2.3 kg (Al pressure casting)
Accuracy:
0.25% of the operating range
Resolution:
3 mm

Housing: As a standard a polycarbonate housing is available. Also an aluminium housing in compression-proof encapsulation is available.
Supply: As supply voltage one of the two versions can be
selected. Version 1 is operated with 24V DC and can be supplied either with two potential-free relay- or two transistor
outputs. The operating voltage of version 2 is 100...230V AC
where the device always has two potential-free relay outputs.

Startpage

Ordering codes:
Ordering number:

FU-01. 1. 1. 1. 1.

cap

FU01 Ultrasonic Level Limit Switch

Material:
1 = Tefzel (ETFE)
2 = Kynar-Flex (PVDF)

cable insertion
2 x PG 13.5
(Option: 1/2 NPT)

180

Process connection:
1 = 2" NPT
2 = 2" BSP
3 = 4" Tri-clamp, sanitary version (for Tefzel only)
4 = flange assembly (specify flange in detailed text)

standard thread
2BSP
(Option: 2 NPT
or PF 2)

Housing:
1 = polycarbonate
2 = Al pressure casting
Supply:
1 = 24V DC, with 2 potential-free relay outputs
2 = 24V DC, with 2 transistor outputs
3 = 100 to 230V AC, with 2 potential-free relay outputs

74

74

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F 12

2008

57

Level Measuring and Monitoring

FU-02
Ultrasonic
Level Switch

Contents

Startpage

Through the vessel wall

Description:
The FU-02 level switch is installed externally on the vessel
that needs to be monitored. The device transmits ultrasonic
waves through the vessel's wall which, in turn, are reflected if
the fluid level is lower than the point of location of the switch
since the transition in the air is a considerable obstruction for
the sound. However, if the level is higher than the FU-02 the
sound waves can pass through the fluid or slurry medium.
Due to the fact that at that point no reflected signal returns,
the switch detects the presence of a medium and connects
a relay output or changes a power signal available at the output.

No media contact
High repeatability
Simple installation
Automatic calibration

The FU-02 series of level switches achieves a repeatability of


+/- 1 mm of the setpoints point in the vessel's wall-thickness
range between 1.5 mm and 40 mm. A prerequisite for faultless operation are metallic or glass vessels that have no inner
corrosion and a diameter larger than 400 mm. In smaller vessels the ultrasonic signal would be reflected by the facing
wall. It must be ensured that between the sensor and the
medium there are no air locks like in the case of varnish to
prevent the ultrasonic signal being deflected by them.

2008

Range of application:
If highly hostile, viscous or sticky media need to be monitored, the FU-02 offers the ideal solution. Due to the fact that it
is mounted externally on the vessel wall, there is no contact
with the media and there is no need of modifications to the
tank. The device is calibrated by means of a press button by
means of which the status of two LEDs is displayed. A unique automatic calibration system monitors the system status
and the reliability of the installation if necessary. The durable
stainless steel body in IP68 is conceived for harsh industrial
conditions and offers maximum protection against blows,
shocks and vibrations.

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F 13

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Versions:

Technical specifications:

FU-02 Ultrasonic Level Switch

max. operating temp.:

-40C to +100C

Output:
The FU-02.1 provides a relay output 1 A potential-free,
max. 30 V DC.

Housing:

stainless steel SS 316

Repeatability:

+/- 1 mm

Reaction time:

min. 1 s

Delay time:

1 s to 255 s, adjustable

Weight:

1 kg

Dimensions:

118 mm x 70 mm x 65 mm
(L x H x B)

Media viscosity:

max. 100 cP

Vessel
wall-thickness:

1.5 mm to 40 mm

Vessel material:

metal or glass

Vessel size:

min. 400 mm

The FU-02.2 provides a 2-wire-4..20 mA output whose


value falls in setpoint.

Fixture:
The device is installed by means of a plastic tape around
the vessel (standard) or by means of an aluminium plate
with fixing screws. For connecting the switch acoustically
to the vessel silicon gel must be placed between the sensor
and the tank. For this purpose, we recommend the brand
Dow Corning DC-4 or similar.

Electrical specifications:
Supply voltage:

18 VDC to 36 VDC

Electrical connection:

cable insertion M 20x1.5

Protection class:

IP68

Contents

Startpage

Ordering codes:
Ordering number:

FU-02. 1. 1.

FU-02 Ultrasonic Level Switch


Output:
1 = relay output
2 = power output

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F 14

2008

Fixture:
1 = plastic tape (standard)
2 = aluminium fixing plate

Level Measuring and Monitoring

FM-01
Magnetostrictive
Level Sensor

Contents

Startpage

Description:
A floater carrying a permanent magnet moves along a slider
tube carried by the fluid level up and down. A magnetorestrictive wire is built into this tube through which the electronic components transmit short current impulses that are surrounded by a ring-shaped magnetic field. When this field strikes the static magnetic field of the floater magnet, it results
into a torsion impulse that travels in the direction of the sensor head at ultrasonic speed and gets recognized. The time
between transmission of current and arrival of the impulse is
directly proportional to the distance of the floater which is,
therefore, the level. This is measured and converted into a 420 mA power signal and is available at the output of the
device.

Highly accurate measuring


High resolution < 0.1 mm
Wear-resistant
Maintenance-free

Range of application:
The sensor is used where small to medium levels of even
hostile media are measured. The magnetostrictive principle of
measurement guarantees maximum accuracy and excellent
strength due to its hermetically sealed stainless steel construction.
The user can obtain output signal either proportionally to the
level or to empty level. These properties qualify the FM-01
especially for use in the chemical and pharmaceutical industries, in biotechnical installations and in cellulose, paper and
food-processing industries since the sensor can be supplied
with approval for Ex-Zone 0.

Linear

2008

Insensitive to vibrations

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Versions:
57

FM-01 Magnetostrictive Level Sensor

M16 x 1,5

Type: Optionally, the device can be supplied with the


ZELM03 ATEX0132 approval for Ex zone 0 with intrinsically
safe signal circuit EEx ia IIC T5/T4.

Contents

Sphere

Dimensions

Cylinder

>= 0.75

PN 16

stainless steel 1.4571 43 x 43 x 15.5

Sphere

>= 0.65

PN 25

stainless steel 1.4571 52 x 52 x 15.5

Cylinder

>= 0.5

PN 64

3.7025/35

Startpage

stainless steel 1.4571 52 x 52 x 15

HEX27
SW27

MAX

156 x 56 x 16

G1/2A

Probe length: The measuring length ML can be freely selected up to between 200 mm and 6000 mm. If only one section
of the measuring length is intended to be placed on the 4-20
mA output, zero and end point of this range must be specified measured as length in mm from the lower end of the
probe (see drawing).

float
Schwimmer

Output signal: The 4-20 mA output is proportional to level


or to empty level, as the case may be.

Sensorlnge
sensor
lengthSL
SL
max.
max.5900
5900

Material

>= 0.8

Nominal
pressure
PN 40

measuring
length
ML ML
Melnge
=200...6000
=200...6000

Density

18
18

Form

200

Floater: Depending on media density and floater shape


as per the following table:

MIN
MIN
Anschlag
stopper
40

Electrical specifications:
Supply voltage: 11.5 to 30 VDC
2-wire:

4 to 20 mA

Load:

R = (Us 11.5 V) / 0.02 A

12 dimensions in mm
Mae in mm
+

Cable gland M 16x1.5, for Ex in blue

Connection
cross-section:

max. 1.5 mm2

Cable length:

max. 2000 m for 0.5 mm2

Connection
diagram

Protection class
as per
EN 60529:
IP 65
Approvals:
U i, I i, P i, L i, C i:

+24 V
4 ... 20 mA

Ex conformity certification
ATEX II 1/2G T4
30 V, 100 mA, 1 W, < 0.3 mH, < 10 nF

0V

Technical specifications:
max. pressure: see floater table
max. media
temp.:

Ordering codes:

max. ambient
temp.:

Ordering number: FM-01. 1. 1. 0400. 0070 - 0470. 2.


FM-01 Magnetostrictive
Level Sensor

-60C to +180C
-45C to +85C, standard
-25C to +45/60/85C, EEx ia IIC T6/T5/T4

max. storage
temp.:

-45C to +85C

Housing:

stainless steel 1.4571

Sensor tube:

stainless steel 1.4571

Weight:

1.5 kg + 5 g / cm

Accuracy:

<= 0.05% of ML or +1.5 mm

Resolution:

< 0.1 mm

Measuring length:
[ ][ ][ ][ ] in mm

Linearity
deviation:

<= 0.08% of ML or +1 mm

Range:
[zero point] - [end point] from end of probe
[ ][ ][ ][ ] - [ ][ ][ ][ ]

Hysteresis:

< 1 mm

Temperature
coefficient:

0.015% of ML/K

Connection
thread:

G1/2A as per DIN 910

Type:
1 = standard
2 = Exia Zone 0
Floater:
1 = floater
2 = floater
3 = floater
4 = floater

for
for
for
for

density
density
density
density

>
>
>
>

0.80
0.75
0.65
0.50

g/cm3
g/cm3
g/cm3
g/cm3

Output signal:
1 = proportional to level
2 = proportional to empty level

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F 16

2008

Electrical
connection:

Level Measuring and Monitoring

FM-02
Level Measuring Transmitter for
Continual Level Recording

Contents

Startpage

Level measurement irrespective


of foam formation, conductivity,
pressure and temperature
Remote display over extremely
large distances
Simple assembly, only one-time
balancing on commissioning
Separation layer measurement of
fluids of different densities possible
Level recording even in narrow
spaces through semi-flexible measuring
transmitter
Measuring transmitter for foodstuff
applications in 3-A version

Description
The FM-02 series of level measuring transmitters operates
according to the principle of float with magnetic transmission.
The float is raised by increasing fluid level in the vessel; subsequently due to the magnetic field of a permanent magnet located within the float it actuates the contacts of a reed
contact/resistance chain in the sliding tube. The output signal
is a voltage that is proportional to the level.

2008

Range of application
The FM-02 level measuring transmitters are suited for measuring and monitoring the level of nearly all types of fluid media
that are not hostile to the materials being used in vessels up to
a height of 6 m.

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F 17

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Function

number of materials, diameters and grid dimensions.


Material and diameters:
Brass ( 12 mm)
Stainless steel ( 12 mm, 14 mm, 18 mm)
PVC ( 16 mm, 20 mm)
PP ( 16 mm, 20 mm)
PVDF ( 16 mm, 20 mm)
Besides, sliding tubes made of PP with 16 mm can be supplied in semi-flexible versions for mounting in narrow spaces.

schwarz
black

braun
brown

blau
blue

A ring magnet mounted inside the float actuates with its


magnetic field passing through the sliding tube's wall tiny reed
contacts which continually
tap the measuring voltage
on a resistance measuring
chain (voltage dividers). This
is proportional to the height
of the level. The resistance
measuring chain is very closely stepped and consists
of small chips that are soldered on a PCB. Due to this
type of construction the
resulting measuring voltage
Chipchip
is almost continual.
housing
gehuse
Depending on the design of
the measuring transmitter
grids (distance from chip to
chip) of 5 to 15 mm are
available.

Grid dimensions:
Depending on the sliding tube diameter, measuring length and
design the following grid dimensions are available:
5 mm, 6.35 mm (1/4"), 10 mm, 12.7 mm (1/2"), 15 mm

Contents

Startpage

Float
Selection of the floats depends on the medium (hostile characteristics and density), the process parameters (pressure and
temperature) and the sliding tube material being used including
the diameters.
The following float types can be used:

Measuring accuracy

Type

Material

Buna

Shape

PVC

e.g.

Cylinder

80

500

55

900

80

750

44

800

16

52

700

40

82

450

11

80

600

12

80

800

10

Versions

700

80

PVDF

2000 mm

stainless steel
1.4571

Every level measuring transmitter consists of following 3 main


component groups which are available in different versions
depending on the technical requirements:

Sphere

100

250
25

Sliding tube
Float
Process connection
A

Secondary instrumentation such as measuring transmitter, limit


value emitter, displays and isolated transmitters (Zener barrier)
complete the entire measuring system.

Sliding tube
The sliding tube is the core of the level measuring transmitter
as it holds the measuring chain and it can be supplied in a

PROFI
MESS

80

3
60

55
PP

x 100 = 0.635%

x 100
Measuring length in mm

max.
temp.
(C)

80

4
5

max.
pressure
(bar)

800

55

12.7 mm

min.
density
(kg/m3)

30

Grid

(mm)

Type

A
(mm)

B
(mm)

C
(mm)

Type

A
(mm)

B
(mm)

C
(mm)

30

45

13

52

52

15

55

54

22

10

82

81

15

80

79

25

11

80

75

23

55

54

22

12

80

73

23

80

79

25

55

69

22

80

79

25

44

52

15

Special type float (Titanium,


ECTFE coated) on request

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F 18

2008

internal
circuit diagram
Innenschaltbild
Due to the functioning prinlevel
measurement emitter
Niveau-Mewertgeber
ciple of the level measuring
transmitter the measuring
accuracy cannot be specified as a constant. It rather depends
on the measuring length and the grid measuring chain being
used.
The maximum measuring error can by calculated on the basis
of the following equation

Process connection

20

52

Anschlussplug
dose
socket
SW 27 size 27
wrench

40
40 mm
1"
G 1

M 20PG
x1.5
11
plug
Anschlussgehuse
housing
wrench
SW
30 size 30

55 mm
G 11 1/2"
1/2

16

Startpage

As a standard, level measuring transmitters are mounted using


the male thread (G 3/8, G1/2, G1) on the inside of the vessel
lid. In this case, the devices are supplied with a 3-core connecting cable (PVC or silicon) up to max. 2000 m of length.
If the measuring transmitter needs to be mounted from outside
through the vessel lid, the device must be equipped with a
tank joint (G1, G 1 1/2, G2 male) or with flanges. The tank joint
or flange diameter must allow the float to be inserted through
the opening of the vessel lid. In addition, the material of the
process connection must be compatible with the float or sliding tube material.

77

Contents

11
MPG
20 x1.5

min. size of
tank joint

min. nominal diameter


of flange connection

1
2
3
4
5
6
7
8
9
10
11
12

G1
G2
G2
G2
G 1 1/2
G2
-

DN 32
DN 65
DN 80
DN 65
DN 80
DN 65
DN 80
DN 50
DN 65
DN 100
DN 80
DN 80

PGx1.5
11
M 20
Anschlussplug
gehuse
housing

79

float
type

20

wrench
SW
36 size 35
68 mm

G 2"
2

PG
11
M 20
x1.5
77

plug
Anschlussdose
socket

20

wrench
SW
36 size 35

68 mm
G
G 2"
2

11
M 20PG
x1.5

100

Anschlussplug
gehuse
housing

Dimensions of tank joints and


flange connections

plug
Anschlussconnector
stecker
wrench
SW 27 size 27
40 mm
40 mm
G
1
G1"

16

64

Anschlussplug
stecker
connector
wrench
SW 30 size 30
55
55 mm

G 1 1/2
1/2"

67

plug
Anschlussconnector
stecker

2008

20

SW
36 size 35
wrench
66

68 mm
G
G 2"
2

Joint G1,
stainless steel.
with ABS plug
connector as
per DIN 43650

11
M 20PG
x1.5
82

16

I 1...

Montageflansch
assembly
flange
DN50 - DN150
DN
50 - DN 150

plug
Anschlussgehuse
housing

Montageflansch
assembly flange
DN80 od. DN100

Joint G1 1/2,
PP, brass, St.37,
stainless steel
with ABS plug
connector as
per DIN 43650

DN 80 or DN 100

Joint G1,
stainless steel,
with aluminium
junction box
64 x 58 x 34 mm

Joint G1 1/2,
brass, St.37,
stainless steel
with aluminium
junction box
80 x 75 x 57 mm
Joint G2,
brass, St.37,
stainless steel
with aluminium
junction box
80 x 75 x 57 mm

Joint G2,
PVC, PP, PVDF
with polyester
junction box
80 x 75 x 55 mm

Flange connection
DN50-DN 150,
PN6 - PN 64, St.37,
stainless steel,
with aluminium
junction box
80 x 75 x 57 mm

Flange connection
DN80-DN100,
PN10, PVC, PP,
stainless steel
with PTFE sealing
plate, with polyester
junction box
80 x 75 x 55 mm

Connection parameters for measuring transmitter in 3-A version


DIN:
ANSI:

DN 25, DN40, DN50


1, 1 1/2. 2

Joint G2,
PP, brass, St.37,
stainless steel
with ABS plug
connector as
per DIN 43650

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F 19

PROFI
MESS

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Ordering codes (general)

Ordering codes (Process connections)

Ordering number

Ordering number

FM-02. 1. 1. 1. 01. 1001. 1. 0

Level Measuring Transmitter

Process connection

Sliding tube material:

1 = male thread

1 = brass

2 = tank joint

2 = stainless steel 1.4571

3 = flange connection

Contents

3 = PVC
x = 1: male thread

4 = PP
5 = PP, semi-flexible

001 = G 3/8-male, brass

6 = PVDF

002 = G 3/8-male, stainless steel 1.4571

9 = others

003 = G 1/2-male, stainless steel 1.4571

Startpage

004 = G 1-male, PVC

Sliding tube diameter:

005 = G 1-male, PP

1 = 12 mm

006 = G 1-male, PVDF

2 = 14 mm

999 = others

3 = 16 mm
4 = 18 mm

x = 2: Tank joint

5 = 20 mm
002 = G 1, stainless steel 1.4571

9 = others

003 = G 1 1/2, brass


Grid dimension of resistance measuring chain:

004 = G 1 1/2, steel St.37

1 = 5 mm

005 = G 1 1/2, stainless steel 1.4571

2 = 6.35 mm (1/4") from 14 sliding tube only

007 = G 1 1/2, PP

3 = 10 mm

009 = G 2, brass

4 = 12.7 mm (1/2")

010 = G 2, steel St.37

5 = 15 mm

011 =G 2, stainless steel 1.4571

9 = others

012 = G 2, PVC
013 = G 2, PP

Float type:

014 = G 2, PVDF

01...12 = as per table


"Float designs"

999 = others
x = 3: Flange connection

Process connection:
1001...9999 = as per table
"Process connections"
on this page

Material:
1 = steel St.37
2 = stainless steel 1.4571

Electrical connection:

3 = PVC

1 = 1 m PVC cable

4 = PP

2 = 1 m silicon cable

5 = stainless steel with PTFE-sealing plate

3 = plug connector as per DIN 43650

9 = others

5 = polyester junction box, 80 x 75 x 55 mm

Nominal diameter:

6 = aluminium junction box, 64 x 58 x 34 mm

1 = DN50

7 = aluminium junction box, 80 x 75 x 57 mm

2 = DN65

9 = others

3 = DN80
Options:

4 = DN100

Design of resistance measuring chain:

5 = DN125

0 = standard

6 = DN150

1 = high temperature version up to 200 C

9 = others

2 = PT100-2-, -3- or-4-wire

Pressure level:

3 = thermal contact... C NC-contact or NO-contact

1 = PN6

4 = head measuring transmitter 4...20mA, 2-wire

2 = PN10
3 = PN16
5 = PN40
6 = PN64

PROFI
MESS

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F 20

2008

9 = others

Standard transmitter in brass or stainless steel

Versions and Technical specifications


Sliding tube material

Brass

Stainless steel 1.4571

Sliding tube diameter

12 mm

12 mm, 14 mm, 18 mm

Sliding tube length

max. 3 m

12, 14 mm: max. 3 m


18 mm: max. 6 m

Anschlusskabel
connecting cable

max. pressure

as per float used


(see table "Float designs")

G
G 3/8"
3/6

max. temperature

Float and process connection


made of metal:
120 C (90C with PVC cable),
high temperature version 250C
(with grid 5, 10, 15 mm only)
Float and/or Process connection
made of plastic:
as per specification float or process
connection

Grid dimensions

5 mm
10 mm
12.7 mm
15 mm

5 mm
6.35 mm
(only 14 and 18 mm)
10 mm
12.7 mm
15 mm

Float:

No. 1, 8, 9,

1, 8, 9, 10, 11

Total resistance
of measuring chain

Standard:
lengths and grid-dependent
for connecting to safety barrier:
approx. 40 kOhm

12

Contents

Startpage

wrench
SW
22 size 22

Gertelnge L
device length

100% display
100%-Anzeige

Gleitrohr
sliding tube
Schwimmer
float

12 or
1414

oder
float
Schwimmer-

Cable length (for mea- PVC or silicon cable,


suring transmitter with max. 2000 m.,
male thread only):
3-core

connecting cable
Anschlusskabel

14

G 1/2"
1/2

Process connections: Male thread


wrench
SW
27 size 22
L1

G 3/8-male

G 3/8-male, G 1/2-male

Tank joints and connector housing

Gertelnge L
device length

100%100% display
Anzeige

polypropylene, G 1 1/2, G2,


with ABS plug connector or
polyester connector housing

Gleitrohr
sliding tube

stainless steel, G1,


with ABS plug connector or
aluminiumconnector housing

Schwimmer
float

brass,
G 1 1/2, G2,
with Al
connector
housing

18

Schwimmer-
float

steel or stainless steel


G 1 1/2, G2,
with Al connector housing

Flange connection as per DIN


(other flange designs on request)
steel St 37

2008

DN 50DN 150,
PN 6-PN 64
with Al
connector
housing

steel St 37 or
stainless steel
DN 50-DN 150,
PN 6-PN 64
with Al connector housing

Model name:

as per Ordering codes (see p. 3)

Other details::

total length L
Medium, density, max. pressure
max. temperature, other issues

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F 21

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Standard measuring transmitter made of PVC,


PP or PVDF

Versions and Technical specifications

connecting cable
Anschlusskabel

PVDF

Contents

80 C

100C

Startpage

16: No. 4
18: No. 5

16: No. 6
18: No. 7

Sliding tube material

PVC

PP

Sliding tube diameter

16 mm or 20 mm

Sliding tube length

max. 4 m

max. pressure

3 bar

max. temperature

60 C

Grid dimensions

5 mm
6.35 mm
10 mm
12.7 mm
15 mm

Float:

16: No. 2
18: No. 3

Total resistance
of measuring chain

lengths and grid-dependent

Cable length (for


measuring transmitter
with male thread):

PVC or silicon cable,


max. 2000 m.,
3-core

Process connections:

Male thread

24

G 1"
1
G

Gertelnge L
device length

L1

wrench
SW
32 size 32

100% display
100%-Anzeige

sliding tube
Gleitrohr
20

float
Schwimmer

G1-male

80

Tank joints and connector housing


G2, PVC
G2, PP
with polyester connector

L1

20

77

PG 11
Anschlussconnecting
gehuse
housing

Flange connection as per DIN


(other flange desings on request)

SW 36 size 32
wrench

68
68
G 2
2"

PVC

100%-display
100%
Anzeige

Gertelnge L
device length

G2, PVDF

PP

stainless
steel with
PTFE- sea
ling plate

DN 80 or DN 100, PN10
with polyester connector housing

Gleitrohr
sliding
tube
16
16

Model name:

as per Ordering codes (see p. 3)

Other details:

total length L medium, sealing,


max. pressure max. temperature,
other issues

Schwimmer
float

PROFI
MESS

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F 22

2008

65

Semi-flexible measuring transmitter made of PP

immersion
depth for
Eintauchtiefe
density
bei
Dichte11

24
Gertelnge L

Gertelnge L
device
length
operating range
0 -100%

sliding
Gleitrohr
tube

16 16

device length

100%

100%display
Anzeige

Messbereich 0-100%

Startpage

Sliding tube material

PP

Sliding tube diameter

16 mm

Sliding tube length

max. 4 m

GG1"2

max. pressure

3 bar

wrench
SW
32

max. temperature

80 C

Grid dimensions

12.7 mm

Float:

with tank joint G2: No. 4


with G1-male flange: No. 5

Total resistance
of measuring chain

lengths and grid-dependent

Cable length (for


transmitter with
male thread only):

PVC or silicon cable,


max. 2000 m.,
3-core

Process connections:

male thread

connecting
Anschlusscable
kabel

size 32

L1

L1

20

77

connecting
Anschlusshousing
gehuse
wrench
size3636
SW

68
68
G
G 2"2

100%
100%display
Anzeige

operating range
0 -100%

PG 11

Messbereich 0-100%

Contents

Versions and Technical specifications

sliding
tube 16
immersion
Eintauchtiefe
depth for
bei
Dichte11
density
Schwimmer
float

Gleitrohr 16

118

118

Schwimmer
float

stretching

stretching
Spanngewicht
weight
50 mm
50
mm

Spanngewicht
weight
50
50mm
mm

G1-male, PP
Tank joints and connector housing

55

80

G2, PP, with polyester connector housing

Semi-flexible measuring transmitters are used when the circumstances relating to space are insufficient for mounting a
rigid system, for example, in enclosed spaces rooms where the
upper edge of the vessel is too closely below the lid. The devices have a minimum bending radius of 1000 mm and, therefore, can be inserted even in narrow spaces into the vessel.

Flange connection as per DIN


(other flange versions on request)
PVC or PP DN80 or DN 100, PN10
with polyester connector housing
Span weight:

50 x 80

Model name:

as per Ordering codes (see p. 3)

Other details:

total length L medium,density


max. pressure max. temperature,
other issues

Measuring transmitter in 3-A version for


foodstuff applications
connecting cable
Anschlusskabel
Kabelverschraubung
cable gland
SW
15 size 15
wrench
26

Gewinde
G 3/8 G 3/8"

Gertelnge L

device length

Gleitrohr
16mm
sliding tube
16

float
Schwimmer

The measuring transmitters in 3-A version fully


comply with the requirements of 3-A Sanitary
Standards for Liquid
Pressure and Level
Sensing Devices, published by the International
Association of Milk,
Food and Environmental
Sanitarians, US Public
Health Service and by
The Dairy Industry
Committee. The measuring transmitters can be
sterilized with saturated
steam or water.

Sliding tube material

stainless steel 1.4435

Sliding tube diameter

16 mm

Sliding tube length

max. 4 m

max. pressure

16 bar

max. temperature

90 C with standard measuring chain ,


180 C with high temperature measuring
chain

Grid dimensions

6.35 mm or 12.7 mm (up to 90C) 5,


10, 15 mm (up to 180C, HT measuring
chain)

Float:

No. 12

Total resistance
of measuring chain

grid and length-dependent

Cable length (for


transmitter with
male thread only):

silicon cable,
max. 2000 m.,
3-core

Process connections:

male thread
ISO 228/1-G 3/8 A

55

2008

80

Model name:

as per Ordering codes (see p. 3)

Other details:

total length L medium, sealing,


max. pressure max. temperature,
other issues

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F 23

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Measuring transmitter for resistance


measuring chains

Technical specifications

Description
The measuring transmitter of MULD series can be connected to resistance measuring chains of the level measuring
transmitter FM-02 or the bypass level measuring transmitter
MA-98.
They convert the resistance transmitter signal into a
standard output signal (0 or 4 to 20 mA).
Besides, the MULD measuring transmitters have
2 programmable alarm contacts and a 4-digit, freely
programmable LED display for numeric display of the level.

Supply:

optionally 24/ 115/230 V AC,


48...62 Hz, or 24 V DC with galvanic separation between auxiliary power, measuring and output
circuit

Power Consumption:

Measuring
resistance:
Electrical connection

To effectively
monitor faults,
the feeler and
signal wire
shield must be
PE.

Startpage
resistance emitter in 3-wire
potentiometer connection
1...100 kOhm

Output:

0/4...20 mA

Contact output::

2 limit value relay, NO-contact or


NC-contact programmable,
hysteresis programmable,
switching load 500 VA, 230 V AC

Display:

4-digit LED display, red, programmable from -999...+9999,


decimal point programmable

Housing:

Macrolon, rail mounting as per


DIN EN 50022

Protection class:

IP40, clamps IP20

Operating temperature:

0...50C

The measuring
circuit must be
shielded.

measurement emitter

4 VA

Input:
Measuring
power circuit:

Contents

cable channel
for voltage
supply, load
and control
wiring

Power signal

Ordering codes

Voltage signal

Dimensions

Ordering number

MULD.

1.

4.

Measuring Transmitter
Supply voltage:
1 = 24 VDC, galvanic separation
2 = 24 VAC, 50/60 Hz
3 = 115 VAC, 50/60 Hz
4 = 230 VAC, 50/60 Hz
Output signal:
0 = 0-20 mA

PROFI
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F 24

2008

4 = 4-20 mA

Level Measuring and Monitoring

MA-98
Magnetic Level Gauge

Contents

Startpage

Description: A stainless steel measuring tube has two


connecting sleeves on the side which are joined with the vessel to be monitored. Since in this reference vessel the same
fluid level is found as that in the tank, a cylindrical stainless
steel or titanium float is located always at the level with the
vessel level. The float is counterbalanced exactly to the density of the medium and it carries a specially designed discshaped magnetic system that acts through the stainless steel
wall of the measuring tube on an indicator bar which is sensitive to magnetic forces. Due to the magnetic force of the
float, its pre-magnetized tiny aluminium plates are flipped by
180C in such a way that all plates below the float train their
red side and the remaining plates above the float their silver
side to the front. Thus, the observer obtains a precise visual
statement on the level in the container. Optionally, the reference tube can be equipped with bistable, magnetic sensitive
limit contacts which emit a binary signal when the float has
passed the level where the sliding contacts are mounted.
Another alternative to the remote transmission of value is
adding a reed contact chain externally on the measuring tube
that would convert the float movement into a stepped resistance or current signal. Instead of the reed contact chain,
also a magnetostrictive sensor can be used which breaks up
the level at a higher accuracy and provides a 4...20 mA
power signal in 2-wire circuit.

Up to 5 meter measuring length


Range of application: The MA-98 series of magnetic level
gauges has been long in use in large numbers in the entire
industry. Wherever a level needs to be durably transmitted in
visualized or electrical form under harsh conditions or at high
pressure or extreme temperatures, the principle of magnetic
float transmission in bypass, that has a proven record of over
30 years, is worth its while to deploy it. Meanwhile, the technology of remote transmission, for example, by using magnetostrictive sensor has been perfected to such extent that it is
no way inferior to other methods of level measurement and
monitoring. Moreover, the advantage here is that the level can
be identified at one glance directly at the measuring point.
The electrical signals in the control room can be verified
visually without much assembling work. Besides pressure
levels up to PN250, also all conceivable variants of draining
and ventilation such as valves, ball-cocks or compression
and cutting ring fittings are available with us. Just contact us
for more details.

Flange, thread and welded connections


Fully stainless steel measuring tube
Switching contacts and optional measuring
transmitter

2008

Customized designs

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F 25

PROFI
MESS

GMBH

Versions:
Measuring range (ME): The distance between the upper
and the lower lateral connection is specified in millimeters.
The maximum length of a measuring tube is 5000 mm; for
greater lengths, however, several reference tubes must be
used. For a length of 3000 mm and above, we recommend
equipping the magnetic level gauge with a welded bracket for
additional securing (Option /7). If the free space (dugout) between the lower connecting piece and the base or the space
(projection) between the upper connecting piece and the ceiling are in one way or the other restricted, the relevant maximum parameter must be specified in detailed text at the time
of placing an order. In an empty vessel, the float for the MA98 is located in the so-called float-sack below the connection
and in a full tank in the projection above the connection. This
means that these dimensions must correspond with at least
the float length. However, since the float's mounting length
also depends on the media density, special materials like titanium must be used in case of space constraints, if necessary,
in order to reduce the float length.

level value a reed contact measuring transmitter (Option /2


and /3) or a magnetostrictive sensor (Option /4) can be
mounted externally on the MA-98 which provides a 4...20 mA
signal at the output (see also FM-01 and FM-02 for details).
Mounting brackets stabilize the magnetic level gauge for
lengths above 3 meters (Option /7), and a low temperature
version (Option /8) has a special type level gauge bar which
will not become "blind" due to condensate.
If the connecting flange is required in C-steel instead of the
standard stainless steel, also the connecting pieces are provided with the same material (Option /6). The MA-98 is available also for pressure level PN25 (Option /5).

Material for vessel,


connecting piece,
flange, brackets:
Float:
Pressure:

PN16 (optional PN25)

Temperature:

196C...+400C up

Measuring range:

to 5000 mm

Weight:

basic version 7 kg + 0.33 kg/


100 mm ME

Nominal diameter and pressure level for flange: The


precise name of the connecting flange on the vessel must be
specified in a detailed text. Some examples are DIN DN25
PN16 DL-C or ANSI 1" 300 lbs RF. Standard flanges are DIN
DN15 PN16 with sealing bar Form-C.

Ventilation/drain:

cap/plug 1/2"-NPT, optional


valves, other thread types, flange
connecting piece etc

Lateral connections:

welded end (standard), flange


DIN and ANSI, thread

Male thread for screw neck or bushing: If a screw neck


or a bushing is selected as a variant for the connection, the
thread size must be specified in detailed text. Here the standard is G3/4". All normally used inch or metric thread
systems are available on request.

Density:

from 0.7 g/cm3

Separating layer:

from density difference 0.1 g/cm3


with special type float

Viscosity:

max. 1000 mPas

Measuring error:

+/- 10 mm

Process connection: Flanges as per DIN or ANSI, femaleand male threads or welded ends are the most commonly
used features for connecting the MA-98 on the side of the
vessel. Customized solutions like aligning the connecting
piece on top/ below or on top/laterally or at the bottom/laterally are available on request.

Drain: For changing the float the MA-98 is always provided


with a flange connection on the lower side of the tube which
is closed with a blind flange. As a standard, the blind flange
is provided with a thread hole and a 1/2"-NPT plug so that
the vessel can be emptied through this hole during operation.
Optionally, a valve can be mounted into the flange, which
normally points to the bottom and can be aligned also laterally in case of space constraints. Customized versions like
drain ball-cocks, compression and cutting ring fittings for
connecting a tube directly are available on request.

Options: With regard to options, specify in detail if the MA98 should be provided with electrical limit contacts and as to
how many (Option /1). Optionally, for remote transmission of

Limit contact
MAZ 66 (standard)
Function:

magnetic change-over, bistable

Voltage:

230 V max.

Current:

max. 1 A for AC or 0.5 A for DC

Switching load:

30 VA or 30 W

Protection class:

IP67

Connecting cable:

1.5 m silicon cable, 4 x 0.75 mm2

Hysteresis:

approx. 6 mm

Assembling position:

cable pointing downwards

Fixture:

integrated clamping tape

Connection housing:

stainless steel

Operations:

>106

Shock:

15 g

Vibration:

10 g

Contact weight:

0.31 kg

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F 26

2008

Electrical specifications:

Ventilation: Normally, the MA-98 has a completely closed


cap as the top closure for the reference vessel. In this solution, in applications at high pressure there is a risk of formation
of a locked-in pressure pocket above the float which may
affect the measuring accuracy. To circumvent this, the cap
can be provided with a threaded hole. As a standard, we
supply a 1/2"-NPT connection with sealing plugs. Other
thread variants or also hose nipples can be provided on
request.

GMBH

Startpage

Technical specifications:
stainless steel (standard), titanium,
Hastelloy etc.
stainless steel 1.4571 or titanium

PROFI
MESS

Contents

Ordering codes
Ordering
number:

Dimensions
vent

MA-98. [ ] [ ] [ ] [ ] . 1. DN15 - PN16. 0000. 0. 0. 0

float vessel

Contents
Magnetic Level Gauge
Center distance of lateral
connections in mm:
[ ][ ][ ][ ] mm (5000 mm max.)

Startpage

Process connection:
1 = DIN flange in stainless steel
1a = DIN flange in steel
2 = ANSI flange in stainless steel
2a = ANSI-flange in steel
3 = thread connecting piece
4 = thread bushing
5 = welded connecting piece

float
socket

C
depending on
media density and
float materia

Nominal diameter and pressure level flange:


[ ][ ][ ][ ] e.g. DN15 PN25 o.1" 300
lbs RF 0000 for thread or welded end)
Connecting thread for thread connecting piece or bushing:
[ ][ ][ ][ ] e.g. G3/4" o. M18x1.5
(0000 for flange or welded end)

depends on
outlet design

Drain:
0 = plug 1/2-NPT
1 = valve DN6 in stainless steel
2 = valve DN6 in steel
99 = customized special version, please specify in detailed text

display bar

outlet

Ventilation:
0 = cap
1 = cap with ventilation screw 1/2"-NPT
99 = customized special version, please specify in detailed text
Options (multiple names like /1/7/8 possible):
0 = none
1 = limit contacts (details of number and function)
2 = remote transmitter REED contact chain with resistance output
3 = remote transmitter REED contact chain with power output 4...20 mA
4 = remote transmitter magnetostrictive with linear power output 4...20 mA
5 = pressure level PN25 instead of PN16
6 = connecting piece and flange in C-steel instead of stainless steel
7 = mounting bracket for lengths from 3000 mm
8 = low temperature version below -10C,
Please specify operating temperature in detailed text.

Ventilation variants

cap

Please specify media density in detailed text.

Float

screw plug
1/2 NPT

flange
socket

valve

magnetic
system

screw-in
depth

Lateral connections

weld-on
socket

P-T-Diagram

thread
socket

flange

operating pressure [MPa]

Derating-Diagram
Drain variants

fully
made of
1.4571
screw plug
medium temperature [C]

flange
socket

valve

valve sideways

2008

flange
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F 27

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Level Measuring and Monitoring

FD-01
Hydrostatic
Level Measurement

Contents

Startpage

Capacitive sensor element with high


overpressure resistance

Description
Hydrostatic level sensors measure the height of a fluid level
through the hydrostatic pressure of the fluid column present
above the sensor. A ceramic sensor element at the sensor
underside picks up this pressure so that the electronic components inside can generate a 4-20 mA signal that is proportional to the level. The suspension on the self-supporting 20
m cable and the design in proven 2-wire technology help
perceptibly minimize the cost of installation.

2-wire technology
Large surface, nearly front-flush
diaphragm

2008

Integrated surge protection

Range of application
The FD-01 series of level meter is used at measuring points
that require an accurate and stables output signal in regard
to the level even under extreme conditions. The high degree
of protection IP 68 and corrosion resistance enable the use
of the probe universally in vessels, basins, ducts and tanks.
The large surface of the membrane that has a 25 mm diameter is particularly advantageous in effluents management.

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F 29

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Dimensions

Electrical specifications:
Supply voltage:

12 VDC to 36 VDC

Output signal:

4-20 mA, 2-wire-circuit

Load:

max. 600 Ohm for 24 VDC


max. 1000 Ohm for 32 VDC

Electrical connection:

free cable end

Protection class:

IP 68

Type of electrical
protection:

+ red
blue
PVC hose with
PE filter
for pressure balancing shield PA/earth

PUR-cable
9 mm

Contents

Startpage

exceed voltage protection


-120 to + 150 V
DC, 1 sec at 25C

150

Technical specifications:
max. media temp.:

-10C to +70C

max. storage temp.:

-25C to +70C

Housing:

stainless steel 1.4571

Sensor:

capacitive with ceramic


membrane (Al2O3)

Sealing:

Viton

Cable material:

polyurethan, 9 mm diameter

Cable length:

standard 10 m

Special diameter:

39.5 mm

Accuracy:

0.25% FSO

Zero point:

0.1% FSO / 10 K

Long-time stability:

+/- 0.1% FSO / year

Approval:

ATEX ll 1G EEx ia llC T4

capacitive
ceramic
gauge gate
protective cap

39.5

Ordering codes:
Ordering number:

FD-01.

5. 1

FD-01 Hydrostatic Level Meter


Operating range:
1 = up to 1 m water column
2 = up to 2 m water column
3 = up to 4 m water column
4 = up to 6 m water column
5 = up to 10 m water column
6 = up to 20 m water column
7 = up to 50 m water column
8 = up to 100 m water column

PROFI
MESS

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F 30

2008

EX approval:
0 = none
1 = ATEX ll 1G EEx ia llC T4

Level Measuring and Monitoring

FD-03
Hydrostatic Level
Measurement

Contents

Startpage

4-20 mA output

Description:
The FD-03 series of hydrostatic level sensors processes the
static pressure of a fluid by means of a capacitive ceramic
sensor element. It is designed with front-alignment and
hence avoids nearly all faults due to sediments which is particularly important in the effluents management. The measuring transmitter is integrated into the probe and emits, at
factory-set operating range, a 4-20 mA output signal based
on the 2-wire system.

2-wire technology
Ceramic gauge gate
High accuracy

2008

Wide range of connections

Range of application:
The pressure probes FD-03 have been developed for deployment in harsh industrial conditions. The have been extremely
efficient especially in the management of effluents for obtaining levels in tanks and vessels. Even when used in hostile
media such as acids and alkalis, they were able to yield
excellent results due to the consistency of the capacitive
ceramic sensor element made of 96% AL2O3.
The devices can be supplied ex factory in Germany for the
operating ranges 1m, 2m, 4m, 6m and 10m. Special operating ranges are available on request. The process connection
is constructed intentionally in the large surface 11/2"-male
version. Optionally, other connection types can also be
supplied.

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F 31

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Versions:

Electrical specifications:

FD-03 Hydrostatic Level Measurement


Supply voltage: 12 VDC to 36 VDC

Contents

Operating
range:

Sealing:

0 1 m water column,
0 2 m water column,
0 4 m water column,
0 6 m water column,
0 10 m water column
ex-factory in Germany

Output signal:

4 20 mA, 2-wire

Load:

[UB -12 V] : 0.02 A

Protection
class:

IP 65

0 20 m water column, all intermediate


ranges and ranges up to max. 160 m water
column on request

Electrical
connection:

PG 13.5

Approval:

ATEX ll 1G EEx ia llC T4

Safety-related
maximum
values:

Ui = 28 V, Ii = 93 mA, Pi = 660 mW

depending on media a Viton as well as


a PTFE sealing can be supplied

Process
connection:

a G11/2"male connection is available as a


standard. Other connections on request.

Startpage

Technical specifications:
Operating
ranges:
Accuracy
as per
IEC 60770:

Ordering codes:
FD-03. 5. 5. 4. 1. 1

Ordering number:

2 m to 160 m water column

+/-0.35% of full scale value


(0.25% optional)

max. media
temp.:

-25C to +125C

max. ambient
temp.:

-25C to +85C

FD-03 Hydrostatic Level Measurement

Temperature
error:

Housing:

Sealing:
1 = Viton
2 = PTFE

Media
contacted
components:

Process connection:
4= G 11 /2"A thread DIN ISO 228
5= special type connections
EX-approval:
0 = none
1 = ATEX ll 1G EEx ia llC T4
Housing:
1= stainless steel not turnable
2= stainless steel turnable with onsite display
3= stainless steel turnable with Ex onsite display

PROFI
MESS

+/-0.02% of full scale value/K in


compensated range:
-20C to +80C
stainless steel 1.4305

stainless steel 1.4571 and


ceramic 96% Al2O3

Sealing:

Viton or PTFE

Vibration:

10 g (20...2000 Hz)

Shock:

100 g / 11 ms

Overload:

see Ordering codes

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F 32

2008

Operating range:
0 = 1 m water column, overload 2 bar
1 = 2 m water column, overload 2 bar
2 = 4 m water column, overload 4 bar
3 = 6 m water column, overload 4 bar
4 = 10 m water column, overload 7 bar
5 = 20 m water column, overload 10 bar
6 = special operating ranges

Level Measuring and Monitoring

FO-01
Optoelectronic
Level Switch

Contents

Startpage

Small and compact

Description:
An optical sensor is mounted in a robust stainless steel housing. It consists of a quartz glass tip which contains an infrared diode, as a transmitter, and a light-sensitive semi-conductor as the receiver. If no fluid moisture touches the sensor tip,
the infrared light will be fully reflected by the inside of the
quartz glass. However, as soon as it dips into the medium a
large portion of the transmitted light can pass into the fluid.
Registering this, the receiver initiates a switching operation at
the device's PNP transistor output which is then directly displayed by a green LED.

Easy to mount
No mechanical components
Easy to maintain

2008

Range of application:
The applications for the optoelectronic level switch include
tapping limit values in a number of fluids. The main advantage
is that the method of measurement is to a large extent independent of physical parameters like refractive index, colour,
density, dielectric constant or conductivity. The extremely
compact design guarantees minimum space; consequently,
measurements in very small volumes becomes convenient. It
can be mounted anywhere and the range of high pressure
and temperature assure a broad spectrum of applications

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Versions:

Technical specifications:

FO-01 Optoelectronic Level Switch

max. pressure:

0 to 50 bar
(25 bar for sterile connection)

Process connection: The standard is an M16 x 1.5 thread


connection; optionally, also G1/2"A and 1/2" NPT can be
supplied. Other versions are equipped with conical sealing
joint as per DIN 11887 or sterile connections as per Ordering
codes.

max. media temp.:

-30C to+140C

max. ambient temp.:

-25C to +70C

Cleaning temperature:

max. 150C, 15 min.

Electronic housing:

stainless steel 1.4301

Electrical connection: The standard is a 3 m PVC cable;


optionally, a plug connection BINDER 713 is available.

Sensor housing: stainless steel 1.4301,


1.4541 or 1.4571

Output: Ex-factory the switch is preset to switching when


immersing or to switching when surfacing.
Sensor housing material: The electronic housing is always
stainless steel 1.4301 and the sensor housing can be supplied optionally in different types of stainless steel.

Contents

Startpage

Lighting circuit:

quartz glass

Sealing:

Graphit / PTFE

Weight:

Accuracy:

0.10 kg to 0.15 kg +
if necessary weight of the sterile
connection
+/- 0.5 mm

Light source:

IR-Light 930 nm

Ambient light:

max. 10.000 Lux

Min. clearance to
opposite-side
surface:

>10 mm
(25 mm for polished surface)

Assembling position:

any

Drawing of conical sealing joint


20
20
ML
ML
10
10

Drawing for thread connection

40

21

77

LED
LED

Kabelcable
length
lnge
3000
3000

B6

cable
length

Ma
in m

Ordering codes:

Anschlu bild

Steckerbelegung
braun

Ordering number:

FO-01. 7. 2. 1. 3.
O.C. pnp

FO-01 Optoelectronic Level Switch


Process connection:
1 = M16x 1.5-male
2 = 1/2" NPT-male
3 = G 1/2" A-male
4 = conical sealing joint NW 15
7 = sterile version Tri-clamp DN10/25
8 = sterile version Varivent B DN 10/15
9 = sterile version Varivent F DN25, inclined
10 = sterile version Ingold DN20

0V

+24 V

Ausgang

Ausgang
Last
0V

wei

Electrical specifications:
Supply voltage: 24 VDC -25% /+30%

Electrical connection:
1 = 3m PVC cable
2 =plug connection BINDER 713
Output:
1 = switching when immersing
2 = switching when surfacing

Consumption:

max. 40 mA

Output:

PNP open collector, short-circuit protected,


current, voltage and performance limiting

Switching current (Tu = 70C):


Electrical
connection:

Sensor housing material:


1 = stainless steel 1.4571 (not for sterile version)
3 = stainless steel 1.4301
4 = stainless steel 1.4401
5 = stainless steel 1.4435

PROFI
MESS

grn

+24 V

Protection class:

0.5 A

PVC cable 3 x 0.14 mm2 or


plug 4-pole Series 713, M12
IP 66 with cable
IP 65 with plug

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F 34

2008

28

Level Measuring and Monitoring

FO-02
Optoelectronic Compact
Level Switch

Contents

Startpage

Adjustable setpoint

Description:
An optical sensor is mounted in a robust stainless steel housing. It consists of a quartz glass tip which contains an infrared diode, as a transmitter, and a light-sensitive semi-conductor as the receiver. If no fluid moisture touches the sensor
tip, the infrared light will be fully reflected by the inside of the
quartz glass. However, as soon as it dips into the medium a
large portion of the transmitted light can pass into the fluid.
Registering this, the receiver initiates a switching operation at
the device's relay output which is then directly displayed by a
green LED.

Compact design
Integrated electronics
High switching load
Maintenance-free

2008

Range of application:
The applications for the optoelectronic level switch include
tapping limit values in a number of fluids. The main advantage
is that the method of measurement is to a large extent independent of physical parameters like refractive index, colour,
density, dielectric constant or conductivity. The extremely
compact design guarantees minimum space. As against the
FO-01, the FO-02 can be supplied with variable measuring
length of up to 2000 mm. The user can select the setpoint
freely by means of an optionally available cutting ring joint.
The direction of switching for the high-performance relay output on the device is reversible.

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Versions:

Electrical specifications:

FO-02 Optoelectronic Compact Level Switch

Supply voltage:

24 VDC -25% /+30%

Consumption:

max. 40 mA

Output:

relay output change-over


250 VAC, 3 A

Load cycle No.:

> 107

El. connection output:

plug 3-pole series 723

El. connection supply:

plug 4-pole series 723

Protection class:

IP 65 as per EN 60529,
counter plug screwed on

Contents

Supply: The supply voltage of FO-02 is always 24 V DC.


Sensor length: The sensor is available in 5 standard lengths
for which the measuring length can be adjusted within the following bandwidth:
Sensor length
100 mm
250 mm
550 mm
1050 mm
2050 mm

Operating range
18 49 mm
18 200 mm
18 500 mm
18 1000 mm
18 2000 mm

Startpage

*Intermediate lengths can be manufactured on request.

70
50

36

70
65

10
10

12
12
or
10

1
2

relay
Relais

+24 V
0V
a
u
r

Steckerbelegung

Pin layout

1
1

+24 V

1
2

24 V
4

0V

relay
Relais

ML

SL

sensitivity
Empfindadjustment
lichkeitseinstellung

2
24 V 3

Connection
Anschlu bild
diagram

display
Anzeige
switching
status
Schaltzustand
direction
of
Schaltrichtung
connection
electrical
Elektrischer
connection
Anschlu
depending
on type
je nach Typ
19
19
16
16
cutting
ring joint
SchneidringG1/2A
as per
Verschraubung
DIN
2353
G1/2A
nach
(Accessories)
DIN 2353
(Zubeh r)

7
7

Ordering codes:
Ordering number:

Technical specifications:
FO-02. 1. 5. 1

FO-02 Optoelectronic Compact Level Switch

Supply:
1 = 24 VDC
Sensor length:
1 = 100 mm
2 = 250 mm
3 = 550 mm
4 = 1050 mm
5 = 2050 mm

0 to 50 bar

max. media temp.:

-30C to +95C

max. ambient
temperature:

-25C to +60C

Electronic housing:

Macrolon

Lighting circuit:

quartz glass

Sealing:

PTFE

Weight:

0.12 kg + 5 g / cm

Accuracy:

+/- 0.5 mm

Light source:

IR-Light 930 nm

Ambient light:

max. 10.000 Lux

Min. clearance to
opposite-side surface:

>10 mm

Assembling position:

any

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F 36

2008

Sensor housing: stainless steel 1.4571

Shaft diameter:
1 = 12 mm
2 = 10 mm

PROFI
MESS

max. pressure:

Level Measuring and Monitoring

KS-01/ FER
Conductive
Level Switch and
Electrode Relays

Contents

Startpage

Low-cost electrodes for sideways mounting

Description
The KS-01 series of conductive level switches is intended, in
combination with the electrode relay FER, for obtaining the
level of conductive fluids. An AC voltage is connected to an
electrode insulated from the vessel. When the moisture of the
medium contacts this electrode, a small current flows from the
electrode through the medium to the vessel wall (in the case of
plastic vessels to a separate ground electrode). This flow of
current is picked up by the electrode relay and transmitted as a
switching signal.

Easy to assemble
Stainless steel and Teflon media-contacted
components

2008

Electrode relay for limit values, pump control


or pump control with overflow and dry-run
protection

Range of application
for determining limit level in vessels with conductive fluids
full or empty reporting
level controlling between two levels
overload security
dry-run protection

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Versions

FER.NS6K: Pump control relay

KS-01:

Low-cost screw-mount electrode

For connecting maximum 3 electrodes: The device is intended

FER.NS1F:

Electrode relay for 1 limit value

for regulating fluid level between a Maximum (E3) and a

FER.NS6K:

Electrode relay for pump control

Minimum value (E2). The common grounding (E1) is connected

FER.NS43:

Electrode relay for pump control with

to the vessel wall (in metal vessels) or to a third electrode. As

additional setpoint for overflow

long as the electrode E3 does not become wet, the output

and dry-run protection

relay is drawn to it. When the fluid reaches the level of E3, the

Contents

output relay is released. Only when the fluid level falls below
the level of E2, the output relay is drawn to it again and the

Dimensions KS-01

Startpage

cycle starts all over again.


vessel walling
disc M 4

screw M 4
V 2A

M4

covering

vessel walling
fill level
max

FER.NS1F: Electrode relay for 1 limit value

inlet

For connecting maximum 2 electrodes: The device is intended

FER.NS43: Electrode relay for pump control with


2 limit values

for monitoring a limit value, for example, as an overflow or dryrun protection.

This device combines the functions of two electrode relays, i.e.


FER.1 and the pump control relay FER.2.
In this way, additionally monitoring full and empty statuses can
be implemented besides level control between two levels.
Maximum 5 electrodes can be connected (2 x for level control,
1 x for full or empty reporting, 1 x common grounding).
Three output relays are meant for controlling pumps or valves
besides transmitting the full and empty signals.
fault alerting

Switching function: E1 and E2 are wet: Relay OFF

Ordering codes

Technical specifications

Ordering number

Screw-fit electrode:

KS-01. 1.

stainless steel with Teflon socket

Electrode relay:

Screw-Fit Electrode

Design:

Material:
1 = stainless steel / Teflon

snap-fit rail housing as per


DIN 50022

Ordering number

Supply:

220-240 VAC,
50/60 Hz -15% /+10%

Output relay:

change-over, max 440 VAC,


max. 6A, max. 2000VA

FER. NS1F. 1.

Electrode Relay
Connection:

Response

NS6K = pump control relay

sensitivity:

NS43 = pump control relay, 2 additional limit values

Protection

Supply voltage:
1 = 230 VAC

class:

IP30, terminals IP20

Ambient temp.:

-20...+55 C

PROFI
MESS

adjustable, 25...250 kOhm

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F 38

2008

NS1F = 1 limit value

Level Measuring and Monitoring

ER-01
Conductive
Electrode Relay

Contents

Startpage

Description:
The ER-01 electrode relay outputs a measuring voltage to
a ground electrode and to one or more additional electrodes.
While immersing the ground electrode and another electrode
into the fluid that needs to be monitored, a low AC measuring
current flows signaling the presence of a medium. Flow of
this AC is intercepted by ER-01 and evaluated. Possible
electrolytic disintegration of the medium and hazardous
contact voltages are safely avoided, since the measuring
current is very low and not capable of generating any galvanic
elements.
The ER-01 series of electrode relays can also be used as
simple contact network relay in which, for example, potentialfree REED contacts replace the electrodes. This is an important aspect if the maximum power rating of the REED emitter
is insufficient for connecting the required heavy loads.

Single or dual channels


24 V DC or 230 V AC
Secured galvanic isolation
MlN-MAX control
Limit value identification
in conductive fluids

2008

Reversible active and


standby currents

Range of application:
Electrode relays are used in combination with conductive
rod screw type or suspended electrodes (see also Profimess'
KS-02), if the level of conductive fluids needs to be registered,
controlled or regulated. In this, limit level switching (overflow
and dry run) as well as MIN-Max controls can be implemented. In this case, the relay at the output is changed over
when one of the two limit levels is activated, with the result
that the filling level reciprocates between these two predefined
levels.

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F 39

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Technical specifications:
Operating
temperature:

-20C...+60C

Protection class:

terminals IP20, housing IP40

CE marking:

as per low voltage directive


73/23/EWG
as per EMV directive 89/336/EWG

Options:

EX approval

Storage temperature: -20C...+80C


Weight:

approx. 150 g

Dimensions:

112 x 22.5 x 114.5 mm (L x W x D)

Connectors:

plug-in terminals (spring action)

interface detection for media


of different conductivities

Contents

Startpage

approval for overfill protection as


per German WhG

Electrical specifications:
Supply voltage:

ER-01.X.24:

20...35 V DC

ER-01.X.230: 230 V AC, 48...62 Hz

Dimensions:

24 V AC, 48 V AC, 48 V DC,


115 V AC on request

ER-01.1

Power consumption: max. 1 W / VA


Input:
Idling voltage:

< 10 VAC

Short-circuit current: 5mA


Switching delay:

approx. 0.5 s

Sensitivity range:

2...300 kOhm

Output:
Contacts:

one potential-free change-overcontact per channel (optionally


additional change-over-contact for
single channel version)

Switching voltage:

max. 250 V AC, max. 150 V DC

Switching current:

Single channel version:


max. 5 A at cos = 1,0,
max. 3 A at cos = 0,7

ER-01.2

Two channel version:


max. 3 A at cos = 1,
max. 1 A at cos = 0,7
Switching load:

single channel version: max. 1250 VA


two channel version: max. 750 VA

Ordering codes:
ER-01. 1. 24. 0

Ordering number:
Conductive Electrode Relay

No. of channels:
1 = 1 channel with one change-over-contact
2 = 2 channels with one change-over-contact per channel
Supply voltage:
[][][] = specify other voltage in detailed text
24 = 24 V DC
230 = 230 V AC

PROFI
MESS

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F 40

2008

Options:
0 = no special features
1 = specify special features in detailed text

Connection examples 1 channel relay

Contents

Connection example for filling


Limit level detection in active current operation
(min/max operation)

Connection example for overflow


Limit level detection in standby current operation

Connection example for dry run


Limit level detection in active current operation

Connection example for filling


Limit level detection in active current operation
with float switches

2008

Startpage

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F 41

PROFI
MESS

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Connection examples 2 channel relay

Channel 1: high alarm,


Channel 2: dry run standby current, high alarm, dry run

Channel 1: high alarm,


Channel 2: dry run active current, high alarm, dry run

Contents

Channel 1: dry run,


Channel 2: min/max standby current, empty container

Channel 1: dry run,


Channel 2: min/max active current, empty container

Channel 1: high alarm,


Channel 2: min/max standby current, fill container

Channel 1: high alarm,


Channel 2: min/max active current, fill container

PROFI
MESS

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F 42

2008

Startpage

Level Measuring and Monitoring

KS-02
Conductive Level Switch

Contents

Startpage

Description
The KS-02 series of conductive level switches is intended, in
combination with the electrode relay FER, for obtaining the
level of conductive fluids. An AC voltage is connected to an
electrode insulated from the vessel. When the moisture of the
medium contacts this electrode, a small current flows from the
electrode through the medium to the vessel wall (in the case
of plastic vessels to a separate ground electrode). This flow of
current is picked up by the electrode relay and transmitted as
a connecting signal.

Single or multiple electrodes


(up to 5 setpoints)
Easy to assemble
Electrode rods made of stainless steel,
titanium or Hastelloy B or C with
Teflon coating

Range of application
for determining limit level in
vessels with conductive fluids
full or empty reporting
level control between two levels
overfill protection
dry-run protections

Tri-clamp connection for deployment in


food-processing industry
Electrode relay for limit values, pump control
or pump control with overfill and dry-run
protection (see Data sheet KS-01/FER)

By using the optionally available tri-clamp


connection, the level electrodes of KS-02 are
particularly suited for use in food-processing industry.

2008

Benefits
no mechanical moving components
independent of specific weight of medium
compact design
possible to mount vertically or horizontally

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F 43

PROFI
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Versions

Dimensions

KS-02.01...15:

KS-25...41:

KS-02.01...

Single electrode with fixed


screw on thread or with cutting ring
joint for adjusting the electrode length
Electrical connection: PVC or
silicon cable or aluminium terminal housing

KS-02.02...

KS-02.03V...

Contents

Multiple electrodes
max. number of electrodes depends
on size of joint
Electrical connection:
aluminium terminal housing

adjustable
by releasing
the swivel
nut

Startpage

Ordering codes
Ordering number

KS-02. 01. 2. 2. 1. 1P

KS-02.03.x.1.x.A

Conductive Level Switch

KS-02.28.x.4.x.A

Process connection:
Single electrode
01 =G1/4-male
01V= G 1/4-male adjustable
02 = G 3/8-male
02V= G 3/8-male adjustable

spacer PP

03 =G1/2-male
03V=G 1/2-male adjustable
05

= G 1-male

15

=1" Tri-clamp

shrikdown
tubing

Multiple electrodes
25 = G 1-male (max. 2 Electrodes)
26 = G 1 1/4-male (max. 3 Electrodes)
27 = G 1 1/2-male (max. 3 Electrodes)
28 = G 2-male (max. 5 Electrodes)

KS-02.38.x.1.x.A

35 = 1" Tri-Clamp (max. 2 Electrodes)

KS-02.38.x.3.x.A

38 = 2" Tri-Clamp (max. 4 Electrodes)


39 = 3" Tri-Clamp (max. 4 Electrodes)
40 = 4" Tri-Clamp (max. 4 Electrodes)
41 = 5" Tri-Clamp (max. 4 Electrodes)
99 = special type connection
Tri-Clamp
flange 2 - 5

Material for process connection:


1 = Brass

Tri-Clamp
flange 2 - 5
ceramic

2 = Stainless steel
3 = PP
9 = special type material
Number of electrodes:
1...5
Electrode material::
1 = Stainless steel
2 = Titanium

Technical specifications

3 = Hastelloy B
4 = Hastelloy C

max. pressure:

Electrical connection:
For single electrode only
xP = PVC cable, x = length in m (standard = 3 m)
xS = silicon-cable, x = length in m (standard = 3 m)

max. temperature: 100 C (single electrode)


80 C (single electrode, adjustable and
multiple electrodes)
150 C with Tri-clamp connection

A = aluminium terminal connection housing


9 = special type connection
Other details:
L1, L2, L3... = length of individual electrodes from
sealing edge of screw joint

Coating:

Teflon
for Tri-clamp connection without coating

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F 44

2008

Single or multiple electrodes

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MESS

2 bar (single electrode), up to 100 bar


on request
pressureless (multiple electrodes)
4 bar with Tri-clamp connection

Level Measuring and Monitoring

KS-03
Conductive
Compact Level Switch

Contents

Startpage

Description:
The conductive compact switch of KS-03 has in its connector
head an electronic unit that is supplied with 24 V DC to provide
a weak AC voltage to the switch's electrode rods. When
a conductive fluid establishes a connection between the two
electrodes, it results in an AC current which is recognized by
the electronic components; subsequently they activate at the
output an NO contact either as a limit switch or as MIN-MAX
control. In this way, any excess or shortfall of allowed fill level
can be monitored, or a particular level between two predefined
levels (emptying or filling) can be maintained.

With integrated electronics


24 V DC supply
One switchpoint or MlN/MAX control
Adjustable sensitivity

Range of application:
The conductive compact switch KS-03 is unbeatable in its
versatility. The connector head and the screw joints can be
made of plastic or stainless steel; the electrode rods can
be made of Hastelloy, Titanium, Tantalum or stainless steel
where the rods can be insulated partially or fully using different materials. The electronic component in the connector
head of KS-03 offers the option of four different settings of
sensitivity which enable under circumstances also capturing
interfaces between two fluids with KS-03 if the fluids are
adequately different in their conductivity. The attractive pricing
and compact design of KS-03 make the device an ideal
choice for a number of applications in practically every type
of automation in the industry.

Electrode material VA, Titanium,


Hastelloy or Tantalum

2008

Plastic or stainless steel head

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Technical specifications:

Electrical specifications:

Operating temp.:

see Pressure-Temperature curves

Supply voltage:

Connection thread:

G 1"-male, G 11/4'-male.
G 11/2"-male or G 2 3/4" swivel nut

Power consumption: max. 2 W

Screw material:

PPH, PTFE or stainless steel 1.4571

Electrode material:

stainless steel 1.4571, Titanium,


Hastelloy B, Hastelloy C or Tantalum

Coating material:

Polyamide or PTFE

Coating length:

full (entire rod, 10 mm at the end


blank) or partial (up to approx.
250 mm from top)

Rod diameter:

4 mm or 6 mm

Rod length:

max. 6 m

Spacer:

one spacer every 1000 mm required

20...30 VDC

Switching voltage:

max. 230 V AC / DC,


min. 5 VDC (CMOS-Relais)

Switching current:

max. 0,1 A AC / DC, min. < 1 mA

Switching load:

max. 25 VA / W

Sensitivity:

3 k...100 kOhm in four levels


(3, 10, 30, 100 selectable)

Operating
temperature
electronics:

Startpage

-20...+85C

Storage temperature
electronics:
-30...+85C
Protection class:

Ordering codes:
Ordering number:

Contents

IP65

Pressure-Temperature curves:
KS-03. PP. 3. 1. 2. VA. 6. TI. 1. 2

Conductive
Compact Level Switch

Pressure (bar)

Connector head:
PP = Polypropylene
VA = stainless steel
No. of electrodes:
2 = 2 electroden
3 = 3 electrodes
Screw fitting:
1 = standard (PPH for polypropylene head,
VA for stainless steel head)
2 = PTFE
Connecting thread:
1 = G 1"-male (only for 2 electrodes)
2 = G 1 1/4"-male
3 = G 1 1/2"-male
4 = G 2 3/4"-swivel nut

Temperature (C)
Curve 1: stainless steel screw fitting
with PTFE-coated electrodes

Rod material:
VA = stainless steel 1.4571
HB = Hastelloy B
HC = Hastelloy C
Tl = Titanium
TA = Tantalum
HBTA = Tantalum tip 100 mm, basic rod Hastelloy B

Curve 2: stainless steel screw fitting


with PA-coated electrodes
Curve 3: PPH-screw fitting
with PTFE-coated electrodes

Rod diameter:
4 = 4 mm
6 = 6 mm

Curve 4: PTFE-screw fitting


with PTFE-coated electrodes

Coating:
PA = polyamide
Tl = partially insulated PTFE
VI = fully insulated PTFE

Curve 5: PA or PVDF-screw fitting (special design)


Curve 6: stainless steel screw fitting (special design)
with PTFE-coated electrodes

Sealing:
1 = Viton (standard)
2 = Kalrez

Curve 7: stainless steel screw fitting (special design)


with PA-coated electrodes

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2008

Electronic components:
0 = none
1 = 1 limit value (NO contact)
2 = MIN-MAX control

Dimensions KS-03.PP.2.x.1

Dimensions KS-03.PP.3.x.2

Dimensions KS-03.PP.3.x.4

Dimensions KS-03.VA.3.x.2

Contents

Startpage

* Larger lengths on request

2008

Electrical connection

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Level Measuring and Monitoring

KS-04
Conductive
Level Switch with
Integrated Relay

Contents

Startpage

Compact design

Description:
A probe consisting of 4 electrodes coated with plastic material (PFA) and a blank ground electrode projects from the top
into a fluid vessel. The compact electronic unit supplies a
small AC voltage to the electrodes, thus allowing a small current to flow between them when an electrical contact is established by the conductive fluid. On the output side, there are
two potential-free change-over relays which can operate, selectively, two independent pump controls, a pump control and
an alarm or two alarms. The fail-safe function of the KS-04
can be set to MIN- or MAX-Fail-Safe. Since the switch is
used for different media, it is possible to adjust the response
sensitivity by means of a potentiometer.

2 independent setpoints
MIN/MAX monitoring and
pump control
Adjustable sensitivity
Universal supply voltage

2008

Range of application:
The KS-04 conductive compact electrode switch offers a universal solution for level monitoring of conductive fluids. PFA
coated electrodes and process connections out of stainless
steel with an electronic housing made of aluminium are resistant to a number of media, thus the KS-04 is predestined for
use in the toughest conditions. Both the output relays can be
loaded with 250 V AC and 8 A, with the result that even
pumps without a protective circuit can be connected directly
through it. The electrodes are screwed on with an M6 thread
into the electronics housing and, in the event of damage, can
be easily replaced by the user. The fact that pump control
and MIN/MAX alarms can be implemented with only a single
compact device renders the KS-04 into a cost-effective solution for level monitoring in conductive fluids of any type.

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Versions:

Technical specifications:

KS-04 Conductive level switch


with integrated relay

Process connection:

G11/2"-male

Connection material:

stainless steel (SS316Ti)

Housing:

aluminium

Media temperature:

-15 to +120C

Ambient temperature:

-15 to +80C

Pressure:

maximum 16 bar

Electrode material:

stainless steel (SS316Ti)

Electrode insulation:

PFA

Electrode length:

The length for each electrode can


be selected in the range of 10 to
300 cm.

Electrical specifications:
Number of electrodes:

4 insulated and one reference


electrode

Switching contacts :

change-over 250 VAC, 8 A

Weight:

0.6 kg no electrodes

Sensitivity:

adjustable, 35 to 50 kOhm

Option:

Electrode voltage:

24 VAC

for electrode length above


50cm an electrode stabilizer can
be used available separately

Electrode current:

maximum 0.08 mA

Supply voltage:

24 / 110 / 230 VAC, +10% -15%,


50/60 Hz, select while ordering
< 5 VA

Consumption:
Electrical connection:

Protection class:

Contents

Startpage

2xPG16 for cable diameter of 8 to


15mm, 0.75 to 2.5 mm2 cable
cross section
IP 65

Ordering codes:
Ordering number:

KS-04.

L1 = 1.

Conductive Level Switch with


Integrated Relay
Electrode lengths:
L1 =, L2 =, L3 =, L4 = in [cm]
please specify in detailed text

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2008

Supply voltage:
1 = 24 VAC
2 = 110 VAC
3 = 230 VAC

Level Measuring and Monitoring

FC-01
Limit Level Switch
for Bulk Goods, Fluids,
Slurries, Interface and
Foam Detection

Contents

Startpage

Description:
The FC-01 series of capacitive limit level switches utilizes the
different dielectric constant between air and the medium
being monitored in order to detect its presence. A plate
capacitor, whose electrical properties depend on the dielectric number of the medium surrounding it, is situated within a
protective tube made of plastic. The capacity C of this capacitor is captured by measuring the impedance of a circuit loaded with high-frequency current and evaluated. The response
sensitivity of the FC-01 can be adjusted externally on the
device by means of a simple potentiometer. In the event of a
switching operation, the current in the supplying 2-wire loop
drops from 20 mA to 4 mA (or increases inversely depending
on the polarity) and a potential-free transistor output gets
connected.

Easy to mount

Range of application:
The FC-01 is suited for monitoring solid and fluid media including slurries and foam. Selectively, the sensor material is
made out of Kynar or abrasion-resistant Ryton so that even
hostile and abrasive materials can be detected without problem. The range for temperature is kept at a generous range
of -40C to + 100C in order to allow a maximum of 10 bar
for pressure in the entire range.
Also with regard to the downstream evaluating electronics the
user has no limits. The "Current Sink" output operates along
with 2-wire feeder devices and the potential-free transistor
output can connect to DC and AC voltages up to 40 V DC or
28 V AC. The FC-01 can be provided with terminal housing
for harsh atmospheric conditions or with fixed cable cord
where the cable version can be supplied also as intrinsically
safe EEx ia IIC T4 for Zone 0 or Zone 20. The chemical resistance of the FC-01, its insensitivity to high vibrations, its
accuracy and, not the least, its affordable price render the
FC-01 into a universal device that is capable of replacing an
tuning fork-switch, a rotating vane sensor or a float switch in
many places.

Maintenance-free
No moving components

2008

Adjustable sensitivity

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Versions:

Technical specifications:

FC-01 Capacitive Limit Level Switch

Measuring length:

100 mm

Process connection: The FC-01 is available with 3/4"-NPT


or with 1"-BSPT thread in stainless steel 1.4401.

Ambient temperature:

- 40 to + 85C

Media temperature:

- 40 to +100C

Pressure:

-1 to 10 bar

Media:

fluids, bulk goods,


slurries,interfaces

Process connection:

3/4"-NPT-male or G1"-male

Connection material:

1.4401

Device version: The FC-01 is supplied as a standard device


made of stainless steel 1.4401 with 1 meter long 4-core
(0.5mm2 per core) cable cord. Selectively, the FC-01 can also
be manufactured as housing version where the housing is
made of shock-proof ABS. Inside the housing is a terminal
block integrated with 5 screw terminals. The cable is inserted
through a 1/2"-NPT or PG13.5 thread.

Contents

Startpage

Sensor material:PVDF or Ryton

Sensor material: The sensor material can be selected


between PPS-Ryton or KYNAR (PDF). An additional
abrasion-proof PPS sleeve is available that has a G1" male
thread that allows only the FC-01 with 3/4"-NPT-male to be
mounted into it.

Cable:

1 m, 4x0.5 mm2 shielded,


polyester hood

Cable insertion:
Sealing:

1/2"-NPT (M 20 x1.5 on request)


FPM

Overfill protection: The FC-01 complies with the German


overfill protection (WHG); however, normally the relevant
approval certification will not be provided.
Approvals: The cable cord of the FC-01 is available as
a intrinsically safe version as per ATEX, II 1/2 GD T6-T4
Zone 0 & 20. The supply voltage then 10...30 V DC.

Standard version
earth
green LED /
voltage

Electrical specifications:
Supply voltage:

standard 10 to 33 VDC,
intrinsically safe 10 to 30 VDC

Output signal:

falling or rising current 20 on 4 mA


or 4 on 20 mA, depending on
connection

Transistor output:

potentiometer /
sensitivity
cable 5mm (0.2)

recess for the


cable
red LED /
output status
yellow LED /
sensor status

protective cap
potentiometer

potential-free, standard 40V DC,


28V AC max. 100mA, max. 2 VA,
intrinsically safe 30V DC

45 mm
(1.8)
process
connection

Measuring accuracy:

2 mm

Dielectric constant:

min. 1.5

Protection class:

IP 65 with cable cord


IP 68 with housing

Housing version
green LED /
voltage
120 mm
(4.7)

Ordering codes:

potentiometer /
sensitivity

80 mm
(3.2)

cable
insertion
1/2 NPT
(optional
M20x1.5)
65 mm
(2.6)

yellow LED /
sensor status

FC-01. 1. 1. 1. 1. 1.

Ordering number:

36 mm (1.4)

red LED /
output status

terminal block

Limit Level Switch for Bulk Goods, Fluids,


Slurries, Interfacial and Foam Detection
72.5 mm
(2.85)

Process connection
1 = 3/4"-NPT thread
2 = 1"-BSPT thread
Device version
1 = standard with cable cord (1 meter)
2 = housing with clamp block

process connection
204 mm
8.0)

Sensor material
1 = PPS-Ryton
2 = PVDF
Overfill protection
0 = none
1= with (as per German WHG)

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2008

Approvals
0 = none
1= with [for cable version only (intrinsically safe version,
dust-impact-proof ATEX, II 1/2 GD T107C Zone 0 & 20)]

Level Measuring and Monitoring

FS-01
Float Switch

Contents

Startpage

Easy to assemble

Description
The FS-01 series of float switch operates according to the
principle of buoyancy. A hollow float is lifted by the raising
level of fluid as long as a switching operation is triggered at
an angle of 25 to the horizontal line. The switch can be
suspended by means of a screw joint directly in the vessel
or, in the case of open vessels, from above.
The setpoint is determined by the weight that is always
included in the delivery package. The FS-01 consists of a
polypropylene float with a total of five hollow spaces sealed
against each other. The switch is, therefore, unsinkable even
due to mechanical damages.

Cost-effective
Mount in any position
No response lag
Maintenance-free
Reliable

Range of application
The FS-01 level switch is suited for level monitoring in fluids
as in all types of industrial applications of direct pump controlling thanks to its high power rating of 16 A at 250 V AC.
It can be used especially as control for MIN, MAX, FULL,
EMPTY, OVERFILL and DRY-RUN.

2008

High switching load

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Versions:
FS-01 Float switch

Contents

FS-01.1 - Float switch on 5 m cable with weight


FS-01.2 - Float switch on 10 m cable with weight

Startpage

Electrical specifications:
Contact:

electro-mechanical change-over
16 A ohmic for 250 V AC or
48 V DC, 6 A inductive

Cable:

3 x 1 mm2, Neopren

Protection class:

IP 68

170

80

Technical specifications:
Pressure:

max. 3.5 bar

Media temperature:

max. 85C

Float:

PP

Media density:

0.7 - 1.15 g/cm3

Switching angle:

+/-25 to the horizontal line

Electrical connection
Ordering codes:
Ordering number:

brown
FS-01. 2.

FS-01 Float Switch


Operating range:
1 = 5 m cable
2 = 10 m cable

blue

Specific cable length on request

brown

black

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F 54

2008

blue

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MESS

black

Level Measuring and Monitoring

FS-01 EX
Float Switch

Contents

Startpage

Description:
In the same way as the simple FS-01, the FS-01 EX operates
according to the principle of buoyancy. A hollow float is lifted
by the raising level of fluid as long as a switching operation is
triggered at an angle of 25 to the horizontal line. The float
switch can be inserted from the side by means of a screw
joint directly in the vessel or, suspended from above with a
weight as the pivot into the vessel or duct. The float of the
FS-01 EX is made of polypropylene as the basic material
which is fully coated with Hypalon. This material, also used
for the FS-01 EX cable, has excellent resistance to chemically hostile media. In the Ex version, the FS-01 EX has goldplated contacts instead of a standard micro-switch that
needs to be evaluated over a intrinsically safe power circuit.

ATEX approval for Zone 0


gases and vapours
Hypalon-coated float
for hostile media
Hypalon cable
Non-Ex-version with high
switching load

Range of application:
The FS-o1-EX level switch is suited for level monitoring in
chemically hostile fluids as they frequently occur, for example, in sewage works or pump wells in contaminated floors.
The switch is supplied always in the Hypalon-coated version
and the standard version can be loaded with 16 A at 250 V
AC. In the ATEX approved variant, the mechanical design
remains unchanged; however, the micro-switch is designed
for a intrinsically safe power circuit.

2008

Ex-version with gold contacts


for intrinsically safe operation

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Versions:
FS-01 EX Float switch with Hypalon coating

Contents

FS-01 EX 1.x - Float switch on 5 m cable with weight


FS-01 EX 2.x - Float switch on 10 m cable with weight

Startpage

Electrical specifications:
Switching load: 16 A ohmic for 250 V AC or
48 V DC, 6 A inductive
24 V AC /V DC- 10mA
12 V AC/V DC-100mA
for Ex-version, connected to
intrinsically safe power circuit
V <= 30 VDC; I <= 100 mA; P <= 0,75 W
Cable:

3 x 1 mm2, Hypalon

Protection class:

IP 68 or IP6X for EX

200

92

Technical specifications:
Pressure:

max. 4 bar

Media temperature.:

max. 95C
(-20C to +70C for EXT6)

Float:

PP, fully Hypalon coated

Media density:

0.8 - 1.10 g/cm3

Switching angle::

+/-25 to the horizontal line

Electrical connection

Ordering codes:
Ordering number:

FS-01 EX. 1. 2.
brown

FS-01 EX Float switch


Operating range:
1 = 5 m cable
2 = 10 m cable
Approval:
1 = none
2 = ATEX Zone 0

blue

black
brown

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black

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F 56

2008

blue

Level Measuring and Monitoring

FS-02
Float Switch

Contents

Startpage

Reliable

Description:
A permanent magnet forms part of a group of floats which
raise or drop as the fluid level changes. The field force emanating from it moves a second magnet which is situated in a
connector housing depending on the direction of the movement and causes a switching operation. Depending on the
application, different switching elements can be supplied,
such as reed contact, SPDT or proximity switch as per DIN
19234 (Namur) and in Fail-Safe version on request.

Robust
Proven technology
High range of temperature
and pressure

2008

Range of application:
The FS-02 float switch is intended for obtaining level limit
values. It has been designed for lateral mounting on the vessel. Its proven technology has met the requirements of several areas in the industry due to its wide range of applications
in regard to pressure, temperature, media density and resistance.
Equipped with a reed contact switching element or a proximity switch, it can be deployed in the EX Zone 1 over a intrinsically safe power circuit. If the space inside the vessel is
restricted or, for example, agitators or high temperatures render a direct deployment of the switch impossible, the FS-02
can be supplied with a separate vessel in stainless steel
1.4571 and connecting flanges DN25.

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Versions:

flange as
per customer
specification

Flange:

standard flange is DN50, PN40; all


pressure levels up to PN250 can be
supplied.

Float:

response
point

float 45
225

Media
temperature

SPDT

-165+400C

125C

IP67

yes *

Reed

-165+400C

125C

IP67

yes *

Initiator

-165+400C

90C

IP67

yes

Electrical specifications:
Switching
element

Protection Ex
class

Switching
voltage [V]
[AC/DC]

Switching
current [A]
[AC/DC]

Switching
power
[VA/W]

Changeover time
[ms]

SPDT

250 / 200

Reed

230 / 200

2.0 / 2.0

40 / 100

50

0.5 / 0.5

10 / -

Initiator*

- / 8.2

10

-/0.4 - 2.5 mA

-/-

<1

* Namur power circuit as per DIN 50227

*as passive element operate intrinsically safe mode

Separate vessel:

Startpage

Dimensions may change depending on pressure and temperature range.

Switching element: as per following table and connection


diagrams
Switching
element

140

dimensions in mm

depending on whether the switch is


used for monitoring MIN or MAX levels,
specify here "switching when surfacing"
or "switching when immersing".

Ambient
temperature

Contents

Hub

float must be compatible with media


density and it must cover the pressure
range of flange. Special type floats in PVC,
PVDF... are available on request.

Output:

switching
element

Top

45

FS-02 Float switch

El. connection: terminal connector housing

Pressure level of separate vessel must


be higher or equal to that of float
switch. The vessel is connected to the
vessel by a DN25 flange with
connecting tubes of 20 mm diameter.
The FS-02 is mounted above its own
DN65 flange.

Protection
class: see table below switching elements

Connection diagram

Ordering codes:

black
schwarz

Ordering number:

FS-02. 5. 4. 1. 3. 3.

Rp
Rp

FS-02 Float switch

blue
blau
Rs brown
braun

LL

black
schwarz

H
=

DIN
19234
19234
weiss
white

RSis
R1

Rp

Rs
N

Rp

DC
DC

DC

gelb/gr n
yellow/green

Float
1 = Density
2 = Density
3 = Density
4 = Density
5 = Density
6 = Density

SPDT

PN 40 (standard)
PN 16
PN 25
PN 40
PN 64
PN100
PN 160
PN 250

0.40
0.59
0.95
0.60
0.84
1.30

0.58
0.94
1.60
0.83
1.29
2.20

Reed

Technical specifications:
max. pressure:

g/cm3,
g/cm3,
g/cm3,
g/cm3,
g/cm3,
g/cm3,

max. media
temperature:

PN 64
PN 64
PN 64
PN 250
PN 250
PN 250

max. ambient
temperature:

Output:
1 = switching when immersing
2 = switching when surfacing
Switching element:
2= SPDT
3= reed contact
4= proximity switch as per NAMUR, Fail Safe
Separate vessel:
1= no separate vessel
2= separate vessel PN 16
3= separate vessel PN 100
4= separate vessel PN250

PROFI
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Initiator

250 bar
(-165) -60C+180C (+400),
values in brackets with temperature
protective plate between flange
and electronic components
see under Table Switching
elements

Float:

stainless steel 1.4571

Separate vessel:

stainless steel 1.4571


Tmax.: -75C to +350C
Pmax.: 250 bar

Weight:

2.5 kg + flange

Accuracy:

+/- 5 mm

Hysteresis:

+/- 14 mm

Float's lift:

80 - 85 mm

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F 58

2008

Flange
0 = DN 50,
1 = DN 65,
2 = DN 65,
3 = DN 65,
4 = DN 65,
5 = DN 65,
6 = DN 65,
7 = DN 65,

Level Measuring and Monitoring

FS-03
Float Switch

Contents

Startpage

Low-cost design

Description:
The FS-03 float switch operates according to the principle of
buoyancy. A hollow float is lifted by the raising level of fluid as
long as a switching operation is triggered at an angle of 45
to the horizontal line. The switch can be suspended by
means of a screw joint directly in the vessel or, in the case of
open vessels, from above.
The setpoint is determined by the weight that must be ordered separately. The FS-03 consists of a polypropylene float
with a total of two hollow spaces sealed against each other.
The switch is, therefore, unsinkable even due to mechanical
damages. As regards the cable material, the user has a choice between PVC or Neopren

2 chamber system
Compatible with
drinking water
No mercury

2008

Range of application:
The FS-03 level switch is suited for level monitoring in fluids
as in all types of industrial applications of direct pump controlling thanks to its high power rating of 15 A at 250 V AC.
The switch is small in size and its switching behavior is individually adjustable through a variable weight. It can be used
especially as control for MIN, MAX alarm, DRY-RUN and as
pump control.
The affordable price of FS-03 makes the switch highly recommendable for series deployment in large numbers.

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F 59

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Versions:

Pump control

FS-03 Float switch

MAX-Niveau

Cable material: The FS-03 is selectively provided with a


PVC or Neopren cable

Hysteresis

Cable length: The cable length can be selected from among


5, 10 and 20 meters.

mi

Contents

n1
50

MIN-Niveau

Electrical specifications:

Startpage

Contact:

change-over, 15 A ohmic
(8 A inductive) for 250 VAC

Switching speed:

max. 600/min

Protection class:

IP 68

Electrical connection:

cable diameter 9 mm,


3-core for a cross-section
of 1.5 mm2

Dry-run protection

Technical specifications:
Float material:

polypropylene

Media density:

at least. 0.8 g/cm3

Media temperature:

-20 to +80C

Pressure:

max. 5 bar

Angle of switching:

+/- 45C to the horizontal line

Life span:

min. 10 million switching


operations

Braun
Schwarz
Blau

MIN-Alarm

Braun
Schwarz
Blau

Braun
Schwarz
Blau

Overfill protection

Ordering codes:
Ordering number:

FS-03. P.

05

Float switch

Cable material:
P = PVC
N = Neopren

PROFI
MESS

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F 60

2008

Cable length [in meters]:


05 = 5 m
10 = 10 m
20 = 20 m

Level Measuring and Monitoring

FS-05
Float Switch
for Mounting through
1" Bushings

Contents

Startpage

Description: The FS-05 plastic float switch is a level switch


in which a ball actuates a micro-switch depending on its inclination angle of the float cylinder. The single pole change-over
contact changes its switching status depending on if the axis
of the FS-05 is inclined by more than 20 positively or negatively to the horizontal line (fluid surface). On the basis of this
action, the FS-05 is ideal suited for automating emptying and
filling fluid vessels. The special feature of the cylindrical
design of this series of float switch is that the maximum
external diameter of the floating body does not exceed 29
mm, thereby allowing to insert the switch through an inchsystem bushing into the vessel. The switching load rated for
maximum 10 A at 250 V AC allows the user to switch pumps
or large magnetic valves directly using the FS-05. In this, for
safety-technical reasons a contact protective relay such as
the PROFIMESS MSR-10 should be deployed whenever
there is a possibility of humans coming into contact with the
measuring medium.

High pressure resistance

Range of application: The FS-05 series of float switches is


used in large numbers across several industries. Their excellent price to performance ratio often allows the user to decide
in favor of such a plastic switch as against, for example,
tuning fork switches or capacitive limit switches. Moreover,
expensive downstream electronic units can be avoided since
the FS-05 is capable of processing relatively high performance directly. Particularly, if ferrite particles in the measuring
medium cause adhesions or float jamming with conventional
float magnetic switches, the FS-05 with its non-magnetic
switching element can be a dependable alternative.

Cost-effective
High switching load through
micro-switch
Neopren cable
Optionally with suspension weight

2006

The FS-05 can be mounted in two different ways. The float


switch can be attached either sideways by means of a conventional cable joint so that the cable length projecting into
the vessel determines the angle of switching and, therefore,
the setpoints or, the FS-05 can be suspended vertically from
above. The response points are determined by the position
of the relocatable suspension weight which is optionally
available.

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F 61

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Technical specifications:
Function:

omni-directional float switch

Measuring medium:

fluid media

Density range:

0.751.5 kg/cm3

Pressure:

max. 5.5 bar

Media temperature:

max. 85C

Float material:

Copolymer polypropylene

Cable material

Neopren

Weight without cable:

61g

Cable weight:
Suspension weight
adjustable on the
cable (option):

48g per meter

Contents

Startpage

175g

Standard cable lengths: 5m and 10m


(other lengths on request)
Switching angle::
+/- 20

Electrical specifications:

Electrical connection

Switching element:

micro-switch as change-over
contact

Electrical connection:

cable 3 x 0.75 mm2

Switching load:

10 (2) A ohmic (inductive)


for max. 250 V AC, 50/60 Hz

emptying

Contacts:

silver / nickel

Protection class:

IP 68

blue
brown
black
blue
brown
black

filling

Switching angle

Ordering codes:
Ordering number:

FS-05. 10. 1

Float Switch for Mounting through 1" Bushings


Cable length:
05 = 5 m Neopren cable
10 = 10 m Neopren cable

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F 62

2006

Suspension weight:
0 = no suspension weight
1 = with suspension weight

Level Measuring and Monitoring

FS-10
Float Switch for Bulk Goods

Contents

Startpage

Description:
The FS-10 plastic float switch is a level switch in which,
depending on the angle of inclination of the floating cylinder,
a ball activates a microswitch. The switch is closed if the
vertical axis of the FS-10 is tilted by more than 10 towards
right or left. Due to this action, the FS-10 is ideally suited
for shutting down a filling operation for grain, flour, granulate
material or powders in silos or other containers. There are
three basic models of FS-10 available which are different
with regard to their applicability in explosion-prone areas.
The simplest design does not have the EX approval and is
made of a polypropylene hollow body and a Neopren cable.
This easily affordable device is capable of covering 80% of
all applications. Both the ATEX approved models are allowed
either only for dust materials or for gasses and dust materials
highly prone to explosions. In these devices the basic body
is surrounded additionally by a shell made of Hypalon, an
excellent resistant material, where also the cable is made
of this material. In the case of the purely EX variant for dust
material, up to 240 V AC / 1A can be connected directly
through FS-10 regardless of the EX-approval; the supply
system for the gas and dust EX model of FS-10 is handled
through an intrinsically safe isolated switching amplifier.

ATEX approval for dust and


gases in zones 0 and 20
Double-shell housing with
Hypalon coating

Range of application:
The FS-10 series of flow switches offers the ideal solution
wherever a bulk material filling operation needs to be shut
down in a container. These devices are cost-effective, extremely robust and water-proofed and can be installed easily.
The three models of FS-10 cover nearly every type of applications as they comply with the highest requirements for
protection against explosion and media resistance.
The FS-10 is fixed directly to the cable and suspended into
the silo, where optionally a load weight on the cable acts as
the pivot; alternatively FS-10 can be inserted by means of a
cable gland.
At the output point of FS-10 a potential-free NO-contact
is available which is capable of connecting up to 20A at
250 V AC depending on the design of the device.

High switching capacity


due to microswitches
Neopren or Hypalon cables

2008

Optionally with load weights

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F 63

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Technical specifications:

Electrical specifications:

Function:

Switching element:

microswitch as NO contact

Electrical conn.:

cable 3 x 1 mm2

Switching power:

non-Ex version FS-10.xx.O:


20 (8) A ohmic (inductive) at
max. 250 V AC, 50/60 Hz

omni-directional float switch

Measuring medium: bulk materials such as powders,


granulates or grains
Media temperature: non-EX version FS-10.xx.O:
max. 85C

Contents

EX versions FS-10.xx.(1 or 2):


T6 at ambient temperature
from -20C...+70C

dust EX version FS-10.xx.1:


1 A at max. 240 V AC, 50/60 Hz,
must be operated with 1A/240 V fuse

Float material:

Copolymer Polypropylene,
in EX versions with Hypalon coating

Cable material:

non-Ex version FS-10.xx.O:


Neopren

gas- & dust EX version FS-10.xx.2:


max. 24 V AC/DC with max. 10 mA
or 12 V AC/DC with max. 100 mA,
must be operated with intrinsically
safe isolated switching amplifier,
Uo <= 30 V, lo <= 100 mA,
Po <= 0.75 W, Li = <= 2 micro Henry,
Ci <= 203 picoF at 2 m cable
(additionally 0.36 mH per kilometer
cable)

EX versions FS-10.xx.(1 or 2):


Hypalon
Weight without
cable:

non-Ex version FS-10.xx.O: 462 g


EX versions FS-10.xx.(1 or 2): 495 g

Cable weight:

Contacts:

non-Ex version FS-10.xx.O:


Ag/ Cd oxide

non-Ex version FS-10.xx.O:


115 g per meter

dust EX version FS-10.xx.1:


Ag/ Ni

EX- versions FS-10.xx.(1 or 2):


110 g per meter

Standard
cable lengths:

Protection class:

250 g

non-Ex version FS-10.xx.O: IP68


EX versions FS-10.xx.(1 or 2): IP6X

5 m and 10 m
(other lengths on request)

Dimensions:

+/- 10 from the vertical line

FS-10.xx.0

FS-10.xx.(1 u. 2)

152 mm

Switching angle:

Gas- & dust EX version FS-10.xx.2:


Au

200 mm

Adjustable load
weight on cable
(option):

Startpage

Ordering codes
Ordering number:

FS-10. 10. 1. 1

95 mm

75 mm

Suspended Float Switch


for bulk materials

Switching angle:

Cable length:
05 = 5 m cable
10 = 10 m cable
[][] = other lengths

Electrical connection:

blue

yellow /green
brown

Ignition protection class:


0 = none
1 = dust EX Zone 20, 21 or 22
2 = dust EX and gas EX Zone 20, 21, 22 and Zone 0, 1, 2

blue-brown
closed on
deflection

Load weight:
0 = none
1 = with load weight

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F 64

2008

+/-10

Level Measuring and Monitoring

FS-04
Float Switch
for Horizontal or
Vertical Mounting

Contents

Startpage

Description:
A float spatially completely separated from the outer side of
the vessel moves up and down along with the fluid being
monitored. This movement is transmitted by means of a permanent magnet at the end of the float to a change-over
contact mounted in an aluminium switch housing which triggers a switching operation when the float reaches the center
position. The float can be provided with a rod extension so as
to generate different switching hystereses and switching
points. The switch housing can be supplied with protection
type IP68 so that also applications under water (up to 20m
water column) can be included. Optionally, PROFIMESS
GMBH supplies a prefabricated proven counter-flange that is
compatible with the standard connection of the FS-04 with
square flange and test actuators for a "dry" simulation of the
switching operation.

Suitable in ship-building
Cost-effective
Robust
Square flange or thread
connection

2008

Range of application:
The FS-04 series of magnetic float switches is used for limit
value switching in fluids. The switches are passive components and operate without any auxiliary power source.
Thanks to the wide range of operating temperatures and
pressure, including various mounting positions on top, on the
side, under water or in potentially explosive areas as well as
media-contacted components in stainless steel, the switches
can be deployed in many ways.
In ship-building, particularly, the FS-04 has gained a significant position since it has an extremely robust design and
can be used for operation under the harsh conditions on
board without a problem in contrast to many other types of
switches.

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F 65

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Versions:
If the hinge of the switch should never touch the medium, a Z
(horizontal mounting) or L shaped (vertical mounting) extension rod can be used which spatially keeps the switching point
from the hinge.

FS-04 Float switch for horizontal


or vertical mounting
Mounting position: The FS-04 can be mounted horizontally
or vertically to the medium.
Versions: As against the basic version, the FS-04 can be
supplied with a protective rubber bag or, for higher media
temperatures, a protective silicon rubber bag so as to protect
the hinge from soiling. In the case of versions for operation
under water the switch housing is designed for IP68 up to
20m of water column.

Electrical specifications:
Switching element:
Switching load:

1 micro-switch with two switching


contacts (NO and NC)
250V AC12 10A,
220V DC13 0.6A (IEC 947-5-1)

Hysteresis: If the FS-04 should facilitate adjustable hysteresis a switching segment is situated at the end of float
magnet in which the hysteresis can be modified by inserting
the stopper pin and by selecting the rod extension accordingly

Electrical connection:

Process connection: As a standard connection, the FS-04


has a square flange with 92 mm diameter. Irrespective of this,
also DIN flanges DN80 or DN100 of different materials can be
supplied or a 2" thread connection; however, in this case only
a float with 52 mm diameter can be used.

1xPG16, cable cross-section


5x2.5 mm2, in under water version
molded cable with a cross-section
of 5x1.5 mm2 (please specify
cable length while ordering)

Protection class:

IP 65 except for the under water


version IP 68 to 20 meter water
column

Rod length: As against the basic version, the FS-04 can be


provided with a rod extension up to 300 mm so as to increase the switching stroke.

Weight:

1.8...3.5 kg

Wet components:

stainless steel

Housing material:

Al casting

Ambient temperature:

-20 to +80C

Media temperature:

standard version -20 to +250C,


protective rubber bag 0 to +100C,
protective silicon rubber bag
0 to +200C

Mounting position:
1 = horizontal
2 = vertical

Media density:

Version:
A = standard
G = standard with protective rubber bag
S = standard with protective silicon rubber bag
U = under water
V = under water with protective rubber bag
Z = under water with protective silicon rubber bag

0.7 g/ccm without extension,


0.8 g/ccm to 300 mm extension
in float diameter 64 mm,
0.85 g/ccm to 300 mm extension
in float diameter 52 mm

Certificates:

Cenelec, Germanic Lloyd

Option:

Test actuator: with the test


actuator the functioning of FS-04
can be checked without dismantling the switch and without changing the level. The test actuator is
available as simple steel or stain
less steel version.

Counter-flange:

92 mm square counter-flange can


be supplied in steel or stainless
steel versions which are prepared
for direct welding on to the vessel.
They can be provided with extended
spacer bolts for using a test actuator.

Explosion protection:

The switch housing is available in


pressure-compression encapsulation, in which case the protection
against ignition is EEx dme IIC T4.

Ordering codes:
FS-04. 1. A. 1. 1. 1.

Float Switch for Horizontal or


Vertical Mounting

Hysteresis:
1= fixed hysteresis
2= adjustable hysteresis (horizontal mounting position)
Process connection:
1 = 92 square flange PN 25
2 = DN 80 PN 40 steel
3 = DN 100 PN 40 steel
3a = DN 125 PN 40 steel
3b = DN 150 PN 40 steel
4 = DN 80 PN 40 stainless steel 1.4571
5 = DN 100 PN 40 stainless steel 1.4571
5a = DN 125 PN 40 stainless steel 1.4571
5b = DN 150 PN 40 stainless steel 1.4571
B = 2" BSP thread (horizontal mounting position only)
N = 2" NPT thread (horizontal mounting position only)
Rod length in [mm]:
1 = 0 mm
2 = 100 mm
3 = 200 mm
4 = 300 mm
5= Z-shaped (not for adjustable hysteresis)
6= L-shaped (not for adjustable hysteresis)

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F 66

2008

PN25

PROFI
MESS

Startpage

Technical specifications:
Pressure:

Ordering number:

Contents

Versions:

Electrical connection:

Counter-flange with test actuator:

76
65

Contents

black

Counter-flange without test actuator:

76
65

blue

black

brown

37

Startpage

37
FS-04.1.U

FS-04.2.A.1.1.6

FS-04.1.A.1.B

2008

Only one value can be specified while


ordering:
L sh = upper switching point
L sl = lower switching point

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Versions:
FS-04.1.A.1.2

Contents

Startpage

FS-04.1.A.1.1.5

Only one value can be specified while


ordering:
L sh = upper switching point
L sl = lower switching point

FS-04.1.G.1.1.1

FS-04.1.A.2.1.x
FS-04.x.x.2.x.
Lk = rod length [mm]

100

200

254

373

473

573

25

52

73

94

= mounting length [mm]

x1 = min. upper switching distance [mm]

300

x2 = min. lower switching distance [mm]

25

48

61

68

x3 = max. upper switching distance [mm]

110

190

250

310

x4 = max. lower switching distance [mm]

90

170

250

305
L = depending on rod length 254 - 563

Data refers to water at 20C.

FS-04.1.A.1.1.x
FS-04.x.x.1.x.x
Lk = rod length [mm]

100

200

202

321

421

521

118

180

234

286

= mounting length [mm]

Lm = total deflection [mm]


x1= switching point top [mm]

300

27

45

81

x2 = switching point bottom [mm] 16

30

47

43

Data refers to water at 20C.

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F 68

2008

L = depending on rod length 202 - 521

Level Measuring and Monitoring

LS-10
Float Switch for
Vertical Mounting

Contents

Startpage

Reliable and robust technology

Description
The LS-10 series of level switches operates according to the
principle of a float with magnetic transmission. The switch consists of a sliding tube with embedded reed contacts, one or
more floats in which ring magnets are mounted, and a connecting module. The float is lifted inside the vessel due to the rising
fluid level; subsequently, it actuates a reed contact as a result
of the magnetic field of the permanent magnet situated in the
float through the sliding tube wall. The reed contact can be
designed to function as a NC-contact, NO-contact or changeover contact.

Mounting from top or into vessel bottom


Plastic, brass or stainless steel versions
Contacts available as NC-contact, NO-contact
or change-over contact

2008

Range of application
The LS-10 level switches are suited for monitoring the level of
nearly all types of fluid media as an alarm for full or empty
levels, for controlling valves and pumps or for alert signals. By
deploying potential-free reed contacts, the level switches provide an ideal switching element in combination with PLC controls..

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Versions

miniature float switch made of plastic, brass or


stainless steel
float switch for general applications made of brass or
stainless steel

Float types:
Float
No.

Form

1
2
3
4
4a

cylinder
cylinder
cylinder
sphere
cylinder

Material
buna
stainless steel
buna
stainless steel
stainless steel

(mm)

min.
Density

25
27
40
52
44

0.9 kg/l
0.78 kg/l
0.7 kg/l
0.7 kg/l
0.81 kg/l

max.
max.
Pressure Temp.
3 bar
16 bar
3 bar
40 bar
16 bar

80C
100C
80C
180C
300C

Contents

Startpage

Connections:
No. 2
64x58

82x80

Drawing
No.

Can be used
for type:

polyester housing, locking


plug G 2 made of PP

LS-10.06-09

polyester housing, locking plug


G 2 made of PVC

LS-10.06-09

aluminium housing,
locking plug G 2 made of brass

LS-10.06/08

aluminium housing,
locking plug G 2 made of
stainless steel

LS-10.06-09

4a

aluminium housing,
locking plug G 1 1/2 made of
stainless steel

LS-10.06-09

aluminium housing,
locking plug G 1 made of
brass

LS-10.01/
02/04

aluminium housing,
locking plug G 1 made of
stainless steel

LS-10.01/
03/05

Durethan coupling pin,


locking plug G 1 made of PP

LS-10.01-05
LS-10.01-05

Durethan coupling pin,


locking plug G 1 made of brass

LS-10.01/
02/04

Durethan coupling pin, locking


plug G 1"made of stainless steel

LS-10.01/
03/05

Aluminium

Pg
11 x 1,5
M 20

~ 56

ABS

~ 75

Connection Description
No.

M 20
Pg
11x 1,5
30 oder
or SW
3636
SW 30
SW

SW
30oder
or SW
36
SW 30
SW 36

L = ...

R 1"
2"
R
1 oder
or RR2
Polypropylen
polypropylene
oder
PVC
or
PVC

L = ...

1 or
R 2
R 1"
oder
R 2"
stainless steel
Edelstahl

12

12

No. 3
polyamide
polypropylene
SW 27
R 1
PP, MS or VA

Ordering codes
Ordering number:

Other specifications:
Sliding tube length:
L = xxxx mm
Position of 1st switching point: L1 = xxxx mm
Position of n switching point:
Ln = xxxx mm

LS-10. 08. 3. 33. 0

Float Switch for Vertical Mounting


Version (combination of sliding tube / float No.):
01=
02=
03=
04=
05=
06=
07=
08=
09=

(all length specifications are measured from the sealing edge


of relevant connection joint)

mini float switch, PVC/Buna (No. 1)


mini float switch, brass/Buna (No. 1)
mini float switch, stainless steel/Buna (No. 1)
mini float switch, brass/stainless steel (No. 2)
mini float switch, stainless steel/stainless steel (No. 2)
standard float switch, brass/Buna (No. 3)
standard float switch, stainless steel/Buna (No. 3)
standard float switch, brass/stainless steel (No. 4)
standard float switch, stainless steel/stainless steel (No. 4)

Example:
LS-10. 08. 3. 33. 0
L = 1000, L1 = 150, L2 = 950,
water, density 1 kg/l, 0 bar, 40C
standard level switch
with brass sliding tube and VA float No. 4,
connection No. 3, housing Al, locking plug R2", brass,
2 change-over contacts
total length 1 m,
1. switching point 150 mm from top,
2.switching point 950 mm from top
No special issues

Connection:
0
= standard (as per description on following pages)
1...9 = as per table "Connection"
x
= special type connection (please specify in detailed text)
Contacts:
(from top for each contact, specify the function of contact)
1 = NO-contact
2 = NC-contact
3 = change-over contact
Special versions:
0 = none
1 = please specify in detailed text

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medium
medium density
max. pressure
max. temperature
special issues

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F 70

2008

No. 1

LS-10.01

Startpage

2 m PVC
PVC
8 mm
40 mm
40 mm
R 1/8-male
No. 1, Buna
approx. 24 mm
1
2
3 (1, 2 on request)
10 VA / 250 V/ 0.5 A
80C
no pressure
IP 54

R 1/8"

L = 40
~ 28
L1 = ...

Contents

Connecting cable:
Sliding tube material:
Sliding tube diameter:
min. sliding tube length:
max. sliding tube length:
Screw in thread:
Float type:
Immersion depth:
Number of contacts (normal):
Number of contacts (max.):
Function of contacts:
Switching load:
max. temperature:
max. pressure:
Protection class:

8
25

Can be supplied only in the configuration shown, other


versions above 20 pieces on request.

2 m PVC
stainless steel
8 mm
50 mm
1000 mm
R 1/8-male
No. 1, Buna
approx.10 mm
1
2
3 (1,2 on request))
10 VA
250 V/ 0.5 A
80C
3 bar
IP 54

R 1/8"
wrench
SW 14 size 14
immersion
Eintauchtiefe
depth for
bei Dichte 1
density 1

2 m PVC
brass
8 mm
50 mm
1000 mm
R 1/8-male
No. 1, Buna
approx.10 mm
1
2
3 (1,2 on request))
10 VA
250 V/ 0.5 A
80C
3 bar
IP 54

~ 23

max. temperature:
max. pressure:
Protection class

LS-10.03

L = 50
L1 = ...(min. 15)

Connecting cable:
Sliding tube material:
Sliding tube diameter:
min. sliding tube:
max. sliding tube:
screw in thread:
Float type:
Immersion depth:
Number of contacts (normal):
Number of contacts (max.)
Function of contacts:
Switching load:

LS-10.02

wrench
SW 14 size 14
immersion
Eintauchtiefe
depth
for 1
bei
Dichte
density 1

8
25
Connecting cable:
Sliding tube material:
Sliding tube diameter:
min. sliding tube:
max. sliding tube:
screw in thread:
Float type:
Immersion depth:
Number of contacts (normal):
Number of contacts (max.):
Function of contacts:
Switching load:

2008

max. temperature:
max. pressure:
Protection class:

LS-10.04
2 m PVC
brass
8 mm
50 mm
1000 mm
R 1/8-male
No.2,
stainless steel
ca. 18 mm
1
2
3 (1,2 on request)
10 VA
250 V/ 0.5 A
80C
16 bar
IP 54

LS-10.05
2 m PVC
stainless steel
8 mm
50 mm
1000 mm
R 1/8-male
No.2,
stainless steel
ca. 18 mm
1
2
3 (1,2 on request)
10 VA
250 V/ 0.5 A
80C
16 bar
IP 54

wrench size 14
immersion
depth for
density 1

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F 71

PROFI
MESS

GMBH

Connecting cable:
Sliding tube material:
Sliding tube diameter:
min. sliding tube:
max. sliding tube:
Screw in thread:
Float type:
Immersion depth:
Number of contacts (normal):
Number of contacts (max.):
Function of contacts:
Switching load:
Function 1, 2:

R 3/8"
L = 100
L1 = ...(min. 30)

wrench
SW
22 size 22

~ 45

15

immersion
Eintauchtiefe
depth for bei
Dichte
1 1
density

Function 3:
max. temperature:
max. pressure:
Protection class:

12
40

LS-10.07

2 m PVC
brass
12 mm
100 mm
4000 mm
R 3/8-male
No. 3, Buna
approx.15 mm
1
5
1, 2, 3

2 m PVC
stainless steel
12 mm
100 mm
4000 mm
R 3/8-male
No. 3, Buna
approx.15 mm
1
5
1, 2, 3

100 VA
250 V/2A
40 VA
250 V/1A
80C
3 bar
IP 65

100 VA
250 V/2A
40 VA
250 V/1A
80C
3 bar
IP 65

LS-10.08

LS-10.09

Connecting cable:
Sliding tube material:
Sliding tube diameter:
min. sliding tube:
max. sliding tube:
Screw in thread:
Float type:

2 m PVC
brass
12 mm
100 mm
4000 mm
R 3/8-male
No.4, No.5
stainless steel
Immersion depth:
approx. 32 mm
Number of contacts (normal): 1
Number of contacts (max.): 5
Function of contacts:
1, 2, 3
Switching load:
Function 1, 2:
100 VA
250 V/2A
Function 3:
40 VA
250 V/1A
max. temperature:
80C
max. pressure:
16 bar
Protection class:
IP 65

R 3/8"

wrench
SW
22 size 22

L = 100
L1 = ...(min. 45)

LS-10.06

~ 45

immersion bei
Eintauchtiefe
depth for
Dichte 1
density 1

12
52

Contents

Startpage

2 m PVC
stainless steel
12 mm
100 mm
4000 mm
R 3/8-male
No.4, No.5
stainless steel
approx. 32 mm
1
5
1, 2, 3
100 VA
250 V/2A
40 VA
250 V/1A
80C
40 bar
IP65

Pin layout and connector colours


Cable colours and numbering for connections 1-6

GREEN
GRN / /11
SCHWARZ
BLACK / 1 / 1

BLACK / 2 / 2
SCHWARZ
BROWN/ /3 3
BRAUN
BLUE //44
BLAU

OBEN
TOP
L L1 1

BROWN
BRAUN/ /22
GELB / /3 3
YELLOW

BOTTOM
UNTEN
L L2 2

GREY
/ 4/ 4
GRAU
PINK
/ 5/5
ROSA
BLUE
BLAU/ 6/ 6

1 SETPOINT
1 SCHALTPUNKT

2 SETPOINTS
2 SCHALTPUNKTE

GREEN
GRN // 22
WEISS
BLUE / /11

ROT // 2
RED
OBEN
TOP
L 1L 1

BROWN
BRAUN/ /33

BRAUN
BROWN/ /22

GRN / /5 5
GREEN

BLAU
BLAU/ 4/ 4

GRN
GREEN/ 3/ 3

PINK
/ 5/ 5
ROSA

WEISS // 33
WHITE
YELLOW
GELB / 4 / 4

BOTTOM
UNTEN
L 2L 2

GREY
/ 6/ 6
GRAU

BRAUN //66
BROWN
BLUE
BLAU // 77
PINK
ROSA/ /88

L1

L1

L2
MITTE
CENTER
LL22

3
1

UNTEN
BOTTOM
LL33

CENTER
MITTE
L 2L 2
BOTTOM
UNTEN
L 3L 3

3
2

3
2

HTS plug
(for max. 3 NO-contacts/NC-contacts or 2 change-over)

TOP
OBEN
L 1L 1

GRAU / /99
GREEN

PROFI
MESS

L1

OBEN
TOP
LL11

3 SETPOINTS
3 SCHALTPUNKTE
BLUE/RED
SCHWARZ // 11

YELLOW
GELB / /1 1

plug type Hirschmann


(for 1-2 NO-contact/NC-contact or 1 change-over)

3 SETPOINTS
3 SCHALTPUNKTE

L1

L1

L2

L2

L3

TO

L1

L2

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F 72

2008

2 SCHALTPUNKTE
2 SETPOINTS

Connections 7, 8, 9

Level Measuring and Monitoring

LS-11
Angular Float Switch
for Side Mounting

Contents

Startpage

Small dimensions for mounting

Description
The LS-11 series of level switches operates according to the
principle of a float with magnetic transmission. The switch consists of a sliding tube with embedded reed contacts, a float in
which ring magnets are mounted, and a connecting module. The
float is lifted inside the vessel due to the rising fluid level; subsequently, it actuates a reed contact as a result of the magnetic
field of the permanent magnet situated in the float through the sliding tube wall. The reed contact can be designed to function as
a NO-contact, NC-contact or change-over contact.

Reliable and robust technology


Sideways mounting into vessel wall
Brass or stainless steel versions

2008

Contacts available as NO-contact,


NC-contact or change-over contact

Range of application
The LS-11 level switches are suited for monitoring the level of
nearly all types of fluid media as an alarm for full or empty
levels, for controlling valves and pumps or for alert signals. By
deploying potential-free reed contacts, the floating magnetic
switches provide an ideal switching element in combination with
PLC controls.

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Float switch for general applications made of brass of


stainless steel
R 3/8"

SW 22

L1 = ...(min. 50)
L = ...

min. 70

Versions

38

immersion depth
Eintauchtiefe bei
for density 1

Float types:
Form

Material

min.
(mm) density

3
4
5

cylinder
sphere
cylinder

buna
stainless steel
stainless steel

40
52
44

0.7 kg/l
0.7 kg/l
0.81 kg/l

max.
pressure

max.
temp.

1 bar
40 bar
16 bar

80C
180C
300C

~ 45

Float
No.

15

Dichte 1

Contents

Startpage

12
40

min. 70

Description

Drawing
No.

Can be used
for type:

polyester housing, locking


plug G 2" made of PP

LS-11.06 -09

polyester housing, locking plug


G 2" made of plastic

LS-11.06 -09

aluminium housing,
locking plug G 2" made
of brass

LS-11.06 /08

aluminium housing,
locking plug G 2" made
of stainless steell

aluminium housing,
locking plug G 1 1/2" made
of stainless steell

R 3/8"

SW 22

38

immersion depth
Eintauchtiefe bei
for density 1
Dichte 1

4a

No. 1

12
52

LS-11.07 /09

Other specifications:
Medium, medium density, max. pressure, max. temperature
Special issues

LS-11.07 /09

Example: LS-11. 08. 3. 3. 0


water, density 1 kg/l, 0 bar, 40C
standard level switch for side mounting,
with brass sliding tube and stainless steel float No. 4,
connection No. 3, Al housing,
locking plug R2", brass, 1 change-over contact, no special
issues

No. 2
64x58

82x80

aluminium
Aluminium

M 20
Pg
11x1.5

~ 56

~ 75

ABS

M 20
Pg
11x1.5
SW 30
30 oder
or SW
3636
SW
SW

SW
SW 36
36
SW 30
30oder
or SW

Polypropylen
polypropylene
oder
PVC
or PVC

Technical specifications:

1 or
R 2
RR 1"
oder
R 2"

L = ...

L = ...

1 oder
or RR22"
R 1"

12

12

Electrical connections, see Data sheet LS-10

Ordering codes
Ordering number:

LS-11. 08. 3. 3.

Angular Float Switch


for Side Mounting
Version (Combination Sliding tube/Float No.):
06 = standard float switch, brass/Buna (No. 3)
07 = standard float switch, stainless steel/Buna (No. 3)
08 = standard float switch, brass/stainless steel (No. 4)
09 = standard float switch, stainless steel/stainless steel (No. 4)
Connection:
0
= standard (as per Description)
1...4 = as per table Connections
x
= Special type connection (please specify in detailed text)
Function of contacts:
1 = NO-contact
2 = NC-contact
3 = change-over contact

LS-11.07

1 m PVC
brass
12 mm
100 -1000 mm
R 3/8-male
No. 3, Buna
1 (max. 3)
1, 2, 3

1 m PVC
stainless steel
12 mm
100 -1000 mm
R 3/8-male
No. 3, Buna
1 (max. 3)
1, 2, 3

100 VA, 250 V/2A


40 VA, 250V/1A

100 VA, 250 V/2A


40 VA, 250 V/1A

80C
5 bar
IP 65

80C
5 bar
IP65

LS-11.08

LS-11.09

Connecting cable:
Sliding tube material:
Sliding tube diameter:
Sliding tube length:
Screw in thread:
Float type:

1 m PVC
brass
12 mm
120 - 1000 mm
R 3/8-male
No. 4,
stainless steel
1 (max. 3)
1, 2, 3

1 m PVC
stainless steel
12 mm
120 - 1000 mm
R 3/8-male
No. 4,
stainless steel
1 (max. 3)
1, 2, 3

100 VA, 250 V/2A


40 VA, 250 V/1A
80C
16 bar
IP 65

100 VA, 250 V/2A


40 VA, 250 V/1A
80C
25 bar
IP 65

Number of contacts:
Function of contacts:
Switching load:
Function 1, 2:
Function 3:
max. temperature:
max. pressure:
Protection class:

Special versions:
0 = none
1 = please specify in detailed text

PROFI
MESS

LS-11.06
Connecting cable:
Sliding tube material:
Sliding tube diameter:
Sliding tube length:
Screw in thread:
Float type:
Number of contacts:
Function of contacts:
Switching load:
Function 1, 2:
Function 3:
40 VA, 250 V/1A
max. temperature:
max. pressure:
Protection class:

Edelstahl
stainless steel

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F 74

2008

~ 45

Connection
No.

L1 = ...(min. 76)
L = ...

Connections:

Level Measuring and Monitoring

LS-14
Miniature Plastic
Float Switch for
Side Mounting

Contents

Startpage

Compact design

Description
The LS-14 series of level switches operates according to the
principle of a float with magnetic transmission. The float is lifted
inside the vessel due to the rising fluid level; subsequently, it
actuates a reed contact as a result of the magnetic field of the
permanent magnet situated in the float. Depending on the
mounting position of the float switch, the reed contact acts
normally opened or normally closed.

Only a single mechanically moving part


Sideways mounting into vessel wall
PP or Nylon versions

2008

Range of application
The LS-14 float switches are suited for monitoring the level of
nearly all types of fluid media that are non-hostile to the material used as an alarm for full or empty levels, for controlling valves and pumps or for alert signals.

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Versions

Dimensions:
LS-14.1

Low-cost float switch made of PP or Nylon


Screw thread types R 1/4" or 1/2" NPT

Contents

Technical specifications

Startpage

Connecting cable:

0.3 m PE cord

Screw thread types:


LS-14.1:
LS-14.2:

R 1/4"-male with counter nut


1/2" NPT-male

Material:
LS-14.x.1:
LS-14.x.2:

PP
Nylon

Function of contacts:

NO-contact or NC-contact at
rising level, depending on type of
mounting

max. pressure:

atmospheric

max. temperature:
LS-14.x.1:
LS-14.x.2:

-10 +80C
-10 +110C

min. media density:

0.7 kg/l

LS-14.2

Ordering codes

Mounting variants and functions of contact

Ordering number:

LS-14. 1. 1. 2

Miniature Plastic Float Switch

NC-contact
at rising level

Connection:

NO-contact
at rising level

1 = R 1/4-male
2 = 1/2 NPT-male
Material:
1 = Polypropylene
2 = Nylon
Contact:

PROFI
MESS

NO-contact
at falling level

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F 76

2008

NC-contact
at falling level

2 = 300 V DC/AC, 0.5 A, 50 VA

Level Measuring and Monitoring

LS-15
Miniature Float Switch
for Side Mounting

Contents

Startpage

Description
The LS-15 series of level switches operates according to the
principle of a float with magnetic transmission. The float is lifted inside the vessel due to the rising fluid level; subsequently,
it actuates a reed contact as a result of the magnetic field of
the permanent magnet situated in the float. Depending on the
mounting position, the reed contact acts normally opened or
normally closed.

Compact design
Only a single mechanically moving part
Sideways mounting into vessel wall
Fully stainless steel version

2008

Range of application
The LS-15 float switches are suited for monitoring the level
of nearly all types of fluid media as an alarm for full or empty
levels, for controlling valves and pumps or for alert signals.
By deploying potential-free reed contacts, the float switches
provide an ideal switching element in combination with PLC
controls.

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Versions

Dimensions:

LS-15.1

Float switch for general applications, made of stainless


steel
Screw thread types G 1/8 or 1/2" NPT

Contents

Technical specifications:

Startpage

Connecting cable:

0.5 m FEP cord

Screw thread type:

G 1/8-male or
1/2 NPT-male

Material:

float and float bracket are


made of stainless steel
1.4301

Function of contacts:

NO-contact or NC-contact,
depending on mounting
variant

Switching load:

50 VA, 250 V

max. pressure:

5 bar

max. temperature:

100C

min. media density:

0.7 kg/l

LS-15.2

Mounting variants and functions of contact:


NO-contact
at rising level

NC-contact
at rising level

NO-contact
at falling level

NC-contact
at falling level

Ordering codes
Ordering number:

LS-15. 1.

Miniature Float Switch


for Side Mounting
Connection:
1 = G 1/8 -male

PROFI
MESS

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F 78

2008

2 = 1/2 NPT-male

Level Measuring and Monitoring

LS-15 P
Miniature Float Switch
for Side Mounting,
Plug Version

Contents

Startpage

Description
The LS-15P series of level switches operates according to the
principle of a float with magnetic transmission. The float is lifted inside the vessel due to the rising fluid level; subsequently,
it actuates a reed contact as a result of the magnetic field of
the permanent magnet situated in the float through the sliding
tube wall. Depending on the mounting position, the reed
contact acts normally opened or normally closed.

Compact design
Only a single mechanically
moving part
Sideways mounting into
vessel wall

Range of application
The LS-15P float switches are suited for monitoring the level of
nearly all types of fluid media as an alarm for full or empty levels,
for controlling valves and pumps or for alert signals. By deploying
potential-free reed contacts, the float switches provide an ideal
switching element in combination with PLC controls.

Fully stainless steel version

2008

Electrical connection with


DIN plug

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Versions

Dimensions:

LS-15.P.1

Float switch for general applications, made of stainless


steel
Screw thread type 1/2" NPT

24

Technical specifications:

32.5

17 8.5 19.5 2

Contents
47

17

(40)

Electrical connection:

plug DIN 43650 C

Screw thread type:

1/2 NPT-male

Material:

float and float bracket are


made of stainless steel

Contact resistance:

150 m

Function of contacts:

NO-contact or NC-contact,
depending on mounting
variant

Switching load:

50 VA, 300 V AC/DC

Switching current:

0.5 A max.

max. pressure:

5 bar

max. temperature:

-40C+120C

min. media density:

0.7 +/- 0.05 kg/l

Shock:

10 g

NPT 1/2

X
ON

Startpage

Mounting variants and functions of contact:


NO-contact
at rising level

NC-contact
at rising level

NO-contact
at falling level

NC-contact
at falling level

Ordering codes
Ordering number:

LS-15 P. 1.

Miniature Float Switch for Side Mounting,


Plug Version
Connection:

PROFI
MESS

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F 80

2008

1 = 1/2 NPT-male

Level Measuring and Monitoring

LS-20
Bypass Float Switch

Contents

Startpage

Description
The LS-20 series of bypass level switches consists of a standard float level switch that is mounted in an aluminium or
stainless steel housing. The device is mounted sideways on
the tank at a height as desired by the user and connected to
the tank over tubes or pipe hoses. The fluid level in the tank
and in the component, consisting of the level switch and the
associated connecting pipes, is always at the same height
according to the principle of communicating tubes. When the
fluid level reaches the float situated in the level switch, it gets
lifted up. A magnet mounted inside the float actuates a reed
contact in the sliding tube. The signal originating from the reed
contact is used for monitoring the level.

Mounting outside the tank


Freely selectable switching point by
fixing the switch at the required height
Aluminium or stainless steel versions
Freely selectable contact function by
a standard change-over contact

Range of application
The LS-20 series of bypass level switches is used for monitoring level in tanks in which the space is insufficient for mounting an internal level switch or when a 100% monitoring of full
or empty levels is required.

2008

Enables monitoring 100% full or empty


levels

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Versions

Dimensions:

Materials:
LS-20.1: aluminium housing
LS-20.2: stainless steel housing

LS-20.1

Technical specifications:

Pg 11

~ 66

Connection box:
aluminium

Contents

64x58

Startpage

64 x 58 x 34 mm

12 mm, stainless steel

Float:

44 mm, stainless steel

Side connections:
LS-20.1:
LS-20.2:

10

Sliding tube:

immersion depth
Eintauchtiefe
bei
for density
1
Dichte
1

125
M = 55

aluminium AlMg5
stainless steel

37.5

100 mm

Housing material:
LS-20.1:
LS-20.2/3:

Ermeto GE10-LR, brass


Ermeto GE10-LR, stainless
steel
welding studs
12 x 2mm, stainless steel

LS-20.3:

drain
srew
Ablaschraube
R "

~ 68

Distance from center:

M = 55 mm

Function of contacts:

1 x change-over contact

Switching load:

40 VA, 250 V, 1A

max. pressure:
LS-20.1:
LS-20.2/3:

1 bar (6 bar on request)


16 bar

max. temperature:

150C

Protection class:

IP 65

~ 62

LS-20.2

64x58

Pg 11

55

100 mm

Electrical connection:
blue
brown

welding studs
Schweistutzen
S ...
12x2 mm

10

M = ... (min. 55*)

immersion depth
Eintauchtiefe
bei
for density
1
Dichte
1

30

black

Ordering codes

B = ...

Ordering number:

drain
srew
Ablaschraube
R "

LS-20. 3.

Bypass Float Switch

PROFI
MESS

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F 82

2008

Material and connection:


1 = aluminium housing, Ermeto joints, brass
2 = stainless steel housing, Ermeto joints, stainless steel
3 = stainless steel housing, welding studs stainless steel,
12x2 mm

Level Measuring and Monitoring

FV-02
Miniature Tuning Fork
Limit Switch

Contents

Startpage

Description:
The FV-02 vibrates in the air according to the principle of a
tuning fork at the frequency of resonance. When the switch
is dipped into a fluid the frequency changes due to the higher inertia of the medium. The integrated electronic components capture this change and link to a load connected in
series. For the first time, we succeeded in shortening the
sensor element that is contacted by the media to 50 mm
length and in keeping its size so narrow that a 3/4" thread is
absolutely adequate. The same device can be operated with
supply voltages of 24 to 240 V AC or DC, thereby reducing
the storage of spare parts to a minimum. The device is provided with a microprocessor that is capable of self-monitoring
and fail-safe functions. It triggers a user-defined alarm that
indicates a dry-run or wet status through an LED which
changes from continuous light to blinking and, in the event of
malfunctioning, changes again its frequency.

3/4" or 1" thread


High operating frequency
24 to 240V DC or AC voltage

Range of application:
The FV-02 series of limit switches is intended for recording
limit levels in most of the fluids and slurries. The device can
process also media with high viscosities or sticky properties
without any problem since it is capable of "shaking away"
adhesions by virtue of its function. Irrespective of whether for
overfill protection, pump protection, leakage monitoring or
pump control, the FV-02 is universally applicable and, due to
its small dimensions, it can be mounted even in narrow spaces. The switch has a fully stainless steel facing to the media
and can be connected with an R3/4" or R1" thread to the
process. Optionally, a fitting is available for applications in
food-processing industry which enables, together with the 1"
variant and an O ring, a smooth joint to the fluid.

Least depth for mounting

2008

Diagnostic LED

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Versions:

Electrical specifications:

FV-02 Miniature Tuning Fork

Supply voltage:

Electrical Function:
The 2-wire system is put on load in series and connected to
full load current. The PNP 3-wire variant has been developed
for PLC operation and it takes care of straight connectivity
between 0 and 1 in the low voltage range.
Process connection:
R3/4"-, R1" thread types, 3/4"NPT and G1"A connections
are available. The G1 "A variant can be used for applications
in food-processing, beverage and pharmaceutical industries
to achieve a smooth joint by means of a welding stud.

Leakage current
(without load):

<3.0 mA continuous

max. load:

500 mA

max. peak load:

5 A electronically protected

min. switching load:

20 mA continuous

Voltage drop:

6.5 V at 24 VDC,
5.0 V at 240 VAC

Type of
electrical protection:

cable gland

2-wire: 24 to 240 V
(+/-10%) DC o. AC
3-wire: 18...60 VDC

Contents

Startpage

protection against polarity reversal


and short-circuiting, protection
when load is absent

Electrical connection:

square plug as per DIN 43650

Cable diameter:

6 mm to 8 mm (PG9)

Protection class:

IP 66 / IP 67 EN 60529

Technical specifications:
38

for G 1
201 mm
others:
188 mm

Pressure range:

-0.25 bar to 100 bar at 50C

Temperature range.:

-40C to +150C

Ambient temperature:

-40C to 80C (50C to 150C


on the wet side)

CIP cleaning:

10000 cycles on 130C


for 30 min

wrench size 41

external earth
connection

for G 1
78 mm
others:
69 mm

thread 1" or 3/4"

Medium:
Specific weight:

0.6 to 2 g/cm3

Viscosity:

0.2 to 10000 cP

Switching point (water): ca. 13 mm immersion depth


Hysteresis (water):

13 - nominal
switching point

+/- 1mm

Switching delay:1 sec.

(vertical mounting)

Ordering codes:
Ordering number:

FV-02. 1. 1. 0

FV-02 Miniature Tuning Fork

Housing:

stainless steel 304

Fork:

stainless steel 316

LED window:

anti-flammable polycarbonate

Plug:

polyamide, fiberglass reinforced

Plug sealing:

nitrile butadien rubber

Function test:

through magnetic test point during


operation

Electrical function:
1 = 2-wires on load in series
2 = PNP 3-wire for PLC operation
Process connection:
1 = R3/4" DIN2999
2 = 3/4" NPT
3 = R1" DIN2999
4 = G1"A
5 = G1"A with hygiene fitting

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F 84

2008

Overfill protection:
0 = none
1 = with (as per German WHG)

Level Measuring and Monitoring

FD-02
Pressure Bell Switch

Contents

Startpage

Description
In pressure bell switches, the static pressure of the fluid is
converted into air pressure in suitable pressure transmitters
(tube or hose). The rising level of fluid produces a locked up
air space in the pressure transmitter as soon as the level reaches the locking edge. If the level continues to rise an overpressure builds up in the tube which on reaching a value of
approx. 100 mm of water column actuates a pressure
switch.
The tube or the hose must be perfectly pressure-tight as,
otherwise, the switching point may change due to air losses
in the pressure transmitter tube. The FD-02 is factory-adjusted to a switching point of 100 mm of water column so that
it is defined as the tube length minus 100 mm. Normally, the
FD-02 is supplied without a pressure transmitter tube to
allow the user to select the tube material as per his preference and thereby to customize it to the media to be monitored.
In the case of warm, viscous or sticky materials, we suggest
maintaining a constantly less air bubble formation over a
T-piece connected to a pressurized air supply.

Level monitoring for fluids


Filter and air-duct monitoring
Dry-run protection for pumps

2008

Range of application
Pressure bell switches are simple and cost-effective devices
for monitoring the level especially in open vessels, sumps
and ducts.
Since these switches do not have any mechanically moving
parts, they are insensitive to soil. By correctly selecting the
pressure transmitter material even hostile media can be
monitored economically.

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Versions:

Electrical specifications:

FD-02 Pressure Bell Switch

Switching load:

Type:
FD-02.1
FD-02.2
FD-02.3
FD-02.4

no housing
with housing, R 1/2-female
with housing, R 11/4-male
with housing, hose joint 40 mm

change-over 6 A, 250 V, 50 Hz,


ohmic; tested as per VDE 0630

Electrical connection:

Contents

flat plug, 6,3 DIN 46248

Startpage
Switch dimensions

Housing dimensions
45

max. 1.5

15

23

13

35

6
7

PG 16

d1
d2

Type:
FD-02.1

d1

FD-02.2

R1/2 -female 78

FD-02.3

R1/2 -female

FD-02.4

hose

Technical specifications:

d2
-

85
108

Pressure range:

0.05 to 1 m water column

Least switching
pressure:

50 mm water column

Least switch back


pressure:

20 mm water column

max. temperature:

-10C to +85C

Materials:
Membrane:

nitrile rubber

Pressure chamber:

polyamide, fiberglass reinforced

Hysteresis:

15%, min. 30 mm water column

Indexing tolerance:

+/- 10%

R 11/4 -male
40

Ordering number:

FD-02. 2.

FD-02 Pressure Bell Switch


Type:
1 = no housing
2 = with housing, R 1/2-female
3 = with housing, R 11/4-male
4 = with housing, hose joint 40 mm

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F 86

2008

Ordering codes:

Level Measuring and Monitoring

DF-02
Rotating Vane
Level Switch for
Industrial Applications

Contents

Startpage

Description
A gear motor situated at a certain rotatable angle in the extension of a shaft is held by means of a spring on a stopper. Over
the shaft, the motor drives the vane projecting into a vessel. As
soon as the filling material reaches the vane, it is prevented
from its further rotation. The reverse torque twists the motor
from its end position and actuates a switch. Subsequently, a
second switch turns off the motor.
If the level goes down, the vane is released and the motor is
drawn back by the spring into its end position. In this, the
motor is switched on again and the output signal is switched
back.
The gear motor and both the switches are mounted in an
aluminium pressure housing. Precise running of the vane shaft
is ensured by 2 encapsulated ball-bearings. In the event of a
blockage, a retention coupling prevents damage to the motor.
A special type sealing on the shaft prevents dust and humidity
from infiltrating into the housing and the ball-bearing.

Robust aluminium pressure cast housing


Easy to assemble
Can be used as full and empty alerter
Available optionally with shaft extension

2008

Output signal: change-over relay with


high switching load (15 A/250V)

Range of application
The device is suitable for all freely trickling or hardly flowing
bulk goods and for goods that tend to bridge, felting or
crusting.

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Range of application

standard version, for use preferably as switch for full level


with shaft extension, for use as switch for full or empty levels

Measuring
vane

Process
connections

Range of application
Standard

S2

Process connection

G 1 1/4
G 1 1/2
F70
F100
DN100

0.2...2.5 t/m3
grain size up
to 50 mm full
alerter

male thread G1", G11/4" or G11/2" for


screw fitting into bushing
flange, d = 70, 100, DN32 PN10 or DN100 PN6

T50

G 1 1/4
G 1 1/2
F70
F100
DN100

Technical specifications

T100

GAL
NBR (optionally Viton or PTFE)
stainless steel 1.4301
steel, Zn plated

G 1 1/2
F70
F100
DN100

X50

F100
DN100

0.2...1.5 t/m3
grain size up
to 15 mm
full alerter

-20...+80C
(up to 1000 C with
high temperature option)

X100

F100
DN100

0.2...1.5 t/m3
grain size up
to 15 mm
full alerter

X200

DN100

< 0.1 t/m3


grain size up
to 15 mm
full alerter

TO

F70
F100
DN100

Materials:
Housing:
Sealing ring:
Shaft and vane:
Nuts:
Temperature range:

Pressure range:

-0.9...+10 bar,

Consumption:

3 VA or 3.5 W

Switching load:

potential-free change-over
1 mA/4 VDC to 2 A/250 VAC

Cable insertion:

1 x M20x1.5

RPM:

1 rpm
5 or 8 rpm on request

Protection class:

IP 66, IP65 with control lamp

PROFI
MESS

SG

G 1 1/4
G 1 1/2
F70
F100

TG

F70
F100

0.3...1.5 t/m3
grain size up
to 15 mm
full alerter

Reinforced
shaft

Mounting position / Shaft


extension

full or empty
alerter level up
to
30m at 0.5
t/m3 up to 15
m at 2.5 t/m3

horizontal or
vertical mounting

full or empty
alerter
level up to 1.5
m for 0.6 t/m3,
above 1 t/m3
as full alerter
only

with rope up to
10 m

extension max.
1.5 m

vertical moungrain size up to ting


extension max.
15 mm
1.5 m
full or empty
with rope up to
alerter
10 m
0.75...5 t/m3
grain size up
to 100 mm
full alerter

0.75...5 t/m3
grain size up to
100 mm
full or empty
alerter

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F 88

Startpage

0.2...2.5 t/m3

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Contents

2008

Versions

Ordering codes
Ordering number:

Contents

DF-02. 1. 0. 1. 0. 1. 1. 1. 3. 1. 1. 0. 0

Rotating Vane Level Switch


Housing:
1 = aluminium compact housing
2 = stainless steel round housing

Startpage

Ex approval:
0 = none
1 = dust Ex ATEX II 1D T70C IP66 (always with function or voltage monitoring)
Operating voltage:
1 = 220...240 VAC, 50...60 Hz
2 = 110...120 VAC, 50...60 Hz
3 = 48 VAC, 50...60 Hz
4 = 24 VAC, 50...60 Hz
5 = 24 VDC
Self-monitoring:
0 = none
1 = function monitoring
2 = voltage monitoring
Signal lamps:
1 = standard with function LEDs on board
2 = calotte for function LEDs
3 = signal lamps LED green
4 = large signal lamps LED, green
Bulk material temperature (max. 75C for dust Ex version):
1 = standard -25C...+80C
2 = -25C...+150C
3 = -25C...+200C
4 = -25C...+260C
5 = -25C...+500C
6 = up to 1000C on request
Vessel pressure:
1 = standard -0.5...+5 bar (-80mbar to +80mbar for dust Ex version)
2 = -0.5...+10 bar
3 = -0.9...+10 bar
Process connection:
1 = 1"-male
2 = 11/4"-male
3 = 11/2"-male
4 = M 30 x 1.5-male
5 = M 32 x 1.5-male
6 = flange F70, diameter 110 mm, 4 holes with diameter of 9 mm, hole circle 90 mm
7 = flange F100, 150x150 mm, 4 holes with diameter of 18 mm, hole circle 170 mm
8 = flange DN32 PN10
9 = flange DN100 PN6 (stainless steel only)
Material for process connection:
1 = aluminium
2 = stainless steel
Measuring vane:
0 = no measuring vane
1 = S2 bushing vane 130x30 mm inclined, fits through G11/4" and G11/2" and all flange variants
2 = M1 bushing vane 90x28 mm, fits through G1", G11/4" and G11/2" and all flange variants
3 = M2 bushing vane 90x40 mm, fits through G11/2" and all flange variants
4 = T50 vane 98x50 mm, fits through flanges DN100
5 = T100 vane 98x100 mm, fits through flanges DN100
6 = X50 vane 98x50 mm, fits through flanges DN100
7 = X100 vane 98x100 mm, fits through flanges DN100
8 = X200 vane 180x100 mm, must be fitted from inside after mounting the housing
9 = TO flat paddle 68x220 mm, fits through flanges F70, F100 and DN100
10 = SG L rod vane for very rough bulk material mm, fits through G11/4" and G11/2" and all flange variants
11 = TG T rod vane for very rough bulk material mm, fits through flanges F70, F100 and DN100
12 = T230 flap vane 200x30 mm, fits through G11/4" and all flange variants
Measuring vane reinforcement (for bushings and T vanes only):
0 = no reinforcement
1 = with reinforcement

2008

Options:
0 = no options
1 = sideways mounting with reinforced bearing
2 = with flexible wire rope extension (specify length in detailed text)
3 = with rigid shaft extension (specify length in detailed text)

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Housing designs

92 x 88

Contents

115

Al compact housing

Startpage
process connection
25

126

30

124
vane shaft

measuring vane M2V

40

115

100

Stainless steel
round housing

90

70C
M 20 x 1.5

> LT <

200

> LW <

shaft extension

> LF <

vane length

temperature
decoupling
lamp
(for protection
against overheating
of control head)

up to 260C
up to 500C

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F 90

2008

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L = 30 + LW +LF

extension shaft length

>L<

30

thermal shield

Flame protection for all measuring vanes shown above: W II 1GD c IIB TX
S2 bushing vane

S1 bushing vane

118
> LF <

117
> LF <

65

52

Contents

130
1

100

30

30

Startpage

2 mm for S2V bushing vane, reinforced

40

28

90
2

90

> LF <

T - vane, reinforced

> LF <

T - vane

T1
T2
T3
T5
T 8*

70
> LF <

M2V bushing vane, reinforced

72
> LF <

M1V bushing vane, reinforced

B
98
98
200
250
250

H
50
100
100
100
100

LF
52
102
102
102
102

T1V
T2V

B
98
98

H
50
100

LF
52
102

* vanes 10 mm thick

2008

made of rubber NBR, black

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Flame protection for all measuring vanes shown above: W II 1GD c IIB TX
TO vane

SG bushing vane, reinforced

Startpage

> LF <

126

220

272

110
> LF <

52

Contents

68

> LF <

52

TG vane, reinforced

X vane

> LF <

98

> LF <

30

52

K1 flap vane

PROFI
MESS

LF
52
102
102
52

H
50
100
100
50

200

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F 92

2008

X1
X2
X3
XM

B
98
98
180
44

Level Measuring and Monitoring

MS-04
Membrane Level Switch
for Bulk Goods

Contents

Startpage

Can be used as full and empty alerter

Description
The MS-04 series of membrane level switches consists of a
plastic or aluminium housing with a membrane held in place
by a fastening ring. They are mounted aligned into the vessel
wall and, therefore, do not project into the vessel.
The bulk material applies pressure against the membrane
which is prestressed by a spring and thereby actuates a
micro-switch. Depending on the type of bulk material and its
weight, the devices can be supplied with different membrane
diameters and membrane material.

Easy to assemble
Does not require space in the vessel
Neopren, Viton or stainless steel
membranes

Range of application
The device is suitable for all freely trickling or hardly flowing
bulk goods in non-pressurized vessels.

High temperature version up to 200C

2008

Output signal: change-over relay with


high switching load (15 A / 250 V)

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Versions

Dimensions
standard version, protection class IP 53
membrane diameter 128 mm
standard version, protection class IP 65
membrane diameter 128 mm
for larger vessel wall thicknesses,
protection class IP53
membrane diameter 128 mm
aluminium housing,
high temperature version,
membrane diameter 187 mm

D:
F:

B:

MS-04.E / MS-04.D

Contents

Startpage

Range of application

MS-04.F

Typ

Membrane

Operating temperature

MS-04.E

Neopren / Viton

-20...+80 C

MS-04.D

Neopren / Viton

-20...+80 C

MS-04.F

Neopren / Viton

-20...+80 C

MS-04.B

Neopren

-20...+80 C

Viton

-20...+150 C

Stainless steel

-30...+200 C

Electrical connection

MS-04.B

Ordering codes

Technical specifications

Ordering number

Material:

MS-04. E. N. N.

Membrane Level Switch for Bulk Goods

Housing:

Housing design:
E = plastic housing, IP53

Membrane:
Bracket:

D = plastic housing, IP65


F = for larger wall thicknesses, plastic housing, IP53
B = aluminium housing, IP53
Membrane material:
N = Neopren
V = Viton

plastic, fiberglass reinforced


(MS-04.B: aluminium)
Neopren, Viton or stainless steel
aluminium, steel, Zn plated or
stainless steel

Mounting position:

any

Temperature range:

see table "Range of application"

Pressure range:

for non-pressurized vessels

Overpressure security: 5 bar

E = stainless steel (for MS-04.B only)

Switching load:

potential-free change-over
6 A / 250 VAC

N = steel, Zn plated (MS-04.E or F only)

Cable insertion:

PG11

E = stainless steel

Protection class:

IP 53 (cable insertion from below)


otherwise IP40
MS-04.D: IP65

Bracket:
A = aluminium (MS-04.B only)

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F 94

2008

E:

Pressure Measurement and Monitoring

HP-30
Pneumatic Manual Testing
Pump for Pressure Device
Calibration

Contents

Startpage

Complete with box and accessories

Description:
Calibration manual testing pump is intended for generating
pressure for the purpose of inspection, adjustments and calibration of mechanical and electronic pressure gauges by
using reference measurements. At the top end of the pump,
an analogous or digital reference pressure gauge is screw
mounted and, at the same time, the test piece is connected
on the side by means of a hose included in the delivery. On
activating the pump, equal pressure is exerted on both the
devices. Subsequently, the test piece can be compared with
the reference device and, if necessary, settings or calibration
adjustments can be made. First, considerable amount of
pressure is built up by a pincer mechanism; the testing pressure is then set accurately by means of an easily adjustable
precision regulating valve.

Can be combined with different testing


devices
Wide range of pressure
Smooth-running precision adjustment

2008

Range of application:
Despite its compact size, the calibration manual testing pump
HP-30 facilitates testing pressure generation easily and accurately. It features also a reversing switch for generating vacuum. Therefore, pressure switches, pressure gauges (manometers) and pressure sensors can be tested or set within the
range of -0.95.to.+35 bar where air is used as the testing
medium. As against hydraulic testing pumps, this offers a
simple and neat solution.

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Technical specifications:
Pressure generation:

0.to.35 bar

Vacuum generation:

0.to.-0.95

Contents

Delivery connections:

G1/2-female
(free-wheel swivel nut with sealing)
for reference device.
G1/4-female at the end of the
testing hose for the test piece

Startpage

Material:

Anodized aluminium, brass, highly


tensile synthetic material

Testing pressure
setting:

Fine regulating valve


(large volume variator)

Dimensions:

approx. 220 x 105 x 63 mm

Weight:

approx. 510 g

Series range of supply: Calibration manual pump HP-30


with selected reference device,
test piece connecting hose, user
manual, robust plastic material
box with contoured foam-rubber
padding
Optional accessories:

Higher range of
pressure:

Adapter and sealing sets for test


piece NO-contact, maintenance
set for HP-30 (O rings, sealings
etc.)

Hydraulic testing pumps on


request

(1)

Free-wheel reference device NO-contact G1/2female along with sealing

(2)

Fine regulating valve

(3)

Release valve

(4)

Reversing switch for pressure/vacuum generation

(5)

Pump handles

(6)

Adjustable knurled nut for setting


pump output

(7)

Test piece NO-contact G1/4-female

(8)

Test piece connecting hose

Ordering codes:
Ordering number:

HP-30. 1. 1

Manual Testing Pump for Calibration of Pressure Devices


Reference pressure device:
0 = none
1 = pressure gauge 2,5 (63 mm) Cl. 1.0 with fine gradation
from 0.to.2 bar/ 0.to.30 PSI
2 = pressure gauge 2,5 (63 mm) Cl. 1.0 with fine gradation
from 0.to.11 bar/0.to.160 PSI
3 = pressure gauge 2,5 (63 mm) Cl. 1.0 with fine gradation
from 0.to.25 bar/0.to 365 PSI
4 = pressure gauge 2,5 (63 mm) Cl. 1.0 with fine gradation
from 0.to.40 bar/0.to.600 PSI
5 = pressure gauge 2,5 (63 mm) Cl. 1.0 with fine gradation
from -1.to.0 bar/ -30.to.0 in HG
6 = digital precision measurement pressure gauge accuracy +/- 0.2%
from operating range of 0.to.50 bar
7 = digital precision measurement pressure gauge accuracy +/- 0.2%
from operating range of -1 to +2.5 bar
8 = digital precision measurement pressure gauge accuracy +/- 0.5%
from operating range of -1 to.+24 bar

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P2

2008

Accessories:
0 = none
1 = pipe thread adapter set for connecting the test piece
2 = NPT thread adapter set for connecting the test piece
3 = metric adapter and MINIMESS for connecting the test piece

Pressure Measurement and Monitoring

PM-63
Bourdon Pressure Gauge

Contents

Startpage

Description:
Bourdon pressure gauges in the PM-63 series can be supplied in brass or stainless steel designs in filled or unfilled
conditions. A drawn brass or stainless steel pipe shaped into
a spiral is filled with the medium which deforms irrespective
of the pressure. This movement is indicated by a measuring
instrument which can be attenuated by the glycerin filling
available optionally so that vibrations are heavily mellowed
down. The natural lubricating action of glycerin reduces the
wear and tear of moving parts and penetration of corrosive
gases and prevents formation of water condensation. The
stainless steel version allows measurement of pressure even
in the most hostile fluids and gases. The pressure gauges
are selectively equipped with a G1/4A threaded connection
at the bottom or centrally at the back.

Quality class 1.6


Stainless steel housing
Brass or VA movement
Filled or unfilled

Range of application:
Bourdon pressure gauges are used across all types of industrial applications. They are particularly suited for measuring
points where no power supply is available. The PM-63.1
series of pressure gauges is widely used in machine and
equipment manufacturing, in pumps, compressors or blocktype thermal power plants, since often the requirements on
the consistency of media must necessarily be moderate.
On the other hand, the PM-63.2 series of chemical pressure
gauges is capable of resisting more hostile media and, therefore, are used frequently in chemical and petrochemical industries, in the food-processing segment, in pharmaceutical
production or in power stations where they a proven record
of unfailing service for decades.

2008

Protection class IP65

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Technical specifications:

PM-63.1 Bourdon pressure gauges with brass measuring


indicator.
PM-63.2 Fully stainless steel Bourdon pressure gauges.

max. pressure: PM-63.1.1 full scale value


PM-63.1.2 1.25 x full scale value
up to 100 bar, 1.15 x full scale value
above 100 bar.
PM-63.2.1 1.25 x full scale value
up to 100 bar, 1.15 x full scale value
above 100 bar.
PM-63.2.2 1.25 x full scale value
up to 100 bar, 1.15 x full scale value
above 100 bar.
Operating
pressure:
max. 75% of full scale value
max. media
temperature:
PM-63.1.1 - 60C
PM-63.1.2 - 65C
PM-63.2.1 - 100C
PM-63.2.2 - 65C
max. ambient
temperature:
PM-63.1.1 - -25C to 60C
PM-63.1.2 - +15C to 65C
PM-63.2.1 - -25C to 65C
PM-63.2.2 - +15C to 65C
Housing:
PM-63.1.1 - sheet metal
PM-63.1.2 - stainless steel AISI304
PM-63.2.1 - stainless steel AISI304
PM-63.2.2 - stainless steel AISI304
Indicator:
PM-63.1.1 - copper alloy
PM-63.1.2 - brass
PM-63.2.1 - stainless steel
PM-63.2.2 - stainless steel
Indicator:
aluminium in black
Dial:
PM-63.1.1 - aluminium in white,
black graduated
PM-63.1.2 - ABS white, black graduated
PM-63.2.1 - ABS white, black graduated
PM-63.2.2 - ABS white, black graduated
Inspection
glass:
PM-63.1.1 - Clipped-in plastic
PM-63.1.2 - Plexiglass
PM-63.2.1 - Plexiglass
PM-63.2.2 - Plexiglass
Operating
element:
PM-63.1.1 copper alloy
PM-63.1.2 phosphorous bronze or
stainless steel AISI316L
PM-63.2.1 - stainless steel AISI316L
PM-63.2.2 - stainless steel AISI316L
Connection:
PM-63.1.1 - brass
PM-63.1.2 - brass
PM-63.2.1 - stainless steel AISI316L
PM-63.2.2 - stainless steel AISI316L
Accuracy:
Quality class 1,6
Protection
class:
PM-63.1.2 - IP65
PM-63.2.1 - IP55
PM-63.2.2 - IP65
Front ring:
PM-63.1.2 crimped ring made of
stainless steel AISI304, polished
PM-63.2.1 bayonet ring made of
stainless steel AISI 304
PM-63.2.2 bayonet ring made of
stainless steel AISI 304
Excess pressure
releasing plug: EPDM
Attenuation
fluid:
Glycerin
Options:
other attenuation fluids, special type scales
with customer's logo, other process
connections

Attenuation: As per choice, the devices can be supplied in


unfilled condition or with glycerin filling for attenuating vibrations. Alternatively, silicon oil or fluoridated liquids (for applications where oxygen, chlorine or nitric acid are used) are also
available as filling.
Pressure gauges can also be supplied, on request, in unfilled
condition for independent filling by the user.
Process connection:
Pressure gauges are selectively provided with a G1/4-male
connection facility at the bottom or centrally at the back.
Other thread types (metric, NPT, G1/8) are available on
request.

Ordering codes:
Ordering number:

PM-63. 2. 2. 1. 0. Q

Bourdon Pressure Gauge 2,5 (63 mm)


Version:
1 = brass measuring instrument
2 = fully stainless steel for chemical applications
Attenuation:
1 = no glycerin filling
2 = with glycerin filling
Process connection:
1 = G1/4A at the bottom
2 = G1/4A centrally at the back
Fastening rim:
0 = none
1 = 3 hole front ring, connection at the back
2 = rear edge for wall-mounting
3 = 3 rimmed front ring with clamp (only in PM-63.2)
Operating range:
A = 0 to 0.6 bar (only in PM-63.1.1)
B = 0 to 1 bar
C = 0 to 1.6 bar
D = 0 to 2.5 bar
E = 0 to 4 bar
F = 0 to 6 bar
G = 0 to 10 bar
H = 0 to 16 bar
I = 0 to 25 bar
J = 0 to 40 bar
K = 0 to 60 bar
L = 0 to 100 bar
M= 0 to 160 bar
N = 0 to 250 bar
O = 0 to 400 bar
P = 0 to 600 bar (not in PM-63.1.1)
Q = 0 to 1000 bar (not in PM-63.1.1)
S = -1 to 0 bar
T = -1 to +0.6 bar (not in PM-63.x.2)
U = -1 to +1.5 bar
V = -1 to +3 bar
W= -1 to +5 bar
X = -1 to +9 bar
Y = -1 to +15 bar
Z = -1 to +24 bar (only in PM-63.1.1)

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Contents

Startpage

2008

Versions:

Pressure Measurement and Monitoring

PM-100
Bourdon Pressure Gauge

Contents

Startpage

Description:
Bourdon pressure gauges in the PM-100 series can be supplied in brass or stainless steel versions in filled or unfilled
condition. A drawn brass or stainless steel pipe shaped into
a spiral is filled with the medium which deforms irrespective
of the pressure. This movement is indicated by a measuring
instrument which can be attenuated by the glycerin filling
available optionally so that vibrations are heavily mellowed
down. The natural lubricating action of glycerin reduces the
wear and tear of moving parts and penetration of corrosive
gases and prevents formation of water condensation. The
stainless steel design allows measurement of pressure even
in the most hostile fluids and gases. The pressure gauges
are selectively equipped with a G1/2A threaded connection
at the bottom or eccentrically at the back. On request, they
can be fitted with up to two magnetic spring or inductive
contacts.
We supply also pressure gauges in larger nominal sized such
as 6 (160 mm) or 10 (250 mm), or special designs of 4
(100 mm) and 2,5 (63 mm) devices. Please contact us in
this regard.

Quality class 1,0


Stainless steel housing
Brass or VA movement

Range of application:
Bourdon pressure gauges are used across all types of industrial applications. They are particularly suited for measuring
points where no electrical power supply is available. The PM100.1 series of pressure gauges is widely used in machine
and equipment manufacturing, in pumps, compressors or
block-type thermal power plants, since often the requirements on the consistency of media must necessarily be
moderate. On the other hand, the PM-100.2 series of chemical pressure gauges is capable of resisting more hostile
media and, therefore, are used frequently in chemical and
petrochemical industries, in the food-processing segment, in
pharmaceutical production or in power stations where they a
proven record of unfailing service for decades. The PM-100
pressure gauges optionally equipped with switching contacts
can also be used for electronic pressure monitoring.

Filled or unfilled

2008

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Technical specifications:

PM-100.1 Bourdon pressure gauges with brass measuring


instrument

max. pressure: PM-100.1.1 - 1,25 x full scale value


up to 100 bar, 1.15 x full scale value
above 100 bar.
PM-100.1.2 1.25 x full scale value
up to 100 bar, 1.15 x full scale value
above 100 bar.
PM-100.2.1 1.25 x full scale value
to 100 bar, 1.15 x full scale value
above 100 bar.
PM-100.2.2 1.30 x full scale value
up to 60 bar, 1.15 x full scale value
above 60 bar.
Operating
pressure:
max. 75% of full scale value
max. media
temperature.: PM-100.1.1 - 65C to 40 bar,
120C above 40 bar
PM-100.1.2 - 65C
PM-100.2.1 - 100C
PM-100.2.2 - 65C
max. ambient
temperature:
PM-100.1.1 - -25C to 65C
PM-100.1.2 - +15C to 65C
PM-100.2.1 - -25C to 65C
PM-100.2.2 - +15C to 65C
Housing:
PM-100.1.1 - stainless steel AISI304
PM-100.1.2 - stainless steel AISI304
PM-100.2.1 - stainless steel AISI304
PM-100.2.2 - stainless steel AISI304
Indicator:
PM-100.1.1 - brass
PM-100.1.2 - brass
PM-100.2.1 - stainless steel with reinforced
wide tooth segment
PM-100.2.2 - stainless steel with reinforced
wide tooth segment
Indicator:
aluminium in black
Dial:
aluminium in white, black graduated
Inspection
glass:
PM-100.1.1 - Plexiglass
PM-100.1.2 - Plexiglass
PM-100.2.1 - glass 4 mm thick
PM-100.2.2 - Plexiglass
Operating
element:
PM-100.1.1 - phosphorous bronze or
stainless steel AISI316L
PM-100.1.2 - phosphorous bronze or
stainless steel AISI316L
PM-100.2.1 - stainless steel AISI316L
PM-100.2.2 - stainless steel AISI316L
Connection:
PM-100.1.1 - brass
PM-100.1.2 - brass with restrictor 0.7 mm
PM-100.2.1 - stainless steel AISI316
PM-100.2.2 - stainless steel AISI316
Accuracy:
Quality class 1,0
Protection
class:
PM-100.1.1 - IP65
PM-100.1.2 - IP65
PM-100.2.1 - IP55
PM-100.2.2 - IP65
Frontring:
PM-100.1.1 crimped ring made of
stainless steel AISI304, polished
PM-100.1.2 bayonet ring made of
stainless steel AISI 304
PM-100.2.1 bayonet ring made of
stainless steel AISI 304
PM-100.2.2 bayonet ring made of
stainless steel AISI 304
Sealing and
plug:
EPDM
Attenuation
fluid:
Glycerin
Options:
other attenuation fluids, special scales with
customer logo, other process connections

PM-100.2 Fully stainless steel Burdon pressure gauges


Attenuation: As per choice, the devices can be supplied in
unfilled condition or with glycerin filling for attenuating vibrations. Alternatively, silicon oil or fluoridated liquids (for applications where oxygen, chlorine or nitric acid are used) are also
available as filling.
On request, pressure gauges can also be supplied in unfilled
condition for independent filling by the user.
Process connection: Pressure gauges are selectively provided with a G1/2-male connection facility at the bottom or
eccentrically at the back. Other thread types (metric, NPT,
G1/4, G3/8) are available on request.

Ordering codes:
Ordering number:

PM-100. 2. 2. 1. 0. G

Bourdon Pressure Gauge 4 (100 mm)


Version:
1 = brass measuring instrument
2 = fully stainless steel for chemical applications
Attenuation:
1 = no glycerin filling
2 = with glycerin filling
Process connection:
1 = G1/2A at the bottom
2 = G1/2A excentrically at the back
Fastening rim:
0 = none
1 = 3 hole front ring, connection at the back
2 = rear edge for wall-mounting
3 = 3 rimmed front ring with clamp
Operating range:
A = 0 to 0,6 bar (only in PM-100.1.1 and PM-100.2.1)
B = 0 to 1 bar
C = 0 to 1,6 bar
D = 0 to 2,5 bar
E = 0 to 4 bar
F = 0 to 6 bar
G = 0 to 10 bar
H = 0 to 16 bar
I = 0 to 25 bar
J = 0 to 40 bar
K = 0 to 60 bar
L = 0 bis100 bar
M= 0 to 160 bar
N = 0 to 250 bar
O = 0 to 400 bar
P = 0 to 600 bar
Q = 0 to 1000 bar
R = 0 to 1600 bar (only in PM-100.2)
S = -1 to 0 bar
T = -1 to +0,6 bar
U = -1 to +1,5 bar
V = -1 to +3 bar
W= -1 to +5 bar
X = -1 to +9 bar
Y = -1 to +15 bar
Z = -1 to +24 bar (only in PM-100.1.2)

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Contents

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2008

Versions:

Pressure Measurement and Monitoring

KM-100
Contact-Type
Bourdon Pressure Gauge

Contents

Startpage

Description:
Contac pressure gauges are suited for controlling and regulating processes by means of excrescent processing pressure. In this, the switching contacts open or close depending
on the indicator position in the pressure gauge. If the medium to be monitored does not tend to crystallize or harden
pressures from 1 bar up to 1000 bar in the over and under
pressure ranges can be displayed and monitored easily. In
critical situations, optionally the pressure gauge is equipped
with a diaphragm seal for the pressure. In KM-100 with oil filling, possible excrescent pressure pulsations or mechanical
vibrations are subdued. This extends the life span and the
quality of legibility in the devices significantly. Snap action
contacts are used under rough industrial conditions while
switching high currents. In case of excess or below par electrical switching load in the contacts, we recommend using
a protective relay for the contacts such as Profimess MSRx.
On the other hand, touch less engaging of inductive contacts
facilitates precise setting for the switching point and has no
effect on the pressure measurement system. By using these
contacts even applications in the hazardous areas can be
covered. For controlling the inductive switching contacts,
always a separate control device is necessary which normally
has a control power circuit as per NAMUR.

Brass and chemical versions


Nominal size 4 (100 mm)
Accuracy class 1.0

Range of application:
The KM-100 series contact Bourdon pressure gauges is
used in the whole industry. As against a simple pressure
switch, they possess the major advantage of enabling visual
inspection of the excrescent process pressure even if the
power supply is interrupted due to power outage or cable
failure. Snap action contacts are engaged without potential,
thus allowing the user maximum freedom to select the evaluator unit. The KM-100 is supplied with a standard G1/2male, however, optionally many other special type connections are feasible, assuring compatibility to a variety of processes.

Optional vibration attenuation


Up to 4 inductive or snap action contact
All levels of pressure 1 to 1000 bar as
per DIN

2008

Negative pressure range

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Versions:
The process connection, the pressure gauge's tubular spring and the indicator element
are available as brass or also fully stainless
steel versions where the latter is recommended for applications with hostile media.

Oil filling:

Process connection: The KM-100 has a standard


G1/2-male connection.
Optionally, many other thread
types can be manufactured as
special versions. Position of the
connection is either in the vertical
to bottom direction or eccentricaly
towards back.

In case of pulsations or vibrations in the


plants the KM-100 with polybutene oil
filling can be ordered by which indicator
trembling can be attenuated and thus extend
the life span of the movement.

Ordering codes:

Fastening rim:

For fastening the Bourdon pressure


gauge on the wall or on a switching
panel, it is possible to provide a
3 hole fastening rim on the housing
which is welded on at the back
(for wall mounting) or in front (for
switching panel) of the housing.

Contact type:

Depending on the measuring range


of the pressure gauge, the KM-100
can be provided with up to 4
switching contacts. The choice can
be snap action contact or inductive
contacts. In case of snap action
contacts the contacting pins are
connected by magnetic and spring
action depending on the indicator
position. The indicator is easily
decelerated by the connecting
operation which influences the
accuracy of the measurement.
However, the connecting efficiency is
high as against inductive contacts.
They recognize the indicator movement without touch due to a slot
initiator that forms a u-shaped slit
and recognizes the presence of a
metallic indicator in the slit.
Inductive contacts connect very
accurately, however, they require
controlling from an external evaluation device. The power circuit is
designed as per NAMUR stanard.
Also applications in hazardous
areas are covered by the inductive
contacts.

No. of contacts:

The maximum possible number of


contacts depends on the measuring
range and on the contact type.
Information on this is given below
under the heading Electrical
specifications.

Contact function:

It must be specified if the power


circuit is expected to be contacted at
increasing pressure (1 = NO-contact)
or broken at increasing pressure
(2 = NC-contact). In the case of
snap action contact the power circuit
is broken or contacted mechanically,
where as in inductive contacts the
electrical resistance in the coils
changes. Thereby, in the case of a
NO-contact the current in the control
circuit is set on HIGH state while it
shifts to LOW as a NC-contact.

Operating range:

Various DIN operating ranges from


-1 to +1000 bar are available.
Please contact us for special
operating ranges.

Ordering number:KM-100. 2. 1. 1. 1. 1. 2. [0][0][2][1] D


Contact Bourdon Pressure Gauge
Version:
1 = brass movement
2 = fully stainless steel chemical version

Oil filling:
1 = no oil filling
2 = with polybutene filling for cutailing
vibrations
Process connection:
1 = G1/2-male at the bottom
2 = G1/2-male excentrically at the back
Fastening rim:
0 = none
1 = 3 hole rim in front
2 = 3 hole rim at the back
Contact type:
1 = snap action contact
2 = inductive contact
No. of contacts:
1 = one contact
2 = two contacts
3 = three contacts
4 = four contasts
Contact function (1 = NO-contact, 2 = NC-contact,
3 = change-over-contact on request):
[ ][ ][ ][ ] = contact sequence for incrementing pressure, e.g. [0][1][1][2]
Operating range:
B = 0 to 1 bar
C = 0 to 1,6 bar
D = 0 to 2,5 bar
E = 0 to 4 bar
F = 0 to 6 bar
G = 0 to 10 bar
H = 0 to 16 bar
I = 0 to 25 bar
J = 0 to 40 bar
K = 0 to 60 bar
L = 0 to 100 bar
M = 0 to 160 bar
N = 0 to 250 bar
O = 0 to 400 bar
P = 0 to 600 bar
Q = 0 to 1000 bar
S = -1 to 0 bar
T = -1 to +0,6 bar
U = -1 to +1,5 bar
V = -1 to +3 bar
W = -1 to +5 bar
X = -1 to +9 bar
Y = -1 to +15 bar

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Contents

Startpage

2008

Movement:

Technical specifications:

Contents

Startpage

Nominal size: 4 (100 mm)

Loads for snap action contacts:

Housing and ring:


KM-100.1:
steel, black coated, opening for releasing
pressure
KM-100.2:
stainless steel 1.4301, opening for releasing
pressure

DC or AC
voltage

Snap action contact


unfilled devices
Ohmic load
inductiv
AC
DIN IEC 38 DC
load
cos phi >
0.7
mA
V
mA
mA
120
230
100
65
240
110
200
130
450
48
300
200
600
24
400
250

Inspection glass:
KM-100.1.1: plastic hood
KM-100.1.2: Safety glass
KM-100.2:
Multiple layer safety glass
Dial:

aluminium in white,
scale and lettering in black

Indicator:

aluminium in black

Segment element:
KM-100.1:
Cu alloy
KM-100.2:
stainless steel

for nominal size


Proximity switch type
Operating voltage
Air gap width
Switching frequency
Self-capacity
Self-inductivity
Rated voltage
Protection class
Housing
Connection type

Pressure connection:
KM-100.1:
G1/2B as per ISO 228 of Cu alloy
KM-100.2:
G1/2B as per ISO 228 of stainless steel
1.4571
Class 1.6 as per EN 837-1 for ranges
<= 1.6 bar,
Class 1.0 as per EN 837-1 for ranges
> 1.6 bar
Class 1.0 as per EN 837-1 for all ranges

Temperature range

Dead load up to full scale value


Fluctuating load up to 0.9-times the full
scale value
Short loads up to 1.3f-times the full scale
value Optionally 2.5-times on request
no oil filling 0.9 kg, with oil filling 1.2 kg

Protection class:

KM-100.1.1.1:
KM-100.1.2.1:
KM-100.1.1.2:
KM-100.1.2.2:
KM-100.2.1:
KM-100.2.2:

Electrical connection:

Cable box, on the right side provided with 6 screw clamps +


Ground, optionally at the back
Cable cross-section max.2.5 mm2
Cable gland M20x1.5 going
downwards.
Optionally, the cable box can be
supplied with rear mounting
instead of on the side.

Electrical specifications:
Contact type: Magnetic spring (MS) or inductive contacts
(IN)
No. of
contacts:
Operating range up to 1 bar:
KM-100.1 max. 2 MS, max. 2 IN
KM-100.2 max. 1 MS, max. 1 IN
Operating range up to 1.6 bar:
KM-100.1 max. 2 MS, max. 3 IN
KM-100.2 max. 2 MS, max. 3 IN
Operating range from 4 bar:
KM-100.1 max. 4 MS, max. 3 IN
KM-100.2 max. 4 MS, max. 3 IN

2008

Safe connection as per


DIN 19234 (NAMUR)
100 mm
SJ 2-SN
5...25V DC
2 mm
5 kHz
20 nF
29 H
8V DC
IP65 as per EN 60529 / IEC 529
lastic
Flex LIYV 0.5 m lg .: 2 x 0.14
mm2
-25C to+70C

Wiring for contacts:


In snap action contacts, a single wire is used for all contacts
as the common return line. In case of 3 contacts, consequently 4 pins and shielding are connected. Optionally,
contact sets can be supplied with circuits separate according
to contacts.
In inductive contacts, each setpoint is led out with two wires.

Media
temperature: -20C...+80C

Weight:

Normal version as per


DIN 19234 (NAMUR)
100 mm
SJ2-N
5...25V DC
2 mm
5 kHz
20 nF
29 H
8V DC
IP65 as per EN 60529 / IEC 529
Plastic
Mini flat cable 0.5 m
lg .: 2x0.06 mm2
-25C to+70C

Optionally, for the inductive contacts an integrated amplifier is


available that is mounted directly into the housing of slit initiators. This has a PNP- transistor output and can connect
directly to small outputs, for example, in SP controls. In this
the maximum switching current is 100 mA at operating voltage of 10.to 30 V DC.

Temperature errors:
KM-100.1:
0.3% / 10 K at deviation of
20C normal temperature
KM-100.2:
0.4% / 10 K at deviation of
20C normal temperature
Ambient
temperature: -25C...+60C

Overload:

mA
90
180
330
450

inductive
load
cos phi >
0.7
mA
25
45
70
100

Loads for inductive contacts:

Operating element:
KM-100.1:
tubular spring made of Cu alloy up to 40 bar,
stainless steel from 60 to 1000 bar
KM-100.2:
stainless steel 1.4571, <100 bar tubular
spring, >=100 bar screw spring

KM-100.2:

mA
65
130
190
250

Creep contact
unfilled devices
Ohmic load
inductive DC
AC
load
cos phi >
0.7
mA
mA
mA
40
45
40
85
90
80
130
170
120
150
350
200

In case of currents less than 20 mA inductive contacts with


integrated amplifier should be used and, in very high loads a
protective contact relay is recommended. Creep contacts are
snap action contacts without springs which are used if less
connecting hysteresis is important.

Fluid for filling


(option):
polybutene

Accuracy:
KM-100.1:

filled devices
Ohmic load
AC
DC

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P9

IP43
IP65
IP54
IP65
IP54
IP65

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Dimensions:
(The dimensions refer to devices with 1 or 2 contacts. For
devices with 3 or 4 contacts the height is higher by 7.5 mm).

Contents
Connection radially at the bottom

Connection eccentrically at the back

Startpage

HEX 22

HEX 22

Dimension A- 108 mm

Connection eccentrically at the back


Fastening rim in front or at the back

Connection radially at the bottom


Fastening rim in front or at the back

4,8 (pitch circle 116)

HEX 22

HEX 22

Dimension A- 108 mm

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P 10

2008

Cable box at the back

Pressure Measurement and Monitoring

PMKF
Capsule Element Pressure
Gauge

Contents

Startpage

Description:
The PMKF capsule element pressure gauges are intended for
measuring small, negative and positive overpressures in
gaseous media. The measuring element in such a device
comprises two diaphragm halves that are joined by welding.
These actuate an indicator when pressure is exerted on them
inside which is then display the system pressure on a scale
made of aluminium.
The standard versions of the devices supplied are made of
brass; however, optionally they can be fitted with a stainless
steel movement. Also another version with 10x overpressure
safety can be delivered.
The available housing sizes are 2,5 (63 mm), 4 (100 mm) or
6 (160 mm) with stainless steel housing provided with
connections radially at the bottom or centrally at the back.
On request, other versions can be supplied.

Quality class 1.6


Millibar range
Anti-corrosive
Zero point correction

2008

Range of application:
Capsule element pressure gauges are optimally suited for
measuring very small pressures in gaseous media. All DIN
levels between 0/25 mbar and 0/1000 mbar in positive as
well as -25/0 mbar and -1000/0 mbar in negative overpressure can be supplied.
Typical applications are found in medical engineering, airconditioning, in production of gas or in laboratories. For
example, the applications are for leak detection, filter status
measuring, emission measuring or, using the stainless steel
version, for monitoring hostile and corrosive media.

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Versions:

Temperature
behaviour:

Reference temperature 20C


+0.3%/10 K at temperature increase
from 20C
-0.3%/10 K at temperature decrease
from 20C
stainless steel 1.4301
NBR (Perbunan)
brass in PMKF.1, 1.4571 and 1.4301
in PMKF.2
aluminium in black
aluminium in white, black graduated

PMKF Capsule Element Pressure Gauge for Gas


Applications
Nominal size: The 2,5 (63 mm) housing can be supplied
with G1/4-male situated radially at the bottom or centrally at
the back. The 4 (100 mm) and 6 (160 mm) housings are
provided with a G1/2-male connection radially at the bottom
or centrally at the back.

Housing:
Sealing:
Indicator:
Indicator:
Dial:
Inspection
glass:
Operating
element:
Connection:

Operating range: The capsule element pressure gauges are


available for positive or negative overpressure and for the
range between 0/25 mbar and 0/600 mbar crossing the zero
point.

max. ambient
temperature:

Copper alloy in PMKF.1, 1.4571 in PMKF.2


2,5 (63 mm): G1/4A,
4 (100 mm) and 6 (160 mm): G1/2A
Quality class 1.6 (1.0 optional)

Accuracy:
Zero point
correction:
Protection
class:
Options:

-25C to 60C

Startpage

instrument glass

Technical specifications:
max. pressure: 110 x full scale value up to 400 mbar
5 x full scale value from 600 mbar
max. media
temperature.: 60C for PMKF.1, 100C for PMKF.2

Contents

on the front side


IP45
10x overpressure-safe,Choke screw,
special scales, stainless steel measuring
system

Ordering codes:
Ordering number:

PMKF. 1. 3. W

PMKF. Capsule Element Pressure Gauge


Version:
1 = brass
2 = stainless steel

Type

PMKF.1.1

G1/4A

PMKF.1.2

G1/4A

PMKF.1.3

G1/2A

63mm 53 +/-1
63mm 100mm 87 +/-1

12

39,5

13

11,5 -

12

37

13

20

49,5

21

15,5 -

HEX
14

59

14
22

PMKF.1.4

G1/2A

100mm -

20

49

21

PMKF.1.5

G1/2A

160mm 116 +/-1

20

49,5

21

16,5 -

22

PMKF.1.6

G1/2A

160mm -

20

49

19

22

Nominal size:
1 = 2,5 (63 mm), G 1/4 radially at the bottom
2 = 2,5 (63 mm), G 1/4 centrally at the back
3 = 4 (100 mm), G 1/2 radially at the bottom
4 = 4 (100 mm), G 1/2 centrally at the back
5 = 6 (160 mm), G 1/2 radially at the bottom
6 = 6 (160 mm), G 1/2 centrally at the back

79

22

79

b
D

Operating range:
A = 0 to 25 mbar
B = 0 to 40 mbar
C = 0 to 60 mbar
D = 0 to 100 mbar
E = 0 to 160 mbar
F = 0 to 250 mbar
G = 0 to 400 mbar
H = 0 to 600 mbar
H 1 = 0 to 1000 mbar
I = -25 to 0 mbar
J = -40 to 0 mbar
K = -60 to 0 mbar
L = -100 to 0 mbar
M = -160 to 0 mbar
N = -250 to 0 mbar
O = -400 to 0 mbar
P = -1000 to 0 mbar
P 1 = -600 to 0 mbar
Q = -20 to +40 mbar
R = -40 to +20 mbar
S = -40 to +60 mbar
T = -60 to +40 mbar
U = -60 to +100 mbar
V = -100 to +60 mbar
W = -100 to +150 mbar
X = -150 to +100 mbar
Y = -150 to +250 mbar
Z = -250 to +150 mbar
AA = -200 to +400 mbar
AB = -400 to +200 mbar

a
h
zero point
correction
f

HEX

G
b
D

HEX

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P 12

2008

PROFI
MESS

Pressure Measurement and Monitoring

PMPF
Diaphragm Pressure Gauge

Contents

Startpage

Highly viscous media

Description:
The diaphragm springs are thin, circular and wavy membranes that are fixed between two crimped rings and impacted
by the media on one side. The membrane deflection due to
pressure exerted by the media is utilized to display the pressure by means of an indicator element. Diaphragm pressure
gauges are resistant to vibrations and, optionally, they are
available with safeguards against high overpressure. As the
diaphragms are suitably coated, the devices can be used
even under very rough conditions and hostile materials.

Crystallizing media
Resistant to shocks and vibrations
Highly safe on overpressure

2008

Range of application:
Thanks to their design principle and product material, diaphragm pressure gauges meet any rigorous requirements
that are encountered when deployed in industrial production
plants. Open connecting flanges allow their use for highly viscous, crystallizing and polluted media since in this version
there is no clearance volume which may cause build up of
deposits. Diaphragm pressure gauges are widely used in
food-processing and beverage industries as well as in the
manufacturing of machines, installations and plants.

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Versions:

Technical specifications:

PMPF Diaphragm Pressure Gauges

max. pressure: 1.1 x full scale value (short spell),


10 x on request
0,9 x full scale value in varying loads
max. media
temperature:
PMPF.1 and PMPF.2 - 100C
PMPF.3 and PMPF.4- 100C
max. ambient
temperature.: PMPF.1 and PMPF.2 - 65C
PMPF.3 and PMPF.4 - 60C
Temperature
behaviour:
PMPF.1 and PMPF.2
+/-0.5% each +/-10 K ambient temperature
PMPF.3 and PMPF.4
+/-0.6% each +/-10 K ambient temperature

PMPF.2 - Diaphragm pressure gauge with diaphragm spring


positioned vertically to the dial level, nominal size 160 mm,
connection G1/2A at the bottom, flange DN160 up to 400
mbar, flange DN100 from 400 mbar.
PMPF3 - Diaphragm pressure gauge with diaphragm spring
positioned vertically to dial level, nominal size 100 mm,
connection G1/2A at the bottom, flange DN160 up to 400
mbar, flange DN100 from 400 mbar, fully stainless steel.

Housing:

PMPF.4 - Diaphragm pressure gauge with diaphragm spring


positioned vertically to dial level, nominal size 160 mm,
connection G1/2A at the bottom, flange DN160 up to 400
mbar, flange DN100 from 400 mbar, fully stainless steel.

Process
connection:

Ordering codes:
Ordering number:

PMPF. 4.

I.

Version:
1 = 4 (100
2 = 6 (160
3 = 4 (100
4 = 6 (160

mm),
mm),
mm),
mm),

Diaphragm
Diaphragm
Diaphragm
Diaphragm

spring
spring
spring
spring

at
at
at
at

the
the
the
the

bottom
bottom
bottom stainless steel version
bottom stainless steel version

Operating range:
A = 0 to 0,6 bar
B = 0 to 1 bar
C = 0 to 1,6 bar
D = 0 to 2,5 bar
E = 0 to 4 bar
F = 0 to 6 bar
G = 0 to 10 bar
H = 0 to 16 bar
I = 0 to 25 bar
I1 = 0 to 40 bar
J = -1 to 0 bar
J1 = -1 to 0,6 bar
K = -1 to 1,5 bar
L = -1 to 3 bar
M = -1 to 5 bar
N = -1 to 9 bar
O = -1 to 15 bar
P = -1 to 25 bar
R = 0 to 16 mbar (only in PMPF.1 and PMPF.2)
S = 0 to 25 mbar
T = 0 to +40 mbar
U = 0 to +60 mbar
V = 0 to +100 mbar
W = 0 to +160 mbar
X = 0 to +250 mbar
Y = 0 to +400 mbar
AA = -25 to 0 mbar (only PMPF.3 and PMPF.4)
AB = -40 to 0 mbar (only PMPF.3 and PMPF.4)
AC = -60 to 0 mbar (only PMPF.3 and PMPF.4)
AD = -100 to 0 mbar (only PMPF.3 and PMPF.4)
AE = -160 to 0 mbar (only PMPF.3 and PMPF.4)
AF = -250 to 0 mbar (only PMPF.3 and PMPF.4)
AG = -400 to 0 mbar (only PMPF.3 and PMPF.4)
AH = -40 to +20 mbar (only PMPF.3 and PMPF.4)
AI = -60 to +40 mbar (only PMPF.3 and PMPF.4)
AJ = -100 to +60 mbar (only PMPF.3 and PMPF.4)
AK = -150 to +100 mbar (only PMPF.3 and PMPF.4)
AL = -250 to +150 mbar (only PMPF.3 and PMPF.4)

PROFI
MESS

PMPF.1 and PMPF.2 - steel


PMPF.3 and PMPF.4 - stainless steel AISI 316
aluminium in white, black graduated

Inspection
glass:

instrument glass
PMPF.1 and PMPF.2
Duratherm or Zirconium
PMPF.3 and PMPF.4 - stainless steel AISI 316.
coating and other material on request

Connection:

G1/2A at the bottom

Accuracy:

quality class 1.6

Protection
class:
Options:

PMPF.1 and PMPF.2 - IP43


PMPF.3 and PMPF.4 - IP55
10x overpressure safe,
open connection flange,
membrane coating,
glycerin filling,
other connection threads.

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P 14

Startpage

stainless steel AISI 304

Dial:

Operating
element:

Diaphragm Pressure Gauge

Contents

2008

PMPF.1 - Diaphragm pressure gauge with diaphragm spring


positioned vertically to the dial level, nominal size 100 mm,
connection G1/2A at the bottom, flange DN160 up to 400
mbar, flange DN100 from 400 mbar.

Pressure Measurement and Monitoring

PM-2000
Magnehelic Differential
Pressure Indicator for Gases

Contents

Startpage

Description: The PM-2000 differential pressure gauge used


in thousands operates according to the Magnehelic principle.
In this, the rear side of a membrane is loaded with the positive while the front side of the membrane is loaded with the
negative connection to a differential pressure which causes a
mechanical deflection. The membrane is equipped with a U
shaped permanent magnet where its mechanical movement
is transferred without touch to a similarly magnetic helix at
the end of which directly the indicator of PM-2000 is located.
The membrane deflection is, therefore, directly proportional
to the indicator movement and the operating range only
depends on the membrane's material properties. During
such transfer of movement there are no losses due to friction; with the result even the smallest differences in pressure
can be captured. The movement and the scale are located in
an extremely robust aluminium housing that is suitable for
mounting on a switch panel. The indicator made of aluminium has a red, clearly visible tip and is sapphire-mounted to
withstand shocks. The housings are fitted with a overpressure plug made of silicon rubber for protection against overpressure in models capable up to 100 kPa. The indicator
stoppers are made of rubber which prevent damage to the
indicator in case of wide deflections. In every PM-2000, the
user can readjust the zero point for the device by means of a
setting screw that is mounted directly in the plastic cover.

Proven and renowned technology


Resistant to shocks and vibrations
Accuracy class 2%
All common operating ranges
and units
Ideally suited for filter monitoring
Switch panel mounting

2008

Range of application: The PM-2000 differential pressure


gauges are used in large numbers for monitoring air filters
and air speeds. Their unique construction allows measurement of even the smallest variations in pressures in fans and
blowers, blood or respiratory pressures, overpressure in rows
of chimneys, pressure drop in pressure plates and in many
other situations. The extraordinarily robust construction with
high degree of accuracy and variety of operating ranges and
units are combined in an affordable product. Optionally,
customer-specific scale types, adjustable marking indicators,
limiting value display by means of LEDs and a wide choice of
accessories are available. The delivery includes tube bushings for connecting to NPT-female of the housing and a
complete set of accessories for mounting on a switch panel.

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Versions:

Technical specifications:

Operating range:
A large number of operating ranges and physical units are
available. All standard variants are listed in the table
Operating ranges. Please enquire for special type operating
ranges.
Options:
ASF Additional features for the indicator with an adjustable
marking indicator for visual control.
HP Overpressure safety up to 80 psi (5.52 bar) ensured by
a thicker housing. A 4 13/16 board cutout is necessary for
assembly as against the standard cutout (4 9/16).
LT Media temperatures up to -28C possible as against the
standard up to -6.67C.
MP - Overpressure safety up to 35 psi (2.41 bar) ensured by
a thicker housing. A 4 13/16 board cutout is necessary for
assembly as against the standard cutout (4 9/16).
SP An LED on the scale alerts if the limiting value that can
be set from the front exceeds. The unit requires a power supply of 12.to.24 V DC and an MP- or HP housing.
SSK A large number of special type scales are available on
request.

Media:

PM-2000 Operating range table

Air and non-hostile and non-inflammable


gases (optionally version for natural gases
on request)
Housing:
aluminium casting, iridite-immersed
external machining burnt-in dark gray forging
Accuracy:
+/- 2% F.S. (3% in zero center ranges,
4% in 00 ranges) in the entire range at 21C
Weight:
510 g
Pressure:
-0.677 bar to 1.034 bar maximum static
pressure (2.41 bar in the MP option, 5.52 bar
in the HP option)
Overpressure: blow out plug opens at approx. 1.72 kPa
(only in standard devices)
Temperatur: -6.67C.to +60C (-28C in the LT option)
Mounting
position:
vertical, scale towards the front
Process
connections: 2 x 1/8-NPT-female, one pair of connections
on the side, one additionally at the back
(closure plugs for one pair supplied)
Zero point:
can be set with the correction screw from
the front

Units with double scale


speeds
Range
Model
Inch
number
watercolumn

for air
Range
air
speed
F.P.M.

Model
number

0.010
0.020
0.050
0.100
0.200
0.500
1.000

0-0.25
2000-00AV
0-0.50
2000-0AV
0-1.0
2001AV
0-2.0
2002AV
0-10
2010AV
for using a pitot tube

300-2000
500-2800
500-4000
1000-5600
2000-12500

Model
Range
number
PSI
2201
0-1
2202
0-2
2203
0-3
2204
0-4
2205
0-5
2210*
0-10
2215*
0-15
2220*
0-20
2230**
0-30
* MP-Option is standard
**HP-Option is standard

Least
setting
0.020
0.050
0.100
0.100
0.100
0.200
0.500
0.500
1.000

Model
number

Range
mm
watercolumn
0-6
2000-6MM
2000-10MM 0-10
2000-25MM 0-25
2000-50MM 0-50
2000-80MM 0-80
2000-100MM 0-100
Zero center ranges

Least
setting

Range
kPa

Options:

Model
number

Range
Inch
watercolumn

Least
setting

Model
number

Zero center Least


ranges,
setting
Inch
watercolum

2000-00
2000-0
2001
2002
2003
2004
2005
2006
2008
2010
2015
2020
2025
2030
2040
2050
2060
2080
2100
2150

0-0.25
0-0.5
0-1.0
0-2.0
0-3.0
0-4.0
0-5.0
0-6.0
0-8.0
0-10
0-15
0-20
0-25
0-30
0-40
0-50
0-60
0-80
0-100
0-150

0.005
0.010
0.020
0.050
0.100
0.100
0.100
0.200
0.200
0.200
0.500
0.500
0.500
1.000
1.000
1.000
2.000
2.000
2.000
5.000

2300-0
2301
2302
2304
2310
2320
2330

0.25-0-025
0.5-0-0.5
1-0-1
2-0-2
5-0-5
10-0-10
15-0-15

2300-20MM

10-0-10

0.200
0.200
0.500
1.000
2.000
2.000

Range
cm
watercolumn

Least
setting

Model
number

Range
Pascal

Least
setting

2000-15CM 0-15
2000-20CM 0-20
2000-25CM 0-25
2000-50CM 0-50
2000-80CM 0-80
2000-100CM 0-100
2000-150CM 0-150
2000-200CM 0-200
2000-250CM 0-250
2000-300CM 0-300
Zero center ranges point

0.500
0.500
0.500
1.000
2.000
2.000
5.000
5.000
5.000
10.000

2000-60PA
2000-100PA
2000-125PA
2000-250PA
2000-300PA
2000-500PA
2000-750PA

0-60
0-100
0-125
0-250
0-300
0-500
0-750

2.000
5.000
5.000
5.000
10.000
10.000
25.000

2300-4CM
2300-10CM
2300-30CM

0.100
0.200
1.000

2-0-2
5-0-5
15-0-15

0.500

Double scale
Inch waterRange
column/Pa
Range
Model
number

Inch
watercolumn

Pa

2000-0D
2001D
2002D
2003D
2004D
2006D
2008D
2010D

0-0.5
0-1.0
0-2.0
0-3.0
0-4.0
0-6.0
0-8.0
0-10

0-125 Pa
0-250 Pa
0-500 Pa
0-700 Pa
0-1.0 kPa
0-1.5 kPa
0-2.0 kPa
0-2.5 kPa

ASF adjustable marking indicator


HP highly safe on overpressure
LT for low temperatures up to -28C
MP medium safe on overpressure
SP LED for setpoint display (no output)
SSK special type scale with coloured marking (red, green, mirror)
on request

Contents

Startpage

Zero center ranges


2300-60PA
2300-120PA
2300-250PA
2300-500PA

30-0-30
60-0-60
125-0-125
250-0-250

2.000
2.000
5.000
10.000

Model
number
2000-1KPA
2000-1,5KPA
2000-2KPA
2000-3KPA
2000-4KPA
2000-5KPA
2000-8KPA
2000-10KPA
2000-15KPA
2000-20KPA
2000-25KPA
2000-30KPA

Range
Kilo-Pascal
0-1
0-1,5
0-2
0-3
0-4
0-5
0-8
0-10
0-15
0-20
0-25
0-30

Least
setting
0.020
0.050
0.050
0.100
0.100
0.100
0.200
0.200
0.500
0.500
0.500
1.000

Zero center ranges


2300-1KPA
2300-3KPA
0.5-0-0.5
1.5-0-1.5

0.020
0.100

Ordering codes:
Ordering number:

PM-2000. 2300-250PA.

ASF.

Magnehelic
Differential Pressure Gauges for Gases
Operating range, refer to
model number in the table for operating ranges:
[][][][]-[][]

PROFI
MESS

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P 16

2008

Options:
ASF: marking indicator can be set
HP: highly safe on overpressure
LT: for low temperatures up to -28C
MP: medium safe on overpressure
SP: LED for setpoint display (no output)
SSK: special type scale with coloured marking (ret, green, mirror) on request

Pressure Measurement and Monitoring

DM-400
Digital Manometer with
integrated Bargraph Display

Contents

Startpage

The high-end version of DM-400 has additionally a second


4 1/2-digit display system that is intended for displaying
MIN/MAX memory, Tara function and other parameters independent of the main display. Here, the additional features are
the adjustable Tara function, backlit display that ensures
optimum lighting for the housing even under unfavorable
conditions of light and a 300 rotatable process connection.
While the standard version of DM-400 has an ex factory
automatic power off function, the advanced version enables
the user to set this between 2 and 90 minutes. This facilitates
longer life for the 2 AA battery cells powering the DM-400
and ultimately 4000 hours of operational time.

Accuracy class 0.5%


Operating ranges from 2 to 700 bar
LCD display with 11 mm high digits
Bargraph with drag indicator function

Range of application:
Today, in the industry, conventional Bourdon tube pressure
gauges are increasingly replaced by digital manometers,
since these devices are more accurate, long lasting and stable
and possess additional characteristics that are impossible for
mechanical manometers due to their design. Therefore, the
user of a DM-400 has the advantage of accurate display of
the measured value, peak value memory and a bargraph display including drag display function that allows instantaneous
identification of the status at a measuring point.
Since "pressure" is the most frequently measured physical
factor, the DM-400 digital manometer has no limitations for
its application. Typical areas of application are:

Tara function
Password protection
MIN/MAX memory
Optionally with backlight

2008

Description:
Digital Manometer DM-400 from Profimess is the ideal solution for a local, power-independent display of process pressure in low as well as high pressure ranges. This new generation digital manometer features excellent basic characteristics
such as accuracy, reliability and overload resistance.
All models of DM-400 are equipped with a 11 mm high LCD
display and an additional bargraph display with drag indicator
function. The unit of measurement for the display of the measured pressure can be interchanged between "bar", "PSI"
and "MPa" and a MIN/MAX memory can retain the measured
peak values even when the battery needs to be replaced.

Machine construction
Plant manufacturing
Apparatus engineering
including
Hydraulics
Pneumatics
Measuring equipment monitoring.

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PROFI
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Technical specifications:
Assuracy:

0.5% of full scale value 1 digit as


per IEC 31298-2 including non-linearity,
hysteresis, zero point and full scale
value deviation

Programmable
parameters:

Conversion rate: 5 per sec

Advanced version DM-400.2:


selectable units of measurement bar,
PSI, Mpa adjustable automatic cut off
time 2...90 min
TARA 20% adjustable full scale value

Operating range
as per EN:
0...2 bar to 0...700 bar,
others on request
Pressure type:

positive and negative overpressure

Overload limit:

2x, max. 1000 bar

Wetted parts:

Operating ranges 50 bar stainless steel,


AI203, NBR, ceramic sensor element
Operating ranges 100 bar only stainless
steel, sensor element thin-film technology

Pressure
connection:

in advanced version DM-400.2 only

Temperature
compensated
range:

0...60C

Startpage

-20C...+70C

Measured
material temp.:

MIN/MAX
(non-volatile even on changing battery)

Contents

0.15% per 10K on zero point


and range

Storage
temperature:

0.2% of full scale value in reference


conditions

Memory:

Backlight:

Temp. factor:

G1/4"-male or 1/4"-NPT-male,
in advanced version DM-400.2 rotatable
by 300
other thread systems on request

Stability
per year:

Standard version DM-400.1:


selectable units of measurement bar,
PSI, Mpa automatic cut off time
2...90 min can be set ex factory

-30C...+85C (-30C...+100C in
operating ranges 100 bar)

Ambient temp.:

-10C...+60C

Housing:

stainless steel, optionally protective


cap black

Weight:

approx. 0.4 kg

Electrical specifications:
Display:

Standard version DM-400.1:


7-segment LCD display, 11 mm high
9999 digit bargraph display
Advanced version DM-400.2:
7/14-segment LCD display, 11 mm high
19999 digit
second display 19999 digit, 7mm high
bargraph display

Ordering codes:
DM-400. 2. 1. E

DM-400 Digital Manometer


with integrated bargraph display
Available versions:
1 = Standard version with 4-digit display,
MIN/MAX memory and bargraph
2 = Advanced version with 41/2-digit display,
additional display, backlight,
rotatable process connection, MIN/MAX memory,
bargraph and Tara function

Power supply:

2 x 1.5 V AA type batteries

Operation time:

4000 h (AA 2000 mAh)

Protection class:

IP 65 as per EN 60529 / IEC 529

Approved rel.
humidity:

< 90% non-condensing

Interference:

as per EN 61326

Anti-interference: as per EN 61326

Process connection:
1 = G1/4"-male (standard)
2 = 1/4"-NPT-male

43,1
5,6

83,5

Operating range:
sensor element ceramic/NBR
A = 0-2 bar rel.
B = 0-5 bar rel.
C = 0-10 bar rel.
D = 0-20 bar rel.
E = 0-50 bar rel.

80

sensor element thin-film stainless steel


F = 0-100 bar rel.
G = 0-160 bar rel.
H = 0-250 bar rel.
l = 0-400 bar rel.
J = 0-600 bar rel.
K = 0-700 bar rel.

66,5

15

G1/4 B

PROFI
MESS

15,8

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P 18

2008

Ordering number:

Pressure Measurement and Monitoring

PS-00
Low-Cost Pressure Switch

Contents

Startpage

Settings can be made on location

Description:
A spring-loaded membrane or (in higher ranges of pressure)
a spring-loaded piston form the measurement technical basis
for the Profimess' Low-Cost Pressure switch PS-00. Under
the influence of pressure the operating element actuates an
electrical micro-switch that is equipped with silver contacts
and thus ensures a long life span. By means of a setting
screw the pre-tension for the spring can be smoothly adjusted, with the result that the setpoint can be varied along
entire range of setting.

Long mechanical life span


Small dimensions
Silver or gold contacts

2008

Range of application:
Mechanical pressure switches are used in all areas where an
electrical signal is required depending on the specified pressure parameters. These devices are predestined - thanks to
small dimensions, high reliability and long life span especially for applications in the construction of machines and
installations. Due to excellent price to performance ratio, the
PS-00 range of pressure switches are suited for OEM applications as well regardless of average to high numbers.

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Versions:

Technical specifications:

PS-00 Low-Cost Pressure Switches

Operating range:

refer to ordering codes

Operating range: Overall 4 ranges of pressure for overpressure and 1 for negative pressure can be selected. Membrane
pressure switches are meant for up to 70 bar, whereas
piston pressure switches are intended for 200 bar.

Mode of setting:

by setting screw, under pressure

Switching hysteresis:

15.to 20% of set point value


1 x end of range

Contact: As a standard the micro-switch is provided with


silver-plated contacts. For applications where less transitional
resistance is important, switches with gold-plated contacts
are available as an option.

max. operating
pressure:

Membrane material: An NBR membrane is used as a


standard for the membrane design while the piston model
has a piston made of PUR. Optionally, both versions can
be supplied in Viton.

Electrical specifications:
Switching voltage:

max. 42 V

Switching current:

max. 2 A

Switching load:

max. 100 VA

Switching function:

Change-over (NO-contact or
NC-contact on request)

Electrical connection:

Flat plug 2 x 6.3 x 0.8

Protection class:

IP65 on media side


IP00 on clamp side

Contents

Startpage

1 x end of range

Bursting pressure:

at < 10 bar 2 x end of range,


up to 200 bar 1.5 x end of range

max. media temp.:

-25C to +85C

Housing:

Steel zinc-plated/ brass at PS00.5


(stainless steel on request)

Process connection:

G1/4B for overpressure ranges,


G1/8B for negative pressure ranges

Weight:

approx. 0.15 kg

h
HEX
a

Ordering codes:
Ordering number:

PS-00. 2. 2. 1

PS-00 Low-Cost Pressure Switches

G
Operating range:
1 = 0,3 to 2 bar
2 = 1 to 10 bar
3 = 10 to 70 bar
4 = 50 to 200 bar
5 = -800 mbar to -20 mbar

Electrical connection

Contact:
1 = silver
2 = gold

PS-00.(12)
PS-00.5
PS-00.(34)

PROFI
MESS

D
20.5
29
20.5

a
25.8
28
33.8

b
9
9
9

h
49
51
56

G
G1/4
G1/8
G1/4

HEX
24
27
24

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P 20

2008

Membrane material:
1 = NBR/PUR
2 = Viton

Pressure Measurement and Monitoring

PS-01
Diaphragm Piston Pressure
Switch

Contents

Startpage

Description:
Mechanical pressure switches are intended for pressuredependent switching on or off an electrical circuit. A pressure
switch can be used as a control device as well as for visual
or acoustic control for a operating point. The setpoint for a
device is set by the user by means of a knurled screw with
the operating range. The life span and repeatability depend
on the extent and speed of the changes in pressure, the
number of load shifts and effect of temperature. The best
accuracy is obtained at operational levels above 70%, the
maximum life span at operational levels below 30% of the
operating range end value. Therefore, the ideal combination
of these parameters lies in the middle of the operating range.

Setting screw
Auxiliary scale
Highly safe on overpressure

Range of application:
Mechanical pressure switches are preferably used where
robust and simple devices are needed. A number of applications are possible in the construction of installations, in
vehicle and machine manufacturing, in medical engineering,
in water management, in the treatment of effluents and in
pneumatic technology. Profimess' pressure switches are
often found in fluid-technical systems for monitoring minimum pressures, for example, as a protection against dry
runs in a pump or for safeguarding oil lubrication units.
Similarly, monitoring maximum pressure is also possible such
as directly switching off a machine if the pressure reaches its
safety limits.

Long life span

2008

NPT or G thread

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Versions:
PS-01 Diaphragm Piston Pressure Switch

Housing lid material:


The lid plate of the housing is made of polycarbonate or
stainless steel.

Operating range:
Type

Operating range Operating range Max. hysteresis Max. hysteresis


in bar Increasing in bar Dropping in bar in
in bar in
pressure
pressure
micro-switch M micro-switch H

PS-01.1

0.04 to 1

0.035 to 0.9

0.16

0.06

PS-01.2

0.25 to 6

0.21 to 5.8

0.73

0.55

PS-01.3

0.8 to 17

0.7 to 16.3

1.86

1.38

PS-01.4

2 to 35

1.8 to 33

1.93

PS-01.5

-0.07 to -1

-0.02 to -0.98

0.06

Membrane material:
The membrane is made of NBR, Viton or PTFE depending
on the medium.
Process connection material:
Along with the membrane, the pressure connection forms
the part of PS-01 contacted by the media. Depending on the
medium, it is available as aluminium anodized, brass, polysulphone or aluminium nickel-plated models.

Micro-switch:
Optionally, the PS-01 is equipped with a micro-switch of type
M or that of type H. The H switch has small return switching
values, high AC voltage but low DC voltage loads. In the M
switch the return switching values are relatively higher; however, higher DC voltage loads can be connected.

Startpage

Electrical specifications:
Refer also to the table micro-switch

Process connection:
PS-01.1, PS-01.2, PS-01.3 and PS-01.4 can be supplied
with 1/4NPT-female, 1/8NPT-female, 1/2 NPT-female or
G1/4-female.
For the PS-01.5 connection of 1/8 NPT-female plus 1/2
NPT-male are available.

Electrical connection:

screw clamps and cable gland


PG 13.5

Protection class:

IP65

Technical specifications:

Ordering codes:
Ordering number:

Contents

PS-01. 5. 2. 5. 2. 3. 1.

PS-01 Diaphragm Piston Pressure Switch

Operating range:

-1 bar to 35 bar

max. pressure:

70 bar short spell,


-1 bar in PS-01.5

max. media
temperature:

-30C to +70C

Switching frequency:

max. 20/min

Repeatability:

+/- 2% at constant temperature

Housing:
Weight:

anodized aluminium
0.7 kg

Operating range:
1 = to 1 bar
2 = to 6 bar
3 = to 17 bar
4 = to 35 bar
5 = vacuum

cabel gland PG 13,5


diameters 712 mm

Micro-switch:
1 = switch M
2 = switch H
Process connection:
Overpressure (PS-01.(1-4)):
1 = 1/4 NPT-female (not polysulphone)
2 = 1/8 NPT-female
3 = 1/2 NPT-male
4 = G1/4-female (only Al anodized)
Vacuum (PS-01.5):
5 = 1/8 NPT-female plus
1/2 NPT-male (only Al)
Housing lid material:
1 = polycarbonat
2 = stainless steel

Microswitch

Process connection material:


1 = aluminium anodized
2 = polysulphone
3 = aluminium nickel-plated
4 = stainless steel 1.4301

PROFI
MESS

Volt AC,
50 Hz

Ind. load Res. load


in A
in A

Volt DC

Ind. load
in A

Res. load
in A

125

10

10

12

250

10

10

24

480

250

0.25

0.4

0.5

0.5

125

10

10

250

10

10

to

480

28

15

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P 22

2008

Membrane material:
1 = NBR
2 = Viton
3 = Teflon

Pressure Measurement and Monitoring

PS-02N
Compact Pressure Switch

Contents

Startpage

Compact

Description:
Mechanical pressure switches are intended for pressuredependent switching on and off an electrical circuit.
A pressure switch can be used as a control device as well
as for visual or acoustical control for an operating point.
The PS-02N series of compact pressure switches is designed
as piston or diaphragm pressure switches depending on the
pressure range.
Both the versions are similar in construction where, in the
case of the former, a spring-loaded piston actuates the
micro-switch while, in the case of the latter, a spring-loaded
elastomer membrane assumes this function. The setpoints
can be set by means of a female hexagon SW5.
Fine adjustments are optionally possible depending on
customer requirements. The contacts for the micro-switch
can be gold-plated on request so as to minimize the electrical
transitional resistance, if necessary.

Robust
6 Pressure ranges
Up to 600 bar
Plug connection

2008

Range of application:
Thanks to the compact design of the PS-02N series and
the broad spectrum of pressure range of 1 bar to 600 bar
in 6 levels, these switches are well-suited for machine and
vehicle manufacturing, packaging industry, pneumatic and
hydraulic technologies and for equipment manufacturing.

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P 23

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Electrical specifications:

Models:

Electrical connection:

Operating range:
Type

Setting range
Setting range
Max. hysteresis
dropping pressure rising pressure

Max. operating
pressure [bar]

Diaphragm
switch
PS-02N.1

0,3...5,7 bar

0,4...6,0 bar

15%

80 (Option 200)

PS-02N.2

2,0...17 bar

3,0...20 bar

15%

80 (Option 200)

PS-02N.3

3,0...41 bar

4,0...45 bar

15%

80 (Option 200)

Piston
switch

Plug
DIN EN 175301- 803A

Plug
M 12 x 1, 4-pole

Cable gland
with 2 meter cable

COMMON

BN

Normally
closed

BK

Normally
opened

GY

PE

GN / YE

Startpage

Electrical load capacity:

PS-02N.5

3,0...160 bar

5,0...180 bar

13%, at LH 7,5%

600

PS-02N.6

30...300 bar

50...350 bar

13%, at LH 7,5%

600

Ag contacts

inductive load

ohmic load

Au contacts

PS-02N.7

55...520 bar

80...600 bar

13%, at LH 7,5%

900

30 VDC

3,0 A

4,0 A

30 VDC

0,1 A

250 VDC

0,2 A

0,2 A

125 VAC

0,1 A

250 VAC

2,0 A

3,0 A

125 VAC

3,0 A

5,0 A

Minimum load

160 mA at 5 VDC

160 mA at 5 VDC

Max. pressure:

see table

Media temp.:

-40C...+80C for piston switch


-20C...+80C for diaphragm switch
-50C on request

Switching
frequency:

Switching
element:

max. 60/min for piston switch


max. 30/min for diaphragm switch

Repeatability:

1% typical piston switch


2% typical diaphragm switch

Housing:

Aluminium die casting 230,


stainless steel 1.4301 on request

Wetted parts:

NBR, PTFE, bronze and


stainless steel 1.4301 for piston switch
NBR and stainless steel 1.4301 for
diaphragm switch (optionally NBR can
be replaced by Viton, EPDM or CR)

Setting screw:
Pressure
connection:

ohmic load

0,1 mA at 5 VDC

changeover contact (SPDT)

Electrical
connection:

Plug DIN EN 175301-803A or


Plug M 12x1, 4-pole or Plug M 12x1,
4-pole with 2 m tipped cable or
cable gland with 2 m cable

Protection class: IP65 or IP67 for plug connections IP68


for cable screw joint with 2 m cable
EX versions:

intrinsically safe design EEx ia IIB T6


on request

Options:

Approval for shipping as per GL


US-approval as per UL
Low hysteris LH

stainless steel 1.4301 (SW5)


Dimensions (mm):

G1/4"-female, 1/8"-NPT-female straight


or angular, 1/8"-NPT-female straight
(others on request)

Total weight:

Contents

Cable
68

approx. 620 gr in straight connection


approx. 675 gr in angular connection

5,5
80
44

40

30

Ordering codes:
SW 5 hexagon socket

PS-02N. 7. 1. 1. 1

Ordering number:

53
84

PS-02N Compact Pressure Switch

Electrical connection:

Operating range:
1 = 0.3...5,7 bar dropping, 0.4...6.0 bar rising
2 = 2.0...17 bar dropping, 3.0...20 bar rising
3 = 3.0...41 bar dropping, 4.0...45 bar rising
5 = 3.0...160 bar dropping, 5.0...180 bar rising
6 = 30...300 bar dropping, 50...350 bar rising
7 = 55...520 bar dropping, 80...600 bar rising

PS-02N.x.x.x.1

PS-02N.x.x.x.34
M 12 x 1

ca.
30

Process connection:
1g = G1/4"-female straight
1w = G1/4"-female angular
2g = 1/4"-NPT-female straight
2w = 1/4"-NPT-female angular
3 = 1/8"-NPT-female straight

ca.
19

ca.
22

Process connection:
40
19

PS-02N.x.1g. and 3.x.x

PS-02N.x.1w. and 2w.x.x


19

5,6

Contacts:
1 = silver
2 = gold

5,6
5,6
19

Electrical connection:
1 = Cable gland, 2 m cable, IP68
2 = Plug DIN EN175301-803A, IP65, with counterpart
3 = Plug M12, 4-pole, without counterpart, IP67
4 = Plug M12, 4-pole, with counterpart angular 90
with 2 m cable, IP67

12

30

Connector block
straight Version

40
30
Connector block 90
angular version

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P 24

2008

PROFI
MESS

11

Pressure Measurement and Monitoring

PS-03
Compact Pressure Switch

Contents

Startpage

Description:
Mechanical pressure switches are intended for pressuredependent switching on or off an electrical circuit. A pressure
switch can be used as a control device as well as for visual
or acoustic control for a operating point. The PS-03 series of
compact pressure switches is designed as piston or diaphragm pressure switches depending on the pressure range.
Due to their slim and compact design, they can be conveniently mounted even in the narrowest areas of a machine.

Compact
Slim design
6 pressure ranges

Both the version are similar in construction where, in the


case of the former, a spring-loaded piston actuates the
micro-switch while, in the case of the latter, a spring-loaded
elastomer membrane assumes this function. As per the
user's requirements, the setpoints are factory-set. Since the
aspect of hysteresis must be taken into regard, it needs to
be specified if the setpoint is required at increasing or
decreasing pressure. The contacts for the micro-switch can
be gold-plated on request so as to minimize the electrical
transitional resistance, if necessary.

Up to 400 bar
Cable or plug connection
IP67

2008

Range of application:
Thanks to the compact design of the PS-03 series, its high
protection class (IP67 for cable connection) and the factoryset highly accurate setpoint, these switches are well-suited
for machine and equipment manufacturing. Experience has
shown successful application in the packaging machine and
vehicle industry and in the effluent treatment industry.

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P 25

PROFI
MESS

GMBH

Versions:

Electrical specifications:

PS-03 Compact Pressure Switch

Electrical
connection:
Protection
class:

Operating range:
Type

Operating range in bar max. Hysteresis max. Operating


Pressure increasing in bar
pressure

Diaphragm
PS-03.1

1 to 6

0.6

40*

PS-03.2

5 to 25

2.6

40*

PS-03.3

10 to 40

3.8

40*

Piston
PS-03.4

30 bis100

15

300

PS-03.5

60 to 300

30

300

PS-03.6

150 to 400

60

400

Operating
range:
1 bar to 400 bar
max. pressure: 80 bar short spell (diaphragm version)
450 bar short spell
(piston version PS-03.4 and PS-03.5)
600 bar short spell
(piston version PS-03.6)
max. media
temperature.: -40C to +80C (piston version)
-20C to +80C (diaphragm version)
Switching
frequency:
max. 60/min (piston switch)
max. 30/min (diaphragm switch)
Repeatability: +/- 1% typical (piston switch)
+/- 2% typical (diaphragm switch)
Housing:
stainless steel
Weight:
approx. 0.2 kg
Process
connection:
M12x1.5 or G1/4-male
Process
connectionmaterial:
stainless steel (diaphragm version)
brass (piston version)
Wetted parts: NBR, PTFE, brass and roller bearing steel
(piston version)
NBR, PTFE, stainless steel
(diaphragm version)
Setpoint
adjustment:
factory setting

Setpoint: Please specify here the setpoint in bar as [S] for


increasing or [F] for decreasing pressure as it will be pre-set
at the factory.
Electrical connection: The switch can be optionally provided with a 0.6 m silicon cable of IP67 or with a plug as per
DIN 43650 C for IP65.
Process connection: The PS-03 can be provided with M
12x1.5 or G1/4-male connection.
Contacts: The micro-switch designed as a change-over
switch can be supplied with silver-plated or gold-plated
contacts. The maximum loads are specified in the following
table:
Silver contacts

Gold contacts

30 VDC / 50 VDC

30 VDC

max. current inductive

3A/1A

max. current Ohmic

10 A / 1 A

400mA for 0.12VA

Startpage

PS-03.x.x.1

Ordering codes:
Ordering number:

Contents
P65 plug connection
IP67 cable cord

Technical specifications:

*Higher operating pressures (up to 150 bar) on request

Voltage

plug connector DIN 43650 C or cable


cord with 0.6 m silicon cable

PS-03. 5. [1][5][0][S] 1. 1. 1.

PS-03 Compact Pressure Switch


Operating range:
1 = 1 bar to 6 bar
2 = 5 bar to 25 bar
3 = 10 bar to 40 bar
4 = 30 bar to 100 bar
5 = 60 bar to 300 bar
6 = 150 bar to 400 bar

PS-03.x.x.2
plug connector
DIN 43650 C

HEX 27
HEX 15

Setpoint:
[ ][ ][ ][S/F]
Electrical connection:
1 = cable cord
2 = plug DIN 43650 C

pressure
connection

Process connection:
1 = M12x1,5
2 = G1/4

HEX 27

Contacts:
1 = silver
2 = gold

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P 26

2008

PROFI
MESS

pressure
connection

Pressure Measurement and Monitoring

PDC-1
Pressure Switch for
Non-Hostile Fluid and
Gaseous Media

Contents

Startpage

Description:
The PDC series of mechanical pressure switches is characterized by their extreme resilience. The PDC-1 has a robust
housing made of sea-water resistant aluminium pressure
casting. Depending on the pressure range, it has a connection fitting in Cu Zn or stainless steel 1.4104 with a G1/2male and a G1/4-female. Excrescent pressure changes at
the connection act on an internal measuring diaphragm the
movements of which are transferred to a high-performance
micro-switch through a connecting bridge. The setpoint is set
externally by rotating a spindle for nominal value that directly
modifies the pre-tension of a spring. In addition, the construction has counter-pressure spring that ensures a very stable connection even at low set-points.

Extremely resilient
Universal connection
Hysteresis can be set
Wide span of measuring

2008

Range of application:
The PDC-1 series pressure switches is used in applications
where high requirements are placed on the switch's life span
and mechanical strength. Due to the fact that the pressuresensing measuring diaphragms are only less loaded considering their permissible values the PDC-1 guarantees an
excellent long-term stability at minimal setpoint drift.
Consequent to its design, the upstroke of the pressure diaphragms is limited by means of a stopper so that high overpressure safety is ensured even in small operating ranges. A
number of operating ranges are available of which also a version with adjustable hysteresis can be supplied. This enables
the user to accurately control a span of pressures with only
a single device. Thanks to its material quality, flexibility of
connections and high switching load of the micro-switch,
the PDC-1 is predestined for use across all sections of the
industry.

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P 27

PROFI
MESS

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Versions:
Material of
pressure sensor:

PDC-1 Pressure Switches for Non-Hostile Fluid and


Gaseous Media
Hysteresis:

In PDC-1.1.A to PDC-1.1.M
the hysteresis cannot be set.
In PDC-1.2.D to PDC-1.2.M
The hysteresis can be set as
specified in the following table.

PDC-1.x.(A...C): diaphragm
Perbunan sensor housing 1.4301
PDC-1.x.(D...F): metal diaphragm
Cu Zn sensor housing Cu Zn
PDC-1.x.(G...M): metal diaphragm
1.4571 sensor housing 1.4104

Contents

Startpage

Operating range:
Type:
PDC-1.x.A
PDC-1.x.B
PDC-1.x.C
PDC-1.x.D
PDC-1.x.E
PDC-1.x.F
PDC-1.x.G
PDC-1.x.H
PDC-1.x.I
PDC-1.x.J
PDC-1.x.K
PDC-1.x.L
PDC-1.x.M

Hysteresis
cannot be set
2 mbar
2 mbar
12 mbar
0.03 bar
0.04 bar
0.04 bar
0.1 bar
0.15 bar
0.3 bar
0.5 bar
1.0 bar
1.3 bar
2.0 bar

Hysteresis
can be set
0.03-0.4 bar
0.04-0.5 bar
0.07-0.55 bar
0.15-1.5 bar
0.25-2.0 bar
0.5-2.8 bar
0.7-3.5 bar
1.3-6.0 bar
2.6-6.6 bar
3.0-10.0 bar

Electrical specifications:

maximum Connectionpressure
drawing No.*
1 bar
11
1 bar
11
10 bar
6 bar
14
6 bar
14
6 bar
14
16 bar
15
16 bar
15
16 bar
15
25 bar
15
60 bar
15
60 bar
15
130 bar
15

Electrical connection:
Protection class:

plug connection
IP54 in vertical position

The PDC-1.1 .A should only be mounted vertically upwards,


all other versions can be positioned vertically or horizontally,
however, vertical position has advantages for the switches.
Switching load:

250 VAC, 8A (Ohmic),


5A (inductive)
250 V DC, 0.3A (Ohmic)
24 V DC, 8A (Ohmic)

Contacts:

single-pole change-over

* Connection drawings are given in the following data sheet PDC-4

Technical specifications:

G1/2-male
(diaphragm connection),
G1/4-female
Using the G1/2-male the PDC-1
can be directly screwed on to the
pressure pipe, alternatively
fastening by means of 2 screws
(4mm ) on a plane surface is
also possible.

Operating range:

refer to table

max. pressure:
max. media
temperature:

refer to table

Setpoint:

can be set externally by means of


screw-driver on the spindle

Repeatability:

< 1 % of working range


(for pressure ranges > 1 bar)

Adjustment:

The reading corresponds to lower


setpoint, the upper setpoint higher
by the hysteresis.

Sealing:

On request, ex-factory; sealing


can also be undertaken later.

Pressure Switches For Non-Hostile Fluid And Gaseous Media

Vacuum:

Hysteresis
1 = Hysteresis cannot be set (A - M)
2 = Hysteresis can be set (D - M)

All PDC-1 can be impacted by


vacuum; the device will NOT be
damaged.

Vibration:

Up to 4g no significant deviations.
The hysteresis is slightly reduced
at higher acceleration.
Exceeding 25g is not permissible.

Options:

gold contacts, 2 micro-switches,


according to version, MIN / MAX
limiter

Housing material:

Aluminium pressure casting GD Al


Si 12 (sea-water resistant)

Ordering codes:
Ordering number:

PDC-1. 1. K

Operating range
A = 1 to 16 mbar
B = 4 to 25 mbar
C = 10 to 100 mbar
D = 0.04 to 0,25 bar
E = 0,1 to 0,6 bar
F = 0,2 to 1,6 bar
G = 0,2 to 2,5 bar
H = 0,5 to 6 bar
I = 1 to 10 bar
J = 3 to 16 bar
K = 4 to 25 bar
L = 8 to 40 bar
M = 16 to 63 bar

PROFI
MESS

-25C to +70C short spell up


to +85C,

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Process connection:

Pressure Measurement and Monitoring

PDC
Housings

Contents

Startpage

112
DIN 43650

48,5
45,5
37
8,2.
4,8.

60
46 0,2

2008

60

PG11

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PDC -Connection diagrams


11

12

2.

Contents

56
26

69

82

HEX 22

20

Startpage

3,5.

HEX 22

6
G 1/4
G 1/2

30

20

132

G1/4
G 1/2

13

14

61

54
HEX 22
20

HEX 22
20

3,5
3,5.

6
G 1/4

6
G 1/4

G 1/2

G 1/2

15

16
HEX 41
50

55

20

20

3,5.

3,5.

6
G 1/4

G 1/4

G 1/2

G 1/2

17

18
11 max
G 1/4
40
74
37

90
G 1/4
HEX 41

70

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102

Pressure Measurement and Monitoring

PDC-2
Vacuum Switch

Contents

Startpage

Description:
The PDC series of mechanical pressure switches is characterized by their extreme resilience. The PDC-2 has a robust
housing made of sea-water resistant aluminium pressure
casting. Depending on the pressure range, it has a connection fitting in Perbunan, Cu Zn or stainless steel 1.4104 with
a G1/2-male and a G1/4-female. Excrescent pressure
changes at the connection act on an internal measuring
diaphragm the movements of which are transferred to a highperformance micro-switch through a connecting bridge. The
setpoint is set externally by rotating a spindle for nominal
value that directly modifies the pre-tension of a spring. In
addition, the construction has counter-pressure spring that
ensures a very stable connection even at low set-points.

Robust design
6 operating ranges under vacuum
Zero point excess deviation
Adjustable hysteresis

2008

Range of application:
The PDC-2 series pressure switches is used in applications
where high requirements are placed on the switch's life span
and mechanical strength. Due to the fact that the pressuresensing measuring diaphragms are only less loaded considering their permissible values the PDC-2 guarantees an
excellent long-term stability at minimal setpoint drift.
Consequent to its design, the upstroke of the pressure diaphragms is limited by means of a stopper so that high overpressure safety is ensured even in small operating ranges. A
number of operating ranges are available of which also a version with adjustable hysteresis can be supplied. In the selection of a range, attention has been paid to cover smaller
pressure spans close to the zero point as well as the entire
range vacuum. Thanks to its material quality, flexibility of
connections and high switching load of the micro-switch,
the PDC-2 is predestined for use across all sections of the
industry.

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Versions:

Electrical specifications:

Vacuum Switch

Electrical connection:

Hysteresis:

In PDC-2.1.A to PDC-2.1.F
the hysteresis cannot be set.
In PDC-2.2.B to PDC-2.2.F
the hysteresis can be set as
specified in the following table.

Protection class:
IP54 in vertical mounting
The PDC-2 can be mounted vertically as well as horizontally;
however, vertical position has an advantage for the switch.
Switching load:

Operating range:
Type:

Hysteresis
cannot be set

PDC-2.x.A 2 mbar
PDC-2.x.B 25 mbar
PDC-2.x.C 45 mbar
PDC-2.x.D 50 mbar
PDC-2.x.E 45 mbar
PDC-2.x.F 50 mbar

Hysteresis
can be set

maximum
pressure

Connectiondrawing No.*

30-200
80-350
90-400
70-500
90-650

1 bar
1,5 bar
3 bar
3 bar
3 bar
6 bar

11
13
14
14
16
16

mbar
mbar
mbar
mbar
mbar

Contacts:

Housing material:

Startpage

single-pole change-over

Operating range:

refer to table

max. pressure:

refer to table

max. media
temperature:

G1/2-male (pressure gauge


connection), G1/4-female
Using the G1/2-male connection,
the PDC-2 can be directly screwed on to the pressure pipe;
alternatively fastening by means of
2 screws (4 mm ) on a plane
surface is also possible.
Aluminium pressure casting
GD Al Si 12 (sea-water resistant)

Material of
pressure sensor:

250 VAC, 8A (Ohmic),


5A (inductive)
250 VDC, 0,3A (Ohmic)
24 VDC, 8A (Ohmic)

Contents

Technical specifications:

' Connection drawing are given in the following data sheet PDC-4

Process connection:

plug connection

PDC-2.x.A:
diaphragm Perbunan
sensor housing 1.4301
PDC-2.x.(B...D):
metal diaphragm Cu Zn
sensor housing Cu Zn
PDC-2.x.(E...F):
metal diaphragm 1.4571
sensor housing 1.4104

-25C to +70C
short spell up to +85C,

Setpoint:

can be set externally by means of


screw-driver on the spindle

Repeatability:

< 1 % of working range


(at pressure ranges > 1 bar)

Adjustment:

The reading corresponds to the


lower setpoint, the upper setpoint
higher by the hysteresis.

Sealing:

Sealing can be undertaken ex-factory , however, it can also be


undertaken later.

Vibration:

Up to 4g no significant deviation.
The hysteresis is reduced slightly
at higher acceleration.
Exceeding 25g is not permissible.

Options:

gold contacts, 2 micro-switches,


according to version, MIN / MAX
limiter

Ordering codes:
Ordering number:

PDC-2. 1. D.

Vacuum Switch

Hysteresis
1 = hysteresis cannot be set (A -F)
2 = hysteresis can be set (B - F)
Operating range
A = -15 to +6 mbar
B = - 250 to +100 mbar
C = -1* to +0,1 bar
D = -0.9 to +0,5 bar
E = -250 to +100 mbar (3 bar max.)
F = -1* to +0.1* bar (6 bar max.)

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* In case of high vacuum conditions, close to the theoretically possible lowpressure of -1 bar, use of the switch is subject to restrictions due to extraordinary conditions of vacuum technology. However, the vacuum switch itself will
not be damaged at maximum low-pressure.

Pressure Measurement and Monitoring

PDC
Housings

Contents

Startpage

112
DIN 43650

48,5
45,5
37
8,2.
4,8.

60
46 0,2

2008

60

PG11

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PDC -Connection diagrams


11

12

2.

Contents

56
26

69

82

HEX 22

20

Startpage

3,5.

HEX 22

6
G 1/4
G 1/2

30

20

132

G1/4
G 1/2

13

14

61

54
HEX 22
20

HEX 22
20

3,5
3,5.

6
G 1/4

6
G 1/4

G 1/2

G 1/2

15

16
HEX 41
50

55

20

20

3,5.

3,5.

6
G 1/4

G 1/4

G 1/2

G 1/2

17

18
11 max
G 1/4
40
74
37

90
G 1/4
HEX 41

70

PROFI
MESS

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P 36

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102

Pressure Measurement and Monitoring

PDC-3
Differential Pressure Switch

Contents

Startpage

Description:
Mechanical pressure switches of the PDC series are characterized by their male mechanical resilience. The PDC-3 has a
robust housing made of sea-water resistant aluminium pressure casting and, depending on the pressure range, it has an
aluminium or stainless steel 1.4305 connection fitting. Both
types of connections are provided with G1/4-female.
Excrescent pressure changes at the connections act on a
double chamber system with stainless steel diaphragm or
Perbunan membrane, the movements of which are transferred to a high-performance micro-switch through a connecting
bridge. The setpoint is set externally by rotating a spindle for
nominal value that directly modifies the pre-tension of a
spring. In addition, the construction has counter-pressure
spring that ensures a very stable connection even at low setpoints.

Compact
Robust design
9 different pressure ranges
Various materials
Plug connection

2008

Range of application:
The PDC-3 series pressure switches is suited for regulating
and monitoring hysteresis from millibar range to 2-digit bar
range. Due to the fact that the pressure-sensing measuring
diaphragms are only less loaded considering their permissible values the PDC-3 guarantees an excellent long-term
stability at minimal setpoint drift. Consequent to its design,
the upstroke of the pressure diaphragms is limited by means
of a stopper so that high overpressure safety is ensured even
in small operating ranges. The PDC-3 can be mainly used for
monitoring filters or gas and fluid flow across all sections of
the industry.

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Versions:

Technical specifications:

Differential Pressure Switch

Operating range:

refer to table

Operating range:

refer to ordering codes

max. pressure:

refer to table

Process connection:

2xG1/4-female
Using G1/4-female connections
the PDC-3 can be directly screwed to the pressure pipe; alternatively fastening by means of 2
screws
(4 mm ) on a place surface is
also possible. In pressurized tubes
note always that
P (+) high pressure
S (-) low pressure

max. media
temperature:

Housing material:
Material of
pressure sensor:

-25C to +70C short spell


up to +85C,

Setpoint:

can be set externally by means of


screwdriver on the spindle

Repeatability:

< 1 % of working range


(for pressure ranges > 1 bar)

Adjustment:

The reading corresponds to the


lower setpoint, the upper setpoint
higher by the hysteresis.

Aluminium pressure casting


GD Al Si 12 (sea-water resistant)

Sealing:

Sealing can be undertaken ex


factory, however, it can be done
also later.

PDC-3.(A...D):
diaphragm Perbunan
Sensor housing Aluminium
PDC-3.(E...I):
Pressure diaphragm 1.4571
Sensor housing 1.4305

Scale:

The PDC-3.A...D have only a plusminus scale; setting is performed


using a pressure gauge or at factory.

Vacuum:

All PDC-3 can be impacted by


vacuum; the device will NOT be
damaged by it.

Vibration:

up to 4g no significant deviations
The hysteresis is reduced
slightly at higher acceleration.
Exceeding 25g is not permissible.

Options:

gold contacts, 2 micro-switches,


according to version, MIN / MAX
limiter

Electrical specifications:
Electrical connection:

plug connection

Protection class:

IP54 in vertical mounting

The PDC-3 can be mounted vertically as well as horizontally;


however, vertical position has an advantage for the switch.
Switching load:

Contents

250 VAC, 8A (Ohmic),


5A (inductive)
250 VDC, 0,3A (Ohmic)
24 VDC, 8A (Ohmic)

Ordering codes:

Type:

PDC-3. D.

Ordering number:

PDC-3.A
PDC-3.B
PDC-3.C
PDC-3.D
PDC-3.E
PDC-3.F
PDC-3.G
PDC-3.H
PDC-3.I

Differential Pressure Switch

Operating range
Operating range
A* = 4 to 25 mbar
B*= 10 to 60 mbar
C* = 20 to 160 mbar
D* = 100 to 600 mbar
E*= -0,1 to +0,4 bar
F =0,2 to 1,6 bar
G * = 1 to 4 bar
H = 0,5 to 6 bar
I
= 3 to 16 bar

Hysteresis
cannot be set
2 mbar
15 mbar
20 mbar
35 mbar
0.15 bar
0.13 bar
0,2 bar
0.2 bar
0.6 bar

maximum pressure
(one or both sides)
0.5 bar
1.5 bar
3 bar
3 bar
15 bar
15 bar
25 bar
15 bar
25 bar

Startpage

Connectiondrawing No.*
17
17
17
17
18
18
18
18
18

*Connection drawings are given in the following data sheet PDC-4

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P 32

2008

* no scale divisions (only +/- scale)

Pressure Measurement and Monitoring

PDC
Housings

Contents

Startpage

112
DIN 43650

48,5
45,5
37
8,2.
4,8.

60
46 0,2

2008

60

PG11

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MESS

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PDC -Connection diagrams


11

12

2.

Contents

56
26

69

82

HEX 22

20

Startpage

3,5.

HEX 22

6
G 1/4
G 1/2

30

20

132

G1/4
G 1/2

13

14

61

54
HEX 22
20

HEX 22
20

3,5
3,5.

6
G 1/4

6
G 1/4

G 1/2

G 1/2

15

16
HEX 41
50

55

20

20

3,5.

3,5.

6
G 1/4

G 1/4

G 1/2

G 1/2

17

18
11 max
G 1/4
40
74
37

90
G 1/4
HEX 41

70

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2008

102

Pressure Measurement and Monitoring

PDC-4
Pressure Switch with
Stainless Steel Sensor
System

Contents

Startpage

Description:
The PDC series mechanical pressure switches is characterized by their excellent mechanical strength. The PDC-4 has a
robust housing made of sew-water resistant aluminium pressure casting. It has a stainless steel 1.4571 connection fitting
provided with a G1/2-male and a G1/4 female. Excrescent
pressure changes at the connection act on an internal measuring diaphragm the movements of which are transferred to
a high-performance micro-switch through a connecting bridge. The setpoint is set externally by rotating a spindle for
nominal value that directly modifies the pre-tension of a
spring. In addition, the construction has counter-pressure
spring that ensures a very stable connection even at low setpoints.

Fully stainless steel 1.4571


Resistant to hostile media
Plug connection
Adjustable hysteresis

2006

Range of application:
The PDC-4 series pressure switches is used in applications
where high requirements are placed on the switch's life span
and mechanical strength and where the PDC-1 is ruled out
due to its limited resistance to the particular medium. Due to
the fact that the pressure-sensing measuring diaphragms are
only less loaded considering their permissible values the
PDC-4 guarantees an excellent long-term stability at minimal
setpoint drift. Consequent to its design, the upstroke of the
pressure diaphragms is limited by means of a stopper so that
high overpressure safety is ensured even in small operating
ranges. A number of operating ranges are available of which
also a version with adjustable hysteresis can be supplied.
This enables the user to accurately control a span of pressures with only a single device. Thanks to its material quality,
flexibility of connections and high switching load of the microswitch, the PDC-4 is predestined for use across all sections
of the industry.

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Versions:

Electrical specifications:

Pressure Switches with Stainless Steel Sensor System

Electrical connection:

plug connection

Hysteresis:

Protection class:

IP54 in in vertical position

In PDC-4.1.A to PDC-4.1.I
the hysteresis cannot be set
In PDC-4.2.A to PDC-4.2.I
the hysteresis can be set.
refer to table

Switching load:

Operating range:
Type:

Hysteresis
cannot be set

Hysteresis
can be set

max.
pressure

Connection
drawing No.*

PDC-4.x.A
PDC-4.x.B
PDC-4.x.C
PDC-4.x.D
PDC-4.x.E
PDC-4.x.F
PDC-4.x.G
PDC-4.x.H
PDC-4.x.I

45 mbar
50 mbar
30 mbar
40 mbar
60 mbar
0,1 bar
0,15 bar
0,3 bar
0,5 bar

70-300 mbar
90-550 mbar
60-300 mbar
80-400 mbar
100-600 mbar
0,15-1,5 bar
0,25-2,0 bar
0,45-2,5 bar
0,8-3,5 bar

3 bar
6 bar
6 bar
6 bar
6 bar
16 bar
16 bar
16 bar
25 bar

16
16
16
16
16
15
15
15
15

Contacts:

Housing material:
Material of
pressure sensor:

250VAC, 8A (Ohmic),
5A (inductive)
250 VDC, 0.3A (Ohmic)
24 VDC, 8A (Ohmic)
single-pole change-over

Operating range:

refer to table

max. pressure:

refer to table

max. media temp.:

-25C to +70C
short spell up to +85C

G 1/2-male (pressure gauge


connection), G 1/4-female
Using the G1/2-male connection,
the PDC-4 can be directly
screwed on to the pressure pipe;
alternatively fastening by means of
2 screws (4 mm ) on a plane
surface is also possible.

Setpoint:

can be set externally by means of


screw-driver on the spindle

Repeatability:

< 1% of working range


(at pressure ranges > 1 bar)

Adjustment:

The reading corresponds to the


lower setpoint, the upper
setpoint higher by the hysteresis.

Aluminium pressure casting GD Al


Si 12 (sea-water resistant)

Sealing:

Sealing can be undertaken


ex factory, however, it can be
undertaken later.

The pressure diaphragm and all


other parts contacted by the
medium are made of X6Cr Ni
MoTi 17122 Material No. 1.4571

Coating:

The Al pressure housing made of


GD Al Si is chromated and burnis
hed with durable plastic.

Corrosion test with 3% saline solution and 30x temperature


changes from +10C to +80C showed after 20 days no surface changes.
Vacuum:

All PDC-4 can be impacted by


vacuum, the device will NOT be
damaged by it.

Vibration:

up to 4g no significant deviations.
The hysteresis is reduced slightly
at higher acceleration.
Exceeding 25g is not permissible

Options:

Gold contacts, 2 micro-switches,


according to version, MIN / MAX
limiter

Ordering codes:
Ordering number:

Startpage

Technical specifications:

* Connection drawings are given in the following data sheet PDC-4

Process connection:

Contents

The PDC-4 can be mounted vertically or horizontally,


however, vertical position has an advantage for the switch.

PDC-4. 1. 1. F.

Pressure Switches with Stainless Steel Sensor System


Hysteresis
1 = hysteresis cannot be set
2 = hysteresis can be set
Housing
1 = normal housing
2 = housing with plastic coating
(chemical version) (PDC 4.1. only)

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2008

Operating ranges
A= -250 to +100 mbar
B = -1* to +0.1 bar
C = 0.04 to 0.25 bar
D = 0.1 to 0,6 bar
E = 0.2 to 1.6 bar
F = 0.2 to 2.5 bar
G = 0.5 to 6 bar
H = 1 to 10 bar
I = 3 to 16 bar

Pressure Measurement and Monitoring

PDC
Housings

Contents

Startpage

112
DIN 43650

48,5
45,5
37
8,2.
4,8.

60
46 0,2

2008

60

PG11

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P 35

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PDC -Connection diagrams


11

12

2.

Contents

56
26

69

82

HEX 22

20

Startpage

3,5.

HEX 22

6
G 1/4
G 1/2

30

20

132

G1/4
G 1/2

13

14

61

54
HEX 22
20

HEX 22
20

3,5
3,5.

6
G 1/4

6
G 1/4

G 1/2

G 1/2

15

16
HEX 41
50

55

20

20

3,5.

3,5.

6
G 1/4

G 1/4

G 1/2

G 1/2

17

18
11 max
G 1/4
40
74
37

90
G 1/4
HEX 41

70

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2008

102

Pressure Measurement and Monitoring

PS-04
Electronic Dualpressure
Switch

Contents

Startpage

Description:
The PS-04 dual pressure switch consists of a pressure sensor with downstream electronic component. Built in a compact stainless steel housing, conceived for rough industrial
conditions to make it stable against interference and shock
und vibration-proof, it offers to the user everything that
today's state-of-the-art pressure measurement and monitoring technology demands. The pressure is sensed by a
piezo-resistive sensor element which is protected by an internal or front flush stainless steel membrane. Its accuracy
rating is 0,5% of full scale value and the repeatability better
than 0,1% full scale. This meets any requirement. The PS-04
is controlled by a microprocessor and capable of self-monitoring with error output. Its maximum configuration offers 2
transistor limiting contacts with adjustable setpoint, adjustable hysteresis and adjustable time lag. The measured value is
legibly displayed on a 4-digit dot-matrix display and, additionally, put out through a 4..20 mA- or 0..10 V DC socket. All
parameters can be easily programmed by means of a diaphragm keypad.

Stainless steel housing


Self-monitoring system

Range of application:
With its pressure range of 0 bar up to 600 bar, the PS-04
dual pressure switch covers a wide spectrum of applications
and, therefore, is used across all types of industries. Typical
applications are the accumulator charge connection, the
locking pressure monitoring and the lubricant control, to
name a few. For example, the additional analogous signal
can be used for regulating pressure or for reporting functions. Due to the optionally available front flush diaphragm
the PS-04 will not fail even if the media are heavily polluted
or sticky as it occurs, for example, in the packaging machine
industry. Using only one device, the user has simultaneously
two setpoints, an onsite display an analogous output for
remote transmission, thus replacing a pressure gauge, a
mechanical pressure switch and a pressure sensor.

Two switching contacts


Analogous output
4-digit digital display of
system pressure

2008

Adjustable keypad lock

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Versions:

Electrical specifications:

PS-04 Electronic Dual Pressure Switch

Supply voltage:

Sensor element housing: By default, the electronic component housing is permanently joined with the pressure
connection. Optionally, it can be designed with a turnable
joint as against a permanent joint.
Sealing: Depending on the media, choice is possible from
among: Viton, e.g. for hydraulic oil and EPDM, e.g. for brake
fluid.
Operating range: All ranges from 0..1 bar to 0..10 bar are
available besides an overpressure also with an absolute
pressure calibration. For all ranges above this, the PS-04 can
process only the gauge pressure.
Outputs: The basic components of PS-04 provide a PNP
transistor output which, optionally, can be increased to maximum components in six levels.
Electrical connection: Optionally, the switch can be supplied with a PG9 cable gland in IP67 or with straight or angled plugs 12 x 1, 5 poles in IP65.
Process connection: The PS-04 can be provided with
G1/2-male connection and front flush diaphragm (operating
range > 0..10 bar, always stainless steel 1.4571), with G1/4male or with NPT1/4-male.
An adapter for G1/2-male is available as an accessory.

Power consumption:
Power output:

Voltage output :

Switching outputs:

Hysteresis:
Time lag:
Display:
Operational display:

Electrical connection:

Protection class:

Ordering codes:

Sealing:
1 = Viton
3 = EPDM
11
12
13
14
15
16

=
=
=
=
=
=

0
0
0
0
0
0

bar
bar
bar
bar
bar
bar

10 bar rel.
50 bar overpressure
100 bar overpressure
200 bar overpressure
400 bar overpressure
600 bar overpressure

Outputs:
1 = 1 transistor output, PNP, from operating range 11
with aluminium electronic component housing
2 = 2 transistor outputs, PNP, from operating range 11
with aluminium electronic component housing
3 = 1 transistor output, PNP and analogous output 4..20 mA
4 = 1 transistor output, PNP and analogous output 0..10 V DC
5 = 2 transistor outputs, PNP and analogous output 4..20 mA
6 = 2 transistor outputs, PNP and analogous output 0..10 V DC
Electrical connection:
1 = PG9 including 1.5 m cable
2 = 5-pole plug including coupling box with bare tipped cable 1.5 m
3 = 5-pole plug including coupling box with screw clamps, angled
4 = 5-pole plug including coupling box with screw clamps, straight
Process connection:
1 = G1/2-male with front flush diaphragm (only > 10 bar)
2 = G1/4-male
3 = 1/4NPT-male

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P 38

2008

Sensor element housing:


1 = stainless steel, turnable (only stainless steel housing)
2 = stainless steel, permanent

GMBH

Startpage

Operating range: 0 bar to 600 bar rel., 0 bar to 10 bar abs.


Pressure ranges:
0...0,2/0,4/0,6/1/2/5/10/50/100/200/400/600 bar
Overload:
2,5/2,5/2,5/3/4/7/15/75/150/300/600/800 bar
max. media temperature: -25C to +100C
max. ambient temperature: -10C to +70C
max. storage temperature: -30C to +80C
Compensated range:
-10C to +70C
Temperature factor: +/- 0,2% of full scale/ 10 K
Accuracy: +/- 0,5% of full scale
Repeatability: +/- 0,1% of full scale
Linearity error: +/- 0,5% of full scale at 25C,
special calibration +/- 0.25 % on request
Resolution: 12 Bit, 4096 steps per measuring span
Scan rate: 100/s (for peak value accumulator)
Housing: stainless steel 1.4571, aluminium at outputs
1 or 2
Weight: approx. 350 g
Process connection: G1/2-male front flush diaphragm,
G1/4-male or NPT1/4
Process connection material: stainless steel 1.4435
Wetted parts: Viton or EPDM, stainless steel
Error display: LED red and clear text in the display
Operating elements: 3 press keys with perceptible
pressure point
Accessories: adapter on G1/2-male, attenuation screw,
Interface RS232
Sensor element: piezo-resistive sensor element

PS-04 Electronic Dual Pressure Switch

PROFI
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Contents

Technical specifications:
PS-04. 2. 1. 7. 6. 1. 1.

Ordering number:

Operating range:
1 = 0 bar - 1 bar abs.
2 = 0 bar - 2 bar abs.
3 = 0 bar - 5 bar abs.
4 = 0 bar - 10 bar abs.
5 = 0 bar - 200 mbar rel.
6 = 0 bar - 400 mbar rel.
7 = 0 bar - 600 mbar rel.
8 = 0 bar - 1 bar rel.
9 = 0 bar - 2 bar rel.
10 = 0 bar - 5 bar rel.

18 V DC to 32 V DC unregulated,
maximum residual ripple 10%,
polarity reversal protected
approx. 40 mA at Us = 24 V DC,
no load
Power output: 4..20 mA
load:
max. R = (Us-12 V DC)/20mA
load deviation: 0.3%/100 Ohm
25% -100% adjustable
0..10 VDC
Load: max. 10 mA,
short-circuit safe 25% - 100%
adjustable
Type: PNP transistor, max.
500 mA, max. 100 Hz,
short-circuit safe setting
range:
0%..125% of full scale
0%..125% of full scale
0 s..9,9 s, adjustable
LED green
Type: 4-digit dot-matrix display,
height of digits 5 mm, green
Range: -999...+9999
Rate: 5/s
Brilliance: 20%..100%, adjustable
Plug connector M 12 x 1 including
coupling box with bare tipped
cable or Plug connector M 12 x 1
straight or angled or PG9 with
1.5 m cable
IP65 - plug connection
IP67 - cable

Pressure Measurement and Monitoring

PAMU
Chemical Pressure Gauge
with Integrated Pressure
Measuring Transmitter

Contents

Startpage

Description
In the PAMU type of devices two parallel systems measure
the excrescent pressure at the process connection independent of each other. The first one is a Bourdon pressure
gauge of proven stainless steel technology that is intended
for clearly legible display of the measurement onsite. In case
of high frequent pressure changes, we recommend optionally
available silicon oil filling for the device, as this would counteract the quivering of the indicator. At the same time, a
pressure measuring transmitter integrated into the housing of
the pressure gauge functions as a remote encoder with its 420 mA 2-wire output and thus enables processing of the
measurement in control or other display units.

Mechanical and electronic system


Independent
Display visible from distance
Fully stainless steel

2008

Range of application
Well-tested pressure measuring technology in robust designs
is combined with modern electronics, so as to unify the
benefits of both the systems into a single device. Right under
the rough conditions of the equipment, the user obtains a
measurement directly at the measuring point despite sensitive hi-tech devices and thus will be able to read into the operations in the system even if there is an outage in the supply
voltage.
Chemical pressure gauges with an integrated pressure measuring transmitter are used often in the chemical industry as
well as in the manufacturing of machines and equipment.

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P 39

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Versions:

Electrical specifications:

PAMU Chemical Pressure Gauge with Integrated


Pressure Measuring Transmitter

Electrical connection:
Cable box with PG 7/13.5 for cable max. 1.5 mm

Process connection:
in series G1/2 A as per DIN 16 288 in stainless steel
AISI 316 L, optionally G1/4 A, 1/2 NPT and 1/4 NPT
connections

Supply voltage: 10 to 30 VDC

Contents
Power consumption.: 25 mA
Output: 4-20 mA, 2-wire, load max. 800 Ohm,
US -10/0,02 in Ohm

Attenuation: pressure gauges with non-conductive


insulating oil available

Startpage

Protection class:
IP 55 IEC 529 in unfilled version
IP 65 IEC 529 in filled version

Option:
in case of O2-related applications, oil and grease-free
versions can also be supplied.

Technical specifications:

Dimensions:
82

max. pressure:
1.3-times operating range end value

90

13

max. media temp.:


filled -10C to +65C, unfilled -25C to +100C
101

111

max. ambient temperature:


filled -10C to +65C, unfilled -25C to +65C

35
67

Compensated range:-10C to +80C


22

Housing and bayonet ring: stainless steel AISI 304


52

Plug: filled EPDM, unfilled Viton


Nominal size: 4 (100 mm)

Ordering codes:

Cover disc: safety laminated glass

Ordering number:

PAMU. 2. 1. 1. L
Sealing ring: Viton

Chemical Pressure Gauge with Integrated


Pressure Measuring Transmitter

Scale and indicator: aluminium


1/2
1/2
1/4
1/4

A (Standard)
NPT
NPT
A

Accuracy: Cl. 0.6 pressure gauge unfilled version Cl. 1.0


pressure gauge filled version Cl. 0.5 sensor both versions
Sensor: ceramic sensor element

Attenuation:
0 = non-attenuated
1 = silicon filling

Temperature drift: <= 0.02%/C in compensated range,


<= 0.03%/C at zero point

Option:
0 = standard
1 = oil and grease-free for O2-related applications

Long time behaviour typically: Drift <= 0.02% / year

Operating range:
A = -1 to 0 bar
B = 0 to 1 bar
C = 0 to 1,6 bar
D = 0 to 2,5 bar
E = 0 to 4 bar
F = 0 to 6 bar
G = 0 to 10 bar
H = 0 to 16 bar
I = 0 to 25 bar
J = 0 to 40 bar
K = 0 to 60 bar
L = 0 to 100 bar
M = 0 to 160 bar
N = 0 to 250 bar
O = 0 to 400 bar

PROFI
MESS

Zero point and measuring span: +/- 10% adjustable

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P 40

2008

Process connection:
1 = Pressure connection
2 = Pressure connection
3 = Pressure connection
4 = Pressure connection

Pressure Measurement and Monitoring

PU-01
Pressure Transmitter for OEM
Applications

Contents

Startpage

Compact design

Description:
The PU-01 series of pressure measuring transmitters belongs
to the top-class products among pressure sensors which are
ideally suited for OEM applications considering their attractive price levels. In PU-01, the close-lying pressure is measured, depending on the pressure range, by means of a piezoresistive or a thin-film sensor element. The pressure-dependent resistance signal output by this sensor element is converted into a power or voltage signal through an amplifier.
Alternatively, a power signal of 4 to 20 mA in 2-wire method
or a voltage signal of 0 to 10 V in 3-wire method can be delivered from the transmitter. Other types of output signals are
available on request.

Integrated amplifier
Affordable price to performance ratio
Broad-based media compatibility

2008

Range of application:
The PU-01 series of pressure measuring transmitters is
always used for measuring pressure in fluid or gaseous
media, if the process does not demand absolute accuracy
but a fair repeatability is sufficient for it. All wetted parts are
made of stainless steel in order to cover a wide range of
media. In case of particularly difficult media, we recommend
mounting the PU-01 along side a diaphragm seal (most used
types on request).
The high overload capacity of the devices, their resistance
from corrosion, mechanical vibrations, mechanical shocks
and temperature and their durable stability are highly valued
for use in the entire industry.

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P 41

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Versions:

Technical specifications:

PU-01 Pressure Measuring Transmitter

Process connection:

G1/4B-male

Output signal: possible output signals are: power signal 4


to 20 mA in 2-wire method or voltage signal 0 to 10 V in 3wire method

Material contacted
components :

stainless steel 1.4571 und 1.4542

max. pressure:

3.5-times operating range end


value at operating range <= 10
bar, 2-times operating range end
value at operating range <= 600
bar, 1.5-times operating range
end value at operating range =
1000 bar, vacuum-proof

Calibration: On request, the devices can be calibrated up


to a operating range of 0 to 10 bar at absolute pressure.
Electrical connection: In series DIN 43 650 plug with cable
box. Optionally, permanently connected cable, standard
length 1 m
max. media
temperature:

-40 to +100C

max.
ambient temperature.:

-30 to +80C

max. storage
temperature:

-30 to +100C

20 mA

Compensated range:

0 to 80C

Output:

voltage output load >= 10 kOhm


power output load <= (U-10 V) / 0,02 A

Housing:

stainless steel

Interference:

as per EN 61326

Weight:

approx. 0.15 kg

Antiinterference:

Accuracy:

Cl. 1,0

as per EN 61326

Repeatability:

< +/- 0,1% of fullscale value

Protection
class:

Set time:
IP65 EN 60 529 / IEC 529

<= 5 ms
(within 10% to 90% of fullscale
value)

Temperature factor:

+/- 0.4%/10K on zero point and span

Electrical specifications:
Supply
voltage:

10 to 30 VDC at power output


14 to 30 VDC at voltage output

Power
consumption
max.:

Type of
electrical
protection:

protection against polarity reversal,


excess voltage and short-circuiting

Contents

Startpage

48

Ordering codes:
Ordering number:

PU-01. 2. 1. 2. L
75

Pressure Measuring
Transmitter for OEM Applications
Output signal:
1 = 4 to 20 mA, 2-wire
2 = 0 to 10 V, 3-wire

35

Calibration
1 = gauge pressure
2 = absolute pressure (up to operating range F only)

13

42

HEX 19
2

9,5
5

Electrical connection:
1 = plug connection
2 = with permanent fixed connecting cable

G 1/4

Operating range:
A = 0 to 1 bar
B = 0 to 1,6 bar
C = 0 to 2,5 bar
D = 0 to 4 bar
E = 0 to 6 bar
F = 0 to 10 bar
G = 0 to 16 bar
H = 0 to 25 bar
I = 0 to 40 bar
J = 0 to 60 bar
K = 0 to 100 bar
L = 0 to 160 bar
M = 0 to 250 bar
N = 0 to 400 bar
O = 0 to 600 bar
P = 0 to 1000 bar

42

35

HEX 19
13

9,5
5

PROFI
MESS

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P 42

2008

G 1/4

Pressure Measurement and Monitoring

PU-02
Pressure Measuring Transmitter for General Industrial
Applications

Contents

Startpage

Description:
The PU-02 series of pressure sensors is qualitatively highly
accurate and reliable transmitters that identify the close-lying
pressure through a piezo-resistive or a thin-film sensor element, depending on the pressure range. The pressuredependent resistance signal output by this sensor element is
converted into a power or voltage signal through a amplifier.
Alternatively, a power signal of 4 to 20 mA in 2-wire method
or a voltage signal of 0 to 10 V in 3-wire method can be delivered from the transmitter. Other types of output signals are
available on request. The PU-02 with the front flush stainless
steel diaphragm is particularly suited for sticky or tenacious
media as the media cannot creep into the device and destroy it or clog it.
Two potentiometers allow adjustment of zero point and measuring span for difficult measuring tasks such as fill level
measuring in hydrostatic columns.

Accuracy class 0.5


Pressure connection in stainless steel
Robust design

Range of application:
The PU-02 pressure measuring transmitters are used for
measuring pressure in fluid or gaseous materials. The wetted
parts are made of stainless steel and, therefore, compatible
with a number of media. If the measurement media require
other conditions due to hostile nature, viscosity or temperature of the media, the transmitters can be equipped with diaphragm seals to allow flange connections, milk tube joints or
tri-clamp joints (common types on request).
Due to its compact design, accuracy and material combination the PU-02 is ideal for a wide range of applications.

High precision and linearity


Excellent media compatibility

2008

Adjustable zero point and measuring


span

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P 43

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GMBH

Versions:

Electrical specifications:

Pressure Measuring Transmitter Class 0.5

Supply voltage:

Output signal: possible output signals are: power signal of


4 to 20 mA in 2-wire method or voltage signal of 0 to 10 V in
3-wire method (other outputs on request)

Power consumption
max.:

Calibration: on request, the devices can be calibrated in the


operating range of 0 to 0.25 bar up to a operating range of 0
to 16 bar at absolute pressure.
Electrical connection: series plug DIN 43 650 with cable
box. Optionally, permanently connected cable, standard
length 1 m.

Voltage output
Load >= 5 kOhm
Power output
Load <= (U-10 V) / 0.02 A

Interference signal:

as per EN 61326

Interference-proof:

as per EN 61326

Protection class:

IP65 EN 60 529/IEC 529,


IP67 for cable connection
Protected against polarity reversal,
excess voltage and short-circuiting

PU-02. 2. 1. 2. 2. L
Material contacted
components:

Pressure Measuring Transmitter Class 0.5

Output signal:
1 = 4 to 20 mA, 2-wire
2 = 0 to 10 V, 3-wire

Stainless steel 1.4571 and 1.4542


(for front flush diaphragm only
1.4571)

max. pressure:

3.5-times the operating range


end value for operating range up
to 16 bar,
2-times the operating range end
value for operating range up to
600 bar,
1.5-times the operating range
end value for operating range >
600 bar,
1.2-times the operating range
end value for operating range =
1600 bar,
1.2-times the operating range
end value for operating range =
2500 bar,
1.1-times the operating range
end value for operating range =
4000 bar, vacuum-proof

max. media temp.:

-30 to +100C

max. ambient temp.:

-20 to +80C

max. storage temp.:

-40 to +100C

Compensated range:

0 to 80C

Housing:

stainless steel

Weight:

approx. 0.2 kg

Accuracy:

Cl. 0,5

Repeatability:

< +/- 0,05% of full scale value

Set time:

<= 1 ms
(within 10% to 90% of full scale
value)

Adjustability:

zero point and measuring span to


10%

Temperature factor:

+/- 0.2%/10K on zero point and


span

Calibration:
1 = gauge pressure
2 = absolute pressure (for operating ranges F to O only)
Electrical connection:
1 = plug connection
2 = with permanent fixed connecting cable
Process connection:
1 = G1/2 B
2 = front flush diaphragm
(for operating ranges D to X only, negative pressure on request)
Operating range:
A = -1 to 0 bar
B = -1 to 1,5 bar
C = -1 to 5 bar
D = 0 to 0,1 bar
E = 0 to 0,16 bar
F = 0 to 0,25 bar
G = 0 to 0,40 bar
H = 0 to 0,6 bar
I = 0 to 1 bar
J = 0 to 1,6 bar
K = 0 to 2,5 bar
L = 0 to 4 bar
M = 0 to 6 bar
N = 0 to 10 bar
O = 0 to 16 bar
P = 0 to 25 bar
Q = 0 to 40 bar
R = 0 to 60 bar
S = 0 to 100 bar
T = 0 to 160 bar
U = 0 to 250 bar
V = 0 to 315 bar (not for front-alignment)
W = 0 to 400 bar
X = 0 to 600 bar
Y = 0 to 1000 bar
Z = 0 to 1600 bar
AA = 0 to 2500 bar (maximum pressure joint)

G1/2B male, for front flush diaphragm G1B up to measuring


range of 0 to 1,6 bar,for measuring ranges > 1600 bar M16x1.5female. Optionally available are
G1/4, 1/4NPT and 1/2 NPT

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P 44

2008

Ordering codes:

PROFI
MESS

Startpage

Technical specifications:
Process connection:

Ordering number:

Contents
20 mA

Output:

Type of electrical
protection:

Process connection: on request, the devices can be supplied with operating range of 0 to 0.1 bar up to a operating
range of 0 to 600 bar with a front flush stainless steel diaphragm. This is recommendable for viscous or sticky media.

10 to 30 V DC at power output
14 to 30 V DC at voltage output

Pressure Measurement and Monitoring

PU-03
High-Precision Pressure
Measuring Transmitter in
Stainless Steel

Contents

Startpage

Accuracy class 0.25

Description:
The PU-03 series of pressure measuring transmitters has
a piezo-resistive sensor element in the pressure ranges up
to 16 bar which registers very accurately any change in the
pressure to be measured following any changes in the electrical resistance of a piezo-crystal as a result of mechanical
load. As against this, thin-film technology is used for higher
operating ranges where with high response speed resistance
changes in an extremely thin resistance strain gauge are
translated into an output signal which is proportional to the
close-lying pressure. A combination of both these technologies covers all DIN operating ranges of -1/0 bar to 0/2500
bar while the accuracy remains the same.

Gauge or absolute pressure measuring


Optional front flush stainless steel
diaphragm
Robust design
Power or voltage output

2008

Range of application:
The robust design of PU-03 pressure transmitter enables the
user to perform accurate measurements of pressure in gasses and fluids during processing even under harsh operating
conditions. A stainless steel diaphragm protects the measuring system against damages, thus covering a large number
of media, provided they are not highly viscous or crystallized.
If necessary, the pressure measuring transmitters are equipped with a front flush diaphragm which prevents such material from forming deposits inside the housing. The electrical
signal at the output can be utilized to remote data transfer
or for a direct display. In this regard, we recommend the
Profimess' Direct Digital Display AZ-01N, which can be
easily placed between the transmitter and the plug to display
the measured values without requiring additional power supply.

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P 45

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Versions:

Electrical specifications:

PU-03 Pressure Measuring Transmitter Class 0.25

Supply voltage: 10 to 30 V DC for power output


14 to 30 V DC for voltage output
Power
consump. max.: 20 mA

Output signal: Possible output signals are: power signal of


4 to 20 mA in 2-wire method or voltage signal of 0 to 10 V in
3-wire method (other outputs on request)

Output:

Calibration: On request, the devices can be calibrated up to


a operating range of 0 to 16 bar at absolute pressure.
Electrical connection: series plug DIN 43 650 with cable
box. Optionally, permanently connected cable, standard
length 1 m.
Process connection: On request, the devices can be supplied with operating range of 0 to 600 bar with a front flush
stainless steel diaphragm. This is recommendable for viscous
or sticky media.

voltage output Load >= 5 kOhm


power output Load <= (U-10V) / 0.02A

Interference
signal:

as per EN 61326

Interference
proof:

as per EN 61326

Protection
class:

IP65 EN 60 529/IEC 529

Type of
electrical
protection:

Contents

Startpage

Protected against polarity reversal,


excess voltage and short-circuiting

Technical specifications:
Process
connection:

Ordering codes:
PU-03. 2. 1. 2. 2. L

Pressure Measuring Transmitter Class 0.25

Wetted parts:

Output signal:
1 = 4 to 20 mA, 2-wire
2 = 0 to 10 V, 3-wire

max. pressure: 3.5-times the operating range end value


for operating range up to 16 bar,
2-times the operating range end value for
operating range up to 600 bar,
1.5-time the operating range end value for
operating range > 600 bar,
1.2-times the operating range end value
for operating range = 1600 bar, 1.2-times
the operating range end value for measuring range = 2500 bar,
vacuum-proof
max.
media temp.:
-30 to +100C

Calibration
1 = gauge pressure
2 = absolute pressure (operating range D to M only)
Electrical connection:
1 = plug connection
2 = with permanent fixed connecting cable
Process connection:
1 = G1/2 B
2 = front flush diaphragm
(only up to operating ranges V, negative pressure on request)
Operating range:
A = -1 to 0 bar
B = -1 to 1,5 bar
C = -1 to 5 bar
D = 0 to 0,25 bar
E = 0 to 0,40 bar
F = 0 to 0,6 bar
G = 0 to 1 bar
H = 0 to 1,6 bar
I = 0 to 2,5 bar
J = 0 to 4 bar
K = 0 to 6 bar
L = 0 to 10 bar
M = 0 to 16 bar
N = 0 to 25 bar
O = 0 to 40 bar
P = 0 to 60 bar
Q = 0 to 100 bar
R = 0 to 160 bar
S = 0 to 250 bar
T = 0 to 315 bar (not for front-alignment)
U = 0 to 400 bar
V = 0 to 600 bar
W = 0 to 1000 bar
X = 0 to 1600 bar
Y = 0 to 2500 bar (maximum pressure joint)

PROFI
MESS

stainless steel 1.4571 and 1.4542


(for front flush diaphragm only 1.4571)

max. ambient
temp.:

-20 to +80C

max. storage
temp.:

-40 to +100C

Compensated
range:

0 to 80C

Housing:

stainless steel

Weight:

approx. 0.2 kg

Accuracy:

Cl. 0,25

Repeatability:

< +/- 0.05% of fullscale value

Set time:

<= 1 ms (within 10% to 90% of fullscale


value)

Adjustability:

zero point and measuring span up to 10%

Temperature
factor:

+/- 0.2%/10K at zero point and span

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P 46

2008

Ordering number:

G1/2B male, for frontaligned stainless


steel G1 B up to operating range 0 to 1.6
bar, for operating ranges > 1600 bar
M16x1.5-female optionally available are
G1/4, 1/4NPT and 1/2 NPT

PU-02 / PU-03

- Pressure measuring transmitters

Dimensions
Housing Version with cable box as per DIN 43650
PU-02

PU-03

Cable output
48

48

Contents
82
54

27

max.
105

27

Startpage

75

27

Pressure connections
G 1/2 B

G 1/4 B

Maximum pressure joint


M 16x1.5 female
HEX 27

HEX 27
20

19,5

9,5
5

17,5
3

HEX 27

13 2

12

G 1/4

M 16 x1,5

G 1/2

26,5

Screw hole or joint as per DIN 16288


G 1/2
G 1/2

24,5 +1

Maximum pressure joint


M 16 x1,5 female
M 16 x1,5

DIN 16288
60

min.14,5

19 -0,5
x

4,8

G 1/4

G 1/4 DIN 16288


min. 9,5

13 -0,5
16,5 +1

2008

5,5

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Pressure Measurement and Monitoring

PD-02
Differential Pressure
Transmitter for Fluids
and Gases

Contents

Startpage

Accuracy class 0.5%

Description:
The PD-02 differential pressure transmitter detects the
pressure levels present at its two process connections by
means of two piezo-resistive sensor elements and records
the difference between their measuring signals. The generated signal proportional to the differential pressure is internally
amplified and output to the pins of PD-02 either as a 4...20
mA 2-wire signal or as a 0...10 V DC 3-wire signal for further
processing. For the wetted parts, only stainless steels
1.4571 and 1.4435 and FKM sealing material (others on
request) are used in this design, whereby PD-02 can cater to
a wide range of fluids or gasses when selecting the media.

2 piezo-resistive stainless steel sensors


Media separation through
stainless steel 1.4435 diaphragms
Differential pressure ranges
from 20 mbar to 16 bar
High static overpressure

Range of application:
The compact design of the PD-02 differential pressure
transmitter allows integration of devices even in installations
or machines with restricted conditions of space.
The transmitters are stable for long periods, robust against
shocks and vibrations and are secure against static pressure
that can reach up to 30-times the differential pressure range.
There are 12 standard operating ranges from 0...20 mbar
to 0... 16 bar differential pressure available to the user.
As process connections, male as well as female thread
systems can be used. If necessary, also the UNF thread
system can be supplied which is mostly in demand in the
refrigeration technology. The PD-02 differential pressure
transmitters are used in areas such as:

Robust against shocks and vibrations

Machine contruction
Plant manufacturing
Filter monitoring
Hydraulics

2008

Flow measurement with orifices


or dynamic pressure sensors.

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Technical specifications:
Operating ranges:
Nominal pressure
[bar]
Differential pressure
range [bar]

0,2

0,4

2,5

0...0,02 0...0,04 0...0,1


up to
up to
up to
0...0,2 0...0,4 0...1

Permissible static
pressure, one-sided
[bar]
0,5

0,2 % FSO / year

Response time:

< 5 ms

Contents

16

0...0,25 0...0,6
up to
up to
0...2,5 0...6

0...1,6
up to
0...16

60

20

Long period
stability:

Temperature error:
(with reference to nominal pressure)
Tolerance band: Nominal pressure range 0.2 bar:
2.5 % FSO
Nominal pressure range 0.4 bar:
2,0 % FSO

0,5 % FSO
(Characteristic line deviation as per
IEC 60770 limiting point setting
(non-linearity, hysteresis, repeatability)

Accuracy:

Nominal pressure range 1.0 bar:


1.5 % FSO
TC average:

Permissible load: Power output 2-wire:


Rmax = [(Ub-Ubmin)/ 0,02] Ohm

Nominal pressure range 0.2 bar:


0.4 % FSO/10K
Nominal pressure range 0.4 bar:
0.3 % FSO/10K

Voltage 3-wire: Rmin = 10 kOhm


Influencing
factors:

Startpage

Nominal pressure range 1.0 bar:


0.2 % FSO/10K

Voltage supply: 0.05% FSO / 10V

In compensated
range:
Nominal pressure range 0.2 bar:
0...50C

Load: 0.05% FSO / kOhm

Nominal pressure range 0.4 bar:


0...50C
Nominal pressure range 1.0 bar:
0...70C

Ordering codes:
PD-02. 1. 3. 1. A. 0

Ordering number:

Mechanical
stability:

Differential Pressure Transmitter


for Fluids and Gases
Output:
1 = 4...20 mA, 2-wire
2 = 0...10 V DC, 3-wire
Process connection:
1 = G1/2"-male as per EN 837
2 = 7/16-UNF as per DIN 3866
3 = G1/4"-female

Vibration 10g RMS (20...2000 Hz)


Shock 100g / 11ms

Storage
temperature:

-40...+100C

Ambient temp.:

-25...+ 85C

Media temp.:

-25...+125C

Materials:

Nominal pressure range:


1 = 0.2 bar, max. one-sided static pressure 0.5 bar,
Operating ranges A, B, C
2 = 0.4 bar, max. one-sided static pressure 1 bar,
Operating ranges B, C, D, E
3 = 1 bar, max. one-sided static pressure 3 bar,
Operating ranges C, D, E, F, G
4 = 2.5 bar, max. one-sided static pressure 6 bar,
Operating ranges D, E, F, G, H
5 = 6 bar, max. one-sided static pressure 20 bar,
Operating ranges F, G, H, l, J
6 = 16 bar, max. one-sided static pressure 60 bar,
Operating ranges H, l, J, K, L

Housing:

Aluminium, black anodized

Pressure
connection:

stainless steel 1.4571

Sealing (wetted): FKM (Viton),


other sealing materials on request
Separation
membranes:
stainless steel 1.4435
Wetted parts:

Operating range:
A = 0...0.02 bar Differential pressure
B = 0...0.04 bar Differential pressure
C = 0...0.1 bar Differential pressure
D = 0...0.25 bar Differential pressure
E = 0...0.40 bar Differential pressure
F = 0...0.60 bar Differential pressure
G = 0...1 bar Differential pressure
H = 0...2.5 bar Differential pressure
l = 0...4.0 bar Differential pressure
J = 0...6.0 bar Differential pressure
K = 0...10 bar Differential pressure
L = 0...16 bar Differential pressure

Pressure connection, sealing,


separation membranes

Weight:

max. 250 g

Life span:

> 100 x 10 6 load cycles

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P 50

2008

Special design:
0 = none
1 = Please specify in detailed text

Electrical specifications:
Output signal:

Mechanical connections

4...20 mA, 2-wire or 0...10 VDC, 3-wire

Contents Supply voltage:

2 x G 1/2-male

12...36 V DC at power output,


14...36 V DC at voltage output

Power
consumption:

M 4 x 10

40

31

max. 25 mA at power output,


max. 7 mA at voltage output
31

Startpage Electrical protection:


Short-circuit
stability:

Connector ISO 4400


ca. 36

permanent

Pole-reversal
protection:

no function if interchanged connections,


but no damage

Pg 9

Electromagnetic
compatibility:
error signal and stability as per EN 61326

90
SW 22

Electrical
connections:

48

cubic plug ISO 4400, others on request

G1/2
13,5

Protection class: IP 65
23

40

PIN layout:

G 1/2 EN 837 M 20 x 1,5


2-wire current output

3-wire voltage output

Supply +

Supply -

Signal +

not used

Ground

Ground contact

Ground contact

2 x 7/16-UNF-male
M 4 x 10

40

31

Wiring diagrams

31

2-wire system (power)


Supply +

34,5

Connector ISO 4400


ca. 36
+
UB

Pg 9

_
Supply -

90

SW 22
7/16 UNF

3-wire system (voltage)


Supply +

48
+
UB
_

13,5

Supply U

22

40

8,5

7/16 DIN 3866

Signal +

2 x G 1/4-female
Connector ISO 4400
ca. 36

Pg 9

G 1/4 female

90
O-ring
14 x 1,5
FKM

48
13,5
SW 22

40

10

2008

G 1/4 female

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P 51

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Accessories

AZ-01N
Attachable Display for Pressure
and Temperature Transmitters

Contents

Startpage

Auxiliary power supply redundant

Description:
The AZ-01 N attachable display unit is suited for all measuring
transmitters with a 4 ... 20 mA output in 2-wire or a 0 ... 10 V
output in 3-wire technology. The display is mounted only between the plug and the cable box and is instantaneously ready
to operate.
By default, the AZ-01 N has a Plug connector as per DIN
43650. Optionally, other versions with Plug connector M12x1,
5-pole and BINDER 723, 5-pole can also be supplied. Further
versions are possible on request. The display unit is freely programmable. The parameters such as scaling, decimal point,
attenuation, setpoint adjustment etc. can be set easily over the
keypad on the front. The parameters are stored in an EEPROM
and continue to be present even when there is an outage.
Exceeding the range limits in both directions can be displayed
as error messages. The integrated diagnostic system continuously monitors all functions of the display.

Freely scalable in seconds


Optionally with switching output
For 2 or 3-wire transmitters
4-digit LED
Turnable display and housing
Deliverable also for hazardous areas

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P 52

2008

The unit of measurement specified at the time of ordering will


be imprinted below the display film ex factory to ensure protection against deletion. As a practical alternative, the customer
can fix a label with another unit on the display film. A set of
sticker labels is included in the delivery.

Contents

Technical specifications:

Electrical specifications:

Mechanical strength:

vibration 10g RMS (20...2000 Hz)


shock 100g / 11 ms

Analogous signal:

4...20 mA, 2-wire or


0...10 VDC, 3-wire

Storage temperature:

-40...+85C

Auxiliary power:

Ambient temperature:

-25...+85C

Material:

Housing out of PA 6.6,


Polycarbonat

2-wire system supply from the current loop (voltage drop < 6V DC)
Ex-version max. 28 VDC, 3-wire
system 18...36 V DC (parallel to
transmitter)

Startpage Weight:
Data-security:
Protection class:

approx. 100g

Switching output:
No., Type:

non-volatile EEPROM
IP 65

Ordering codes
Ordering number

AZ-01N. 2. 1. 2. 5. 0

Attachable Display for Pressure And


Temperature Measuring Transmitter

0,1, or 2 independent PNP-outputs

Switching load:

standard max. 125 mA load, protected against short-circuiting


Optionally ATEX-approval max.
contact power at a setpoint of
70 mA, for two setpoints 70 mA as
sum of both outputs, max. permissible inductivity on each switching
output 4.7 mH

Repeatability:

< +/- 0,1% F.S.

Switching frequency:

max. 10 Hz

Switching cycles:

> 100 x 106

Time lag:

0...100 s, adjustable

Electrical protection:
Short-circuit
protection:

Analogous output of transmitter:


1 = 4...20 mA, 2-wire
2 = 0...10 VDC, 3-wire
3 = ATEX-approval zone 1 for 4...20 mA, 2-wire
4 = others

Protection against
polarity reversal:

Switching output
(not in EX-version or 3-wire with plug DIN43650):
0 = not used output
1 = 1 switching output
2 = 2 switching outputs

Electromagnetic
compatibility:

Electrical connection:
1 = plug DIN 43650
2 = plug BINDER series 723, 5-pole
3 = M12x1, 5-pole, metallic version

permanent
no function in case of interchanged
connections but no damage
Interference signal and
Interference-proof as per EN
61326

Option ATEX-approval: II (1) 2G EEx ia IIC T4 (only in combination with 4...20 mA, 2-wire)
Safety-related maximum values
Ui = 28 V DC, Ii = 93 mA,
Pi = 660mW

Unit:
1 = none
2 = bar
3 = mbar
4 = mWs
5=%
6 = mA

Display:
Type:

Special version:
0 = none
1 = please specify in detailed text

4-digit, red LED display,

Digits height:

7 mm

Digit width:

4,85 mm (angle 10)

Range:

-1999...+9999

Accuracy:

0,1% +/- 1 Digit

Refreshing:

new value every 0-10 s,


programmable

Connection layout table


Electrical connections
2-wire system
Supply+
SupplySwitching output 1
Switching output 2
Ground

2008

3-wire system
Supply+
SupplySignal+
Switching output 1
Switching output 2
Ground

M 12x1 metalic,
5-pole
1
3
4
5
plug housing

BINDER 723,
5-pole
3
4
2
1
5

Cable colours

1
2
3
not used
Ground contact

M12x1 Plastic,
5-pole
1
3
4
5
over pressure connection

1
2
3
not used
not used
Ground contact

1
3
2
4
5
over pressure connection

1
3
2
4
5
plug housing

3
4
1
2
not used
5

white
brown
green
gray
pink
Cable sheathing

DIN 43650

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P 53

white
brown
gray
pink
Cable sheathing

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Dimension diagrams
Example:
AZ-01N on Profimess' pressure measuring transmitter

Standard

Contents

Startpage

Options

Electrical connections

M12 x 1, 5-pole

DIN 43650
(IP65)

BINDER 723, 5-pole

M12 x 1, 5-pole
(IP67)

BINDER 723, 5-pole


(IP67)

Connection diagrams:
2-wire system (power) (for ATEX-approval the supply is U = 20...28 V DC)
not used output

1 switching output

supply voltage +

2 switching outputs

supply voltage +

supply voltage +

supply voltage

supply voltage
switching output 1

switching output

supply voltage

switching output 2

3-wire system (voltage)


1 switching output

supply voltage +

2 switching outputs

supply voltage +

supply voltage +

supply voltage

supply voltage

supply voltage

signal +

signal +

signal +

switching output

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switching output 1
switching output 2

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P 54

2008

not used output

Pressure Measurement and Monitoring

PU-10
Process Pressure
Measuring Transmitter
with Display

Contents

Startpage

Description: The PU-10 process pressure transmitter has


been developed to meet the highest demands in the processing industry. A piezo-resistive pressure sensor of high signal
stability is used as a base element. The downstream amplifier
electronic component linearizes the sensor signal and compensates the temperature errors.
As output signal a 4...20 mA signal is present in 2-wire
method that can be superimposed optionally with a HART
frequency signal to make the PU-10 into an intelligent device.
In the standard version, offset, span and attenuation are programmable over a keypad, by means of the HART component this information can be transmitted through a PC or
hand-held programming device. A prominently visible LCD
display shows the measuring value and displays it visually by
means of an additional bar graph display. The display is turnable and can be conveniently viewed.
The PU-10 has an accuracy of 0.1% of the end value of the
operating range. It can be interchanged with two different
variants of housing and is available, optionally, for use in
hazardous areas for intrinsically safe operation.
By means of a temperature decoupler mounted between the
process connection and electronic component measurements
up to 300C media temperature can be obtained.
Range of application: Today's pressure measurement technology places high demands on measurement device manufacturers with regard to the sealing materials used, material
contacting components besides temperature and overload
safety. In addition to this, accuracy and, not the least, the
price to performance ratio, too, play a decisive role in the selection of a suitable measuring device.

Accuracy 0.1% FSO IEC 60770


HART capable
Optionally with ATEX-approval

The PU-10 signifies the development of a new series of pressure measuring transmitters which meets these requirements
to justify their highest standards. Sensor elements are available in stainless steel or ceramic which are compatible with
nearly any type of medium, especially because the standard
sealing material Viton is supplemented by a number of special designs. Optionally, connections made of Hastelloy can
also be supplied. Besides the normal inch-system thread,
also flange, tri-clamp, milk-tube or Varivent connections are
used as an interface with the processing, offering thus a wide
range possibilities to meet any type of requirement. Intelligent
electronics are embedded in one of the two robust connection housings that were especially conceived for use in harsh
industrial environment.

Up to 300C media temperature


All common flange, clamp and
thread connections
Stainless steel or ceramic
sensor element
Multi-digit LCD display

2008

Adjustable offset, span 1:10,


attenuation etc.

The PU-10 is compatible with nearly any task of pressure


measurement in the industry. Ask us for special customized
versions in regard to process connections, sealing material
and so on.

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Technical specifications:

Storage temperature:
Ambient temperature:
Media temperature:

Material:
Housing:

Viewing glass:
Pressure connection:

Sealings:

Separating
diaphragms:

Wetted parts:
Weight:
Mounting position:

Life span:
Operating rate:

Vibration 5g RMS (20...2000 Hz)


shock 100g / 11 ms
-30...+80C
-20...+70C
-25...+125C for
ceramic sensor element
-40...+125C for
stainless steel sensor element

Accuracy:

Permissible load:

stainless steel 1.4301 or. aluminium pressure casting, powdercoated


Laminated safety glass
stainless steel 1.4435 for ceramic steel sensor element, stain
less steel 1.4571 for stainless
steel sensor element, other
material on request
for versions with ceramic steel
sensor element FKM (Viton) for
versions with stainless steel
sensor element and inch-system
thread FKM for versions with
stainless steel sensor element
and flange, milk-tube, Varivent or
clamp connection none, other
sealing material on request

Influencing factors:
Auxiliary power:
Load:
Long-time stability:

Response time:
Temperature errors:

In compensated range:
Electrical protection:
Protection against
short-circuiting:
Protection against
polarity reversal:

for stainless steel sensor element


of 1.4435, Hastelloy and others
on request.
Standard for ceramic steel
sensor element Al2O3 96.0%
Option for ceramic steel sensor
element Al2O3 99.9% (for pressure ranges from 1 bar)
pressure connection, sealings,
separating diaphragm
min. 400g depending on process
connection
any type, calibration with
diaphragm as specified below
(in ceramic steel sensor element
zero point shift may occur in
case of varying positioning,
hence specify the intended posi
tioning)
100 x 106 load cycles
5/s

Settings:
Span:

Offset:
Attenuation:
Option HART :

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Startpage
0,05% FSO / 10 V
0,05% FSO / kOhm
<= +/- (0,1% x nominal range /
set range)
% FSO / year
200 ms
<= +/- (0,1% x nominal range /
set range)
% FSO / 10 K
--20C...+85C (-0C...+80C for
ceramic steel sensor element)

permanent
no function in case of interchanged connections but no damage

Interference signal and


Interference-proof as per EN
61326
Option ATEX-approval: II 1G EEx ia IIC T4
Saftey-related maximum values
Ui = 28 VDC, Ii = 93 mA,
Pi = 660 mW
Display:
Type:
LCD display,
visible range 32.5 x 22.5 mm
Operating display:
5-digit, 7-segment, digit height
8 mm, range +/-9999
Extra display:
8-digit, 14-segment,
symbol height 5 mm
Bar graph:
52-segments
Accuracy:
0,1% +/- 1 Digit
Refreshing:
new value every 0.3...30 s,
programmable
Electrical connections: stainless steel ball housing plug
M12x1, 4-pole, others on request
aluminium pressure cast housing
with 16x1.5 cable gland
(cable diameter 5...10 mm)
Filling fluids for
stainless steel
sensor element:
Silicon oil, optionally food material compatiblel Halocarbon,
others on request
Power consumption:
max. 25 mA
Protection class:
IP 67

4...20 mA, 2-wire


standard 10...30 VDC,
Ex-version 10...28 VDC
1:10 (span minimum 0.02 bar
for ceramic steel sensor element,
or 0.1 bar or 0.35 bar absolute
for stainless steel sensor element)
0...90%
0...99,9 s
as standard, however, with
superimposed frequency signal
for setting

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Contents

Electromagnetic
compatibility:

Electrical specifications:
Output signal:
Auxiliary power:

for stainless steel sensor element


0.1% FSO for Turn Down <1:5,
above this +0.1 + 0.015(nominal
range/set range)% FSO
for ceramic sensor element
0.2% FSO for Turn Down < 1:5,
above this +0.2+ 0.015(nominal
range/set range)% FSO
Standard:
Rmax = [(Ub-Ubmin) / 0,02] Ohm,
HART : Rmin = 250 Ohm

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P 56

2008

Mechanical strength:

Connection diagrams:

Ordering codes:
Ordering number:

Contents

2-wire system (power)

PU-10. 2. 1. 1. 0. 2. 2. 4E. 0

Pressure Measuring Transmitters


with Display

supply voltage +

Housing:
1
= stainless steel ball housing
2
= aluminium pressure cast housing

Startpage

Communication:
1
= 4...20 mA, 2-wire
2
= 4...20 mA, 2-wire, ex-version
(Tu = -20...+60(70)C for Zone 0(1)
for patm. 0.8...1,1 bar)
3
= 4...20 mA, 2-wire with HART reporting
system
4
= 4...20 mA, 2-wire with HART reporting
system, ex-version (Tu = -20...+60(70)C
for Zone 0(1) for patm. 0.8...1.1 bar)

supply voltage

2-wire system (power) HART


supply voltage +

Sensor element:
1
= stainless steel
2
= ceramic

supply voltage

Temperature range:
0
= no temperature decoupler up to 125C
1
= with temperature decoupler up to 150C
for stainless steel sensor element only
3 = with temperature decoupler up to 300C for
stainless steel Sensor element only

Connection table:
Connection
layout
Electrical
connections
Supply+
SupplyGround
Test *

Process connection:
1
= G1/2-male stainless steel sensor element only
2
= 1/2-NPT-male stainless steel sensor element only
3E = G1 -male front flush with stainless steel sensor element
only
3K = G11/2-male front flush with ceramic sensor element only
4
= milk-tube joint DN25 stainless steel sensor element only
5
= milk-tube joint DN40
6
= milk-tube joint DN50
7
= DIN flange DN25 PN40
8
= DIN flange DN50 PN40
9
= DIN flange DN80 PN16
10 = Varivent connection DN40/50
11 = clamp connection 1 stainless steel sensor element only
12 = clamp connection 1 1/2
13 = clamp connection 2

Stainless steel ball housing


M12 x 1 (5-pole)
1
3
plug housing

Cable colours
(DIN 47100)
white
brown
cable sheathing

Aluminium
connection housing
Connection clamps
2
4
1
3

* By connecting an ampere meter, the output signal can be checked without


disconnecting the supply.

Dimension diagrams:

Calibration:
1
= absolute pressure (for stainless steel sensor element only)
2
= gauge pressure

Aluminium pressure casting housing

Operating range:
1E = -0.17...+0.17bar (overload up to 0.5 bar) with stainless steel sensor element only
2E = -0.35...+0.35 bar (overload up to 1 bar) with stainless steel sensor element only
3E = -1...+1 bar (overload up to 3 bar) with stainless steel sensor element only
4E = -1 ...+2 bar (overload up to 6 bar) with stainless steel sensor element only
5E = -1...+7 bar (overload up to 20 bar) with stainless steel sensor element only
6K = 0...0.06 bar (overload up to 2 bar, negative pressure up to -0,2 bar) with
ceramic sensor element only
7K = 0...+0.16 bar (overload up to 4 bar, negative pressure up to -0.3 bar) with
ceramic sensor element only
8E = 0...+0.35 bar (gauge pressure only overload up to 1 bar) with stainless steel
sensor element only
9K = 0...+0.4 bar (overload up to 6 bar, negative pressure up to -0.5 bar) with
ceramic sensor element only
10E = 0...+1 bar (overload up to 3 bar) with stainless steel sensor element only
11K = 0...+1 bar (overload up to 8 bar, negative pressure up to -0.5 bar) with
ceramic sensor element only
12E = 0...+2 bar (overload up to 6 bar) with stainless steel sensor element only
13K = 0...+2 bar (overload up to 15 bar, negative pressure up to -1 bar) with
ceramic sensor element only
14K = 0...5 bar (overload up to 25 bar, negative pressure up to -1 bar) with ceramic
sensor element only
15E = 0...7 bar (overload up to 20 bar) with stainless steel sensor element only
16K = 0...10 bar (overload up to 35 bar, negative pressure up to -1 bar) with
ceramic sensor element only
17E = 0...17 bar (overload up to 60 bar) with stainless steel sensor element only
18K = 0...20 bar (overload up to 60 bar, negative pressure up to -1 bar) with
ceramic sensor element only
19E = 0...35 bar (overload up to 100 bar) with stainless steel sensor element only
20E = 0...70 bar (overload up to 140 bar) with stainless steel sensor element only
21E = 0... 170 bar (overload up to 340 bar) with stainless steel sensor element only
22E = 0...350 bar (overload up to 600 bar) with stainless steel sensor element only
23E = 0...600 bar (overload up to 1000 bar) with stainless steel sensor element only

39,5
26,5 for stainless steel
sensor element

Stainless steel ball housing


76,4

Special design:
0
= none
1
= please specify in detailed text

Design stainless steel housing:

39,5*
40

50,5
90,5

*26,5 for stainless steel sensor element

2008

Display sideways

Display 45

Display top-view

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P 57

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MESS

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Mechanical connections:
Ceramic sensor element
Inch-system thread

Contents

G11/2-front flush (DIN3852)


Milk-tube

front flush diaphragm D

Varivent

Clamp

Dimensions in mm
Size
D
k
A
B
n
d

Dimensions in mm
Size DN 40
C
56

Startpage
Flange

DN 50
68,5

DN 25 / PN 40
115
85
18
28
4
14

DN 50 / PN 40
165
125
18
28
4
18

front flush diaphragm D


DN 80 / PN 16
200
160
20
30
8
18

Dimensions in mm

Dimensions in mm

Size
C
D
E

Size 11/2
C
50,5

DN 40 / 50
84
68
64

2
64

Stainless steel sensor element

51

47

44

Inch-system thread

G 1/2-EN 837

1/2-NPT

Milk-tube

G 1-front flush (DIN 3852)

Flange

Varivent

Dimensions in mm
front flush diaphragm D
Dimensions in mm
Size
A
B
C
D

DN 25
14
44
44
24

DN 40
23
23
56
32

DN 50
23,5
23,5
68,5
45

Size
D
k
A
B
n
d

DN 25 / PN 40
115
85
18
48
4
14

DN 50 / PN 16
165
125
18
48
4
18

DN 80 / PN 16
200
160
20
50
8
18

Clamp

front flush diaphragm D


Dimensions in mm
Dimensions in mm
Size
C
D
E

DN 40 / 50
84
68
64

Size
A
B
C
D

1
11
41
50,5
24

11/2
11
41
50,5
32

2
22
22
64
45

34

22

Temperature coupler

PROFI
MESS

to 300C

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P 52

2006

to 150C

Flow Measurement and Monitoring

SA-01
Flow Indicator
with or without Rotor,
with Wiper for Self-Cleaning

Contents

Startpage

Small dimensions for assembly

Description:
The SA-01 series of the flow indicators is intended for visually display of flow through a pipe. The medium passing
through it can be viewed through a sight glass. Optionally. a
rotor placed into the flow is set into motion by the medium
which serves as an optical confirmation of the flow. Wiper
blades mounted in the device get pressed inside against the
sight glass. By simply rotating the sight glass manually. the
inside can be cleaned of deposits. formation of algae or calcification without the need to interrupt the process. Thus,
elaborate maintenance and cleaning operations can be
dispensed with.

Brass and stainless steel versions


Any mounting position
Optionally, with or without rotor for
viewing the flow

2008

With internal wiper blades for internal


cleaning of the sight glass

Range of application:
The SA-01 series of flow indicators is deployed for monitoring fluids of low and medium viscosities (up to 150 cSt) in
pipes. Since 2005 a new version is available for air with ball
bearings.

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S1

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Versions:
Nominal diameters and flow values:

SA-01.1:
SA-01.2:

without rotor
with rotor

Materials:

brass and stainless steel versions

Connection without rotor

Qmax.
(l/min)

with rotor
Qmin. (l/min)
1 cST

40 cSt

41-150 cSt

Qmax.
(l/min)

Contents

Technical specifications:

1/4

15

0.7

1.5

2.7

max. pressure:

3/8

20

0.8

1.5

2.8

1/2

30

1.4

1.8

3.2

12

3/4

60

1.4

2.7

5.9

25

90

1.7

40

16 bar

Pressure drop:
SA-01.1:
SA-01.2:

0.15 bar
0.25 bar

max. temperature:

100C

Materials:
Housing:
SA-01.x.x.1:
SA-01.x.x.2:

brass MS 58
stainless steel 1.4305

Sight glass:

Borosilicate glass

1 1/4

150

5.9

7.9

80

1 1/2

220

7.3

7.9

100

Startpage

Dimensions:
SA-01.1

Wiper:

L
SA-01.1:
SA-01.2.x.1:
SA-01.2.x.2:

Polyolefin
NBR
Viton

Axis:

stainless steel 1.4571

O-Ring:

Rotor (SA-01.2.x.x only):

POM red, 11/4" and


1 1/2 Nylon white

Mounting position:

any, not in down pipe

Bearing:

sleeve bearing made of PEEK for


fluids
ball bearing, greaseless,
for gases

HEX /AF

Buna
Viton

SA-01.x.x.1:
SA-01.x.x.2:

Devices for smaller flow volumes and higher operating temperatures on request.
SA-01.2

Ordering codes

SA-01. 1 (without rotor)


SA-01. 2. 3. 1. 2

Flow Indicator with


Self-Cleaning Device
Version:
1 = without rotor
2 = with rotor
Process connection:
1 = female thread G 1/4
2 = female thread G 3/8
3 = female thread G 1/2
4 = female thread G 3/4
5 = female thread G 1
6 = female thread G 1 1/4
7 = female thread R 1 1/2

Connection
G

L
(mm)

HEX
(mm)

Weight
(kg)

1/4
3/8
1/2
3/4
1
1 1/4
1 1/2

71
71
86
94
104
120
130

36
36
46
46
46
65
65

0.3
0.3
0.6
0.6
0.6
1.5
1.6

SA-01. 2 (with rotor)

Material:
1 = brass
2 = stainless steel
Media:
1 = fluids
2 = air with ball bearings

Connection
G

L
(mm)

HEX
(mm)

Weight
(kg)

1/4
3/8
1/2
3/4
1
1 1/4
1 1/2

71
71
86
94
104
120
130

36
36
46
46
46
65
65

0.35
0.35
0.65
0.65
0.65
1.6
1.7

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S2

2008

Ordering number:

PROFI
MESS

Flow Measurement and Monitoring

DA-01/ DA-02
Sight Flow Indicator

Contents

Startpage

Description:
The DA-01 series of flow indicators is meant for optical and
quantitative control on fluid measuring substances. The device has large surfaced sight glasses fitted on both sides and
provided with a graduated scale. A fine polished stainless
steel flap fitted within the flow area gets lifted by the flow of
media and, depending on the volume of flow, shows the current rate of flow on the scale. The flap is mounted on a stainless steel axis and operates with fine linearity purely depending on the gravitation. The DA-01 can be mounted vertically
as well as horizontally. Due to its high temperature resistance
it can be deployed in many ways.

Buckle-free glass-mounting
Large inspection window
High temperature range

The DA-02 series of flow indicators is intended for optical


monitoring of fluid and gaseous media. The measuring medium lifts a Teflon ball seated on the valve of the housing. As
the volume of flow increases the ball becomes visible in the
dome made of borsosilicate glass. From its position, it is
possible to draw a conclusion on the current volume of flow.
The device is suited for mounting it horizontally with its dome
showing upwards.

Reading possible on both sides


Excellent media compatibility

2008

Range of application:
Flow indicators are deployed for optical and quantitative control of fluid and gaseous media. The device has versatile
applicability, especially in the construction of equipment, in
process measurement technology or as general monitoring
of compressors, cooling subassemblies, blowers and others.

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Ordering codes:

Versions:

Ordering number:

DA-01. 3.

DA-01 Flap Indicator

Contents

Process connection:

DA-01 Flap Indicator


Process connection:
1 = G 1/2"-female
2 = G 3/4"-female
3 = G 1"-female

Type

Connection Range in l/min

Qmax.in l/min

DA-01.1

G1/2-female

2.1 to 17

25

DA-01.2

G3/4-female

2.1 to 20

45

DA-01.3

G1-female

2.1 to 24

65

Startpage

The flow values are applicable for water in horizontal


mounting position.
HEX /AF

Technical specifications:

Type

DA-01.1

R
1/2"

L
85

68

14

HEX
36

1.20

Weight/kg

DA-01.2

3/4"

85

68

14

36

1.10

DA-01.3

1"

95

74

16

42

1.25

Dimensions in mm

max. pressure:

16 bar

max. temp.:

200C for oil, 100C for water

Pressure drop:

0.09 bar for Q max

Housing:

red brass

Flap:

stainless steel 1.4310

Axis:

stainless steel 1.4305

Window:

Soda-Lime-Glass

Seals:

C 4400 (Klingersil)

Rings:

brass

Scale plate:

stainless steel 1.4310

Versions:

Ordering codes:
Ordering number:

DA-02 Ball Indicator

DA-02. 3.

Process connection:

DA-02 Ball Indicator

Type

Process connection:
1 = G 1/4"-female
2 = G 3/8"-female
3 = G 1/2"-female
4 = G 3/4"-female
5 = G 1"-female
6 = G 11/2"-female

Connection

Range H2 O
in l/min

Range N2
in Nl/min

DA-02.1 G1/4-female

0.3 to 1.5

10 to 50

DA-02.2 G3/8-female

0.3 to 1.5

10 to 50

DA-02.3 G1/2-female

0.3 to 1.5

12 to 60

12

DA-02.4 G3/4-female

2.5 to 5.0

80 to 160

25

DA-02.5 G1-female

4.0 to 8.0 1130 - 2260 40

DA-02.6 G11/2-female 11 to 23

Qmax. H2 O
in l/min
4

1180 - 5000 60

For viscous media the flow values may change.

Technical specifications:

HEX /AF

Type

HEX

DA-02.1

1/4"

76

42

60

67

12

28

DA-02.2

3/8"

76

42

60

67

16

28

DA-02.3

1/2"

76

42

60

67

14

28

DA-02.4

3/4"

89

42

60

78

18

45

DA-02.5

1"

89

42

60

78

18

45

DA-02.6

11/2"

118

50

77

95

30

62

max. pressure:

16 bar

max. temp.:

200C

Pressure drop:

0.2 bar for Q max

Housing:

stainless steel 1.4436, 1.4410

Ball:

PTFE

Dome:

Borsosilicate glass

Seals:

Viton and Klingersil C4400

PROFI
MESS

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S4

2008

Dimensions in mm

Flow Measurement and Monitoring

SA-05
Sight Flow Indicator with
Female Thread in Gray Cast
Iron, Steel Casting or
Stainless Steel

Contents

Startpage

Temperature up to 280C

Description:
Flow indicators are intended for visualization of flows in pipes.
In the case of SA-05, a drip tube or a rotating plastic rotor or
a movable flap are viewed through two glasses mounted in a
robust flow armature for optical control of flow. Air bubbles
and solid particles flowing along or the rotor's rotation speed
and the position of the deflected flap enable the observer to
quantitatively estimate the volume of flow.

G1/4" to G2"
PN16, PN25 or PN40
Indicator with flap, drip tube or rotor

Range of application:
The SA-05 series of flow indicators possesses a cylindrical
female thread connection which can also be designed as a
conical NPT thread. They can be deployed for up to 40 bar of
maximum pressure and 280C maximum temperature. The
range of materials available includes gray cast iron, steel
casting or stainless steel with Na Ca or borosilicate glass.
Due to these properties the SA-05 is mainly deployed in the
entire manufacturing and processing industry.

2008

Optionally with NPT connection

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Technical specifications:
Housing materials:

gray cast iron GG25 or


steel casting GS-C25 or
stainless steel 1.4408

Cover:

GG25 for gray cast iron version


GS-C25 for steel casting version
1.4408/1.4301 for stainless steel
version

Screws:

4.6/5.6 vz for gray cast and steel


casting
A4-70 for stainless steel version

Optical display:

smooth passage, from G3/4" with


drip tube or flap made of stainless
steel 1.4571 or
rotor made of POM or
rotor made of PTFE

Glass material:

Seals:

Dimensions

Contents

Startpage

Gray cast iron SA-05.X.1


Connection
BL
[female thread] [mm]

NaCa glass DIN 8902 up to max.


150C or borosilicate glass DIN 7080
up to max. 280C
Graphite (others on request)

Process
connections:
Pressure:

G 1/4"-female to G 2"-female
PN16, PN 25 or PN 40

Media temperature: SA-05.(1 or 2) max. 150 for


NaCa glass, 280C for borosilicate
glass
SA-05.3 max. 120
SA-05.4 max. 260

SA-05. 1. 1. 1. 16.

d2
[mm]

S [mm]
16 bar

G 1/4

100

32

45

10

G 3/8

100

32

45

10

G 1/2

100

32

45

10

G 3/4

120

48

63

10

G1

120

48

63

10

G11/4

150

65

80

12

G11/2

150

65

80

12

G2

180

80

100

15

Steel casting or stainless steel SA-05.X.2/3


Connection
BL
[female thread] [mm]

Ordering codes:
Ordering number:

d1
[mm]

08

Sight Flow Indicator with Female Thread in


Gray Cast Iron, Steel Casting or Stainless Steel

d1
[mm]

d2
[mm]

S [mm]
16 bar

S [mm] S [mm]
25 bar 40 bar

G1/4

100

32

45

10

10

10

G 3/8

100

32

45

10

10

10

G1/2

100

32

45

10

10

10

G 3/4

120

48

63

10

12

15

G1

120

48

63

10

12

15

G11/4

130

65

80

12

15

20

G11/2

150

65

80

12

15

20

G2

230

80

100

15

20

25

Optical display:
1 = smooth passage (from 3/4" with drip tube)
2 = with flap
3 = with rotor made of POM
4 = with rotor made of PTFE
Housing material:
1 = gray cast iron
2 = steel casting
3 = stainless steel
Glass material:
1 = NaCa glass (up to max. 150C)
2 = Borosilicate glass (up to max. 280C)
Pressure level:
16 = PN 16 (standard)
25 = PN 25
40 = PN 40

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S6

2008

Process connection:
08 = G1/4"-female
10 = G 3/8"-female
15 = G1/2"-female
20 = G 3/4"-female
25 = G1"-female
32 = G11/4"-female
40 = G11/2"-female
50 = G 2"-female

Flow Measurement and Monitoring

SA-06
Sight Flow Indicator with
Flange Connection in Gray
Cast Iron, Steel Casting or
Stainless Steel

Contents

Startpage

Temperature up to 280C

Description:
Flow indicators are intended for visualization of flows in pipes.
In the case of SA-06, a drip tube or a rotating plastic rotor or
a movable flap are viewed through two glasses mounted in a
robust flow armature for optical control of flow. Air bubbles
and solid particles flowing along or the rotor's rotation speed
and the position of the deflected flap enable the observer to
quantitatively estimate the volume of flow.

Nominal diameters DN15 to DN 250


PN16, PN25 or PN40
Display with flap, drip tube or rotor

Range of application:
The SA-06 series of flow indicators possesses a flange
connection of DIN or ANSI standards. They can be deployed
for up to 40 bar of maximum pressure and 280C maximum
temperature. The range of materials available includes gray
cast iron, steel casting or stainless steel with Na Ca or borosilicate glass. Due to these properties the SA-06 is mainly
deployed in the entire manufacturing and processing industry.

2008

Optionally with ANSI flanges

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S7

PROFI
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Dimensions

Contents

Startpage

Connection
[DIN/ANSI]

D
[mm]

BL
[mm]

d1
[mm]

d2
[mm]

S [mm]
16 bar

S [mm]
25 bar

S [mm]
40 bar

15 / 1/2"
20 / 3/4"
25 / 1"
32 / 11/4"
40 / 11/2"
50 / 2"
65 / 21/2"
80 / 3"
100 / 4"
125 / 5"
150 / 6"
200 / 8"
250 / 10"

95
105
115
140
150
165
185
200
220
250
285
340
405

130
150
160
180
200
230
290
310
350
400
480
600
730

32
32
48
48
65
80
80
100
125
150
175
175
175

45
45
63
63 (80 for GG)
80
100
100
125
150
175
200
200
200

10
10
10
10
12
15
15
20
25
25
30
30
30

10
10
12
12
15
20
20
25
30
30
35
35
35

10
10
15
15
20
25
25
30
35
on
on
on
on

(235 for PN25/40)


(270 for PN25/40)
(300 for PN25/40)
(360/375 for PN25/40)
(425/450 for PN25/40)

Technical specifications:

Ordering codes:
SA-06. 1. 1. 1. 16. 15. 0

Housing materials:

gray cast iron GG 25 or


steel casting GS-C 25 or
stainless steel 1.4408

Cover:

GG 25 for gray cast iron version


GS-C 25 for steel casting version
1.4408 / 1.4301 for stainless steel
version

Cover shape:

DN15...DN50 square
DN65...DN250 round

Screws:

4.6 / 5.6 vz for gray cast iron and


steel casting
A4-70 for stainless steel version

Optical display:

drip tube for display of least volumes


or flap made of stainless steel 1.4571
or rotor made of POM or rotor made
of PTFE

Glass material:

Na Ca glass DIN 8902 up to max.


150C or borosilicate glass DIN 7080
up to max. 280C

Seals:

Graphite (others on request)

Sight Flow Indicator with Flange


Connection in Gray Cast Iron,
Steel Casting or Stainless Steel
Optical display:
1 = with drip tube
2 = with flap
3 = with rotor made of POM
4 = with rotor made of PTFE
Housing material:
1 = gray cast iron
2 = steel casting
3 = stainless steel
Glass material:
1 = NaCa glass (up to max. 150C)
2 = borosilicate glass (up to max. 280C)
Connecting flanges:
16 = DIN PN16 (standard)
25 = DIN PN25 (not for gray cast iron)
40 = DIN PN40 (not for gray cast iron)
150 = ANSI 150 lbs
Nominal diameter:
15 = DN15/1/2"
20 = DN20 / 3/4"
25 = DN25/ 1"
32 = DN32/11/4"
40 = DN40/11/2"
50 = DN50/2"
65 = DN65/21/2"
80 = DN80 / 3"
100 = DN100 / 4" (not with ANSI flanges in gray cast iron)
125 = DN125 / 5" (not with ANSI flanges in gray cast iron)
150 = DN150 / 6" (with borosilicate glass only)
200 = DN200 / 8" (not with ANSI flanges in gray cast iron,
with borosilicate glass only)
250 = DN250 / 10" (not with ANSI flanges in gray cast iron,
with borosilicate glass only)

Process
connections:
Pressure:

PN16, PN 25 or PN40 and 150 lbs.


for ANSI standard

Media temperature: SA-06.(1 or 2)


max. 150 for NaCa glass,
280C for borosilicate glass
SA-06.3 max.120
SA-06.4 max.260

Special design:
0 = none
1 = please specify in detailed

PROFI
MESS

DN15...DN250 flange as per DIN


or ANSI

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S8

2008

Ordering number:

request
request
request
request

Flow Measurement and Monitoring

SP-01
Vane operated Flowswitch

Contents

With or without T-piece, for pipe sizes


of 1/4" to 6"
Startpage

Brass, stainless steel and PVC designs


with T-piece
Detachable joint between upper part
and T-piece, enabling fast cleaning and
exchange without adjustments
Low pressure drop
Reed contact or micro-switch versions
Only flow-dependent switching
function regardless of pressure
and media temperature

Description:
The SP-01 series of flowswitches operates according to the
proven principle of a displaced vane. The flowing medium
strikes the baffle disc mounted at the end of a pendulum.
The resulting dynamic pressure deflects the pendulum.
Subsequently, a permanent magnet mounted at the other end
of the pendulum switches an adjustable reed contact. Different
setpoints can be achieved by shifting the reed contact situated
outside the medium.

2008

Range of application:
The SP-01 series of vane flowswitch is suited for monitoring
setpoints in low-viscosity fluids. Normally, the setpoint is adjusted during the process. However, on request fixed setpoints
can be pre-set at factory for rising or falling flows.

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S9

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MESS

GMBH

swivel
nut wrench
size 32
G 3/4

swivel
nut wrench
size 32
G 3/4

swivel
nut wrench
size 32
G 3/4

knurled
swivel nut
G 3/4
swivel
nut wrench
size 32
G 3/4

Contents

male thread size 27


G 1/2A, length:14

solder nip

welding muff with


G 1/2A female thread

vane 12x20

* stainless steel version 82 1


* stainless steel version 82 1

SP-01.1

SP-01.2

SP-01.3

Technical specifications:
max. pressure:

Reed contact:
Contact function:
Switching load:

Nominal ConSwitch on
diameter nection at
(DN)
(R)
(l/min H 2O)

8
10
15
20
25
32
40
50

change-over contact
250 VA, 5 A, 1250 VA
IP65

Ordering codes
Ordering number:

SP-01. 1. 2. 25. 0. 0

Vane operated Flowswitch

1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2

2.1...2.7
2.5...3.2
3.4...4.2
7.0...9.1
13.5...17
15.5...20.5
26.5...34.5
39.5...51

max.
flow
l1
(l/min H 2O) (mm)

SW1
brass
(mm)

SW1
SS
(mm)

=
=
=
=

with T-piece, brass or stainless steel


with PVC T-piece (connecting adhesive sleeve)
with brass T-piece and micro-switch
with 1/2" screw in thread,
brass or stainless steel, mounting length 51 mm
5 = with 1/2" screw in thread,
brass or stainless steel, mounting length 111 mm
6 = with solder props (brass) or welding props
stainless steel, mounting length 24 mm

1.8...2.4
2.2...2.9
3.0...3.8
6.4...8.2
12...15.5
14.5...19
25.5...32.5
39...50

45
60
67
180
195
240
400
400

11
11
11
15
15
15
15
15

27
19
19
27
32
46
55
70

27
27
27
32
41
46
55
70

SP-01.2: with PVC T-piece, reed contact and adhesive sleeve

l1(mm) l (mm)

h(mm)

15
20
25
32
40
50

16
19
22
26
31
38

54
66
78
98
118
144

113
118
127
155
166
180

l
(mm)

H
(mm)

DN15
DN20
DN25
DN32
DN40
DN50

5.1...6.9
9.4...12.3
10.7...15.2
17.0...22.6
21.8...30.1
29.0...40.0

Nominal ConSwitch on
diameter nection at
(DN)
(R)

Version:
1
2
3
4

Switch off
at
(l/min H 2O)

SP-01.1: with brass or stainless steel T-piece and reed contact

NC-contact / NO-contact
230 VAC / 48 VDC,
1A, 20 W / 26 VA

Micro-switch:
Contact function:
Switching load:
Protection class:

Startpage

Versions, operating ranges


and dimensions:

25 bar (brass and stainless steel)


2.5 bar (PVC at 60C)
10 bar (PVC at 20C)
110C (brass and stainless steel)
100C (SP-01.3)
60C PVC

max. temperature:

SP-01.4 / SP-01.5 / SP-01.6

4.9...6.5
9.1...11.9
10.4...14.8
16.8...22.5
21.6...40.8
28.6...49.8
Switch off
at
(l/min H 2O)

50
100
100
150
200
260
max.
flow
(m 3/h H 2O)

SP-01.3: with brass T-piece and micro-switch


10
15
15
20
25
32
40
50

Material:
1 = brass (not SP-01.2)
2 = stainless steel (not SP-01.2, SP-01.3)
3 = PVC (SP-01.2 only)

3/8-female 4.0...5.0
1/2-female 5.0...6.0
1/2-male
3/4-female 8.0...10.0
1-female
1 1/4-female
1 1/2-female
2-female

Nominal- ConSwitch on
diameter nection at
(DN)
(m 3/h H 2O)

Nominal diameter:
SP-01.1 only
08 = 1/4
SP-01.1 and SP-01.3
10 = 3/8
SP-01.3 only
14 = 1/2 male thread
SP-01.1, SP-01.2, SP-01.3
15 = 1/2
20 = 3/4
25 = 1
32 = 1 1/4
40 = 1 1/2
50 = 2
SP-01.4, SP-01.5 and SP-01.6
00 = all nominal diameters of 2" to 6" as per table

10
20
4.0...5.0
40
17.0...20.0
24.0...28.0
43.0...50.0
69.0...83.0

Switch off
at
(m 3/h H 2O)

50
50
20
50
60
100
150
250

max.
flow
(m 3/h H 2O)

85.5
85.5
60
85.5
50
50
50
50

85.5
92.5
95
97.5
108

l3
(mm)

SP-01.4: without T-piece, screw in thread 1/2, Mounting length 51 mm, Reed contact
50
80
100
150

1.9...2.7
5.0...8.0
8.3...12.5
17.5...25.0

1.8...2.6
4.9...7.9
8.2...12.4
17.4...24.9

30
80
150
200

51
51
51
51

+/
+/
+/
+/
-

1
1
1
1

SP-01.5: without T-piece, screw in thread 1/2, Mounting length 111 mm, Reed contact
100
150
200

5.7...6.3
11.0...13.0
25.0...27.0

5.6...6.2
10.9...12.9
24.9...26.9

100
150
200

111
111
111

+/ 1
+/ 1
+/ 1
-

SP-01.6: without T-piece, solder or welding nip, Mounting length 24 mm, Reed contact
50
80
100
150

Preset setpoint:
0 = none
1 = factory-set setpoint (rising)
2 = factory-set setpoint (falling)

3.8...4.9
9.0...14.3
13.0...18.8
33.0...46.0

3.7...4.8
8.9...14.2
12.7...18.4
32.9...45.9

30
100
150
200

24
24
24
24

+/
+/
+/
+/
-

1
1
1
1

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S 10

2008

Options:
0 = none
1 = please specify in detailed text

Flow Measurement and Monitoring

SP-04
Digital Flowmeter / Switch
with Way-Deflection-System

Contents

Startpage

Description:
Profimess' measuring device SP-04 is a flow transmitter with
a digital display of the current flow, analogue output, totalizer,
voltage output and two adjustable switching relays with display of setpoints for monitoring the limit value. Optionally an
RS 232C interface is also available.
The flowing medium presses a baffle plate mounted to a
pendulum and thus generates the measured displacement.
The spring-loaded pendulum alters its position depending on
the flow. The position of a magnet fixed to the pendulum is
recorded by a Hall sensor located outside the measuring
chamber and transmitted to the microchip-controlled electronics where it is processed. This 2-chamber system ensures
that no fluid can penetrate the electronics housing even if the
device develops a defect

4...20 mA or 0...10 V DC
output signal
Optionally RS 232 interface
2 separately adjustable
switching contacts
Soil-resistant

Range of application:
The SP-04 series of flowmeters and switches is used for
capturing thin-bodied media in nominal diameter ranges up
to DN600. Particularly in the range of DN50 upwards the
extremely cost-effective price-performance ratio is perceptible. Measurement by means of a baffle plate is independent
of the conductivity of the medium due to which also glycol,
oils and other hydrocarbons can be captured without problems. The SP-04 can be adapted to a large number of processes thanks to different material combinations.

For pipes up to DN600


LCD display for flow and
total volume

2008

Operating range 1:10

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Versions:

Operating ranges:

The SP-04 flowswitches can be supplied in 3 versions and


material combinations.

ProcessFlow
Flow
connection (l/min)
ratio
SP-04.GW
SP-04.FL min. max.
3/8
1
25
1:10
1/2
1
55
1:10
3/4
5
100 1:10
1
6
150 1:10
1 1/4
10
250 1:10
1 1/2
20
400 1:10
2
50
600 1:10
Operating ranges are applicable for water.
20C. Within the specified limits all operating ranges can be implemented, provided
that the ratio of max. to min. setpoint is
not exceeded.

SP-04.GW

SP-04.FL
Material
combination A:

Material
combination B:

Material
combination C:

SP-04.AU
Material
combination A:

Material
combination B:

with T-piece and pipe thread connection


from G 3/8 to G 3/4-female
and G 1 to G 2-male
with T-piece and DIN flange
from DN 10 to DN 50
housing made of brass
T-piece made of brass
pendulum system made of stainless
steel 1.4310
flange made of steel, Zn plated
housing made of stainless steel 1.4301
T-piece made of stainless steel 1.4571
pendulum system made of stainless
steel 1.4310
flange made of stainless steel 1.4571
T-piece made of PVC
pendulum system made of stainless
steel 1.4310
flange made of PVC
with welding props
from pipe diameter DN 65 to DN 600
housing made of brass
pendulum system made of stainless
steel 1.4310
welding props made of stainless steel
1.4301
housing made of stainless steel 1.4301
pendulum system made of stainless
steel 1.4310
bellow made of stainless steel 1.4571
welding props made of stainless steel
1.4301

Nominal diameter

ProcessFlow
connection (m3/h)
SP-04.AU
min.
DN 65
4.8
DN 80
7.2
DN 100
12
DN 125
18
DN 150
24
DN 200
42
DN 250
72
DN 300
102
DN 350
150
DN 400
180
DN 500
300
DN 600
420

max.
temperature:
Accuracy:
Contacts:
Supply voltage:
Protection class:
Analogue output:

Contents

1:10
1:10
1:10
1:10
1:10
1:10
1:10
1:10
1:10
1:10
1:10
1:10

Startpage

3/8 / DN 10
1/2 / DN 15
3/4 / DN 20
1 / DN 25
1 1/4 / DN 32

170

190

SP-04.x.A: 167
SP-04.x.B: 178

1 1/2 / DN 40

170

190

SP-04.x.A: 171
SP-04.x.B: 178

2 / DN 50

170

190

SP-04.x.A: 179
SP-04.x.B: 188

Mounting height H
(in mm)
157
157
157
SP-04.x.A: 162
SP-04.x.B: 178

Dimensions:
60
24,5

ca. 23

94

AB
94

SP-04.GW and SP-04.AU 25 bar


SP-04.FL 16 bar

UM HEX 32

-20C +100C
+/- 1.5% of full scale value
relay, 230 V, 1 A
24 VDC +/- 10%, 200 mA max.
IP 65
4 to 20mA, Load 500 Ohm;
0 to 10 VDC

Ordering codes:
Ordering number:

max.
60
90
144
255
330
600
900
1200
1800
2400
3600
4500

Mounting length Z (in mm)


SP-04.GW
SP-04.FL
50
155
50
155
50
160
135
160

Technical specifications:
max. pressure:

Flow
ratio

UM HEX 32
157

26-s

26

SP-04. GW25. 2. 2. 10-100

DN

Baffle Disc Flowmeter and Switch


Process connection:
GW... = with female thread (G 3/8 to G fl only) with male
thread (G 1 to G 2 only)
FL... = with flange (DN 10 to DN 50 only)
AU... = with welding props (from DN 65 to DN 600)

UM HEX 32
H

Material combination:
A = brass / stainless steel (steel, Zn plated)
B = fully stainless steel
C = PVC / stainless steel (not for SP-04.AU)

HEX
I

I
Z

Switching output:
2 = 2 micro-switches (230 V / 1A)
Operating range:
xxxx-xxxx = min. - max. flow (see table operating ranges)

Additional details:
media density and viscosity (if different from water)
operating pressure and temperature
mounting position and direction of flow

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2008

PROFI
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R
Z

Flow Measurement and Monitoring

DP-10
Vane operated Flowswitch

Contents

Startpage

Description:
The DP-10 series of flowswitches transmits the movement of
the vane mounted in the pipe which is proportional to the
flow over a bellow and a spring-supported rocker mechanically to a high-performance micro-switch. The setpoint can
be modified by customizing the spring tension. The 3 standard vanes can be deployed for a nominal diameter range of
1" to 3". A fourth vane can be customized for larger nominal
diameters or for reducing the switching values by shortening
it to a desired length. In addition, the DP-10 can be supplied
designed for a reduced adjustment range so that it can be
deployed also for minimum switching values.

Proven technology
Easy to install
Low pressure drop
Brass and stainless steel

Range of application:
The DP-10 vane switches are used wherever fluid flows need
to be reliably monitored. The switches are used for monitoring minimum as well as maximum flow. Typical areas of
application include monitoring of coolant and lubricating circulation, protection against dry-runs in pumps or safeguard
against defects.
The DP-10 is designed as robust device to allow its use
across the entire industry.

2008

Any mounting position

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Versions:

Technical specifications:

DP-10 Vane operated Flowswitch

max. pressure:

Material combination: The standard DP-10.1 is suited for


monitoring non-hostile fluids. It has a brass housing, a bellow
made of Tombag and 4 variably deployable vanes made of
stainless steel 1.4571.
The stainless steel version of DP-10.2 is meant for monitoring
hostile fluids. The device has a housing made of stainless
steel 1.4571, a bellow made of stainless steel 1.4571 and 4
variably deployable vanes made of stainless steel 1.4571.
The DP-10.3 is suited for monitoring air. It has a brass housing, a bellow made of Tombag and a vane made of stainless
steel 1.4571 suitable for flow speeds of 1-8 m/s.

DP-10.1 .1:
DP-10.1 .2:
DP-10.2 .1:
DP-10.2 .2:

8 bar
5 bar
11 bar
5 bar

Contents

max. media temp.:

120C

max. ambient temp.:

85C

Mounting position:

any

Process connection:

DP-10.1 and DP-10.2: R1"A,


DP-10.3: fixing plate

Pressure drop:

0.06 to 0.08 bar for Q max

Hysteresis:

depends on setpoint,
minimum 0,1 l/min

Startpage

Electrial specifications:
Adjustment range: Operating ranges for the standard
version and the version with reduced operating range are
given in the table below.

Qmax.
in m3/h

Adjustment
range
in m3/h

Adjustment
range
reduced
in m3/h

Vane

DP-10.1
and DP-10.2

3.6

0.55 - 2

0.2 - 1

32

DP-10.1
and DP-10.2

0.8 - 2.8

0.25 - 1.4

40

DP-10.1
and DP-10.2

1.1 - 3.7

0.5 - 1.9

50

DP-10.1
and DP-10.2

15

2.1 - 7.3

0.9 - 3.6

1, 2

65

DP-10.1
and DP-10.2

24

2.8 - 9.8

1.2 - 4.9

1, 2

80

DP-10.1
and DP-10.2

36

4.0 - 13.8

2.1 - 7.4

1, 2, 3

100

DP-10.1
and DP-10.2

60

10.4 - 32
7.0 - 21.7

4.9 - 17.1
3.3 - 11.6

1, 2, 3
1, 2, 3, 4

125

DP-10.1
and DP-10.2

90

20.8 - 63.5
10.7 - 33.3

9.7 - 34.0
5.0 - 17.5

1, 2, 3
1, 2, 3, 4

150

DP-10.1
and DP-10.2

120

29.2 - 89.1
13.1 - 39.9

13.6 - 47.6
6.1 - 21.4

1, 2, 3
1, 2, 3, 4

25-300

DP-10.3

1 - 8 m/s air 1 bar

Cable gland:

PG 11 or M 16 x 1.5

Protection class:

IP 65

71

130

25

micro-switch, change-over
contact, 250 V AC, 15 A
(8 A inductive)

121

Pipe
Type
diameter
in mm

Electrical output:

130

71

* Values obtained with a 30 mm long sleeve.

Ordering codes:
DP-10. 1. 1.

Ordering number:
DP-10 Vane operated Flowswitch

Material combination:
1 = brass housing, stainless steel vane for water
2 = stainless steel housing, stainless steel vane for water
3 = brass housing, stainless steel vane for air

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2008

Adjustment range:
1 = standard
2 = reduced

Flow Measurement and Monitoring

DP-20 / DP-30
Vane operated Flowswitch

Contents

Startpage

DP-20
Description:
The DP-20 model is unique due to its simple but reliable
design. An external magnet actuates a switch that is fully
protected within a leak-proof housing. The body and the
vane are manufactured of chemically resistant polyphenylene
sulphide. The vane which can be shortened has well-sculpted divisions for pipes of DN 25 to DN 150.

DP-30

The DP-30 model is smaller and more compact than the


DP-20 and it is available in brass or stainless steel versions
on account of which the switch can be deployed for pressure levels up to 140 bar. A unique switch setting enables a
quick change-over of the contact function. By releasing two
screws and subsequently shifting the shedded reed contact
either of the NC-contact or the NO-contact functions can be
selected. The vane has a shortening pattern that indicates at
which point it must be separated for the 6 pipe nominal diameters of 1/2" to 2".

Easy to assemble
Cost-effective
Reliable

The DP-20 as well as the DP-30 indicate the correct flow


direction of the medium over an indexing arrow on the body
side.

Excellent strength
For fluids and air

2008

Range of application:
Vane switches offer a simple and cost-effective method of
monitoring the flow of a medium. The vane moved by dynamic pressure switches an electrical contact magnetically
when the flow exceeds or falls short of a certain value. This
type of monitoring flow is successfully used in the entire
industry wherever the media being monitored do not indicate
any significant levels of pollution or too high speeds of flow.

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Versions:

Versions:

DP-20 Vane operated Flowswitch in Plastic

DP-30 Vane operated Flowswitch in Brass


or Stainless Steel

Electrical specifications:
Contact:
Function:
El. connection:

max. 5 A for 250 VAC


single-pole change-over contact
3 wires 460 mm long

Contact:

Startpage

10 bar
100C
polyphenylene sulphide (PPS)

Process connection:
Weight:
Installation:

max. 1.5 A/24 V DC,


1 mA/200 V DC, 0.5 A/125 V AC
NC-contact or NO-contact
2 wires 460 mm long

Function:
El. connection:

Technical specifications:
max. pressure:
max. media temp.:
Housing:
Wetted
material:

Contents

Electrical specifications:

Technical specifications:
max. pressure:
max. media temp.:
Reed switch
Housing:
Vane:

polyphenylene sulphide, ceramic


8 magnet, stainless steel 316 SS
1 NPT-male
128 g
with arrow in direction of flow

Pipe size

Flow range for cold


water in l/min on-off

Flow range for air


in Nm3/h on-off

1"

41-34

66-55

11/4"

37-31

64-55

11/2"

32-26

57-45

2"

41-34

73-62

3"

49-33

90-66

4"

80-52

149-108

6"

170-125

286-233

Brass: 69 bar,
Stainless steel: 138 bar
93C
brass or stainless steel
stainless steel 301 SS,
11 mm wide x 0.51 mm thick

Wetted
material:

stainless steel 301 SS, 302 SS


and 316 SS, ceramic 8 magnet
128 g
with arrow in direction of flow
DP-30.1 metallic vane switch
in brass
DP-30.2 metallic vane switch
in stainless steel

Weight:
Installation:
Versions:

DP-20

((3) 18AWG wires 18 (460) long


1.650 DIA (42)
1/2 NPTM

Pipe
size

Flow
range for
cold water
in l/min,
on-off,
normal
open

Flow
range for
cold water
in l/min,
on-off,
normal
closed

Flow
range for
air in Nm3/h
on-off,
normal
open

Flow
range for
air in Nm3/h
on-off,
normal
closed

1/2"

9.8-8.7

9.8-9.5

17.5-15

17.3-15.6

3/4"

11.7-10.2

11.7-10.6

22-19.7

22-19.7

1"

18.2-17

18.2-16.7

32.6-29.9

32-30

11/4"

23.5-21.2

23.1-21.2

42-38

41.6-38

11/2"

31-29

31-29

56.8-53

56-52

2"

36-34.4

36-34.1

85.3-82

85-81

switch body
1 5/16 (34) octagonal
1 NPTM

DP-30
Top view

vane that can be shortened at location

1/4 (6)
Shifting to NC
position
(2) 22 AWG wires
18(460) long

Normal open

Path

1/8 NPT-switch shown


in NO position
7/8 hexagonal

1/2 NPTM

Normal closed

Ordering number:

Ordering codes:
DP-20. 2.

Ordering number:

DP-30. 2.

DP-20 Vane operated Flowswitch in Plastic

DP-30 Vane operated Flowswitch in Brass or Stainless Steel

Electrical connection:
1 = cable
2 = IP 65 terminal housing

Material:
1 = brass
2 = stainless steel

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2008

Ordering codes:

vane

Flow Measurement and Monitoring

SW-01
Miniature Varible Area
Flowmeter

Contents

Startpage

Description:
The SW-01 series of flowmeters and switches operates according to a modified variable area principle. Using a spring, the
float is introduced into a cylindrical sight glass. The flowing
medium moves the float in the direction of flow and the upper
edge of the float indicates the flowing volume on the scale
mounted on the sight glass. A reed contact is situated outside
the device. This reed contact is infused in a stepless adjustable
housing and thus protected from external influences. When the
float reaches along with its integrated magnet the position of the
reed contact, the contact blades get closed. If the volume of
flow is higher the float continues to move (maximum up to the
stopper that prevents overriding of the operating range). This
ensures a bistable switching action at any time.

Small dimensions for assembly


Brass and stainless steel versions
Scales for water and air
Mounting in any position
Highly accurate switching
Very low switching hysteresis

2008

NEW

es
t on requ
u
p
t
u
o
e
A n a lo g u g s o n r e q u e s t
p lu
M12x1

Range of application:
The SW-01 series of variable area flowmeters and switches is
intended for measuring and monitoring low-viscosity fluid or
gaseous media, for example, in cooling systems for welding
machines, laser and pipe installations, pump monitoring, compressors and so on.

Switch hysteresis:
In actual application, a switching hysteresis of only 0.5 -1.5
mm float stroke has been achieved by careful selection of the
reed contacts being used.

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Versions:

Dimensions:

Operating ranges:
Water:
Air:

Assembly dimensions in mm

5 - 60 ml/min ... 60 -150 l/min


0.5 - 2.0 Nl/min ... 200 - 625 Nl/min
(with reference to 1.013 bar absolute, 20C)

Materials:

brass and stainless steel versions

Protection class:

IP 65 with plug
IP 67 with cable connection

Weight

Type

HEX

(g)

SW-01.1

17

20

49

R 1/4

10

90

SW-01.2

27

32

53

R 1/2

14

114

300

SW-01.3

41

50

77

R 3/4

21

139

1000

SW-01.4

41

50

77

R 1

17

158

1000

Contents

140

Startpage

Contacts:
Contact function

SW-01.1

SW-01.2

NO-contact

200 V, 1A, 20VA

230 V, 3A, 60 VA

230 V, 1A, 50 VA

change-over contact

200 V, 1A, 20VA

250 V, 1.5A, 50 VA

250 V, 1.5 A,50 VA

Ex-change-over contact

SW-01.3 / -01.4

250 V, 1A, 30 VA

(EEx m IIC T6)

Ordering codes:
Ordering number:

SW-01.

1. 1. 1. 06. 1. 1.

Miniature Variable Area Flowmeter and


Switch

HEX

HEX

Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1

SW-01.1

SW-01.2

Material:
1 = brass, spring stainless steel 1.4310
2 = fully stainless steel 1.4571

Electrical Connection

Scale:
1 = for water
2 = for air (at 1.013 bar abs., 20C)
Air
0.2 - 1.3 Nl/min
0.5 - 2 Nl/min
0.8
1.5
2
3
3.5
5.5
7
10
10

3 Nl/min
5 Nl/min
8 Nl/min
12 Nl/min
14 Nl/min
20 Nl/min
24 Nl/min
35 Nl/min
42 Nl/min

3
7
12
28
50
100
120

12 Nl/min
30 Nl/min
40 Nl/min
125 Nl/min
200 Nl/min
420 Nl/min
480 Nl/min

22.5
50
130
200

80 Nl/min
130 Nl/min
420 Nl/min
625 Nl/min

Change-over
contact

HEX

SW-01.3 / SW-01.4

Technical specifications:
max. pressure:

Number of contacts:
0 = none
1 = 1 contact
2 = 2 contacts

Pressure drop:

SW-01.1: 16 bar
SW-01.2 / SW-01.4: 10 bar
SW-01.1: 0.02-0.4 bar
SW-01.2: 0.02-0.3 bar
SW-01.3 / SW-01.4: 0.02-0.4 bar

max. temperature:

120C (160 optionally)

Materials:

Measuring glass: Duran 50


Protective housing: Al, anodized
Seals: Perbunan
(Viton, EPDM optional)

Electrical
connection:

device plug as per DIN 43650


(1 m infused cable optional,
then IP67)

Contact functions:
1 = NO-contact
2 = change-over contact
3 = Ex-change-over contact (EEx m IIC T6), SW-01.3 and SW-01.4 only

Accuracy:

+/- 10% of full scale value

Special issues:
0 = none
1 = please specify in detailed text

Ex-change-over
contact:

always with cable connection

PROFI
MESS

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S 18

2008

Operating ranges:
SW-01.1 only:
Water
00 =
01 =
5 - 60 ml/min
02 =
25 - 130 ml/min
03 =
0.1 - 0.6 l/min
04 =
0.2 - 1.2 l/min
05 =
0.4 - 2.0 l/min
06 =
0.5 - 3.0 l/min
07 =
1.0 - 5.0 l/min
08 =
09 =
10 =
10a =
SW-01.2 only:
11 =
0.1 - 0.5 l/min
12 =
0.2 - 1.0 l/min
13 =
0.4 - 1.6 l/min
14 =
1 - 4 l/min
14a =
15 =
2 - 8 l/min
16 =
4 - 15 l/min
17 =
5 - 22 l/min
18 =
6 - 28 l/min
SW-01.3 or SW-01.4:
18a =
8 - 30 l/min
19 =
15 - 45 l/min
20 =
30 - 90 l/min
21 =
60 - 150 l/min
22 =

NC-Contact

Flow Measurement and Monitoring

SW-02
Miniature Variable Area
Flowswitch

Contents

Startpage

Description:
The SW-02 series of flowswitches operates according to a
modified variable area principle. Using a spring, the float is
introduced into a cylindrical hole. The flowing medium moves
the float in the direction of flow and the upper edge of the
float indicates the flowing volume on the scale mounted on
the sight glass. A reed contact is situated outside the device.
This reed contact is infused in a stepless adjustable housing
and thus protected from external influences. When the float
reaches along with its integrated magnet the position of the
reed contact, the contact blades get closed. If the volume of
flow is higher the float continues to move (maximum up to the
stopper that prevents overriding of the operating range). This
ensures a bistable switching action at any time.

Small dimensions for assembly


Brass and stainless steel versions
Scales for water and air
Mounting in any position
Highly accurate switching
Very low switching hysteresis

NEW

Range of application:
The SW-02 series of variable area flowmeters and switches is
intended for measuring and monitoring low-viscosity fluid or
gaseous media, for example, in cooling systems for welding
machines, laser and pipe installations, pump monitoring, compressors, high-pressure cleaners and so on.

st
on reque
t
u
p
t
u
o
e
A n a lo g u g s o n r e q u e s t
lu
p
M12x1

2008

Switching hysteresis:
In actual application, a switching hysteresis of only 0.5 -1.5
mm float stroke has been achieved by careful selection of the
reed contacts being used.

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S 19

PROFI
MESS

GMBH

Versions:

Dimensions:

Operating ranges:
Water:
5 - 60 ml/min ... 60 -150 l/min
Air:
0.6 - 2.2 Nl/min ... 200 - 650 Nl/min
(with reference to 1.013 bar absolute,20C)
Materials:

Type

brass and stainless steel versions

Protection class: IP 65 with plug


IP 67 with cable connection

Assembly dimensions in mm

Weight

HEX

(g)

SW-02.1

17

17

47

G 1/4

10

65

SW-02.2

27

31

52

G 1/2

14

90

350

SW-02.3

41

47

76

G 3/4

21

152

1100

SW-02.4

41

50

76

G 1

17

130

1000

Contents

140

Startpage
Contacts:
Contact function

SW-02.1

SW-02.2

SW-02.3 / -02.4

NO-contact

200 V, 1A, 20 VA

230 V, 3A, 60 VA

230 V, 1A, 50 VA

change-over contact

200 V, 1A, 20 VA

250 V, 1,5 A, 50 VA

250 V, 1,5 A,50 VA

Ex-change-over contact

250 V, 1A, 30 VA

(EEx m IIC T6)

Ordering codes:
Ordering number:

SW-02. 1. 1. 1. 06. 1. 1.

HEX

HEX

Miniature Variable Area Flowswitch

Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1

SW-02.1

SW-02.2

Material:
1 = brass, spring stainless steel 1.4310
2 = fully stainless steel 1.4571

Electrical connection
NO-contact

Scale:
1 = for water
2 = for air (at 1.013 bar absolute, 20C)

Air
0.6 - 2.2 Nl/min
1.7
2.5
3
3
7
12
16
20

6 Nl/min
8 Nl/min
12 Nl/min
22 Nl/min
24 Nl/min
34 Nl/min
56 Nl/min
80 Nl/min

2.5
5.5
8
10
24
55
65
80
140

10 Nl/min
20 Nl/min
30 Nl/min
35 Nl/min
90 Nl/min
220 Nl/min
240 Nl/min
300 Nl/min
525 Nl/min

HEX

SW-02.3 / SW-02.4

Technical specifications:
max. pressure:

1/4" and 1/2" 300 bar,


3/4" and 1" 250 bar
Stainless steel:
1/4" and 1/2" 350 bar,
3/4" and 1" 300 bar
Pressure drop:
SW-02.1: 0.02-0.2 bar
SW-02.2: 0.02-0.3 bar
SW-02.3 / SW-02.4: 0.02-0.4 bar
max. temperature: 120C (optional 160C)
Materials:
Housing:
Brass version: brass Ni plated
Stainless steel version: 1.4571
Magnets: hard ferrite
El. connection:
device plug as per DIN 43650
(1 m infused cable optional then IP67)
Accuracy:
+/- 10% of full scale value
Ex-change-over
contact:
always with cable connection

60 - 180 Nl/min
100 - 300 Nl/min
200 - 650 Nl/min

Number of contacts:
1 = 1 contact
2 = 2 contacts
Contact function:
1 = NO-contact
2 = change-over contact
3 = Ex-change-over contact (EEx m IIC T6), SW-02.2 to SW-02.4 only
Special issues:
0 = none

PROFI
MESS

Change-over
contact

Brass:

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S 20

2008

Operating ranges:
SW-02.1 only:
Water
01 =
5 - 60 ml/min
02 =
40 - 130 ml/min
03 =
0.1 - 0.6 l/min
04 =
0.2 - 1.2 l/min
05 =
0.4 - 2.0 l/min
06 =
0.5 - 3.0 l/min
07 =
1.0 - 5.0 l/min
08 =
09 =
10 =
SW-02.2 only:
11 =
0.02 - 0.21 l/min
12 =
0.2 - 0.6 l/min
13 =
0.4 - 1.8 l/min
14 =
0.8 - 3.2 l/min
14a =
15 =
2 - 7 l/min
16 =
3 - 13 l/min
17 =
4 - 20 l/min
18 =
8 - 30 l/min
SW-02.3 or SW-02.4:
18a =
10 - 30 l/min
19 =
15 - 45 l/min
19a =
20 - 60 l/min
20 =
30 - 90 l/min
21 =
60 - 150 l/min

Flow Measurement and Monitoring

SW-03
Variable Area Flowmeter
and Switch

Contents

Startpage

Compact design

Description:
The SW-03 series of flowmeters and switches operates
according to a modified variable area principle. The float is
introduced into a cylindrical slit nozzle. The flowing medium
moves the float in the direction of flow and the upper edge of
the float indicates the flowing volume on the scale mounted
on the sight glass. A reed contact is situated outside the
device. This reed contact is infused in a stepless adjustable
housing and thus protected from external influences. When
the float reaches along with its integrated magnet the position of the reed contact, the contact blades get closed. If the
volume of flow is higher the float continues to move maximum up to the stopper that prevents overriding of the operating range. This ensures a bistable switching action at any
time.

Brass and stainless steel versions


Scales for water and air
Highly accurate switching
Very low switching hysteresis
Non-abrasive burnt-in scale on sight
glass

2008

NEW

es
t on requ
u
p
t
u
o
e
A n a lo g u g s o n r e q u e s t
p lu
M12x1

Range of application:
The SW-03 series of variable area flowmeters and switches
is intended for measuring and monitoring low-viscosity fluid
or gaseous media, for example, in cooling systems for welding machines, laser and pipe installations, pump monitoring,
compressors and so on.

www.profimess.de
Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

S 21

PROFI
MESS

GMBH

Versions:

Dimensions:

Operating ranges:
Water:
Air:

Type

0.1-1.5 l/min ... 4-50 l/min


3-30 Nl/min ... 200-1600 Nl/min
(with reference to 1.013 bar
absolute, 20C

Materials:

HEX

brass and stainless steel versions

Contacts:
NO-contact:
Change-over contact:
Ex-change-over
contact (EEx m IIC T6):

230 V, 1A, 50 VA
250 V, 1.5 A, 50 VA

Protection class:

IP 65 with plug
IP 67 with cable connection

Assembly dimensions in mm
D

Weight
T

(g)

SW-03.1.x.x.x

32

43

73

G 1/4

14

132

625

SW-03.2.x.x.x

32

43

73

G 1/2

15

135

625

SW-03.2.x.x.05

32

43

73

G 1/2

15

163

650

SW-03.3.x.x.05

32

43

73

G 3/4

16

167

650

SW-03.3.x.x.06/07 41

50

76

G 3/4

18

164

1000

SW-03.4.x.x.06/07 41

50

76

G 1

19

184

1000

SW-03.4.x.x.08

41

50

76

G 1

20

200

1100

SW-03.5.x.x.x

46

55

75

G 1 1/4 21

222

1300

Contents

Startpage

250 V, 1A, 30 VA

Ordering codes:
Ordering number:

SW-03. 3. 1. 1. 06. 1. 1. 0

Variable Area Flowmeter and Switch

Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1

SW-03

Material:
1 = brass
2 = fully stainless steel 1.4571

HEX

Scale:
1 = for water
2 = for air (at 1.013 bar absolute 20C)

Electrical connection
Operating ranges:
Water

Air

0.1 - 1.5 l/min


0.2 - 3 l/min
0.3 - 8 l/min
1- 12 l/min

3- 30 Nl/min
6- 60 Nl/min
6 - 160 Nl/min
20 - 220 Nl/min

2 - 18 l/min

40 - 360 Nl/min

3- 35 l/min
4 - 50 l/min

60 - 700 Nl/min
60 - 825 Nl/min

NO-contact

Technical specifications:
max. pressure:
Pressure drop:
max. temperature:

200 - 1600 Nl/min

Number of contacts:
0= no contacts
1= 1 contact
2= 2 contacts

10 bar
0.01-0.2 bar
120C
(160C on request)

Materials:
Measuring glass:
Protective housing:
Seals:

Contact function:
0= no contacts
1= NO-contact
1= change-over contact
2= Ex-change-over contact (EEx m IIC T6) always with cable connection

Electrical connection:

Special issues:
0 = none
1= please specify in detailed text

PROFI
MESS

Change-over
contact

Accuracy:

Duran 50
Al, anodized
Perbunan
(Viton, EPDM optional)
device plug as per DIN
43650 (1 m infused
cable optional, then IP 67)
+/ 5% of full scale value
-

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S 22

2008

SW-03.1 and SW-03.2:


01 =
02 =
03 =
04 =
SW-03.2 and SW-03.3:
05 =
SW-03.3 and SW-03.4:
06 =
07 =
Only SW-03.4:
08 =

Flow Measurement and Monitoring

SW-04
Variable Area Flowmeter
and Switch

Contents

Startpage

Description:
The SW-04 series of flowmeters and switches operates according to a modified variable area principle The float is introduced into a cylindrical slit nozzle. The flowing medium moves
the float in the direction of flow. An externally mounted indicator instrument is magnetically coupled with the float and indicates the flowing volume on the scale mounted on a scale. A
reed contact is situated outside the device. This reed contact
is infused in a stepless adjustable housing and thus protected
from external influences. When the float reaches along with its
integrated magnet the position of the reed contact, the
contact blades get closed. If the volume of flow is higher the
float continues to move maximum up to the stopper that prevents overriding of the operating range. This ensures a bistable
switching action at any time.

Compact design
Brass and stainless steel versions
Scales for water and air
Highly accurate switching
Very low switching hysteresis
Robust design without glass measuring tube
Suitable for high operating pressures

2008

NEW

Range of application:
The SW-04 series of variable area flowmeters and switches
is intended for measuring and monitoring low-viscosity fluid or
gaseous media, for example, in cooling systems for welding
machines, laser and pipe installations, pump monitoring, compressors, pump circulation, high pressure installations and
so on.

uest
ut on req
p
t
u
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e
u
est
A n a lo g
s on requ
g
lu
p
1
x
M12

www.profimess.de
Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

S 23

PROFI
MESS

GMBH

Versions:

Dimensions:

Versions:

Type

As flowswitch with reed contact,optionally


with indicator for flow measurement.

Operating
ranges:

Water: 0.1-1.5 l/min ... 4-50 l/min


Air:
1-28 Nl/min ... 200-1450 Nl/min
(with reference to 1.013 bar absolute, 20C)

Materials:

brass and stainless steel versions

Contact:

NO-contact:
230 V, 1 A, 50 VA
Change-over contact: 250 V, 1.5 A, 50 VA
Ex-change-over contact
(EEx m IIC T6):
250 V, 1A, 30VA

Protection
class:

Assembly dimensions in mm

SW-04.1.x.x.x
SW-04.2.x.x.x
SW-04.2.x.x.05
SW-04.3.x.x.x
SW-04.4.x.x.06/07
SW-04.4.x.x.08
SW-04.5.x.x.x

HEX D

D1

27
27
27
34
40
50
50

47
47
47
57
53
67
67

71
71
71
76
76
81
81

G
G
G
G
G
G
G

30
30
30
40
40
50
50

1/4
1/2
1/2
3/4
1
1
11/4

Weight (g)
T

without with
display

14
15
15
18
19
20
21

130
130
148
152
156
200
200

800
800
850
1350
1050
2750
2950

850
850
900
1400
1100
2800
3000

Contents

Startpage

SW-04

IP 65 with plug
IP 67 with cable connection

Ordering codes:
Ordering number:

SW-04. 3. 1. 1. 06. 1. 1. 1. 0

Variable Area Flowmeter and


Switch
HEX

Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1

SW-04 with
display instrument

Material:
1 = brass
2 = fully stainless steel 1.4571

Electrical connection

Scale:
1 = for water
2 = for air (at 1.013 bar absolute, 20C)

NO-contact

Operating ranges:
Air
1 - 28
4 - 60
6 - 160
20 - 240

Nl/min
Nl/min
Nl/min
Nl/min

Technical specifications:

40 - 360 Nl/min
60 - 700 Nl/min

200 - 1450 Nl/min

Flow display:
0 = only switch, no flow display
1 = flowmeter and switch with display instrument
Number of contacts:
0 = no contacts (for devices with display only)
1 = 1 contact
2 = 2 contacts
Contact function:
0 = no contacts (for devices with display only)
1 = NO-contact
2 = change-over contact
3 = Ex-change-over contact (EEx m IIC T6) always with cable connection
Special issues:
0= none
1= please specify in detailed text

PROFI
MESS

max. pressure:
Brass version:
Stainless steel version:

200 bar
300 bar

Pressure drop:

0.02-0.4 bar

max. temperature:

120C, (160C on request)

Materials:
Wetted parts:
Brass version:
Stainless steel version:

brass, Ni plated
stainless steel 1.4571

Sealings:

Perbunan
(Viton, EPDM optional)

Electrical connection:

device plug as per DIN


43650 (1 m infused cable
optional, then IP 67)
+/ 5% of full scale value

Accuracy:

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GMBH

Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

S 24

2008

Water
SW-04.1 and SW-04.2:
01 =
0.1 - 1.5 l/min
02 =
0.2 - 3 l/min
03 =
0.3 - 8 l/min
04 =
1 - 12 l/min
Only SW-04.3:
05 =
2 - 18 l/min
SW-04.3 and SW-04.4:
06 =
3 - 35 l/min
07 =
4 - 50 l/min
SW-04.4 only:
08 =

Change-over
contact

Flow Measurement and Monitoring

SW-05
Variable Area Flowmeter
and Switch

Contents

Startpage

Description:
The SW-05 series of flowmeters and switches operates according to a modified variable area principle. Using a spring, the
float is introduced into a cylindrical slit nozzle. The flowing
medium moves the float in the direction of flow and the upper
edge of the float indicates the flowing volume on the scale
mounted on the sight glass. A reed contact is situated outside
the device. This reed contact is infused in a stepless adjustable
housing and thus protected from external influences. When the
float reaches along with its integrated magnet the position of
the reed contact, the contact blades get closed. If the volume
of flow is higher the float continues to move maximum up to
the stopper that prevents overriding of the operating range.
This ensures a bistable switching action at any time.

Any mounting position, no need of


recalibration
Compact design
Brass and stainless steel versions
Highly accurate switching

Mounting position and functional safety:


The spring action and magnetic float ensure absolute functional safety. Due to the spring mounted inside that presses the
float in the opposite direction of flow into its initial position, the
device can be deployed in any mounting position. No readjustment is required as the artificially matured spring is under pretension.

Very low switching hysteresis


Non-abrasive burnt-in scale on
sight glass

2008

NEW

Range of application:
The SW-05 series of variable area flowmeters and switches is
intended for measuring and monitoring low-viscosity fluid or
gaseous media, for example, in cooling systems for welding
machines, laser and pipe installations, pump monitoring, compressors and so on.

uest
ut on req
p
t
u
o
e
u
est
A n a lo g
s on requ
g
lu
p
1
x
M12

www.profimess.de
Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

S 25

PROFI
MESS

GMBH

Versions:

Dimensions:

Operating ranges:
0.2 - 4 l/min ... 35 -250 l/min water

Type

Materials:

SW-05.1.x.x.x
SW-05.2.x.x.x
SW-05.2.x.x.05
SW-05.3.x.x.06
SW-05.3.x.x.07
SW-05.4.x.x.07
SW-05.4.x.x.08/09
SW-05.5.x.x.10
SW-05.5.x.x.11

brass and stainless steel versions


Contact:
NO-contact:
230 V, 1 A, 50 VA
Change-over contact:
250 V, 1.5 A, 50 VA
Ex-change-over contact
(EEx m IIC T6):
250 V, 1 A, 30 VA

Assembly dimensions in mm
HEX D

32
32
32
32
41
41
41
46
46

73
73
73
73
76
76
76
81
79

G
G
G
G
G
G
G
G
G

43
43
43
43
50
50
50
60
55

1/4
1/2
1/2
3/4
3/4
1
1
1 1/4
1 1/4

Weight
T

14
14
15
18
18
19
19
21
21

132
135
163
167
164
184
216
210
222

(g)
625
625
650
850
1000
1000
1000
1400
1400

Contents

Startpage

Protection class:
IP 65 with plug
IP 67 with cable connection

Ordering codes:
Ordering number:

SW-05. 3. 1. 1. 06. 1. 1. 0

Variable Area Flowmeter and Switch


Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1
5 = female thread G 1 1/4
Material:
1 = brass, spring made of stainless steel 1.4310
2 = fully stainless steel 1.4571

SW-05
HEX

Scale:
1 = for water
Operating ranges:
SW-05.1 and SW-05.2:
01 = 0.2 - 4 l/min water
02 = 0.5 - 6 l/min water
03 = 0.5 - 8 l/min water
04 = 0.5 - 14 l/min water
SW-05.2 only:
05 = 1 - 28 l/min water
SW-05.3 only:
06 = 2 - 45 l/min water
SW-05.3 and SW-05.4:
07 = 2 - 80 l/min water
07A = 6 - 90 l/min water
SW-05.4 only:
08 = 6 - 110 l/min water
SW-05.5 only:
09 = 15 - 150 l/min water
10 = 30 - 220 l/min water
11 = 35 - 250 l/min water

Electrical connection
NO-contact

Technical specifications:
max. pressure:

10 bar

Pressure drop:

0.02 - 0.8 bar

max. temperature:

120C
(160C on request)

Materials:
Measuring glass:
Protective housing:
Seals:

Contact function:
0 = no contact
1= NO-contact
2= change-over contact
3= Ex-change-over contact (EEx m IIC T6) always with
cable connection

Electrical connection:

Special issues:
0 = none
1= please specify in detailed text

Accuracy:

Duran 50
Al, anodized
Perbunan
(Viton, EPDM optional)
device plug as per
DIN 43650
(1 m infused cable optional,
then IP67 )
+/ 5% of full scale value

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S 26

2008

Number of contacts:
0 = no contact
1 = 1 contact
2 = 2 contact

PROFI
MESS

Change-over
contact

Flow Measurement and Monitoring

SW-06
Variable Area Flowmeter
and Switch

Contents

Startpage

Description:
The SW-06 series of flowmeters and switches operates according to a modified variable area principle. The float is introduced into a cylindrical slit nozzle. The flowing medium moves
the float in the direction of flow. An externally mounted indicator instrument is magnetically coupled with the float and indicates the flowing volume on the scale mounted on a scale. A
reed contact is situated outside the device. This reed contact
is infused in a stepless adjustable housing and thus protected
from external influences. When the float reaches along with its
integrated magnet the position of the reed contact, the
contact blades get closed. If the volume of flow is higher the
float continues to move maximum up to the stopper that prevents overriding of the operating range. This ensures a bistable
switching action at any time.

Any mounting position, no need of


recalibration
Compact design
Brass and stainless steel versions
Highly accurate switching
Very low switching hysteresis

Mounting position and functional safety:


The spring action and magnetic float ensure absolute functional safety. Due to the spring mounted inside that presses the
float in the opposite direction of flow into its initial position, the
device can be deployed in any mounting position. No readjustment is required as the artificially matured spring is under pretension.

Robust design without sight glass


Suitable for high operating pressures

2008

NEW

st
on reque
t
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t
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A n a lo g u g s o n r e q u e s t
lu
p
M12x1

Range of application:
The SW-06 series of variable area flowmeters and switches is
intended for measuring and monitoring low-viscosity fluid or
gaseous media, for example, in cooling systems for welding
machines, laser and pipe installations, pump monitoring, compressors and so on.

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Versions:

Dimensions:

Versions:

Type

as flowswitch with reed contact, optionally


with indicator for flow measurement

Assembly in mm
HEX D

SW-06.1.x.x.x
SW-06.2.x.x.x
SW-06.3.x.x.07/08
SW-06.3.x.x.x
SW-06.4.x.x.9-11
SW-06.5.x.x.x
SW-06.6.x.x.x

Operating ranges: 0.2 - 4 l/min ... 35 - 250 l/min water


Materials:

brass and stainless steel versions

Contacts:

NO-contact:
230 V, 1 A, 50 VA
Change-over contact: 250 V, 1.5 A, 50 VA
Ex-change-over contact
EEx m IIC T6):
250 V, 1A, 30 VA

27
27
27
34
40
50
60

30
30
30
40
40
50
60

Weight (g)

D1

47
47
47
57
57
67
77

71
71
71
70
76
81
86

G
G
G
G
G
G
G

1/4
1/2
3/4
3/4
1
1 1/4
1 1/2

without with
display

14
14
16
18
19
21
24

130
130
148
152
156
200
200

800
850
900
1400
1100
3000
3800

850
900
950
1450
1150
3050
3850

Contents

Startpage

Protection class: IP 65 with plug


IP 67 with cable connection

Ordering codes:
Ordering number:

SW-06. 3. 1. 1. 09. 1. 1. 1. 0

Variable Area Flowmeter and Switch


Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1
5 = female thread G 1 1/4
6 = female thread G 1 1/2
Material:
1 = brass, spring made of stainless steel 1.4310
2 = fully stainless steel 1.4571
Scale:
1 = for water

HEX

Operating ranges:
SW-06.1 and SW-06.2:
01 = 0.2 - 4 l/min water
03 = 0.6 - 5 l/min water
04 = 0.5 - 8 l/min water
05 = 1 - 14 l/min water
06 = 1 - 28 l/min water

SW-06 with display


instrument

SW-06.2 and SW-06.3 only:


07 = 2 - 40 l/min water
08 = 4 - 55 l/min water

Electrical connection
NO-contact

SW-06.3 and SW-06.4:


09 = 1 - 70 l/min water
10 = 8 - 90 l/min water
11 = 5 - 110 l/min water

Change-over
contact

SW-06.5 only:
12 = 10 - 150 l/min water
13 = 35 - 220 l/min water
SW-06.6 only:
13a = 35 - 220 l/min water
14 = 35 - 250 l/min water

Technical specifications:

Number of contacts:
0 = no contacts (for devices with indicator only)
1 = 1 contact
2 = 2 contacts
Contact function:
0 = no contacts (for devices with indicator only)
1 = NO-contact
2 = change-over contact
3 = Ex-change-over contact (EEx m IIC T6) always with cable connection

Electrical connection:

Special issues:
0 = none
1= please specify in detailed text

Accuracy:

Attention: Please specify mounting position and direction of flow in detailed text.

PROFI
MESS

200 bar
300 bar
0.02 - 0.8 bar
120C, (160C on request)

brass, Ni plated
stainless steel 1.4571
Perbunan
(Viton, EPDM optional)
device plug as per DIN
43650 (1 m infused cable
optional, then IP67)
+/ 5% of full scale value

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S 28

2008

max. pressure:
Brass version:
Stainless steel version:
Pressure drop:
max. temperature:
Materials:
Wetted parts:
Brass version:
Stainless steel version:
Seal:

Flow indicator:
0 = switch only, no flow indicator
1 = flowmeter and switch, with display instrument

Flow Measurement and Monitoring

SW-07
Variable Area Flowmeter
and Switch

Contents

Startpage

Description:
The SW-07 series of flowmeters and switches operates according to a modified variable area principle. Using a spring, the
float is introduced into a cylindrical slit nozzle. The flowing
medium moves the float in the direction of flow and the upper
edge of the float indicates the flowing volume on the scale
mounted on the sight glass. A reed contact is situated outside
the device. This reed contact is infused in a stepless adjustable housing and thus protected from external influences. When
the float reaches along with its integrated magnet the position
of the reed contact, the contact blades get closed. If the volume of flow is higher the float continues to move maximum up
to the stopper that prevents overriding of the connecting
range. This ensures a bistable switching action at any time.

For viscous media up to 600 cSt


Any mounting position, no need of
recalibration
Compact design
Brass and stainless steel versions

Viscosity compensation, mounting position


and functional safety:
The spring action and magnetic float ensure absolute functional safety. Due to the spring mounted inside that presses the
float in the opposite direction of flow into its initial position, the
device can be deployed in any mounting position. No readjustment is required as the artificially matured spring is under pretension. The strong pretension of the spring in combination
with an aperture in the float limit the effect of the medium's
viscosity fluctuations to a minimum in comparison with other
normal float flowmeters.

Highly accurate switching


Very low switching hysteresis
Non-abrasive burnt-in scale on sight
glass

2008

NEW

es
t on requ
u
p
t
u
o
e
A n a lo g u g s o n r e q u e s t
p lu
M12x1

t
Range of application:
The SW-07 series of variable area flowmeters and switches is
intended for measuring and monitoring viscous fluids, for
example, in centrally controlled lubrication systems, oil circulation lubrication systems, transformer oils and so on.

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Versions:
Operating
ranges:

Materials:
Contacts:

Dimensions:
Type

brass and stainless steel versions


NO-contact:

Change-over
contact:
Ex-change-over
contact
(EEx m IIC T6):
Protection
class:

Assembly dimensions in mm

0.2-0.8 l/min ... 30-90 l/min fluids with


viscosities up to max. 600 cSt

230 V, 1A, 50 VA,


100 VA for operating
ranges 06-16

Weight

HEX D

(g)

SW-07.2.x.x.01-05

27

32

53

G 1/2

14

114

300

SW-07.3.x.x.x

41

50

77

G 3/4

17

139

850

SW-07.4.x.x.x

41

50

77

G 1

17

158

850

SW-07.1.x.x.x

41

50

77

G 1/4

17

145

850

SW-07.2.x.x.06 -16

41

50

77

G 1/2

17

145

850

Contents

Startpage

250 V, 1.5 A, 50 VA

250 V, 1A, 30 VA

IP65 with plug


IP67 with cable connection

Ordering codes:
Ordering number:

SW-07. 3. 1. 1. 06. 1. 1. 0

Variable Area
Flowmeter and Switch
Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1
Material:
1 = brass, spring made of stainless steel 1.4310
2 = fully stainless steel 1.4571

SW-07
HEX

Scale:
1 = for viscous media up to 600 cSt

Electrical connection
NO-Contact

Technical specifications:

1/2)
1/2)
1/2)
1/2)

Number of contacts:
0 = no contacts
1 = 1 contact
2 = 2 contacts

max. pressure:

16 bar operating ranges 01 - 05


10 bar operating ranges 06 - 16

Pressure drop:

0.02 - 0.2 bar operating ranges 01 - 05


0.02 - 0.4 bar operating ranges 06 - 16

max. temperature:

120C (160C on request)

Materials:
Sight glass:
Protective housing:
Seals:

Contact function:
0 = no contacts
1 = NO-contact
2 = change-over contact
3 = Ex-change-over contact, not for SW-07.2 (EEx m IIC T6)

Magnets
(wetted):
El. connection:

Special issues:
0 = none
1 = please specify in detailed text

PROFI
MESS

Change-over contact

Accuracy:

Duran 50
Al, anodized
Viton
(Perbunan, EPDM optional)
hard ferrite
device plug as per DIN 43650 (1 m infused cable optional, then IP67)
+/ 10% of full scale value

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GMBH

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S 30

2008

Operating ranges (small design):


SW-07.2 only:
01 =
0.2 - 0.8 l/min
02 =
0.2 - 1 l/min
03 =
0.5 - 1.7 l/min
04 =
1.3 - 4 l/min
05 =
2.5 - 8 l/min
SW-07.1 to SW-07.4:
06 =
0.1 - 0.8 l/min
07 =
0.5 - 1.5 l/min
08 =
1 - 4 l/min
09 =
2 - 8 l/min (not 1/4)
10 =
3 - 10 l/min (not 1/4)
11 =
5 - 15 l/min (not 1/4)
12 =
8 - 24 l/min (not 1/4)
13 =
10 - 30 l/min (not 1/4 or
14 =
15 - 45 l/min (not 1/4 or
15 =
20 - 60 l/min (not 1/4 or
16 =
30 - 90 l/min (not 1/4 or

Flow Measurement and Monitoring

SW-08
Viscosity-Compensated Variable
Area Flowmeter, independent of
Mounting Position,
High-Pressure Version

Contents

Startpage

Description:
The SW-08 series of flowmeters and switches operates according to a modified variable area principle. The float is introduced into a cylindrical slit nozzle. The flowing medium moves
the float in the direction of flow. An externally mounted indicator instrument is magnetically coupled with the float and indicates the flowing volume on a scale. A reed contact is situated
outside the device. This reed contact is infused in a stepless
adjustable housing and thus protected from external influences. When the float reaches along with its integrated magnet
the position of the reed contact, the contact blades get closed. If the volume of flow is higher the float continues to move
maximum up to the stopper that prevents overriding of the
connecting range. This ensures a bistable switching action at
any time.

For viscous media up to 600 cSt


Any mounting position, no need of
recalibration
Compact design
Brass and stainless steel versions

Viscosity compensation, mounting position and


functional safety:
The spring action and magnetic float ensure absolute functional safety. Due to the spring mounted inside that presses the
float in the opposite direction of flow into its initial position, the
device can be deployed in any mounting position. No readjustment is required as the artificially matured spring is under pretension. The strong pretension of the spring in combination
with an aperture in the float limit the effect of the medium's
viscosity fluctuations to a minimum in comparison with other
normal float flowmeters.

Highly accurate switching


Very low switching hysteresis
Robust design without sight glass
Suitable for high operating pressures

2008

NEW

st
on reque
t
u
p
t
u
o
e
A n a lo g u g s o n r e q u e s t
lu
p
M12x1

Range of application:
The SW-08 series of variable area flowmeters and switches is
intended for measuring and monitoring viscous fluids, for
example, in centrally controlled lubrication systems, oil circulation lubrication systems, transformer oils and so on.

www.profimess.de
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S 31

PROFI
MESS

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Versions:
Operating
ranges:
Materials:

Dimensions:
Type

brass and stainless steel versions

Contacts:
NO-Contact:
230 V, 1 A, 50 VA
Change-over
contact:
250 V, 1.5 A, 50 VA
Ex-Change-over contact
(EEx m IIC T6):
250 V, 1A, 30 VA
Protection
class:

Assembly dimensions in mm

Weight (g)

HEX D

D1

without with
display

SW-08.2.x.x.x
SW-08.4.x.x.x

27
40

57

52
76

G 1/2
G 1

14
17

90
130

350
1200

SW-08.2.x.x.x

Special issues: Connecting adapter


G 1/4
14
98
G 3/8
14
108

400
450

0.1-0.8 l/min ... 35-110 l/min fluids


with viscosities up to max. 600 cSt

31
40

SW-08.4.x.x.x

G 1/4
G 1/2
G 3/4

21
21
21

152
152
152

1500
1500
1500

--1250

Contents

----1550
1550
1550

Startpage

IP65 with plug


IP67 with cable connection

Ordering codes:
Ordering number:

SW-08. 4. 1. 1. 06. 1. 1. 1. 0

Variable Area Flowmeter and


Switch
Process connection:
1 = female thread G 1/4
2 = female thread G 1/2
3 = female thread G 3/4
4 = female thread G 1

HEX

Material:
1 = brass, spring made of stainless steel 1.4310
2 = fully stainless steel 1.4571

SW-08 with display


instrument

Scale:
1 = for viscous media up to 600 cSt
Operating ranges:
SW-08.1 and SW-08.2 only:
01 =
0.1 - 0.8 l/min
03 =
0.5 - 1.6 l/min
04 =
0.8 - 3 l/min
05 =
2 - 7 l/min
SW-08.4 only:
06 =
0.1 - 0.8 l/min (1/4, 1/2, 3/4 with adapter)
07 =
0.5 - 1.5 l/min (1/4, 1/2, 3/4 with adapter
08 =
1 - 4 l/min (1/4, 1/2, 3/4 with adapter)
09 =
2 - 8 l/min (1/2 and 3/4 with adapter)
10 =
3 - 10 l/min (1/2 and 3/4 with adapter)
11 =
5 - 15 l/min (1/2 and 3/4 with adapter)
12 =
8 - 24 l/min (1/2 and 3/4 with adapter)
13 =
10 - 30 l/min (3/4 with adapter)
14 =
15 - 45 l/min (3/4 with adapter)
15 =
20 - 60 l/min (3/4 with adapter)
16 =
30 - 90 l/min
17 =
35 - 110 l/min
99 =
Special operating range

Electrical connection
NO-Contact

Technical specifications:
max. pressure:
Brass version:

300
250
Stainless steel version: 350
300

Number of contacts:
0 = no contacts (for devices with indicator only)
1 = 1 contact
2 = 2 contacts

bar
bar
bar
bar

operating
operating
operating
operating

ranges
ranges
ranges
ranges

01
06
01
06

05,
16
05,
16

Pressure drop:

0.02 - 0.4 bar operating ranges 01 05,


0.02 - 0.2 bar operating ranges 06 16

max. temperature:

120C (160C on request)

Flow indicator
0 = switch only, no flow indicator
1 = flowmeter and switch, with indicator (SW-08.4 only)

Materials:
Wetted parts:
Brass version:
brass, Ni plated
Stainless steel version: stainless steel 1.4571
Seals:
Viton
(Perbunan, EPDM optional)
Magnets
(wetted):
hard ferrite

Special issues:
0 = none
1 = please specify in detailed text

El. connection:

Attention: please specify mounting position and direction of flow in detailed text

Accuracy:

device plug as per DIN 43650 (1 m


infused cable optional, then IP67)
+/ 10% of full scale value

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S 32

2008

Contact function:
0 = no contacts (for devices with display only)
1 = NO-contact
2 = change-over contact
3 = Ex change-over contact, not for SW-08.2 (EEx m IIC T6)
always with cable connection

PROFI
MESS

Change-over contact

Flow Measurement and Monitoring

SM-05
Miniature Plastic Variable
Area Flowmeter

Contents

Startpage

Description:
The SM-05 series of variable area flowmeters for small volumes operates according to the variable area principle in
which the measuring element such as a stainless steel ball
can move in a conical flow tube in vertical direction. When
the medium being measured begins to flow from bottom to
top, the float, too, moves to top until a dynamic equilibrium
of forces freezes it at a certain height. The position that the
float reaches in this manner is proportional to the volume of
flow. The scale value that can be read on the upper edge of
the measuring ball, therefore, corresponds to the flow rate.
In the case of SM-05, any one of the operating ranges between 1.5-15 l/h and 10-100 l/h are possible in all its versions. The measuring tubes are provided with a female or a
female thread with an additional male thread which allows an
absolutely universal connection to processes. If the excrescent volume of flow needs to be regulated, the SM-05 provides optionally a stainless steel regulating valve to easily allow
flow volume control.

Excellent readability
Cost-effective
Optionally with regulating valve
Compact
Optionally with female and male
threads

Range of application:
Variable area flowmeters made of plastic are a cost-effective
alternative to glass-made devices because they can be
manufactured with significantly less effort. Especially users in
the fields of
Machine construction
Medical engineering
Pharmaceutical industry
Chemical industry and in
Research & Development

2008

where flow indicators are used in large numbers for simple


applications and maximum accuracy is not decisive factor
stand to benefit from this. An important aspect while assembling these devices is that the flow must always be from bottom to top and the medium is free from abrasive solid particles which, otherwise, may cause scratches inside the plastic tube and render it opaque. Due to this constraint, the
SM-05 cannot be deployed as a main component in tube
designing.

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S 33

PROFI
MESS

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Technical specifications:
Measuring medium: water and watery fluids
Operating ranges:

1.5...100 l/h in four steps

Process
connections:

R 1/4"-female and R 5/8"-male

Housing material:

PMMA

Float:

stainless steel 1.4301

Regulating valve:

PVC, stainless steel 1.4301

Pressure:

PN10 for water at 20C

Contents

Startpage

Media temperature: 5C...+60C


Accuracy:

+/- 2% of full scale value

Table of dimensions SM-05


Operating range
Rp
[l/h]
[inch]

R for SM-05.x.2
[inch]

A
[mm]

B
[mm]

L
[mm]

h for SM-05.x.1
[mm]

h for SM-05.x.2
[mm]

1.5...15
2.5...15
5.0...15
10...100

0.625
0.625
0.625
0.625

25
25
25
25

25
25
25
25

105
120
120
120

15
15
15
15

20
20
20
20

0.25
0.25
0.25
0.25

Ordering codes
Ordering number:

SM-05. 1. 1. 2

Miniature Plastic Variable Area Flowmeter

Valve for flow regulation:


0 = no valve
1 = with regulating valve at the inlet
Process connections:
1 = R1/4"-female
2 = R1/4"-female and R5/8"-male

PROFI
MESS

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S 34

2008

Operating range for water at 20C:


1 = 1.5...15 l/h
2 = 2.5...25 l/h
3 = 5.0...50 l/h
4 = 10...100 l/h

Flow Measurement and Monitoring

SM-10
Variable Area Flowmeter with
Sight Glass for Small Flow
Volumes

Contents

Startpage

Description:
The SM-10 series of flowmeters operates according to the proven variable area principle. The flowing medium moves the float
in a conical measuring tube in the opposite direction of gravitational force. The height of the float is a measure for the flow
and it can be read from a non-abrasive and burnt-in scale.
Optionally, inductive contacts fixed on the sight glass can be
used for obtaining limit values.

For fluids and gases


Armatures made of brass or stainless
steel

As a standard, all devices are equipped with a needle valve for


precise regulation of flow.

With built-in needle valve as standard


fitting

Range of application:
The SM-10 series of variable area flowmeters is primarily intended for controlling and monitoring low-viscosity fluid or
gaseous media. For standard conditions, scales for water or air
are predefined and enable a quick and simple dimensioning of
the devices. For other media or different process conditions
specially customized scales are available.

Optionally limit value emitter

2008

Accuracy class 2.5 or 4

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S 35

PROFI
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Versions:

Operating ranges:

SM-10.1:

Operating Operating range Contact


range
Nl/h Air, 20C, version
No.
1.2 bar abs.

Miniature version: height 111 mm


accuracy class 4
Standard version: height 146 mm
accuracy class 2.5

SM-10.2:

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15

Switch Panel Assembly:


Aperture dimensions:
Miniature version: 40 x 145mm
Standard version: 40 x 180 mm
Cut-Out:
Miniature version: 32 x 128mm
Standard version: 32 x 163 mm

Ordering codes
Ordering number:

SM-10. 2. 2. 1. 1. 06. 1. 1 0

Variable Area Flowmeter


with Sight Glass

0.5...5
0.8...8
1.6...16
4...40
6...60
10...100
25...250
50...500
80...800
100...1000
180...1800
240...2400
300...3000
400...4000
500...5000

Version
SM-10.1 SM-10.2
Miniature Standard

A
A
A
A
A
B
B
B
B
B
B
B
B (min.)
B (min.)
B (min.)

x
x
x
x
x
x
x
x
x
-

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

A
B
B
B
B
B
B (min.)
B (min.)
B (min.)

x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x

Contents

Startpage

l/h water

Version

16
17
18
19
20
21
22
23
24

1 = miniature
2 = standard
Process connection
1 = G 1/4-female rear side
2 = 1/4" NPT rear side (standard)
Material

0.25...2.5
0.5...5
1.2...12
2.5...25
4...40
6...60
10...100
12...120
16...160

x = available
- = not available
Contacts: The contact version is determined by the operating range.
(min.) = contact can be used as Min.-Contact only.

1 = brass
2 = stainless steel
Seal material

Dimensions

1 = Viton (standard)
2 = PTFE / FFKM
Operating range
01...24 = as per table
99 = special operating range
Ventil
0 = none
1 = valve at the inlet (standard)
2 = valve at the outlet (no backstroke ball)
Limit contacts
0 = none
1 = 1 contact (version A)
2 = 2 contacts (version A)

Version

a (mm)

b (mm)

c (mm)

3 = 1 Contact (version B)

SM-10.1
SM-10.2

45
80

90
125

111
146

4 = 2 Contacts (version B)
Options (multiple specification possible)

Technical specifications

0 = none

2 = cable connection box for devices with contact

Special type connections like hose spouts, SWAGELOK,


ERMETO or others on request.
Accuracy:

For operating the limit contacts isolating circuit amplifiers


KFA...SR2-Ex1 .W for 1 contact or KFA...SR2-Ex2.W for 2
contacts are required. Technical specifications and prices on
request.

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Pressure drop:

10 bar
100 C (80 C with contact)
armature and valve brass or
stainless steel, float stainless
steel, seals Viton or PTFE /
FFKM, sight glass borosilicate
SM-10.1: Class 4
SM-10.2: Class 2,5
200 mbar with valve
120 mbar without valve

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2008

max. pressure:
max. temperature:
Materials:

1 = switching panel assembly

Flow Measurement and Monitoring

SM-12
Conical Glass Flowmeter as
per the Variable Area Principle

Contents

Startpage

Description:
A float made of plastic or metal gets lifted by a fluid flowing
vertically through a conical glass tube and set into rotation.
Its upward movement stops at a point where the gravitational
and dynamic forces become equal against each other. The
body's position in the cone, therefore, depends of the flow
with the result that the volume of flow can be read from the
scale engraved on the sight glass. The SM-12 has always a
millimeter scale on the glass tube that can be converted to
flow rates of different media with the help of the tables included in the supply. Optionally, an additional flow volume display directly on the glass tube or on a screw-mountable scale
attachment can be supplied.

Wide range of measuring


Antistatic sight glass for measuring small
volumes of gas
Low pressure drop

Range of application:
Seven different sight glass geometry and six different float
materials allow a wide range of measuring with the SM-12 for
all types of fluids and gases which are compatible with material being used. This data sheet provides an overview of possibilities for water and air at atmospheric state. Please ask us
for different media, pressures or temperatures.

Choice of scale designs


Conversion of scale to changed measuring
material data

2008

The SM-12 series of variable area flowmeters is deployed


wherever a volume of flow needs to be displayed without
electrical means. Specially manufactured floats produce a
negligible pressure drop at an accuracy class of 1.6. Often
the advantage is that the characteristics of the material being
measured can be assessed visually through the glass tube.

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Versions:
Operating range code: To determine the operating range
code, the desired operating range is ascertained in the relevant tables (Table 1 for water; Table 2 for fluids) and the code
is determined according to the measuring tube, the float and
the other listed criteria. For example, the code G-0-44-G-SS0-3-N indicates the operating range of 4...40 l/h water to a
millimeter and a flow volume scale directly of the glass tube,
a float in stainless steel 1.4571 with a diameter number 0. ID
1 without preparation for a limit contact, that is to say, without magnets in the float.

Armature material: The protective tube to protect the sight


glass from external damage can be optionally designed in
stainless steel 1.4571 or in coated steel. The table "Model
specification" provides information as to which measuring
tube can be equipped with which armature.
Valve: A number of device variants can be equipped with a
regulating valve. Optionally, the valve can be made of Cr-Ni
steel or brass. The sealing material is PTFE, but only for
brass valves and G1 and G2 measuring tubes BUNA is used.
Depending on the version, the valve can be mounted at the
inlet or outlet. The table "Model specification" provides information as to which measuring tube can be combined with
which valve.

Process connection: Rp female thread, NPT female thread,


hose spouts or PVC adhesive sleeves are available as variants for the connection. The table "Model specification" provides information as to which measuring tube can be fitted
with which connection.

Contents

Startpage

Limit contact: All G measuring tubes can be equipped with


REED contacts which require a magnetic float (the operating
range code takes this into regard). Optionally, MIN contacts
(normally closed) or MAX contacts (normally open) are available. Due to the limitation of G measuring tube, the operating
range for water is 40 l/h and for air 400 Nl/h.

Process connection material: As material, stainless steel


1.4571, coated steel or PVC can be used. The table "Model
specification" provides information as to which material can
be combined with which connection.

Technical specifications
Material
Process
connection:

Ordering codes
SM-12. [ ]-[ ]-[ ] [ ]-[ ]-[ ] [ ]-[ ]-[ ]-[ ] 2. 2. 2. 0. 0. 0

Variable Area
Flowmeter with
Conical Glass

Armature:

Operating range code from


Table 1 or Table 2:
Process connection:
1 = female thread Rp (Code R0)
2 = female thread NPT (Code T0)
3 = hose spout (Code P0)
4 = adhesive sleeve (PVC, Code K0 only)
Process connection material:
1 = stainless steel 1.4571 (Code SS)
2 = coated steel (Code ST)
3 = PVC (for adhesive sleeve, Code PC only)
Armature material:
1 = stainless steel 1.4571 (Code SS)
2 = coated steel (Code ST)
Valve:
0 = no valve (Code NNN)
1 = valve at inlet, seal BUNA (PTFE),
brass housing (Code RAE)
2 = valve at inlet, seal PTFE,
Cr-Ni steel housing (Code RBE)
3 = valve at outlet, seal BUNA (PTFE),
brass housing (Code RAA)
4 = valve at outlet, seal PTFE,
Cr-Ni steel housing (Code RBA)

stainless steel 1.4571, steel or PVC


(for adhesive sleeve)
stainless steel 1.4571 or steel, sealing
elements polypropylene and BUNA

Pressure:
Measuring tube
Pmax [bar]

L6; L7 G0; G1 G2 G4
16
10
9
6

Temperature:

80C max. (130C optional)

Mounting length:

310 mm to 404 mm

Weight:

0.7 to 8.4 kg

Mounting position:

vertical, flow from bottom

Operating ranges:

0.002 l/h to 10 m3/h water (20C)


0.1 l/h to 100 Nm3/h air
(20C, 1 bar abs.)

Range:

10:1 for G measuring tubes


20:1 for L measuring tubes

Accuracy:

Class 1.6 as per VDI 3513

Electrical specifications
Limit contact:

REED, bistabile

Voltage:

230 V max.

Switching current:

0.6 A max.

Switching load:

12 VA or 12 W

Limit contact:
0 = none
1 = MIN contact
2 = MAX contact

Protection class:

IP65

Self-capacity:

0 nF

Self-inductivity:

0 mH

Options:
0 = none
1 = with isolated switching amplifier for limit contact 24 V DC
2 = with isolated switching amplifier for limit contact 230 V AC
3 = oil and grease free for applications with oxygen
4 = with flow table for conversion
5 = with base stand for hose spout connection

Connecting cable:

LIYY 2 x 0.34, 1 m long

Weight of the
contact:

35 g

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S 38

2008

Ord. No.:

Table 1

Contents

Startpage

Water/Fluids

Flow Table

Operating range code

Water/Fluids at 20C

Measuring tube

Recommended
combination Series 1

Alternative combination
Series 2

max.
flow

max.
flow

Pressure
drop *)

Pressure
drop *)

Length

Diameter

Float

Measuring
Scale
range conus

Material

Code

[l/h]

mbar

[l/h]

mbar

Code

Code

Code

0.025

0.04

1.5

13

0.04

0.063

1.5

14

0.063

0.1

17

Code

0.1

0.16

21

0.16

0.25

22

Series 1

0.25

0.4

23

TT; KR

0.4

0.8

2.5

24

Diameter

Code

Code

Code

1.2

27

31

1.6

2.8

3.5

32

2.5

33

6.3

34

6.3

10

4.5

37

10

16

41

16

27

42

G;

25

44

43

A;

40

66

44

63

10

110

10

47

40

10

25

44

63

12

40

47

100

16

63

51

Series 1

160

24

100

11

52

SS

250

15

160

53

400

16

250

54

630

18

400

57

1000

26

630

10

61

1600

26

1000

11

62

2500

30

1600

13

63

Series 2

4000

40

2500

16

64

PP; PF;

6300

44

4000

18

67

PC

10000

53

6300

21

71

[ ]-

[ ]-

[ ][ ]-

[ ][ ]-

[ ]-

Measuring tube length


(Type)

300 mm
300 mm

Measuring tube diameter

10...95 mm

Insert

0.63

Operating range code


for ordering code:

Flow ID

Series 2
SS

0
Series 1
3
1
M;
N
2

[ ]-

Series 2
2

[ ]-

[]

L
G

Measuring tube cone

[]
[ ][ ]

Medium scale

Scale on the measuring tube and mm gradation


gradation on the attached scale and mm gradation (recommended)
Measuring tube with mm gradation only

Material of
float

stainless steel 1.4571


Titanium
Polypropylene
PTFE
PVC
Corundum

Float
diameter

1.6...66 mm

Flow ID

Liquid (fluids)
Factor 1 (water)
Factor 0.63 (water)

Float
insert

no magnet
with magnet (for limit value switch)

G
A
N
SS
TT
PP
PF
PC
KR
[]

L
3
2
N
M

2008

*) The specified pressure drop is merely a standard value and may be different depending on the diameter used.

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S 39

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Table 2

Air / Gases

Flow table

Operating range code

Air/gases, 1 bar absolut

Mesuring tube
Alternative combination
Series 2

max.
flow

Pressure
drop*)

max.
flow

[l/h]

mbar

[l/h]

mbar

Code

1.9

1.5

Pressure
drow*)

Float

Contents

Recommended
combination Series 1

Length

Diameter

Measuring
tube conus

Scale

Material

Code

Code

Code

Code

13

4.5

1.5

14

4.4

17

Diameter

Flow ID

Insert

Code

Code

Code

Startpage

6.5

10

21

10

16

22

Series 1

14

23

23

TT; KR

23

1.5

40

2.5

24

33

1.5

55

27

50

80

31

70

110

3.5

32

100

160

33

180

2.5

260

4.5

34

250

2.5

360

4.5

37

Series 2

400

600

41

SS

630

950

42

G;

1000

1500

43

A;

1600

2200

44

2400

10

3500

10

47

400

1000

44

630

1600

47

1000

2500

51

Series 1

Series 1

Series 1

1600

4000

12

52

Al; PP;

2500

6300

11

53

PC

4000

10000

14

54

6300

16000

16

57

10000

25000

19

61

16000

40000

18

62

25000

63000

21

63

Series 2

Series 2

Series 2

40000

100000

29

64

PP; PC

M;N

63000

160000

32

67

100000

250000

34

71

[ ]-

[ ]-

[ ][ ]-

[ ]-

[]

Operating range code


for ordering code:
Measuring tube length
(Type)

300 mm
300 mm

Measuring tube diameter

10...95 mm

[ ]-

[ ][ ]-

[ ]-

L
G
[]

Measuring tube cone

[ ][ ]

Medium Scale

scale on the measuring tube and mm- gradation


attached scale and mm-gradation (recommended)
measuring tube with mm- gradation only

Material
Float

stainless steel 1.4571


Aluminium
Titanium
Polypropylene
PVC
Corundum

Float
diameter

1.6...66 mm

Flow ID

Air (Gas)
Factor 10 (Air)
Factor 25 (Air)

Float
insert

no magnet
with magnet (for limit value switch)

G
A
N
SS
AL
TT
PP
PC
KR
[]

G
5
7
N
M

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S 40

2008

*) The specified pressure drop is merely a standard value and may be different depending on the diameter used.

Model specification
Connection diameter

Model

SM-12

Process connection
Female thread

Contents without valves

Rp

NPT

Female thread Adhesive sleeve Code

Code

Code

Rp 1/4"

R0

Rp 1/2"

RAGH41
20 mm

Startpage
Rp 3/4"
Rp 1"

Rp 1 1/2"

32 mm

50 mm

Rp 2"

Rp 2 1/2"

75 mm

RAGH41

R0

RAGH01

R0

T0

RAGH01

R0

T0

RAGH01

R0

Hose spout

Adhesive
sleeve

Code

Code

K0
P0

K0

Connection
material

Armature
material

Valve

Measuring
tube
lengthdiameter

Code

Code

Code

Code

SS

SS

NNN

L6; L7; G0

SS; ST

ST

NNN

L6; L7; G0

SS (PC)

SS

NNN

L6; L7; G0

SS; ST (PC)

ST

NNN

L6; L7; G0

SS

SS

NNN

G1

RAGH01

R0

SS; ST

ST

NNN

G1

RAGH23

R0

SS

SS

NNN

G1

RAGH23

R0

RAGH02

R0

T0

RAGH02

R0

T0

RAGH02

R0

RAGH02

R0

RAGH04

R0

T0

RAGH04

R0

T0

RAGH05

R0

RAGH05

R0

RAGH05

R0

P0

SS; ST

ST

NNN

G1

K0

SS (PC)

SS

NNN

G1

K0

SS; ST (PC)

ST

NNN

G1

SS

SS

NNN

G2
G2

SS; ST

ST

NNN

K0

SS (PC)

SS

NNN

G2

K0

SS; ST (PC)

ST

NNN

G2

T0

SS

SS

NNN

G4

T0

SS; ST

ST

NNN

G4

ST

ST

NNN

G4

P0

P0

RAGH06

R0

T0

K0

SS (PC)

SS

NNN

G4

RAGH06

R0

T0

K0

SS; ST (PC)

ST

NNN

G4

RAGH01

R0

SS

SS

RB[ ]

L6; L7; G0

RAGH01

R0

SS

ST

RB[ ]

L6; L7; G0

RAGH01

R0

ST

ST

RA[ ]

L6; L7; G0

RAGH02

R0

SS

SS

RB[ ]

G1

RAGH02

R0

SS

ST

RB[ ]

G1

RAGH02

R0

ST

ST

RA[ ]

G1

RAGH04

R0

SS

SS

RB[ ]

G2

RAGH04

R0

SS

ST

RB[ ]

G2

RAGH04

R0

ST

ST

RA[ ]

G2

RAGH06

R0

ST

SS

RA[ ]

G4

RAGH06

R0

ST

ST

RA[ ]

G4

SM-12 with valve


Rp 1/2"

Rp 1"

Rp 1 1/2"

2008

Rp 2 1/2"

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Table of dimensions SM-12


Connection diameter Measuring tube Dimensions (mm)

Weight

Code

kg

1/2"

L6; L7; G0

356

224

0.7

1"

G1

360

224

1.3

1 1/2"

G2

386

224

2.5

21/2"

G4

394

212

Contents

Startpage

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Flow Measurement and Monitoring

SM-15
Plastic Flowmeters as per the
Variable Area Principle

Contents

Startpage

For every industrial application

Description:
The SM-15 series of flowmeters operates according to the proven variable area principle. The float gets lifted by the flowing
medium and indicates the flow with its upper edge on the
scale attached to the device. If floats with integrated magnets
are used, optionally, alarm contacts or a measuring transmitter
can be attached to the device. All devices possess a male
thread on the measuring tube and are additionally equipped
with standard PVC adhesive sleeves. As an option, also female
threaded fittings made of PVC, PP, PVDF, brass or stainless
steel can be supplied.

For fluid and gaseous media


Simple and robust design with high
operational safety
PVC, PA, PSU and PVDF versions
Low pressure drop
Easy to assemble

Range of application:
Due to a wide variety of materials and easily interchangeable
measurement scales, the SM-15 series plastic flowmeters can
be deployed for most of media including hostile media.
The main areas of application are water treatment, effluent
technology, chemical and food-processing industries and many
others.

High resolution scale

2008

Optional alarm contacts and analogue


output

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Material versions

Technical specifications

Measuring tube:

max. pressure:

PVC-U; transparent

Float:

Polyamide; transparent, with


heavily reduced humidity
absorption

PVC:

10 bar to 20C, 1bar at 60C

Polyamide:

10 bar to 30C, 1bar at 75C

Polysulphone:

10 bar to 40C, 1bar at 100C

Polysulfon; transparent

PVDF:

10 bar to 40C, 1bar at 110C

PVDF; opaque (yellowish-white)

max. temperature:

PVDF, optional stainless steel


1.4301 and PVDF with integrated
magnet

without joints

Seals:

EPDM, optional Viton

Tube connections:

PVC, optional PP, PVDF, brass,


stainless steel

Contents

Startpage

PVC:

60 C

Polyamide:

75 C

Polysulphone:

100 C

PVDF:

110 C

with joints made of:


PVC:

60 C

PP:

as per temperature parameters for


the relevant measuring tube,
however max. 80 C

PVDF, brass,
stainless steel: as per temperature parameters for
the relevant measuring tube
Mounting position:

vertical, flow from bottom to top

Assembly:

with moderation line 5-7 x DN


before and after the device

Accuracy:

Cl. 4 as per VDI/VDE 3513, Bl. 2

Ordering codes
Ordering number:

SM-15. 2. 1. 202. 102. 1. 0

Accessories
Limit value switch:

Plastic Flowmeter
Material version (measuring tube):

bistable contacts, NO-contact or


NC-contact function

Analogue output:

Measuring device with integrated


measuring transmitter,
4...20 mA
Attention: Limit contacts or measuring transmitters operate
only in combination with a float with integrated magnet.

1 = PVC-U (only with scales for water)


2 = Polyamid
3 = Polysulfon
4 = PVDF
Scale:
1 = water

Indicator scales

2 = air (0 bar rel.)

For the media water (in l/h) and air (in Nm3/h) at relative
operating pressures of 0.1,2 and 3 bar, standard scales are
available.
For other media such as air at higher operating pressure,
HCL (30%), NaOH (30%) and, for the units m3/h, l/sec., l/min,
USGPM or IGPM, special type scales can be supplied on
request.
These supplementary special type scales can be attached
later easily and reliably on the flowmeter. There is no
need of any modifications to the measuring device.

3 = air (1 bar rel.)


4 = air (2 bar rel.)
5 = air (3 bar rel.)
9 = Special scale type
Operating range:
101... 612 = as per Table 1
Process connection:
as per Table 2
Float:

For other media and/or operational conditions, special type


scale can be offered on request.

1 = PVDF (standard)
2 = stainless steel 1.4301

For this, the following data is required:

3 = PVDF with integrated magnet

- Medium

(when using limit contacts or analogue output only)


Options:

- Operating pressure

00 = none
11 = 1 limit contact (NC-contact)

- Operating temperature

21 = 2 limit contacts (NC-contact)

- Operating density

12 = 1 limit contact (NO-contact)

- Operating viscosity

22 = 2 limit contacts (NO-contact)

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S 44

2008

50 = measuring transmitter, 4...20 mA

Contents

Operating ranges (Table 1)

Limit contacts

Measur- Operat- Operating


ing
ing
range
tube
range water (l/h)

Operating range

Version:

bistable reed contacts.

Contact function:

NO-contact or NC-contact for


rising flow

Assembly:

adjustable to dove-tail rail of the


measuring tube

Switching load:

max. 220 VAC, max. 0.5 A,

Startpage
2

Air at 20C (Nm3/h) not for PVC-measuring tubes


0 bar rel.
1 bar rel.
2 bar rel.
3 bar rel.

101

3-24

0.2...1

0.2-1.3

0.25-1.6

0.3-1.75

102

5-60

0.2-2.5

0.4-3.2

0.2-3.8

0.3-4.40

103

10-100

0.5-3.6

0.6-5.0

0.8-6.0

0.8-7.0

104

25-250

0.5-9

1-13

1-16

1.5-18

201

5-50

0.4-2.8

0.4-3.2

0.5-4

0.5-4.5

Operating temperature: 0...+55 C

202

15-150

0.8-6.25

1-9.0

1-11

1.5-12

Hysteresis:

3 mm height of float

203

25-250

0.9-9.5

1.5-13.0

2-17.0

2-20

Connection layout:

2-wire, irrespective of polarity

204

40-400

2.0-15.0

2-21

3-26

3-30

301

15-150

0.5-5.5

1.0-8.5

1.0-11

1.0-10.5

302

40-400

2.0-14.0

2-20

3.0-26

4.0-30

303

60-600

2.5-22.0

4.0-31.0

4-38.0

5.0-45

304

100-1000

4.0-34.0

5-45

6-58.0

7.5-67.5

401

25-250

1.0-8.0

1.5-12.0

1.5-16

1.5-17.0

402

40-400

2.0-14.0

2-20

3.0-26

3.0-30

403

100-1000

4.0-34.0

5.0-45.0

5.0-55.0

6.0-66

404

150-1500

5.0-50.0

6-70

7.5-90.0

7.5-100.0

502

60-600

2.0-20.0

3.0-30.0

4.-35

5-40.0

503

100-1000

4.0-35.0

5-50

8.0-60

8.0-70

504

200-2000

7.0-70.0

10.0-100.0

10.0-120.0

15.0-130.0

505

300-3000

10.0-100.0

15-140

20.0-160.0

20.0-190.0

506

600-6000

20.0-200.0

30.0-280.0

40-280.0

40.0-400.0

507

1000-10000

30.0-310.0

40-460.0

60.0-510.0

70-600.0

508

2500-25000

100.0-800.0

110-1100

140.0-1240.0

166.0-1400.0

509

10000-50000 400-1500.0

500-2100.0

600.0-2500.0

700.0-2900.0

601

15-150

0.6-5.5

1.0-7.5

0.8-11

1-10.5

602

30-300

1.0-10.0

1.5-14.0

2.0-18

2.0-20

603

60-600

2.0-21.0

3.0-30.0

4.0-36.0

4.0-40.0

604

100-1000

3.0-34.0

5-50

5.0-60.0

5.0-70.0

605

150-1500

5.0-50.0

5.0-70.0

7-85.0

8.0-100.0

606

250-2500

7.0-80.0

10-110.0

10.0-140.0

15-160.0

606a

200-2000

8.0-70.0

10-100

10.0-120.0

12.0-135.0

606b

300-3000

10-100.0

15-140.0

20.0-160.0

20.0-190.0

607

400-4000

14.0-125.0

20.0-170.0

15.0-220.0

20.0-250.0

608

600-6000

20.0-200.0

30-280

30.0-380.0

40.0-400.0

609

1000-10000

30.0-320.0

40.0-440.0

50-540.0

60.0-620.0

610

1500-15000

50.0-500.0

80-700.0

80.0-800.0

102-880.0

611

2500-25000

80.0-800.0

100-1200

140.0-1240.0

166.0-1400.0

612

10000-50000 300-1600.0

400-2200.0

600.0-2500.0

700.0-2900.0

max. 10 A / 10 VA

Measuring transmitter
The optionally available measuring transmitter for the flowmeter
SM-15 is clipped to the dove-tail rail mounted on the measuring tube.
Thanks to the 2-wire technology voltage supply and output signal do not run separated from each other. The exact magnet
field sensors of the receiver capture the height of the magnetic
float and covert its position continually into a 4...20-mA output
signal. The measuring transmitter achieves an accuracy of
0.5% for the entire range where the output signal is additionally
flattened over a Low-Pass filter. In this way, slight fluctuations
of the float are compensated. After the assembly, by means
of an integrated zero key interfering magnetic fields can be
balanced.

PIN layout
4..20 mA
A

Pin 1: 8..28 VDC

+
8..28 VDC

Pin 3: external 0-key connection


(not required)
Pin 2: GND

2008

Other type of scales on request

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S 45

PROFI
MESS

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Measuring tube No. 14

Operating ranges (Table 2)


Measur- Pressure
ing
drop
tube
mbar
(L in)
mm

Operat- Male Connecting joints


ing
thread
range (R)
PVCFemale thread (G)
adhesive
sleeve
P
P
P
stanV
P
V
dard
C
D
(mm)
F

Connection
No.
M
S

V
A

Startpage

Material-No.
0
1

101

(165)

3.3-4.8

3/4

d : 16

3/8

102

DN: 10

103

L1:171

Contents

6
01

104
2

201

(170)

2.5-4.3

d : 20

202

DN: 15

203

L1:176

1/2

02

3/4

03

04

05

1 1/2

06

07

2 1/2

08

09

1 1/4

10

1 1/2

10b

11

2 1/2

12

204
3

301

(185)

6.1-8.3

1 1/4 d : 25

302

DN: 20

303

L1:191

304
4

401

(200)

6.1-8.3

Measuring tube No. 56

1 1/2 d : 32

402

DN: 25

403

L1:206

404
5

502

1 1/2 d : 32

12.3-15.9 503

DN: 25

(335)

L1:341
504

2 1/4 d : 50

12.3-15.9 505

DN: 40
L1:341

506

2 3/4 d : 63

22.2-27.1 507

DN: 50
L1:341

508
33.7-40

3 1/2 d : 75

509

DN: 65
L1:341

601

(350)

1 1/2 d : 32

602

DN: 25

12.3-15.9 603

L1:356

604
605
12.3-15.9 606

d : 40
DN: 32
L1:356

606a
12.3-15.9 606b

2 1/4 d : 50
DN: 40
L1:356

607
22.2-27.1 608
609
610

2 3/4 d : 63
DN: 50
L1:356
3 1/2 d : 75

33.7-40.0 611

DN: 65

612

L1:356

Other dimensions L and L1 for PVDF measuring tube

The connection code comprises Material and Connection No.


Example: PCV female thread G1 for measuring tube 5:

PROFI
MESS

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S 46

2008

Material No. 2, Connection No. 05 Connection code 205

Flow Measurement and Monitoring

SM-20
Variable Area Flowmeter for
Small Flow Volumes in Compact
Design

Contents

Startpage

For fluids and gases

Description:
The SM-20 series of flowmeters operates according to the
proven variable area principle. The conical float is introduced
into a cylindrical measuring tube. The flowing medium moves
the float in the direction of flow. The movement of the float is
magnetically transferred to a display unit situated outside the
measuring tube. The display unit is provided with a scale that
is designed to match the operational conditions. Additionally,
it can also be equipped with contacts or an analogue output.

Operating pressures up to 160 bar,


operating temperatures up to 200C
Scales for all operational conditions
individually designed
Local display, MIN. MAX. contacts or
analogue output

Range of application:
The SM-20 series of variable area flowmeters is intended for
measuring and monitoring low-viscosity fluid or gaseous
media, for example, in cooling systems for welding machines,
laser and pipe installations, pump monitoring, compressors
and so on. Due to the fact that for all wetted parts high quality
stainless steel 1.4571 has been used, the device is excellently
suited for even hostile media.

Measuring tube fully


stainless steel 1.4571

2008

Optionally available with valve

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S 47

PROFI
MESS

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Versions

Operating ranges and Process connections

flowmeter with local indicator

Operating range
No.

Water, 20C

Pressure drop

(l/h)

Air, 20C,
1.013 bar abs.
(Nl/h)

indicator, 1 MAX contact

0,1...1

3.75...37.5

indicator, 1 MIN-, 1 MAX contact

0,16...1,6

5.5...55

indicator, analogue output 4...20 mA

0,25...2,5

9.25...92,5

0,4...4

14...140

0,6...6

18,5...185

Version without needle valve


(connection on top / at bottom):
all joints as per Ordering codes,
PN 100 (standard) or PN 160, all flange connections

1...10

30...300

1,6...16

45...450

2,5...25

75...750

4...40

130...1300

11

Version with needle valve (rear connection):


all joints as per Ordering codes,
PN 40 (standard) or PN 100, flange connections not possible

10

6...60

185...1850

11

11

10...100

300...3000

11

12

16...160

450...4500

13

13

25...250

750...7500

13

indicator, 1 MIN contact

Process connections

(mbar)

Contents

Startpage

Attention: For versions without valve operating ranges 12 and 13 with


connection joints 3/8" (Code 42...)

Dimensions

Ordering codes
Ordering number:

SM-20.

41G4.

6.

0.

1.

Variable Area Flowmeter

approx.185

Process connection:
41G4 =G 1/4 female, PN40
41G6 =G 1/4 female, PN100
41G7 =G 1/4 female, PN160
41T4 = 1/4"NPT-female, PN40
41T6 = 1/4NPT-female, PN100
41T7 = 1/4NPT-female, PN160
53C4 = cutting ring joint 6 mm, PN40
53C6 = cutting ring joint 6 mm, PN100
53C7 = cutting ring joint 6 mm, PN160
53P1 = hose spout 6 mm, PN10
54C4 = cutting ring joint 8 mm, PN40
54C6 = cutting ring joint 8 mm, PN100
54C7 = cutting ring joint 8 mm, PN160
54P1 = hose spout 8 mm, PN10
55C4 = cutting ring joint 10 mm, PN40
55C6 = cutting ring joint 10 mm, PN100
55C7 = cutting ring joint 10 mm, PN160
56C4 = cutting ring joint 12 mm, PN40
56C6 = cutting ring joint 12 mm, PN100
56C7 = cutting ring joint 12 mm, PN160
01D4 = flanges DN15 PN40
02D4 = flanges DN25 PN40
01A1 = flanges ANSI 1/2", 150 lbs RF
02A1 = flanges ANSI 1", 150 lbs RF
01A2 = flanges ANSI 1/2", 300 lbs RF
02A2 = flanges ANSI 1", 300 lbs RF

cutting ring joint

cutting ring joint


approx.62

Technical specifications

Operating range:
1 ...13 = as per Table
99
= special operating range

at
at
at
at

PN 100 (standard), PN 10. 40. 160


as per Ordering codes

max. temperature:
Local display:
With contacts:
With analogue output:

-80C ...+ 200C (+150C with valve)


-40C ...+150C
-40C ...+150C

Protection class:

IP 65

Accuracy:

+/- 4% of operating range value

Type:

inductive (NAMUR gem. EN 50227)

Nominal voltage:

8 VDC

Recommended for operating the contacts:


isolated switching amplifier SE01 (see Data sheet SM-25)

Analogue output
1 MIN contact
1 MAX contact
1 MIN, 1 MAX contact
analogue output 4...20 mA

Supply:
Output:
Load resistance:
El. connection:
Pulse output:
Ex-Version:

Options:
0 = none
9 = please specify in detailed text

PROFI
MESS

max. pressure:

Contacts

inlet, valve seat silver


inlet, valve seat PCTFE
outlet, valve seat silver
outlet, valve seat PCTFE

Display unit:
1 = local indicator
2 = local indicator,
3 = local indicator,
4 = local indicator,
5 = local indicator,

wetted parts made of stainless steel


1.4571 housing made of 1.4301

13.5...30 VDC
4...20 mA
(U-13.5V) / 20 mA
Fast connection QUIKON
optionally available
optionally available

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S 48

2008

Valve:
0 = none
1 = valve
2 = valve
3 = valve
4 = valve

Materials:

Flow Measurement and Monitoring

SM-25
Variable Area Flowmeter with
Flange Connection, Irrespective
of Viscosity

Contents

Startpage

For fluids and gases

Description:
The SM-25 series of flowmeters operates according to the
proven variable area principle. The float is introduced into a
conical measuring tube where the medium's viscosity has
nearly no effect on the float's movement. The flowing medium
moves the float in the direction of flow. The movement of the
float is magnetically transferred to a display unit situated outside the measuring tube. The display unit is provided with a
scale that is designed to match the operational conditions.
Additionally, it can also be equipped with contacts or an analogue output.

Operating pressures PN40 and PN100


as standard, higher pressures up to
320 bar on request
Operating temperatures up to 400C
Scales for all operational conditions,
individually designed
Local display, MIN. MAX. contacts or
analogue output

Range of application:
The SM-25 series of variable area flowmeters is intended for
measuring and monitoring fluid or gaseous media of any type.
Due to the fact that for all wetted parts high quality stainless
steel 1.4404 has been used, the device is excellently suited
for hostile media as well as for use in the food-processing
industry (by using Tri-Clamp or milk tube joints).

Measuring tube fully stainless steel


1.4404

2008

Optionally with PTFE lining

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S 49

PROFI
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Procedure for device layout:

1. Versions:

1.

Decide the version of device.

2.

Select the desired process connections


from the Table "Process connections".

Depending on the medium the SM-25 series of flowmeters is


available in fully stainless steel 1.4571 (SM-25.1) or with PTFE
lining versions for all wetted parts (SM-25.2).

3.

Select the operating range as per the Tables


"Operating ranges".

4.

Select the display component and the desired


output signals.

5.

Determine the required options.

Contents

Other materials such as Monel, Hastelloy, tantalum are available on request (SM-25.9).

Startpage

2. Process connections:
Measure- Connect- Mountingtube
ion
length
Code
No.

No.

L (mm)

15
(1/2 )

1
1
1
1
1
2
2
2
2
2

101
102
103
104
105
206
207
208
209
210

250
250
250
295
295
250
250
250
295
295

flange DN20 PN40


flange ANSI 3/4 150 lbs.*
flange ANSI 3/4 300 lbs.*
G 3/4-female*
3/4 NPT-female*
flange DN20 PN40
flange ANSI 3/4, 150 lbs.*
flange ANSI 3/4, 300 lbs.*
G 3/4-female*
3/4 NPT-female*

1
1
1
1
1
2
2
2
2
2

111
112
113
114
115
216
217
218
219
220

250
250
250
295
295
250
250
250
295
295

flange DN25 PN40


flange ANSI 1 150 lbs.*
flange ANSI 1 300 lbs.*
thread socket DN25 PN40 (male)
as per DIN 11851*
Tri-Clamp DN25 / 1*
flange DN25 PN40
flange ANSI 1 150 lbs.*
flange ANSI 1 300 lbs.*
thread socket DN25 PN40 (male)
as per DIN 11851*
Tri-Clamp DN25 / 1*
flange DN25 PN40
flange ANSI 1, 150 lbs.*
flange ANSI 1, 300 lbs.*
G 1-female*
1 NPT-female*

1
1
1

121
122
123

250
250
250

1
1
2
2
2

126
127
228
229
230

275
250
250
250
250

2
2
3
3
3
3
3

233
234
335
336
337
338
339

275
250
250
250
250
310
310

20
(3/4 )

25
(1 )

flange DN15 PN40


flange ANSI 1/2 150
flange ANSI 1/2 300
G 1/2-female*
1/2 NPT-female*
flange DN15 PN40
flange ANSI 1/2 150
flange ANSI 1/2 300
G 1/2-female*
1/2 NPT-female*

lbs.*
lbs.*

lbs.*
lbs.*

Nominal- Process connection


diameter
measuretube
(DN)

No.

No.

L (mm)

32
(1 1/4 )

flange DN32 PN40*


Tri-Clamp DN32*
flange DN32 PN40
flange ANSI 1 1/4 150 lbs.*
flange ANSI 1 1/4 300 lbs.*
Tri-Clamp DN32*
flange DN32 PN40
flange ANSI 1 1/4, 150 lbs.*
flange ANSI 1 1/4, 300 lbs.*
G 1 1/4-female*
1 1/4 NPT-female*

1
1
2
2
2
2
3
3
3
3
3

140
141
242
243
244
245
346
347
348
349
350

250
250
250
250
250
250
250
250
250
310
310

40
(1 1/2 )

Tri-Clamp DN40 / 1 1/2 *


Tri-Clamp DN40 / 1 1/2 *
flange DN40 PN40
flange ANSI 1 1/2, 150 lbs.*
flange ANSI 1 1/2 300 lbs.*

1
2
3
3
3

151
252
353
354
355

250
250
250
250
250

50
(2 )

flange DN50 PN40*


flange ANSI 2 150 lbs.*
flange ANSI 2 300 lbs.*
Thread socket DN50 PN25 (male)
as per DIN 11851*
Tri-Clamp DN50 / 2 *
flange DN50 PN40
flange ANSI 2 150 lbs.*
flange ANSI 2 300 lbs.*
G 2-female*
2 NPT-female*

3
3
3

356
357
358

250
250
250

3
3
4
4
4
4
4

359
360
461
462
463
464
465

275
250
250
250
250
325
325

65
(2 1/2 )

thread socket DN65 PN25 (male)


as per DIN 11851*
G 2-female*
2 NPT-female*

4
4
4

466
467
468

275
325
325

80

thread socket DN80 PN25 (male)


as per DIN 11851*
Tri-Clamp DN80 / 3 *
flange DN80 PN40
flange ANSI 3, 150 lbs.
flange ANSI 3, 300 lbs.

4
4
5
5
5

469
470
571
572
573

275
300
250
250
260

thread socket DN100 PN25 (male)


as per DIN 11851
Tri-Clamp DN100 / 4
flange DN100 PN16*
flange DN100 PN40*
flange ANSI 4, 150 lbs.*

5
5
6
6
6

574
575
676
677
678

300
250
250
250
250

*) not with the option "Heating"


100
(4 )

Materials for thread connections R and NPT:


sealing material Perbunan,
inlay part stainless steel and swivel nut steel

PROFI
MESS

Measure- Connect- Mountingtube


ion
length
Code

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S 50

2008

Nominal Process connection


diameter
measuretube
(DN)

3. Operating ranges:
Reference conditions:

Water at 20C
Air at 20C, 1 bar absolute.

Contents

Startpage a) SM-25.1 - Stainless steel version


Measuring

Operating

tube

range
code

No.
1

Water / Fluids
Operating
range
(m3/ h)

Measuring
cone
No.

Air/Gases
Float
No.

Pressure
drop
(mbar)

max.
viscosity
(mPas)

Operating
range
(m3/ h)

Measuring
cone
No.

Float
No.

Pressure
drop
(mbar)

101

0.0025-0.025

43

S0

40

2.9

0.075-0.75

43

S0

45

102

0.004-0.04

44

S0

40

4.5

0.12-1.2

44

S0

45

103

0.0063-0.063

47

S0

40

6.4

0.18-1.8

47

S0

45

104

0.01-0.1

51

S0

40

9.2

0.3-3

51

S0

45

105

0.01-0.1

53

L1

5.1

206

0.01-0.13

53

L1

12

5.1

0.55-5.5

53

M1

21

207

0.016-0.16

53

M1

15

8.2

0.4-4

53

L1

13

208

0.022-0.22

54

L1

12

7.1

0.65-6.5

54

L1

13

209

0.025-0.25

53

S1

40

13

0.8-8

54

M1

20

210

0.032-0.32

57

L1

12

8.8

1-10

57

L1

11

211

0.04-0.4

54

S1

40

18

1.4-14

57

M1

20

212

0.05-0.5

61

L1

12

10

1.6-16

61

L1

11

213

0.063-0.63

57

S1

40

23

2.2-22

61

M1

20

214

0.063-0.63

61

M1

15

17

2.5-25

62

L1

11

214a

0.08-0.8

62

L1

12

50

20

215

0.1-1

61

S1

40

27

3-30

62

M1

216

0.1-1

62

M1

15

19

4.5-45

62

S1

45

217

0.16-1.6

62

S1

40

31

218

0.23-2.3

62

V1

45

319

0.13-1.3

63

L2

17

17

4-40

63

L2

19

320

0.21-2.1

64

L2

17

20

5-50

63

M2

23
19

321

0.25-2.5

63

S2

42

44

6-60

64

L2

322

0.25-2.5

64

M2

17

16

7.5-75

64

M2

23

323

0.4-4

64

S2

42

50

10-110

64

S2

47

324

0.6-6

64

V2

43

425

0.32-3.2

67

L5

13

29

10-100

67

L5

16

426

0.5-5

71

L5

13

33

13-130

67

M5

25

427

0.63-6.3

67

S5

47

72

16-160

71

L5

16

428

0.85-8.5

72

L5

13

37

18-180

71

M5

25

429

1-10

71

S5

47

82

18-180

67

S5

54

430

1-10

72

M5

19

58

431

1.6-16

72

S5

47

92

30-300

72

M5

25

432

2.5-25

72

V5

63

45-450

72

S5

54

533

2.5-25

73

V8

60

50-500

73

L8

30

534

4-40

74

V8

60

70-700

73

V8

65

535

6.3-63

77

V8

60

75-750

74

L8

30

536

100-1100

74

V8

65

537

160-1600

77

V8

65

638

10-100

81

11

70

639

13-130

82

11

70

2008

Bold type operating ranges are preferred.

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S 51

PROFI
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b) SM-25.2 Wetted parts with PTFE lining


Measuring

Operating

tube

range
code

Operating
range
(m3/ h)

No.

Water / Fluids

Air/Gases

Measuring
cone
No.

Float
No.

Pressure
drop
(mbar)

Operating
range
(m3/ h)

Measuring
cone
No.

Float
No.

Pressure
drop
(mbar)

250

0.01 - 0.1

51

A1

16

0.35 - 3.5

51

A1

20

251

0.016 - 0.16

52

A1

16

0.5 - 5

52

A1

20

252

0.025 - 0.25

53

A1

16

0.85 - 8.5

53

A1

20

253

0.04 - 0.4

54

A1

16

1.3 - 13

54

A1

20

254

0.063 - 0.63

57

A1

16

2 - 20

57

A1

20

255

0.1 - 1

61

V1

18

3.4 - 34

61

V1

22

356

0.16 - 1.6

62

A2

20

5 - 50

62

A2

25

357

0.25 - 2.5

63

A2

20

8.5 - 85

63

A2

25

358

0.4 - 4

63

V2

22

459

0.4 - 4

64

A5

20

13 - 130

64

A5

25

460

0.63 - 6.3

67

A5

20

20 - 200

67

A5

25

461

1 - 10

71

A5

20

35 - 350

71

A5

25

462

1.6 - 16

71

V5

22

563

1.6 - 16

72

V8

25

50 - 500

72

V8

27

564

2.5 - 25

73

V8

25

85 - 850

73

V8

27

565

4 - 40

74

V8

25

666

6.3 - 63

77

10

30

Contents

Startpage

Technical specifications (Measuring tube):


fluids and gases

Operating ranges:

see Tables 3a and 3b

Ratio of operating range:

10 : 1

Accuracy:
SM-25.1:
SM-25.2:

Class 1,6
Class 2,5

Process connection:

max. pressure:

Materials:

see Table
"Process connections"
see Table
"Process connections"

Operating temperature:
SM-25.1:
-180C...370C
SM-25.2:
-80C...130C
(Note max. operating temperatures of display unit
and possible options)

PROFI
MESS

SM-25.1:

all wetted parts are stainless steel


1.4404, (AISI316L)

SM-25.2:

all wetted parts are stainless steel


1.4404, (AISI 316 L) with PTFE coating

Mounting position:

vertical

Direction of flow:

from bottom

Mounting length:

see Table Process connections

Straight inlet:
DN 15-65
DN 80-100

none
min. 5D

Protection class:

IP 65

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S 52

2008

Measurable media:

Contents

4. Display unit:

Technical specifications (display unit):

Basically, the display unit consists of a polyamide or aluminium


housing with an indicator magnetically coupled to the float. The
scale may be designed for units of flow or in percentage. In the
display unit, measuring transmitter and contact components
can be mounted.

Indicator mechanical:
Ambient temperature:
PA housing (Code 1): -25C ...100C
Al-Housing (Code 2): -25C ...130C
for higher or lower operating temperatures use option
"Insulation distance".

Contact components:

Startpage 4a. Housing designs


Material:

Code No.

Polyamide

Aluminium

Type:

inductive proximity switch SC3.5-NO or


SJ3.5-S1N as per DIN 19234 (NAMUR)
Ambient temperature:
-25C ...100C (outside this
temperature range use the option
Insulation distance)
Nominal voltage:
8 VDC (Ri = 1 kOhm)
Output signal:
1 mA = 0, 3mA = 1
Explosion protection:
EEx ia IIC T6
Recommended accessories:
isolated switch amplifier
Type SE01 (see under Options)

4b. Contact components


Contact type:

Code No.

none

1 MIN.-contact

1 MAX.-contact

1 MIN.-contact + 1 MAX.-contact

2 MIN.-contact

2 MAX.-contact

Electrical measuring transmitter:


Output signal:
0...20 mA, 4 - 20 mA
Display:
LCD, 8-digit,
(programmable for display of units of flow or
as non-reversible total volume counter)
Auxiliary power:
see Table 4d
max. load:
4-wire:
500 Ohm

4c. Analogue outputs


Type:

Code No.

none

electrical measuring transmitter

electrical measuring transmitter (Ex)

pneumatic output

2/3-wire:

(U-13.5 V) / 20 mA

Operating temperature:
0C...100C (outside this temperature range
use the option Insulation distance")
Electrical connection:
PG11 oder 1/2" NPT

4d. Supply voltage and output signal

2008

Type:

Electrical measuring transmitter


in intrinsically safe version:

Code No.

none

00

115 VAC, 0...20 mA, 4-wire

01

Technical specifications as in standard device,


however:

115 VAC, 4...20 mA, 4-wire

02

Output signal:

230 VAC, 0...20 mA, 4-wire

03

230 VAC, 4...20 mA, 4-wire

04

24 VAC,

0...20 mA, 4-wire

05

24 VAC,

4...20 mA, 4-wire

06

24 VDC,

0...20 mA, 3-wire

07

24 VDC,

4...20 mA, 2-wire

08

24 VDC,

4...20 mA, 3-wire

09

24 VDC,

0...20 mA, 4-wire

10

24 VDC,

4...20 mA, 4-wire

11

pneumatic 0.2...1.0 bar

12

pneumatic 3...15 psi

13

4...20 mA

Operating temperature:
- 25C...70C
(outside this temperature range use
the option "Insulation distance")
Ex protection:
EEx ia IIC T6 as per Ex- test certificate
Recommended accessories:
feeding device Type SE11
(see under Options)
Pneumatic measuring transmitter:
on request

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5. Options

Ordering codes

5a. Insulation distance (SM-25.A):


For media temperatures outside the values specified under
Technical specifications, an insulation distance of 60 mm is created between the measuring tube and display unit. With this the
temperature resistance can be increased up to values as specified for the measuring tube.
5b. Attenuation (SM-25.D):
It is recommended to provide attenuation of the float for gas
applications under the following conditions:

1.

121. 1. 321. 1. 0. 104.

Variable Area
Flowmeter

Contents

Version:
1

= stainless steel version

= wetted parts
PTFE coated

Startpage

Process connection:
101 ...678 = process connection as per Table 2

Float type
Operating pressure
SM-25.D.1:
L 1 bar
SM-25.D.2:
M 5 bar
SM-25.D.3:
S 10 bar
(for SM-25.1 only (stainless steel)

999

= special type connection


(please specify in detailed text)

Medium:

5c. Heating:
Heating elements (steam cover) are meant for maintaining a certain media temperature in the measuring tube. Heating elements
with 3 different process connections are available:

= water / fluids

= air / gases

Operating range:
101...666 = operating range as per Table 3
999

= special operating range


(please specify in detailed text)

SM-25.H.1:
DIN-flange DN15 PN40
SM-25.H.2:
DIN-flange DN25 PN40
SM-25.H.3:
thread connection R 1/4
(see also Table 1, "Process connections")

Housing design:
1...2

= housing material as per Table 4a

Contact components:

5d. Oil and grease-free (SM-25.F):


For applications with oxygen the devices free of oil and grease
can be supplied.

0...5

= contacts as per Table 4b

Analogue output and Supply voltage:


1. No.:

5e. Tests and certifications


on request

0...3

= analogue output as per Table 4c

2.-3. No.:
00...13

5f. Measuring point labels, customer-specific


scale labeling:
Please specify exact text for labels.

= supply voltage as per Table 4d

Options please specify in detailed text

5g. Isolated switching amplifier (Type SE-01):


Version:
as per DIN 19234 (NAMUR)
Supply voltage output:
SE-21.1: 230 VAC/DC, 1 channel, 1 change-over contact
SE-21.2: 230 VAC/DC, 2 channel, 2 change-over contact
SE-21.3: 24 VDC, 1 channel, 1 change-over contact
SE-21.4: 24 VDC, 2 channel, 2 change-over contact
Switching load:
max. 250 VAC, max. 2 A
Control power circuit
intrinsically safe [EEx ia] IIC

Ordering details:
To ensure smooth transaction of an enquiry or order, the
following details are required:

5h. Transmitter power supply for intrinsically safe operation


(Type SE-11):
Output:
0/4 ... 20 mA, with galvanic
separation of inlet and outlet
Supply voltage:
SE-11.1: 230 VAC
SE-11.2: 24 VAC/DC
max. load:
750 Ohm
Control power circuit:
intrinsically safe [EEx ia] IIC

1. 1. Model number as per Ordering codes


2. a. Name of the medium
b. Temperature
c. Pressure
d. Viscosity
e. Density
3. For gases: point of reference
4. Options:
a. Model number as per list of options
b. Customer-specific instructions

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S 54

2008

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MESS

Ordering number:SM-25.

Dimensions:

Contents

Startpage

Fig 1:

Front view

Fig 2:

Measuring tube in
stainless steel version

Fig 3:

Measuring tube with PTFE


lining

Fig 4:

Option SM-25H.1 (heating)


and SM-25.A
(insulation distance)

Fig 5:

Measuring tube
with thread connection
(R or NPT)

Fig 6:

Measuring tube
with thread socket
as per DIN 11851

Measuring tube H1
No.
(mm)

H2
(mm)

Weight
(kg)

122

122

123

127

131

136

6.5

147

152

11

161

168

16

170

176

20

Dimension "L": see Table 2, "Process connections"

2008

Fig 7:

Measuring tube with


Tri-Clamp connection

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Electrical connection:
auxiliary power supply
U = 24 V DC

SM-25

Contents
output 4-20 mA

Electrical measuring transmitter,


2-wire

limit contacts
power 230 V AC

Startpage
limit value max.
limit value min.

2 limit contacts with isolated


switching amplifier

isolated switching amplifier

auxiliary power supply


U = 24 V DC

SM-25
output 0/4-20 mA

Electrical measuring transmitter,


3-wire

limit contacts
power 230 V AC

limit value max.


limit value min.

2 limit contacts with isolated


switching amplifier

isolated switching amplifier

SM-25
output 0/4-20 mA

limit contacts

Electrical measuring transmitter,


4-wire

power 230 V AC

auxiliary power supply


230/115/24 V AC
24 DC

limit value max.


limit value min.

2 limit contacts with isolated


switching amplifier

isolated switching amplifier

Ex area

SM-25

EEx-Application:

safe area
Ex-measuring transmitter
U0 = 30 V
P = 1,4 W
Ci = 4,16 nF
Li = 0,15 mH

Feeding device
U0 = 21 V
IK = 75 mA
P = 660 W
[EEx ia / ib] IIC
Ci = 178 nF
Li = 6,7 mH

sensor power supply

output 0/4-20 mA

limit contacts

Isoltated switching amplifier


U0 = 10,6 V
IK = 19 mA
P = 51 mW
[EEx ia / ib] IIC
Ci = 2320 nF
Li = 97 mH

Electrical measuring transmitter


(EEx), 2-wire

power 230 V AC

limit value max.


limit value min.

2 limit contacts with isolated


switching amplifier

PROFI
MESS

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S 56

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isolated switching amplifier

Flow Measurement and Monitoring

DT-01
Calorimetric
Flow Sensor

Contents

Startpage

Description:
The calorimetric principle of measurement while monitoring
flow is based on the premise that transmission of heat from a
wall surface to a fluid improves as the velocity of flow increases and thus more energy passes to the flowing medium. In
the tip of a sensor made of stainless steel, an unheated
PT100 resistance records the medium's temperature while a
second one is heated electrically and exposed to the flow.
The difference in temperature of both these resistances is
proportional to the speed of flow and, therefore, to the volume of flow. On reaching a value of approx. 150 cm/s so
much of heat is released to the fluid that both the resistances
indicate the same temperature which determines the upper
limit of the operating range.
The DT-01 is a compact flow sensor and, as a standard, it
consists of a stainless steel sensor and plastic housing with
a 9-digit trend, 2-coloured status indicator and a setpoint
adjustable through a potentiometer with PNP or NPN output.
Optionally, the device can be supplied with an additional
temperature setpoint.

Short reaction time


High temperature gradient
Negligible pressure drop

Range of application::
The DT-01 series of devices is intended for cost-effectively
monitoring flow of water-like media. Due to their low resistance to flow and their insensitivity to soiling by sold particles, they provide an excellent alternative to the vane
method. Thanks to their design the sensors are suited for
use in any type of tube diameters. However, it must be ensured that a certain minimum speed of flow is present at the tip
of the sensor. Calorimetric flow sensors are widely used in
steel and metal-processing industries including the chemical
and beverage industries. Some of the typical applications
are, for example, monitoring coolants in automated welding
machines, plasma pumps or cooling aggregates, as protection against dry runs in pumps and monitoring water flow in
sprinkler systems.

Nominal diameter independent


High-quality materials

2008

No moving parts

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Versions:

Electrical specifications:

DT-01 Calorimetric Flow Sensor

Supply voltage: 24 VDC +/-20%


Power
consumption:

Configuration:
The device can be provided with an additional adjustable
temperature switch that will monitor besides the flow also the
temperature of the media.

El. connection: plug M12x1, 4-pole


Protection
class:

Electrical connection:
The DT-01 is equipped with an M12 x 1, 4-pole plug system.
Process connection:
Available thread variants are G1/2" and G1/4" male thread as
a standard.
Sensor:
The tip of the device is available in two different lengths. The
short version projects 16 mm, the long version 27 mm into
the tube.

IP60 with plastic housing


IP67 with metal housing

Startpage

Types of
el. protection:

polarity-reversal-proof, short-circuit-proof

Display:

9-digit LED

Potentiometer: single-lead
Output:

PNP, NPN, 200 mA max.

Technical specifications:

Output:
Selectively, the device can be supplied with PNP or NPN
transistor output(s).

max. pressure: 100 bar, optional 200 bar,


intermittent overloading up to 150%
max.
15C to 70C
media temp.:

Housing:
The housing for electronic components can be plastic housing of protection class IP 60 or metal housing of protection
class IP67.
The metal variant has a transparent natural glass disc or an
all-metal cover made of stainless steel.

Temperature
gradient:

4C/s max.

Housing:

PA66, brass Ni plated

Sensor:

stainless steel 1.4571

Process
connection:

G1/4-male, G1/2-male

Operating
range:

Ordering codes:
Ordering number:

Contents

70 mA no load

1 cm/s to 150 cm/s,


optimally at 20 cm/s to 50 cm/s

Response time: 1 s to 13 s, optimally at 2 s


DT-01. 1. 1. 2. 1. 1. 1

DT-01 Calorimetric Flow Sensor


Configuration:
1 = standard
2 = with additional temperature setpoint

short peak

Electrical connection:
1 = plug connection M12 x 1, 4-pole

Process connection:
1 = G1/4" male thread
2 = G1/2" male thread
long peak

Output:
1 = PNP
2 = NPN

NPN

PNP
1

Housing:
1 = plastic housing IP60
2 = Metal housing IP67 with transparent disc
2 = Metal housing IP67 with all-metal cover

PROFI
MESS

brown
Braun

++

white
Wei
blue
Blau

1
2

Temp.
temp.

zz

zz
black
Schwarz

00V
V

brown
Braun

++
zz

white
Wei

temp.
Temp.

blue
3

Blau

00V
V

flow
Flow
4

black
Schwarz

flow
Flow

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S 58

2008

Sensor:
1 = short sensor
2 = long sensor (not G1/4")

Flow Measurement and Monitoring

DT-02
Calorimetric Flow Sensor
as Separate Unit

Contents

Startpage

On reaching a value of approx. 150 cm/s so much of heat is


released to the fluid that both the resistances indicate the
same temperature which determines the upper limit of the
operating range. The DT-02 is a calorimetric flow sensor as a
separate unit and consists of a stainless steel sensor that is
connected to an evaluator by means of a cable. This is designed as a rail-mounted housing. It evaluates the sensor and
transmits the results to a PNP/NPN output and to another
relay output (in 230 V AC version only). Optionally, the device
can be supplied also with an additional temperature setpoint.

Requires less space


Vibration-proof
Stainless steel sensors

Range of application::
Wherever the compact DT-01 cannot be used due to lack of
space, vibrations or hostile environment, the DT-02 offers an
ideal solution thanks to the physical separation of sensor and
electronics. Calorimetric flow sensors are intended for costeffectively monitoring flow of water-like media. Due to their
low resistance to flow and their insensitivity to soiling by sold
particles, they provide an excellent alternative to the vane
method. Thanks to their design the sensors are suited for use
in any type of tube diameter. However, it must be ensured
that a certain minimum speed of flow is present at the tip of
the sensor. Calorimetric flow sensors are widely used in steel
and metal-processing industries including the chemical and
beverage industries. Some of the typical applications are, for
example, monitoring coolants in automated welding machines, plasma pumps or cooling aggregates, as protection
against dry runs in pumps and monitoring water flow in
sprinkler systems.

Additional relay output


230 V AC or 24 V DC versions

2008

Description:
The calorimetric principle of measurement while monitoring
flow is based on the premise that transmission of heat from a
wall surface to a fluid improves as the velocity of flow increases and thus more energy passes to the flowing medium. In
the tip of a sensor made of stainless steel, an unheated
PT100 resistance records the medium's temperature while a
second one is heated electrically and exposed to the flow.
The difference in temperature of both these resistances is
proportional to the speed of flow and, therefore, to the volume of flow.

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Versions:

Electrical specifications:

DT-02 Calorimetric Flow Sensor as Separate Unit

Supply voltage: 24 VDC +/- 20% or 230 VAC


Power
consumption: 70 mA for 24 V DC (no load),
7 VA for 230 V AC
El. connection: supply and outputs over screw terminal
bar, sensor over plug M12x1, 4-pole
Protection
class:
Sensor:
IP 67
Evaluator device: IP 30
Display:
9-digit LED
Potentiometer: single lead
Output:
PNP, NPN, 200 mA max.,
additionally change-over-contact 5 A for
230 V AC (for 230 V version only)
Types of
el. protection: short-circuit-proof, polarity-reversal-proof

Configuration: The device can be provided with an additional adjustable temperature switch so as to facilitate besides
the flow monitoring of media temperature.
Electrical connection for the sensor: The DT-02 sensors
are equipped with an M12 x 1, 4-pole plug system.
Process connection for the sensor: The available thread
variants are G1/2" and G1/4" male thread as a standard. Also
a sensor with Tri-Clamp connectivity can be supplied.
Sensor: The tip of the device is available in two different
lengths. The short version projects 16 mm, the long version
27 mm into the tube. The Tri-Clamp sensor has a standard
length of 56 mm.
Output: Selectively, the device can be supplied with PNP or
NPN transistor output(s). The 230 V AC version has additional
relay outputs, change-over-contact 5 A for 230 V.

Startpage

Technical specifications:

Supply: The evaluator unit of the DT-02 is available as 24 V


DC or as 230 V AC device. The 24 V DC version has a
PNP/NPN transistor output for the flow setpoint and an
optionally available PNP/NPN transistor output for monitoring
temperature. The 230 V AC version has additionally a relay
output for flow and an optionally available relay output for
temperature.

max. pressure: 100 bar, 60 bar for Tri-Clamp, intermittent


overloading up to 150%
max.
15C to 70C
media temp.:
max. ambient
0C to 60C
temp.:
Temperature
4C/s max.
gradient.:
Housing:
Polycarbonate, ABS, Macrolon
Fixture for
floor assembly or snap-fitting on rails
housing:
(DIN EN 50 022)
Sensor:
stainless steel 1.4571
Process
G1/4-male, G1/2-male, Tri-Clamp
connection:
Operating
1 cm/s to 150 cm/s,
range:
optimally at 20 cm/s to 50 cm/s
Response time: 1 s to 13 s, optimally at 2 s

Ordering codes:
Ordering number:

Contents

DT-02. 1. 1. 2. 1. 1. 1.

DT-02 Calorimetric Flow Sensor as


Separate Unit
Configuration:
1 = standard
2 = with additional temperature setpoint
Electrical connection for the sensor:
1 = plug connection M12 x 1, 4-pole.
Process connection for the sensor:
1 = G1/4" male thread
2 = G1/2" male thread
3 = Tri-Clamp

Sensor dimensions for


assembly

Sensor:
1 = short sensor
2 = long sensor (not G1/4")
3 = Tri-Clamp
Transistor output:
1 = PNP
2 = NPN

PROFI
MESS

10

11

12 13

14

15 16

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S 60

2008

Supply voltage:
1 = 230 V AC (with additional relay outputs)
2 = 24 V DC (with PNP/NPN outputs only)

Flow Measurement and Monitoring

DT-03
Calorimetric Flow Sensor
in Compact Design with
Optional Analogue Output

Contents

Startpage

Description: The sensor system of the DT-03 series flow


sensor is based on the calorimetric principle. A heated measuring resistance is mounted into a stainless steel sleeve in
such a manner that the fluid carries the heat proportional to
the inflow velocity. The heat output that must be fed to the
sensor in order to maintain the resistance temperature constant is, therefore, a measure for the volume of flow. A
second PT100 measuring resistance is located inside the
sleeve within the flow to measure the temperature of the
media. This will rule out temperature changes in the streaming fluid being interpreted erroneously as change of flow.
The electronic components in the DT-03 receive information
from the sensor about the flow and the temperature and convert them into a PNP or NPN switching output, a 0...10 V DC
or 4...20 mA analogue output or an impulse output. At the 4pole output plug of the DT-03 an analogue output and a switching output (on request as impulse output) are tapped that
can be freely assigned ex factory to the parameters of volume and temperature.

No moving parts
Optionally with temperature output
Switch or transmitter
Possible to mount in T pieces of
3/8" to 2"
Wetted stainless steel

2008

Range of application: The flow sensors of the DT-03 series


are the logical consequence of Profimess' proven DT-01 and
DT-02. Due to the new method of outputting flow and temperature also as analogue or impulse output and combining
both the parameters, the application spectrum of the calorimetric technology has experienced a vast expansion in the
technology of fluid measurement. The DT-03 sensors are
used wherever flow and temperature of fluid media need to
be tapped in narrow spaces and wherever it would be advantageous, due to the type of fluid, to use entirely stainless
steel switches for the wetted parts without any moving components.

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Technical specifications:
Operating range
Velocity:

water 20...50 cm/s (1-150),


oil on request

Accuracy:

+/- 10% set point value (tested on


water with 10xD in inflow and outflow
in rising tube)

Reproducibility:

Operating range
Temperature:

15...70C (others on request)

Storage
temperature:

-20...+80C

Materials:

Contents

wetted stainless steel 1.4571,


others stainless steel 1.4305

+/- 1%

Switching
hysteresis:

Operating pressure: max. 100 bar, option 200 bar


(if necessary, consider pressure
level of T-piece)
Operating
0...70C (electronics)
temperature:

flow 4% set point value, temperature


approx. 2K

Temp. gradient:

Startpage

max.4 K/s

Ordering codes:
Ordering number:

Weight:

approx. 200 g (standard version)

Assembly:

staved cross points to inflow

DT-03. 1. 1. 1. 1. 1. 1. 2. 2. 5
Programming
the setpoints:

Calorimetric Flowmeters and Switch

Connection size:
1 = G1/4"-male
2 = G1/2"-male
3 = swivel nut for T-piece assembly
4 = Tri-Clamp ISO 2852 size 38
Wetted material:
1 = stainless steel 1.4571
2 = PTFE (Teflon)
Sensor length:
0 = T-piece assembly (please specify nominal diameter
of 3/8" to 2" and material in detailed text)
1 = 28 mm (G1/4")
2 = 29.6 mm (G1/2")
3 = 45 mm (G1/2")
4 = 56 mm (Tri-Clamp)

by means of magnet supplied along,


the magnet is brought between 0.5
and 20 seconds to the marking on
the label. The excrescent measuring
value is stored as limit value, the LED
changes to O.K. status. Longer or
shorter magnetizing times than 0.5 or
20 seconds are ineffective (protection
against external magnetic fields)

Electrical specifications:

Analogue output:
0 = no analogue output
1 = current 4...20 mA
2 = voltage 0...10 V DC
Assignment for analogue output:
0 = no analogue output
1 = flow
2 = temperature
Switching output:
0 = no switching output
1 = PNP
2 = NPN
Assignment for switching output:
0 = no switching output
1 = flow
2 = temperature
Switching signal:
0 = no switching output
1 = MIN switch
2 = MAX switch
3 = Frequency output
Options (multiple naming such as 3/5/6 possible):
1 = special operating range for flow (max. 3 m/s, standard 1.5 m/s)
2 = special operating range for temperature (max. 120C, standard 70C,
min. -20C, standard 0C)
3 = Switch on delay from Alarm to O.K.
4 = Switch off delay from O.K. to Alarm
5 = Power-On-Delay
(delay after switching on until the switching output becomes active)
6 = inverted switching output
7 = special hysteresis (standard 4% of full scale value)

Supply voltage:

24 VDC +/- 10%

Power
consumption:

max. 100 mA

Electrical
connection:

round pin connector M12 x 1, 4-pole

Switching output:

transistor output PNP or NPN (shortcircuit and polarity reversal proof)

Switching current:

max. 100 mA

As frequency
output:

max. 2000 Hz

Analogue output:

4...20 mA max. load 500 Ohm


or 0...10 V DC load min. 1 kOhm

Display:

yellow LED (ON = O.K., OFF = Alarm)

Setting:

through magnet

Protection class:

IP 67

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S 62

2008

Please specify operating range full scale value, output frequency for impulse output and the setpoint in detailed text.

Dimensions:
G1/2 A

45

38.5

16.5

29.6

Contents

30

13.6

HEX 27
27 AF

Startpage

G1/2 A

82
45
18

G1/4 A

45
28
12

13,2

16

HEX 32
32 AF
70

50.5

12

58

Electrical connection:
brown

+ 24 V DC 10%

white

analogue output

blue

0V

black

switching-/frecuency output

2008

PNP NPN
Z = load

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Flow Measurement and Monitoring

DT-03N
Calorimetric Flowmeter
and Flowswitch for very
small Flow Volumes

Contents

Startpage

Description:
The sensor system of the DT-03N series flow sensor is
based on the calorimetric principle. A heated sensing resistor
is built into a stainless steel sleeve in such a manner that the
fluid carries the heat proportional to the inflow velocity.
The heat output that must be fed to the sensor in order to
maintain the resistance temperature at a constant level is,
therefore, a measure for the volume of flow. A second PT100
measuring resistance is located inside the sleeve within the
flow to measure the temperature of the media. This will rule
out temperature changes in the streaming fluid being interpreted erroneously as change of flow. The electronic components in the DT-03N receive information from the sensor
about the flow and the temperature and convert them into
a Push-Pull transistor switching output that can be linked to
NPN (but not open collector) as well as PNP inputs, including
additionally an analogue output. At the 4-pole output plug of
the DT-03N, a 4...20 mA or 0...10 V DC signal and a switching output (on request as impulse output) are tapped
which can be freely assigned ex factory to the parameters
of volume and temperature.

No moving parts
Optionally with temperature output
Switch or transmitter
Low pressure drops
Wetted stainless steel 1.4571

Range of application:
The DT-03N calorimetric flow sensors are capable of monitoring and measuring fluid media even in extremely small range
of volume. The compact design of the device combines
easy-to-operate analyzing electronics with a measuring tube
that includes wetted inlet and outlet paths, exclusively made
of stainless steel 1.4571. The insulating hoses fitted externally
on the measuring tube offer protection against ambient factors
and these cannot be removed by the user. In order to ensure
maximum error sensitivity of the sensor, the DT-03N should
be mounted for direction of flow from bottom to top as this
will facilitate optimum ventilation even in extremely low flow
speeds. The DT-03N is connected to the process side by
means of commercially available crimp connectors or clamp
screw joints.

2008

Linearised and temperature-compensated

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Technical specifications:
Operating range
for water:

6 mm tube: (0,001) 0,01 ...2 l/min


8 mm tube: 0,025...5 l/min
10 mm tube: 0.05...10 l/min
special operating ranges on request

Accuracy:

+/-5% FSO (special calibration possible)

Operating range
Temperature:

0...70C (-20C...+ 100C on request)

Hysteresis:

Flow 1% full scale value,


Temperature approx. 1K

Storage temp.:

-20...+80C

Materials:

wetted 1.4571, others PPS, PA66,


brass Ni plated

Operating
pressure:

max. 10 bar (others on request)

Pressure drop:

max. 0.3 bar at max. flow

Operating temp.:

0...70C (electronics)

max. 4 K/s

Weight:

approx. 200 g (standard design)

Programming the setpoints:


Using the supplied magnet, the magnet is kept over the
marking on the name plate for 0.5 to 2 seconds. The given
measured value is saved as the limit value and the LED
changes to O.K. status. Longer or shorter magnetizing
times than 0.5 or 2 seconds remain ineffective (as protection
against external magnetic fields). Immediately after programming the switching output goes into O.K. status (LED on,
output connected through, i.e. PNP = High and NPN = Low)

Contents

Startpage

Electrical specifications:

Ordering codes:
Ordering number:

Temp. gradient:

Supply voltage:

24 VDC +/- 10%

Power
consumption:

max. 100 mA

Electrical
connection:

round pin connector M12 x 1.4-pole

Connecting cable: length < 30 m,


supply pipes < 10 m, shielded

DT-03N. 08. 1. 1. 1. 2. 2. 5

Switching output: Transistor output Push Pull


(short-circuit and pole reversal proofed)

Calorimetric Flowmeter
and Flowswitch for small Volumes
Connection size:
06 = 6 mm tube diameter,
Operating range (0.001) 0.01 ...2 l/min
08 = 8 mm tube diameter,
Operating range 0,025...5 l/min
10 = 10 mm tube diameter,
Operating range 0,05...10 l/min
Analogue output:
0 = no analogue output
1 = current 4...20 mA
2 = voltage 0...10 V DC
Assignment for analogue output:
0 = no analogue output
1 = flow
2 = temperature

Switching load:

max. 100 mA

As frequency
output:

max. 2000 Hz

Analogue output:

4...20 mA max. load 500 Ohm


or 0...10 V DC load min. 1 kOhm

Display:

yellow LED (ON = O.K., OFF = Alarm)

Setting:

through magnet

Protection class:

IP 65

Electrical connection:
1
2

Switching output:
0 = no switching outout
1 = Push-Pull (PNP and NPN)

brown

+24 V DC 10%

white

Analogue output

blue

0V

4 black

Assignment of switching output:


0 = no switching output
1 = flow
2 = temperature

Switching output / Frequency output


PNP NPN
Z = Last

Dimensions:

Switching signal:
0 = no switching output
1 = MIN switch
2 = MAX switch
3 = Frequency output (specify end-frequency, max. 2000 Hz in detailed text)
Options (multiple naming such as 3/5/6 possible):
1 = special operating range for flow
2 = special operating range for temperature
(max. 100C, standard 70C, min. -20C, standard 0C)
3 = Switch on delay from Alarm to O.K.
4 = Switch off delay from O.K. to Alarm
5 = Power-On-Delay
(delay after switching on until switching output becomes active)
6 = switching output inverted
7 = switching output fixed setting
8 = other filtering time
(standard = 0.5 s, possible are 0/0,2/0,5/1/2/4/8/16/32 s)
9 = special hysteresis (standard 1% of full scale value)

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S 66

2008

Please specify operating range full scale value, output frequency


for impulse output and the setpoint in detailed text.

Flow Measurement and Monitoring

SM-00
Impeller Flowmeter for
Small Volumes of Fluid

Contents

Startpage

Description: The SM-00 is a universally applicable flowmeter


for small to medium volumes of thin fluid. A rotor mounted on
one side on a bearing pin is made to rotate by a flow obliquely directed through a nozzle where the rotor's blades are
equipped with magnets. A Hall effect sensor mounted externally on the flow housing emits a small voltage impulse every
time when one of the magnets passes by its front side. The
electronics of the SM-00 are capable of receiving these
impulses and translating them into an NPN Open-Collector
rectangular signal that will be made available to the plug output.

Arnite, Ryton or PVDF


Up to 100C
Up to 20 bar
Wide choice of operating range

Range of application: The SM-00 is the ideal device especially for tapping small volumes of flow of chemically hostile
fluids. The available material combinations are Arnite, Ryton
and PVDF which can be deployed in many areas of the chemical industry. With its range of up to 100C and 20 bar, for a
plastic device the limits in regard to pressure and temperature
are very outstretched and the Open-Collector signal in NPN
form can be evaluated by any common control device. The
available connection threads are G1/4" female thread as well
as G1/2" male thread where the user has the option to place
both the inlet and the outlet of flow on a single side of the
SM-00 or, to have, preferably, one connection on the right
side and another on the left side of the flowmeter.

Excellent media resistance

2008

The unique impeller bearing of the SM-00 ensures a long life


for the SM-00. As against many other devices available in the
market, the rotor is not mounted on both sides but it practically "floats" during operation over a one-sided bearing pin.
Thus, the design of the device ensures durability and, consequently, maximum possible rotational speed of the impeller.

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Versions:
the bearing pin can be also supplied in stainless steel 1.4571
and the O-Ring in Viton or EPDM.
The PDVF version of the SM-00 is used, especially when the
requirements of strength on the flowmeter are very high. In
the case of the variant with thread connection, the bearing
pin is made of stainless steel 1.4305 on the one side and, in
those with thread connections on both sides it is made of
PCTFE. Optionally, the stainless steel pin in the one-sided
version can also be replaced by a PCTFE pin. In this "chemical" version, the impeller magnets are fully infused and hence
not wetted.

Material version: The basic body of the SM-00 can be


made of materials such as Arnite, Ryton or PVDF where the
Arnite and Ryton versions are intended for standard applications while the PVDF version has been developed for applications in the chemical industry.
Connections: The available thread connections are G1/4"
female thread and G1/2" male thread which allow the user to
decide placing both the flow inlet and outlet on the same side
of the SM-00 or, preferably, one connection on the right side
and another on the left side of the flowmeter. The possible
operating ranges vary with different versions as detailed in the
Tables 1 and 2.
Nozzle size: The nozzle at the inlet of the SM-00 enables an
oblique direction flow within the body of the SM-00 and is largely responsible for the dynamic functioning of the flowmeter
and, therefore, for the length and position of the linear operating range. The relationship between the nozzle size and operating range is detailed in the Tables 1 and 2. The operating
ranges given in these tables indicate the linear range of the
relevant version. The specified pressure drop occurs when
the full scale value of the measuring range is reached.

Material:
SM-00.1

SM-00. 1. 1. 1. 0

housing made of PPS 40%GF (Ryton)


bearing pin made of stainless steel
1.4305 (1.4571 optional)
O-Ring made of silicon (Viton or
EPDM optional)
rotor made of PVDF
magnets made of ceramic Sr Fe O

SM-00.3.1

Housing made of PVDF


Bearing pin made of stainless steel
1.4305 (1.4571 or PCTFE (nozzle
PTFE) optional)
O-Ring made of Viton (EPDM optional)
Rotor made of PVDF
Magnets made of ceramic Sr Fe O

SM-00.3.(2...3)

Housing made of PVDF


Bearing pin made of PCTFE
O-Ring made of Viton (EPDM optional)
Rotor made of PVDF 4-magnet
magnets made of ceramic Sr Fe O
(not wetted)

Impeller Flowmeter for Small Volumes


Material version:
1 = Arnite with bearing pin in stainless steel 1.4305,
O-Ring in silicon and turbine in PVDF
2 = Ryton with bearing pin in stainless steel 1.4305,
O-Ring in silicon and turbine in PVDF
3 = PVDF with bearing pin in stainless steel 1.4305
(PCTFE for thread on both sides),
O-Ring in Viton and turbine in PVDF
Connections:
1 = 2xG1/4" female on one side
(not nozzle sizes 3, 4, 5,6 and 10 mm)
2 = 2xG1/4"male on both sides (not nozzle sizes 3.3 and 10 mm)
3 = 2xG1/2"male on both sides (nozzle size 10 only)
Nozzle size:
1 = 1.0 mm
2 = 1.2 mm
3 = 1.5 mm
4 = 2.0 mm
5 = 2.5 mm
6 = 3.0 mm (both sides in G1/4" male thread only)
7 = 3.3 mm (both sides in G1/4" female thread only)
8 = 4.0 mm (both sides in G1/4" male thread only)
9 = 5.6 mm (both sides in G1/4" male thread only)
10 = 10 mm (in G1/2" male thread only)

housing made of PBT 35%GF (Arnite)


bearing pin made of stainless steel
1.4305 (1.4571 optional)
O-Ring made of silicon
(Viton or EPDM optional)
rotor made of PVDF
magnets made of ceramic Sr Fe O

SM-00.2

Ordering codes:

Flow volume:

depends on the version and nozzle,


see Tables 1 and 2

Accuracy:

+/- 2% of measured value

Reproducibility:

< +/- 0.25%

Temperature range:
SM-00.1
-10C...+65C
SM-00.2
-10C...+100C
SM-00.3
-10C...+100C

Options:
0 = none
1 = O-Ring in Viton instead of silicon for versions in Arnite and Ryton
2 = O-Ring in EPDM instead of silicon for versions in Arnite and Ryton
3 = O-Ring in EPDM instead of Viton for versions in PVDF
4 = Bearing pin in stainless steel 1.4571 instead of 1.4305 for versions in Arnite
and Ryton
5 = Bearing pin in stainless steel 1.4571 instead of 1.4305 for versions in PVDF
with one-sided thread
6 = Bearing pin in PCTFE instead of stainless steel 1.4305 for versions in PVDF
with one-sided thread

Pressure:

max. 20 bar at 20C

Mounting position:

horizontal recommended

Nozzle sizes:

see Tables 1 and 2

Process connection: G1/4" female on one side or


G1/4"male on both sides (left/right), or
G1/2"male on both sides (for large
operating ranges only)

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Startpage

Technical specifications:

Options: The bearing pin in the Arnite and Ryton versions of


the SM-00 is made of stainless steel 1.4305 as a standard
and the sealing ring is made of silicon. If the medium in question has special requirements in regard to the material,

Ordering number:

Contents

Electrical specifications:
Supply voltage:

Contents

Startpage

4.5...24 VDC

Electrical connection
+4.5 - 24 VDC

Power consumption: 5...13 mA


Output:

rectangular impulse NPN open


collector

Signal load:

20 mA max.

Current leakage:

10 A max.

Electrical
connection:

Open collector
4k7
Signal

3 Pin -AMP 2.8 x 0.8 mm (counterplug available as accessory)

Duty Cycle:

Signal
100 nF

50% +/- 5%

Simple circuit
0 VDC

Table of operating ranges SM-00.1/2


Nozzle size

Version Arnite or Ryton,


connections G 1/4"- female one-sided

Version Arnite or Ryton,


connections G 1/4"- male both sided

[mm]

Flow
[l/min]

Impulse rate
[Imp./l]

1.0
1.2
1.5
2.0
2.5
3.0
3.3
4.0
5.6
10.0

0.0274...0.5867
0.0315...0.7777
0.0417...1.3434
0.1109...2.3268
0.0673...2.7421

2223
1787
1386
1013
754

1.00
1.00
1.00
1.00
0.60

0.1396...5.3606

509

1.00

Pressure drop for


Flow
full scale value [bar] [l/min]

Version Arnite or Ryton,


connections G 1/2"- male both sided

Impulse
Pressure drop for
rate [Imp./l] full scale value [bar]

0.0410...0.5670
0.0505...0.8225
0.0427...1.2504
0.0911...2.4055
0.1503...3.7478
0.1022...5.6310

2063
1700
1314
988
760
565

1.00
1.00
1.00
1.00
1.00
1.00

0.1235...8.3893
0.3088...9.2647

381
236

0.80
0.45

Flow
[l/min]

Impulse
rate [Imp./l]

3.00...26.69

65

Pressure drop for


full scale value [bar]

0.32

2008

Table of operating ranges SM-00.3


Noozle Version PVDF with bearing pin in 1.4305.
size
connections G 1/4"- female one-sided
[mm] Flow
Impulse Pressure drop
[l/min]
rate
for full scale
[Imp./l]
value [bar]

Version PVDF with bearing pin in PCTFE.


connections G 1/4"- female one-sided
Flow
Impulse Pressure drop
[l/min]
rate
for full scale
[Imp./l]
value [bar]

Version PVDF,
connections G 1/4"- male both-sided
Flow
Impulse Pressure drop
[l/min]
rate
for full scale
[Imp./l]
value [bar]

1.0
1.2
1.5
2.0
2.5
3.0
3.3
4.0
5.6
10.0

0.0440...0.5498
0.0532...0.8447
0.0668...0.9314
0.1170...2.2198
0.1147...2.7205
0.1048...2.8494

0.0419...0.5899
0.0343...0.8014
0.0523...1.2731
0.0692...2.3482
0.0664...3.7142

2277
1834
1447
1010
739

1.00
1.00
1.00
1.00
1.00

0.0551...0.4789
0.0480...0.8273
0.0784...1.1325
0.1087...2.2155
0.0741...2.7640

4962
3752
3020
2078
1443

1.00
1.00
1.00
1.00
0.66

0.7173...6.0997

555

1.00

0.2571...5.0044

1033

1.00

4366
3485
2827
2049
1544
1109

0.2098...9.2712 793
1.7820...10.7990 511

Version PVDF,
connections G 1/2"- male both-sided
Flow
Impulse
Pressure drop
[l/min]
rate
for full scale
[Imp./l]
value [bar]

1.00
1.00
0.55
1.00
0.64
0.41
1.00
0.49
3...26.69

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0.32

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Dimensions
SM-00.1.1

Contents

Startpage

SM-00.1.2

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SM-00.1.3

Dimensions
SM-00.2.1

Contents

Startpage

SM-00.2.2

2008

SM-00.2.3

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Dimensions

SM-00.3.1

Contents

Startpage

SM-00.3.2

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SM-00.3.3

Flow Measurement and Monitoring

SM-04
Impeller Flowmeter, Switch and
Indicator in Modular Design

Contents

Startpage

Robust and compact flow sensor

Description:
The SM-04 series of impeller flowmeters consists of a sensor
and an optionally available measuring transmitter. The sensor
has an impeller that is fitted in a housing made of POM, PVDF,
brass or stainless steel. The impeller is set into rotation by the
streaming medium. Depending on the material version, this rotational movement is tapped by an inductive, optical or Hall sensor-system and output as a frequency signal which is proportional to the flow. For the evaluation of the signal, different types of
measuring transmitters are available which can amplify, convert
or display the impulse signal from the sensor.

Variety of materials
Location-independent
Operating range ratios up to 40:1
No inflow outflow lines required

Range of application:
Due to their modular design, the SM-04 series of impeller flowmeters represents a versatile measuring and monitoring system
for all low-viscosity fluids that do not corrode the materials
being used.

2008

Different measuring transmitters


can be mounted directly or are
available for DIN rail mounting

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A. Flow sensor

Electrical specifications:

Versions:

Supply voltage:
SM-04.1:
SM-04.2:
SM-04.3 / 4:

SM-04.1:
SM-04.2:
SM-04.3:
SM-04.4:

Questra housing, inductive pickup


PVDF housing, optical pickup
brass housing, Hall sensor
stainless steel housing, Hall Sensor

5 - 30 VDC
24 VDC +10%
10 - 30 VDC

Power consumption max.: 30 mA (SM-04.1: 10 mA)

Housing sizes and process connections:


SM-04.x.1: for small volume flows, connection 3/8"
SM-04.x.2: for medium volume flows, connection 1"

Output current max.:

100 mA (SM-04.1: 200 mA)

Output signal:
Rectangular signal
SM-04.1:
SM-04.2:
SM-04.3 / 4:

The connections can be designed as female or male


threads (G) or as hose spout (for PVDF housing only).

Startpage
4 - 29 V
9 - 23 V
4 - 23 V

Output circuit:

PNP or NPN,
(SM-04.1 also NAMUR)

El. connection:

2 m cable or plug connection

Protection class:

IP 67

Dimensions:
Type

H
(mm)

H1
(mm)

L
(mm)

L1
(mm)

Weight
(kg)

SM-04.1.1
SM-04.1.2
SM-04.2.1
SM-04.2.2
SM-04.3.1
SM-04.3.2
SM-04.4.1
SM-04.4.2

50
70
50
70
50
70
50
70

38
33
38
33
38
33
38
33

50
70
50
70
50
70
50
70

84
110
84
110
84
110
84
110

0.2
0.5
0.2
0.5
0.6
1.8
0.6
1.8

Electrical connection:

Optional:
NPN,
NAMUR (SM-04. 1/2 only)

Ordering codes (sensors):


Ordering number

Contents

SM-04. 1. 2. 1. 4. 1. 1

Flow Sensor with Impeller

Technical specifications:

Version:
1 = with Questra housing, inductive pickup
2 = with PVDF housing, optical pickup
(optionally with inductive pickup)
3 = with brass housing, Hall sensor
4 = with stainless steel housing, Hall sensor

max. pressure:
SM-04.1/2:
SM-04.3/4:
max. temperature:
SM-04.1/2:
SM-04.3/4:
Accuracy:
Reproducibility:

Size of housing:
1 = 50 x 50 mm, for 3/8" tube
2 = 70 x 70 mm, for 1" tube
Type of process connection:
1 = female thread G
2 = male thread G
3 = hose spout
9 = special type connection, please specify in detailed text

60C
120C
+ 3% of full scale value
+ 1% of full scale value

Materials:

SM-04.x.2 only:
4 = 2...30 l/min (2.3 l/min linearized)
5 = 3...60 l/min (3...5 l/min linearized)
6 = 4...100 l/min (4...6 l/min linearized)
Electrical connection:
1 = 2 m cable (standard)
2 = plug connection
Output circuit:
1 = PNP impulses
2 = NPN impulses
3 = NAMUR (except SM-04.2)
4 = mounted frequency receiver with a setpoint
5 = mounted frequency receiver with power output 4-20 mA, 3-wire
6 = Digital mounted display with 2 transistor switching outputs,
graphical display and power output 4 - 20 mA, 3-wire

SM-04.1

SM-04.2

SM-04.3

SM-04.4

Housing

Questra
(opt. PVDF)

PVDF

brass

stainless steel 1.4305


(opt. 1.4571)

Cover

Questra
(opt. PVDF,
Macrolon)

PVDF

brass
(opt. Macrolon)

stainless steel 1.4305


(opt. 1.4571,
Macrolon)

Connection

PVDF
PVDF
(opt. brass, stainl. (opt. brass,
steel, flange)
stainless steel)

brass
(opt. flange)

stainless steel 1.4305


(opt. flange)

Rotor

PVDF with
SS-caps (opt.
Titanium caps)

PVDF

PVDF

PVDF

Axis

ceramic

ceramic

ceramic

ceramic

Bearing

Iglidur
(opt. ceramic)

Iglidur
(opt. ceramic)

Iglidur
(opt. ceramic)

Iglidur
(opt. ceramic)

Magnets

---

---

5xSm2Co17
(opt. 2 or 10
magnets)

5xSm2Co17
(opt. 2 or 10
magnets)

O-Ring

Viton
(opt. EPDM)

Viton
(opt. EPDM)

Viton
(opt. EPDM)

Viton
(opt. EPDM)

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S 74

2008

Operating ranges (applicable for water):


SM-04.x.1 only:
1 =0.2...1.5 l/min (0.1...0.5 l/min linearized)
2 = 0.3...10 l/min (0,2...2 l/min linearized)
3 = 0.5...12 l/min (0,4...2 l/min linearized)

PROFI
MESS

16 bar
100 bar

Flow Measurement and Monitoring

SD-04
Impeller Flowmeter with Dosing
or Switching Electronics

Contents

Startpage
Description: An impeller made of PVDF is set into motion by
a flowing medium. It generates through completely compound-filled magnets an impulse signal in the transmitter electronics proportional to the flow. Depending on the version the
measuring transmitter, this signal is converted into different
functions. In the simplest version, the electronics offer two
threshold value relays that can be used for monitoring the
MIN/MAX flow. The next level has a 4/20 mA signal and a
pulse output, which can be designed as a transistor or
REED-output, and, in addition, two resettable totalizers that
can be used as the main and day counters. Naturally, also
the current flow rate can be displayed and furthermore two
additional relay outputs are available, if switchpoints are
necessary. The full version of SD-04 includes a dosing device
with 2 totalizers, 2 relays and 3 dosing modes. The dosing
volume can be set through a keypad, binary inputs or pulsemodulated through a PLC. The dosing device is capable of
determining the K factor of other flow sensors by means of
"Teach-in" or, in the same way, to enhance (litre-wise) the
accuracy of the inbuilt own sensor. Moreover, for testing the
system a flow can be simulated in a "dry run, thereby meeting the highest requirements of modern dosing technology.
The sensor and electronics are connected to each other
through a simple bayonet lock; therefore, the electronics are
easily interchangeable. Pick-up sensors and transmitter variants can be interchanged in any manner.
Range of application: Thanks to the variety of materials and
connectivity in the flow pick-up sensor in the SD-04, the user
has immense possibilities of application. Polypropylenes,
PVDF and PVC offer a choice of synthetic materials that are
resistant to nearly all hostile media and, materials such as
brass and stainless steel logically supplement the choice
favoring metals. All commonly used thread variants, DIN and
ANSI flanges in stainless steel and Tri-Clamp supports and
welded ends are available as connectors and thus enable
coupling the SD-04 to nearly any process. The nominal diameter ranges from DN15 to DN50 and covers, therefore, a
wide range of flows. Impeller sensors ensure reliable operation in the range of 0.3...10 m/s flow velocity which means
that their accuracy of 0.5 % from one end of the range plus
2.5 % of the measured volume is available for a range of
1:33. In dosing technology, especially the SD-04 has hardly
any match, considering its variety in respect to volume specifications, resistance to different media and, not the least, its
excellent price to performance ratio.

Nominal diameters DN15 to DN 50


Pressure-proof up to 16 bar
DC- or AC power supply
Variety of materials

2008

Flanges and connections for food-processing


applications

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Versions:

Technical specifications:

Sensor housing material: If different connectors are used,


the housing for the flow pick-up sensor can be selected from
a range of materials such as PP, PVDF, PVC, brass or stainless steel. Also female and male threads, gluing and welding
sleeves, flanged and Tri-Clamp connectors are available.
Custom-made designs can be offered on request. In all the
versions the impeller is made of PVDF while the axle and
bearing are ceramic and the O Rings are made of FPM
(Viton).

Operating range:
Flow velocity:
Accuracy:

from 3 l/min
0.3...10 m/s
<= (0.5% full scale value + 2.5%
measured value)
for water 20C and
full scale value = 10 m/s
Repeatability:
0.4% measured value
Media temperature: PVC
0...50C
PP
0...80C
PVDF
0...100C
brass, stainless
steel
0...100C
(high temperature on request)
Media temperature: 0...60C

Nominal diameter: All nominal diameters ranging from


DN15 to DN50 are available. Suitable threaded, welded,
glued or flanged connectors are provided in the table of
dimensions for reference.
Transmitter: Depending on the application, the flow sensor
is equipped, as the case may be, with an electronic switching
system, a flow transmitter with totalizers or a dosing unit. The
different functions are:
Flowswitch: The electronics offer two relay outputs designed as NO-contact which can be used for controlling the
MIN/MAX flow.

Storage temp.:

0...60C

Relative humidity:
Pressure:
Plastic:

80% max.

Metal:
Housing material:

Flow transmitter: The transmitter electronics provide a


power signal of 4...20 mA proportional to the flow and offer
an additional impulse output that is designed by default as
transistor output (selectively NPN or PNP); optionally it can
be supplied as a REED output. In addition, the device has
two resettable totalizers, which can be used as the main
and supplementary counters. In operating status, the dis
play electronics indicate the current value of the flow.
Optionally, two additional relay outputs are available.

Impeller:
Axle and bearing:
O-Rings:
Electronics housing:
Front film:
Nominal diameters:

10 bar to 20C
(see P-T diagram)
16 bar
PP, PVDF, PVC, brass or antimagnetic stainless steel 1.4404/316L
PVDF
ceramic
FPM
PC
polyester
DN15 to DN50

Switching load:
Flow transmitter:
Supply:
Output signal:
Load:

Pulse output:

Impulse length:
Reed-relaypuls output:
Dosing unit:
Supply:
4 digital inputs:

Options: Instead of a transmitter directly mounted on the


sensor the electronic unit can be also designed separately for
switch board or wall mounting. The pick-up has then a topfitted pre-amplifier that transmits the initial signal to the electronic unit.

Digital outputs:

Relay outputs:
Switching load:
El. connection:

12...30 VDC or 230 VAC


2 adjustable NO-contacts,
no potential
3 A active load at 230 V
12...30 VDC or 230 VAC
4...20 mA
max. 900 Ohm at 30 VDC
max. 600 Ohm at 24 VDC
max. 50 Ohm at 15 VDC
max. 800 Ohm at 230 VAC
Open-Collector NPN or PNP,
5...30 V DC, 100 mA shielded,
voltage drop 1.5 V DC at 100 mA,
no potential
100 ms
max. 34 V, 0.2 A, switching frequency
max. 5 Hz
12...30 VDC or 230 VAC
5...30 V DC, functions selection of
dosing volume and Start/Stop
actuation
Open-Collector NPN or PNP,
0...30 V DC, 100 mA protected, for
status display and alarm signal
2 NO-contact adjustable, no potential
3 A active load at 230 V
PG13.5 (plug connector on request)

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S 76

2008

Flowswitch:
Supply:
Relay outputs:

Supply voltage: Selectively, every electronic unit can be supplied with DC or AC power supply system.

GMBH

Startpage

Electrical specifications

Dosing unit: The dosing unit is provided with two totalizers, two relays and three dosing modes. Relay 1 exclusively controls the opening of the main dosing valve while,
Relay 2 can be programmed to Alarm, Stop dosing or
Control auxiliary valve. The dosing volume can be specified
manually over the keypad, over the binary inputs or over
the width of a connected voltage impulse.In the case of
manual input, the dosing volume can be entered directly or
one of the seven values stored in memory can be selected.
Similarly, selection through binary outputs is also from
these seven values. In the case of pulse width dependent
default value, the dosing volume is proportional to the
duration of a voltage impulse present at the binary input 1.
This option allows a simple volume specification through
the voltage output of a PLC. Using the "Teach-In" function,
the flow sensor can be calibrated to the available flow conditions by litre-wise quantifying or the K factor of a separate
pick-up can be read. The dosing operation can be tested
in "dry" status by means of a simulation feature.

PROFI
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Contents

Ordering codes

Nominal diameter options

Contents

Startpage

Flow

SD-04. 2. 2. 2. 2. 0

Ordering number:
Flowmeter with
Dosing or Switching Electronics

Sensor housing material:


1 = polypropylene with weld-on ends
1a = polypropylene with swivel nut and weld-on sockets
2 = PVDF with weld-on ends
2a = PVDF with swivel nut and weld-on sockets
3 = PVC with adhesive ends
3a = PVC with swivel nut and adhesive sockets
4 = brass with G-female thread
5 = brass with G-male thread
6 = brass with NPT-female thread
7 = stainless steel with G-female thread
8 = stainless steel with G male thread
9 = stainless steel with NPT-female thread
10 = stainless steel with weld-on ends
11 = stainless steel with Tri-Clamp as per ISO2852
12 = stainless steel with flanges as per DIN2501
13 = stainless steel with flanges as per ANSI B16-5-1988
Nominal diameter:
1 = 15 mm
2 = 20 mm
3 = 25 mm
4 = 32 mm
5 = 40 mm
6 = 50 mm
Transmitter:
1 = measuring device with 4...20 mA and pulse output
(PNP and NPN), 2 totalizers and interchangeable flow display
2 = measuring device with 4...20 mA and pulse output (NPN
and PNP),
2 additional relays, 2 totalizers and interchangeable flow
display
3 = measuring device with 4...20 mA and pulse output (REED),
2 totalizers and interchangeable flow display
4 = flowswitch with two relays
5 = dosing device with 2 totalizers,
dosing flow display and 2 relays
Supply voltage:
1 = 12...30 VDC
2 = 115...230 VAC

Flow velocity

Options:
0 = none
1 = measuring transmitter separately for board-mounting
2 = measuring transmitter separately for wall-mounting

Measuring error diagram

P-T Diagramm
Application range for the complete
device (fitting and transmitter)

max. Fehler
error [%]
max.
(%)measured
(bezogen value
auf den Mewert)

10

16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
-50

8
6
4
2

Standard

Teach-In

-2
-4
-6
-8
-10

PVC + PP
PVDF
PVDF (PN 10)
PVC (PN 10)
PP (PN 10)
-30

-10

+10

+30

+50

+70

+90

+110

2008

Flow velocity (m/s)


Durchflugeschwindigkeit

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Dimensions SD-04

Contents

Startpage

PVC housing with swivel nut and adhesion sockets; PP


and PVDF housing with swivel nut and weld-on sockets

Brass and stainless steel housing with female thread G


Nominal diameter [mm] G

L [mm]

L2 [mm]

H [mm]

15

G 1/2

85

16.00

122

Nominal diameter [mm] D [mm]

L [mm]

L1 [mm]

L3 [mm]

H [mm]

20

G 3/4

95

17.00

119

15

20

128

90

96

122

25

G1

105

23.50

120

20

25

144

100

106

119

32

G 1 1/4

120

23.50

123

25

32

160

110

116

120

40

G 1 1/2

130

23.50

127

32

40

168

110

116

123

50

G2

150

27.50

134

40

50

188

120

127

127

50

63

212

130

136

134

Brass and stainless steel housing with NPT-female thread


Nominal diameter [mm] G

L2 [mm]

H [mm]

15

NPT 9/16 3.35

L [mm]

0.67

4.81

20

NPT 3/4

3.74

0.72

4.69

25

NPT 1

4.14

0.71

4.73

32

NPT 1 1/4 4.73

0.83

4.85

40

NPT 1 1/2 5.12

0.79

5.00

50

NPT 2

0.95

5.28

5.91

PP- and PVDF housing with weld-on ends


Nominal diameter [mm] D [mm]

L [mm]

L2 [mm]

H [mm]

15

20

85

14

122

20

25

92

16

119

25

32

95

18

120

32

40

100

20

123

40

50

106

23

127

50

63

110

27

134

Brass and stainless steel housing with male thread

Nominal diameter [mm] D [mm]

L [mm]

L2 [mm]

H [mm]

Nominal diameter [mm] G

L [mm]

L2 [mm]

15

20

90

16.50

122

15

G 3/4

84

11.50

122

20

25

100

20.00

119

20

G1

94

13.50

119

25

32

110

23.00

120

25

G 1 1/4

104

14.00

120

32

40

110

27.50

123

32

G 1 1/2

119

18.00

123

40

50

120

30.00

127

40

M55x2

129

19.00

127

50

63

130

37.00

134

50

M64x2

149

20.00

134

PROFI
MESS

H [mm]

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S 78

2008

PVC housing with adhesive ends

Dimensions SD-04

Contents

Startpage

Stainless steel housing with weld-on ends


Nominal diameter [mm] L [mm]

D [mm]

H [mm]

15

84

21.3

122

20

94

26.9

119

25

104

33.7

120

32

119

42.4

123

40

129

48.3

127

50

149

60.3

134

Stainless steel housing with flange as per DIN 2501


Nominal
I [mm]
diameter [mm]

J No. of x
diameter

K [mm] M [mm] N [mm] L [mm] H [mm]

15

25

4 x 14 mm

65

95

45

130

122

20

25

4 x 14 mm

75

105

58

150

119

25

25

4 x 14 mm

85

115

68

160

120

32

30

4 x 18 mm

100

140

78

180

123

40

30

4 x 18 mm

110

150

88

200

127

50

40

4 x 18 mm

125

165

102

230

134

Stainless steel housing with flange


as per ANSI B16-5-1988

2008

Nominal diam. I [inch] J No. of x


[mm/ inch]
diameter

K [inch] M [inch] N [inch] L [inch] H [inch]

15 / 9/16

0.93

4 x 0.62"

2.38

3.51

1.38

5.12

4.81

20 / 3/4

1.12

4 x 0.62"

2.75

3.90

1.69

5.91

4.69

Stainless steel housing with


Tri-Clamp connector as per ISO 2852

25 / 1

1.12

4 x 0.62"

3.13

4.26

2,00

6,30

4,73

32 / 1 1/4

1,22

4 x 0,75"

3,50

4,61

2,50

7,09

4,85

Nominal diameter [mm] L [mm]

D [mm]

H [mm]

40 / 1 1/2

1,42

4 x 0,75"

3,88

5,00

2,88

7,88

5,00

15

130

34.00

122.00

50 / 2

1,62

4 x 0,75"

4,75

5,99

4,02

9,06

5,28

20

150

50.50

119.00

25

160

50.50

120.00

32

180

50.50

123.00

40

200

64.00

127.00

50

230

77.50

134.00

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Inflow and outflow lines SD-04

Contents
Regulating valve
Regelventil

50 x D

5xD

Startpage

90 bender
22 xx 90
Krmmer
33-dimensional
dimensional
40 x D

5xD

25 x D

5xD

20 x D

5xD

18 x D

5xD

15 x D

5xD

90 bender
22 xx 90
Krmmer

2 x 90
bender
90
Krmmer
or T piece
oder
T-Stck

Extension
Erweiterung

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Reduction
Reduktion

Flow Measurement and Monitoring

SU-01
Ultrasonic Flowmeter
and Switch

Contents

Startpage

Description:
The SU-01 series of flowmeters and switches operates
according to the method of ultrasonic runtime difference.
Two ultrasonic elements function alternatively as transmitter
and receiver with the result that a sound signal is accelerated
by the flow once as positive and the next as negative. The
difference in the time that the signal requires to cover the
stretch of measurement is directly proportional to the mean
velocity of flow. Consequently, the microprocessor-controlled
electronics are capable to calculating the volume of flow on
the basis of the known inner diameter of the measuring tube.
Depending on the option, this value is displayed on a wellilluminated 7-segment display in l/min, m3/h, gpm or gph.
Two transistor switching outputs can be set as NC-contact
or NO-contact and freely programmable in regard to their
position, hysteresis and function. Also switching action in
window technology is possible. A start-up bridging can be
selected between 0 and 99.9 seconds, so also staggering of
switching on or off for switching outputs between 0 and 9.9
seconds. If the device is provided with an analogue output,
this can be intercepted through software and the flow range
can be assigned freely to 4 and 20 mA values.
The SU-01 has an adjustable keypad lock. It is stable for
long periods, vibration and shock-proof and its display unit
can be rotated in 90 steps.

Low pressure drop


Two setpoints
Window technology
Optional analogue output
7-segment LED display

Range of application:
The new SU-01 flowmeter offers all the advantages of comfortable, accurate and stable flow measurement and monitoring at negligible pressure drop and minimal requirements for
inflow and outflow lines. It is well-suited for water and waterlike media in the temperature ranges of +4C to +130C and
pressure levels up to 25 bar. The pricing of the SU-01 product group is far below that of the magnetic-inductive flowmeters. Therefore, the user is enabled to cost-effectively
cover such applications which require very low pressure drop
over the measuring device and, as much as possible, rule
out any moving parts in the measuring system. The high
speed of sensor response and the wide range of measurement are the other advantages that make the SU-01 surpass
its mechanical siblings. The standard delivery package includes also a peak value memory that can be erased in the
operating menu.

Self-monitoring

2008

No inflow and outflow lines

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Versions:
In the basic version, the SU-01 is provided with two transistor
switching outputs which can be adjusted independent of
each other. The position of setpoints, start-up bridging, stagger time and hysteresis can be selected freely. In the next
assembly level an additional 4...20 mA output is available
which can be intercepted through software and its assignment to flow values can be done while setting the parameters
for the device.
Optionally, an impulse output is available.
Operating range: Five different measuring tubes are available that cover the operating ranges 0.04...10 l/min to
0.68...170 l/min. The process connection depends on the
size of the selected measuring tube and it can be either
G3/4" male, G1" male, G11/4" male or G2" male.

Repeatability:

+/- 0.1% of full scale value

Scan rate:

500 ms (for peak value memory)

Dimensions:

100 x 140 mm

Weight:

3/4" variant 850 g,


1" variant 1200 g,
11/4" variant 3000 g,
2" variant 4000 g

15...32 V DC, polarity-reversal-proof

Power consumption:

approx. 50 mA no load

Protection class:

IP65 / III

Technical specifications:

El. connection:

plug M12x 1, 4-/5-pole

Measuring medium:

water and water-like media

Display rate:

500 ms

Operating ranges:

10 l/min, 25 l/min, 40 l/min,


100 l/min or 170 l/min

Digital display:

4-digit 7-segment LED display,


height of digits 12 mm, red

Error display:

LED yellow and as normal text in


the display

Process connections: G3/4"-male, G1"-male, G11/4"


male, G2" male depending on
operating range
In and outflow lines: integrated into measuring body

Transistor switching outputs:


Switching function:
NO-contact / NC-contact,
adjustable
standard- / window technology,
adjustable

Wetted parts:

pressed brass

Electronics housing:

aluminium pressure casting

Seals (Medium):

Klingersil

Adjustment range:

0...125% of full scale value

Keypad:

polyester

Reset hysteresis:

0...125% of full scale value

Switching frequency:

max. 100 Hz

3 press-keypad with perceptible


pressure point

Pressure:

25 bar max.

Media temperature:

+4C...+130C for separate


mounting

Electronics temp.:

-10C...+70C

Storage temp.:

-30C...+80C

Linearity error:

+/- 2,5% of measured value


at 25C

Temperature effect:

Switching current:

max. 500 mA, short-circuit-proof

Stagger time:

0,0...9.9 s, adjustable

Start-up bridging:
Display:

0,0...99.9 s, adjustable
LED(s) green

Analogue output:
Rate of updating:

+/- 0,2% of full scale value per 10K

Ordering codes

500 ms

Resolution:

10 bit

Power output:

4...20 mA

Load:

max. RI = (Ub-12 V) / 20 mA

Load effect:

0.3% / 100 Ohm

Option:

voltage output 0...10 V DC,


max. 10 mA, short-circuit-proof
adjustment range 25%...100% of
full scale value

Compensated range: -10C...+70C

Impulse output:

Ordering number:

Startpage

Electrical specifications:
Supply voltage:

Operating elements:

Contents

on request

SU-01. 2. 1.

Ultrasonic Flowmeter and Sensor


Version:
1 = with 2 switching contacts
2 = with 2 switching contacts and analogue output

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2008

Operating range:
1 = 0.04...10 l/min with G3/4" connections
2 = 0.1...25 l/min with G3/4" connections
3 = 0.16...40 l/min with G1 " connections
4 = 0.4...100 l/min with G11/4" connections
5 = 0.68...170 l/min with G2" connections

Dimensions [ in mm]

Table of connections
Device plug
M12 x 1, 4-pole

Version with
Version with
2 switching outputs 2 switching outputs
and 1 analogue output

Pin 1

+UB (1532 V DC)

+UB (1532 V DC)

Pin 2

SP 2 (0.5 A max)

analog

Contents

Pin 3

0V

0V

Pin 4

SP 1 (0.5 A max)

SP 1 (0.5 A max)

Pin 5

Startpage

Type
SU-01.x.1
SU-01.x.2
SU-01.x.3

Dimensions
010 l/min
025 l/min
040 l/min

a
110
110
100

b
100
100
100

c
G 3/4
G 3/4
G1

SP 2 (0.5 A max)

Connection layout

SU-01.1

SU-01.2

Type
SU-01.x.4
SU-01.x.5

Dimensions
0100 l/min
0170 l/min

a
280
300

b
130
135

c
G 11/4
G2

Pressure drop

Pressure drop in mbar

1000

SU-01.x.5

SU-01.x.2
100

SU-01.x.4

SU-01.x.1
SU-01.x.3
10
0,1

10

2008

Flow rate in

m3/h

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Flow Measurement and Monitoring

SM-08
Miniature Turbine Flowmeter
for Fluid Media

Contents

Startpage

Description:
The SM-08 series of flowmeters operates according to the
principle of a turbine wheel.
In this the fluid flows into the turbine body and gets deflected
by the guide blades at an angle of 90. The resulting tangential flow sets a rotor into a rotation that is proportional to the
flow.
Depending on the device version, this rotational movement is
converted into an output frequency by means of an inductive
proximity sensor or a Hall sensor. A main feature of the turbine flowmeter SM-08 is that the deviation in mass-production
is very low compared to other similar designs. Consequently,
individual tuning for each turbine to match the particular
downstream electronic unit becomes unnecessary; the SM08 is thus ideally suited for use in series applications.

High accuracy of measurement and


resolution
Low deviation in mass-production

Range of application:
Due to their compact design, wide range of measurement
and highly accurate measuring, the SM-08 series of turbine
flowmeters is suitable for applications in the following areas:
Cooling water measurement
Medical engineering
Plastics industry
Solar installations
Machine tools
Photo laboratories
Tapping and dosing installations
Cooling and heating applications
Heat volume logging

Plastic, brass or stainless steel designs


Pressure-proof up to 300 bar
High temperature resistance
Convenient dimensions for assembly

2008

Affordable low-cost alternative available

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Principle of measurement
sensor bolt
connecting cable
Hall sensor

Contents

tube piece

Startpage
turbine cage
impeller
magnet
guide blading

SM-08.15:
Operating range 2...20 (2.40) l/min
Axial turbine flowmeter
with guide blades

SM-08.25:
Operating range 4...160 l/min
Axial turbine flowmeter

SM-08.40:
Operating range 0.4...25 m3/h
Axial turbine flowmeter
with partial stream evaluation

The fluid flowing into the flowmeter gets


divided by the guide blades into four
partial jets which strike the rotor from
four directions and set it into rotation.
Due to the uniform load on the bearing
from four sides, the forces become largely neutralized and the wear is reduced to a minimum. In addition, extremely hard bearing material such as
sapphire and carbide metal ensure
extraordinary long life span.

The fluid streaming into the flowmeter


sets the turbine wheel into rotation.
Due to the high-quality sapphire bearing and low RPM, the turbine has an
extraordinarily long life span. The rotor
RPM is converted into an electrical
pulse signal (frequency).

In the center of the brass-made turbine


body a plastic turbine system is situated. An annular gap is designed around
the turbine system. Part of the fluid
stream sets the turbine into rotation
while the other part of the stream is
allowed to pass through the annular
gap without obstruction. The rotor RPM
is then converted into an electrical
pulse signal (frequency). Due to highquality sapphire bearing and low RPM,
the turbine has an extraordinarily long
life span.

Dimensions
SM-08.15

SM-08.25

SM-08.40

2000 50

ca. 1500

2000

3 x 0,25 mm2
3 x 0,14 mm2

knurlswivel nut

PVC
3 x 0,25 mm2

~ 44

44
G 1 1/4

ca. 62

G 3/4

ca. 43

swivel nut
G 3/4

145
HEX 27
80

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74

Technical specifications SM-08.15


Materials:

Axial Turbine Flowmeter with Guide Blade

Contents Materials:
SM-08.15.x.K:

Startpage

Housing and pick-up:


PPO Noryl GFN3
Turbine insert: PEI ULTEM
O-Ring: NBR, optionally Viton
Bearing/axle: ARCAP AP1D with car
bide metal pins and sapphire bearings
Impeller inserts: hard ferrite for Hall
sensor, stainless steel for inductive
pick-up

SM-08.15.x.M:

Housing: brass
Pick-up: PPO Noryl GFN3, brass for
high-pressure version
Turbine insert: PEEK Victrex 450G
O-Ring: FKM
Bearing/axle: ARCAP AP1D with car
bide metal pins and sapphire bearings
Impeller inserts: hard ferrite for Hall
sensor, stainless steel for inductive
pick-up

SM-08.15.x.V:

Housing: stainless steel 1.4571


Pick-up: stainless steel 1.4571
Turbine insert: PEEK Victrex 450G
O-Ring: FKM
Bearing/axle: ARCAP AP1D with
carbide metal pins and sapphire bearings
Impeller inserts: hard ferrite

Ordering codes:
Ordering number: SM-08.15 S. K. H. N. P. 2. x. VE
Axial Turbine Flowmeter with
Guide Blades

max. pressure:

Operating range:
S = 2...20 l/min (max. 40 l/min),
with standard bearings
V = 2...40 l/min,
with reinforced bearing

SM-08.15.x.K:
SM-08.15.x.M.I/H:
SM-08.15.x.M.P:
SM-08.15.x.V:

Material:
K = housing made of PPO Noryl
(not for high-pressure version)
M = housing made of brass
V = housing made of stainless steel
(for high-pressure version only)

10 bar
10 bar
300 bar
300 bar

max. temperature:
85C
SM-08.15.x.K:
SM-08.15.x.M.I/H: 85C
SM-08.15.x.M/V.P: 150C
(for water without additives only)

Version:
I = with inductive pick-up (with PNP output only)
H = with Hall sensor
P = with Hall sensor up to 300 bar, 150C

Accuracy:
SM-08.15.x.x.H/P: 1% of full scale value
SM-08.15.x.x.I:
0,5% of full scale value

Output signal:
P = PNP (with inductive pick-up only)
N = NPN

Supply:
Electrical connection:
O = none (with Option ...T only)
P = 1.5 m PVC cable
(high-temperature version with silicon cable)
S = plug connection M12x1, 4-Pin

SM-08.15.x.x.H/P: 4,524 VDC


SM-08.15.x.x.I:
1030 VDC
Output signal:

Additional temperature sensor:


0 = none
1 = PT-100 in brass sleeve
2 = PT-100 in stainless steel sleeve
3 = PT-1000 in brass sleeve
4 = PT-1000 in stainless steel sleeve

SM-08.15.x.x.H:
SM-08.15.x.x.P:
SM-08.15.x.x.I:

Process connection:
A = G 3/4-male (standard)
I = G 3/4-female (for high-pressure version in stainless steel only)
x = Connection adapter as per Table "Connection adapter"

2008

Options:
H
= with integrated sieve filter (T max. 60C)
Ax = with mounted measuring transmitter 4.. 20 mA
(x = operating ranges full scale value 5, 10. 20 or 40 l/min)
VE = with mounted switching output
VEP = with mounted switching output and additional impulse output
(5-Pin plug required)
T
= prepared for mounted evaluator electronics TD-325
(must be ordered separately)

rectangular impulses, 855 ppl


NPN Open Collector
rectangular impulses, 915 ppl
NPN Open Collector
rectangular impulses, 1795 ppl
NPN or PNP Open Collector

max. particle size:

0.5 mm

Start-up:

from 0.3 l/min

Protection class:

IP 54

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Technical specifications SM-08.25


Materials:

Axial-Turbine Flowmeter

SM-08.25.x.M:

Materials:
Housing and impeller: PP
Pick-up: PPO Noryl GFN 3V 960; for
inductive PA-66
Turbine insert: PPO Noryl GFN 2V
73701
O-Ring: NBR
Bearing/axle: PA/sapphire, stainless
steel 1.4436
Impeller inserts: permanent
magnets Recoma 28, Ni plated,
stainless steel for inductive pick-up

SM-08.25.x.V:

Ordering codes:
Ordering number: SM-08.25 S. K. H. N. P. 2. x. VE

Axial-Turbine Flowmeter
Operating range:
S = 4160 l/min
(continuous load 80 l/min)
Material:
K = housing made of PP
(not for high-pressure version)
M = housing made of brass
V = housing made of stainless steel
(for high-pressure version only)

SM-08.25.x.K:
SM-08.25.x.M.I/H:
SM-08.25.x.M.P:
SM-08.25.x.V:

Housing: stainless steel 1.4571


Pick-up: stainless steel 1.4571; for
inductive PA-66
Turbine insert: PPO Noryl GFN 2V
73701
O-Ring: NBR, optional Viton
Bearing/axle: PA/sapphire, stainless
steel Impeller inserts: permanent
magnets Recoma 28, Ni plated

10
10
50
50

bar
bar
bar
bar

max. temperature:
80C at 2 bar, 60C at 5 bar,
30C at 10 bar
SM-08.25.x.K.I:
60C at 5 bar, 30C at 10 bar
SM-08.25.x.M.V/H: 85C
SM-08.25.x.M.I:
60C

SM-08.25.x.K.H:

Output signal:
P = PNP (with inductive pick-up only)
N = NPN
Electrical connection:
O = none (with option ...T only)
P = 2 m PVC cable
(SM-08.25.S.K.H or ...M.H only)
S = plug connection M12x1, 4-Pin

Accuracy:

Additional temperature sensor:


0 = none
1 = PT-100 in brass sleeve for SM-08.25.x.K
2 = PT-100 in stainless steel sleeve for SM-08.25.x.K
3 = PT-1000 in brass sleeve for SM-08.25.x.K
4 = PT-1000 in stainless steel sleeve for SM-08.25.x.K
5 = PT-100 or PT-1000 for SM-08.25.M/V
see Table "Connection adapter"

3% of measured value

Supply:
SM-08.25.x.x.H/M: 4,524 VDC
SM-08.25.x.x.I:
1030 VDC
Output signal:

rectangular impulses, 65 ppl


NPN Open Collector for Hall sensor,
PNP Open Collector for inductive
pick-up

max. particle size:

< 0.63 mm

Protection class:

IP 54

Process connection:
A = G 1 1/4-male
x = connection adapter as per Table "Connection adapter"
Options:
H = with flat filter 0.63 mm, stainless steel, including O-Ring made of EPDM
Ax = with mounted measuring transmitter 4...20mA
(x = operating range full scale value 60. 100 or 160 l/min)
VE = with mounted switching output
VEP = with mounted switching output and additional impulse output
T
= prepared for mounted evaluator electronics TD-325
(must be ordered separately)

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Startpage

max. pressure:

Version:
I = with inductive pick-up
H = with Hall sensor
P = with Hall sensor up to 50 bar

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Contents

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S 88

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SM-08.25.x.K:

Housing: brass
Impeller: PPO Noryl GFN 2V 73701
Pick-up: PPO Noryl GFN 3V 960,
brass for high-pressure version; for
inductive PA-66
Turbine insert: PPO Noryl GFN 2V
73701
O-Ring: NBR, optionally Viton
Bearing/axle: PA/sapphire, stainless
steel 1.4436
Impeller inserts: permanent
magnets Recoma 28, Ni plated,
stainless steel for inductive pick-up

Technical specifications SM-08.40


Axial-Turbine Flowmeter with Partial Stream Evaluation

max. pressure:

Contents Materials:
SM-08.40.x.M:

Startpage

SM-08.40.x.M.I/H: 10 bar
SM-08.40.x.M.M: 50 bar

Housing: brass
Impeller: PPO Noryl GFN 2V 73701
Pick-up: POM, brass for
high-pressure version
Turbine insert: PA Grivory HTV4X1
O-Ring: NBR
Bearing/axle: PA, sapphire, stainless
steel
Impeller inserts: permanent
magnets Recona 28, Ni plated,
stainless steel for inductive pick-up

max. temperature:
SM-08.40.x.M.H/M: 85C
SM-08.40.x.M.I:
60C
Accuracy:

5% of measured value
of 0.4...3 m3/h
3% of measured value
of 3...25 m3/h

Supply:
SM-08.40.x.x.H/M: 4.524 VDC
SM-08.40.x.x.I:
1224 VDC

Ordering codes:

Output signal:

rectangular impulses, 26,6 ppl


NPN Open Collector for Hall sensor,
PNP Open Collector for inductive
pick-up

Operating range:
S = 0.425 m3/h

max. particle size:

0.5 mm

Material:
M = housing made of brass

Filter:

flat filter 0.63 mm,


included in delivery

Ordering number: SM-08.40 S. M. H. N. P. 5. x. VE


Axial Turbine Flowmeter with
Partial Stream Evaluation

Version:
I = with inductive pick-up
H = with Hall sensor
P = with Hall sensor up to 50 bar
Output signal:
P = PNP (with inductive pick-up only)
N = NPN
Electrical connection:
O = none (with Option ...T only)
P = 2 m PVC cable (SM-08.40.S.M.H only)
S = plug connector M12x1, 4-Pin
Additional temperature sensor:
5 = PT-100 or PT-1000 for SM-08.40
see Table "Connection adapter"
Process connection:
A = G 2-male
x = connection adapter as per Table "Connection adapter"

2008

Options:
Ax = with mounted measuring transmitter 4.. 20 mA
(x = operating range full scale value 150. 250 or 400 l/min)
VE = with mounted switching output
VEP = with mounted switching output and additional impulse output
T
= prepared for mounted evaluator electronics TD-325
(must be ordered separately)

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Pressure drops:

Impulse rates:

SM-08.15
Pressure drop dp [bar]

Impulse rate [1/l]

2,5

2500

2,0

2000

1,5

1500

1,0

1000

Contents

Startpage

SM-08.15, inductive

SM-08.15, Hall sensor

0,5

500

0
0

10

15

20

25

30

35

40

10

15

20

25

Flow Q [l/min]

30

35

40

Flow Q [l/min]

SM-08.25
Pressure drop dp [bar]

Impulse rate [1/l]

0,6

60

0,5

50
SM-08.25, 1

0,4

40
SM-08.25, 11/4

0,3

30

0,2

20

0,1

10

20

40

60

80

100

120

140

160

180 200

220 240

0,1

Flow Q [l/min]

0,2 0,3 0,5 0,71,0

2,0 3,0 5,0

10

20 30 50

100 200

Flow Q [l/min]

SM-08.40
Pressure drop dp [bar]
1,8

1,6
1,4
1,2
1,0
0,8
0,6
0,4
0,2

10

12

14

16

18

20

22

24

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S 90

2008

Flow Q [m3/h]

Connection adapter

- including appropriate sealing

Connection adapter SM-08.15

Contents

Startpage

Connection adapter SM-08.40

Type

Description

Fits to:

A15ST10K

hose spout, PA 6.6,


d = 10 mm

A15ST12K

Tmax. / Pmax.

Type

Description

Fits to:

Tmax. / Pmax.

SM-08.15 20C at 10 bar,


60C at 2,5 bar

A40VA40MPT-100

joint, brass, with PT-100


in brass sleeve, G 1 1/2 -male

SM-08.40 85C, PN 16

hose spout, PP,


d = 12 mm

SM-08.15 20C at 10 bar,


60C at 2,5 bar

A40VA40MPT-1000

joint, brass, with PT-1000


in brass sleeve, G 1 1/2 -male

SM-08.40 85C, PN 16

A15ST15K

hose spout, PP,


d = 15 mm

SM-08.15 20C at 10 bar,


60C at 2,5 bar

A40VA40M

joint, brass,
G 1 1/2 -male

SM-08.40 85C, PN 16

A15ST19K

hose spout, HDPE,


d = 19 mm

SM-08.15 20C at 10 bar,


60C at 2,5 bar

A40VA50M

joint, brass,
G 2 -male

SM-08.40 85C, PN 16

A15STW13K

hose spout, PP, angled,


d = 13 mm

SM-08.15 60C, PN 10

A40LA42M

solder connection, brass,


for copper tube d = 42 mm

SM-08.40 85C, PN 16

A15STW13M hose spout, brass, angled,


d = 13 mm

SM-08.15 90C, PN 10

A15KM22K

adhesive sleeve, PVC,


d = 22 mm

SM-08.15 20C at 10 bar,


60C at 2,5 bar

A15SN20K

welding nipple, PP,


d = 20 mm

SM-08.15 20C at 10 bar,


60C at 2,5 bar

Accessories SM-08

A15VA10M

joint, brass,
G 3/8-male

SM-08.15 110C, PN 16

Type

Description

A15VA15M

joint, brass,
G 1/2-male

SM-08.15 110C, PN 16

SM-08.Z.L3

connecting cord with tipped coupling box M 12x 1,


4-Pin, shielded, L = 3 m

A15VI10M

joint, brass, Ni plated,


G 3/8-female

SM-08.15 110C, PN 16

SM-08.Z.L5

as above, however L = 5 m

A15VI15M

joint, brass,
G 1/2-female

SM-08.15 110C, PN 16

SM-08.Z.L10 as above, however L = 10 m

A15KL18M

compression fitting, brass,


for copper tube d = 18 mm

SM-08.15 110C, PN 16

SM-08.Z.S

A15KL22M

compression fitting, brass,


for copper tube d = 22 mm

SM-08.15 110C, PN 16

A15LA15M

solder connection, brass,


for copper tube d = 15 mm

SM-08.15 90C, PN 16

A15LA18M

solder connection, brass,


for copper tube d = 18 mm

SM-08.15 90C, PN 16

coupling box M12x1, 4-Pin, for self-customization

2008

Connection adapter SM-08.25


Type

Description

Fits to:

Tmax. / Pmax.

A25ST25K

hose spout, PP,


d = 25 mm

SM-08.25 20C at 10 bar,


60C at 2,5 bar

A25ST30K

hose spout, PP,


d = 30 mm

SM-08.25 20C at 10 bar,


60C at 2,5 bar

A25ST32K

hose spout, PP,


d = 32 mm

SM-08.25 20C at 10 bar,


60C at 2,5 bar

A25SM25K

welding sleeve, PP,


d i = 25 mm, d a = 33 mm

SM-08.25 20C at 10 bar,


60C at 2,5 bar

A25KM25K

adhesive sleeve, PVC,


d i = 25 mm, d a = 33 mm

SM-08.25 20C at 10 bar,


60C at 2,5 bar

A25VA25MPT-100

joint, brass, with PT-100


in brass sleeve, G 1 -male

SM-08.25 85C, PN 16

A25VA25MPT-1000

joint, brass, with PT-1000


in brass sleeve, G 1 -male

SM-08.25 85C, PN 16

A25VA25M

joint, brass,
G 1 -male

SM-08.25 85C, PN 16

A25VA32M

joint, brass,
G 1 1/4 -male

SM-08.25 85C, PN 16

A25LA28M

solder connection, brass,


for copper tube d = 28 mm

SM-08.25 85C, PN 16

A25VA25V

joint, stainless steel,


G 1 -male

SM-08.25 85C, PN 16

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SM-08VE(P)
Limit Value Emitter with 16 Discretely Adjustable
Setpoints

Wide range of switching, hence only


1 flow sensor for all applications
Safe monitoring of small volumes of flow Contents
Absolutely precise setpoint adjustment
Self-monitoring
Excellent price to performance ratio

Startpage

Range of application:
Monitoring of cooling circulation in high-end equipment such
as laser installations, HF generators etc.

Description:
The core of the turbine flow sensor SM-08...VE is the extremely robust miniature turbine SM-08 which has been reliably
in use for years in major applications. The turbine transmits a
frequency signal that is proportional to the flow to a microprocessor. This monitors the set minimum flow and activates
the alarm contact without potential if the flow falls short. Even
a likely blockage in the turbine is definitely identified and reliably signalized.
Besides the switching output (contact), optionally, also an
impulse signal is available. Thus, besides monitoring, also a
constant or temporary flow measurement is performed.

Electrical connection
Switching output only

or

+U
alarm output
GND

Switching output and


Pulse output
alarm output
+U
pulse output
GND

Technical specifications

Switch
position

Setpoint in l/min
SM-08.15

SM-08.25

SM-08.40

rising

falling

rising

falling

rising

falling

0,5

10

1,5

13

10

1,5

19

15

2,5

10

24

20

2,5

12

10

30

25

3,5

14

12

35

30

3,5

17

15

40

35

4,5

20

18

47

40

5,5

22

20

58

50

7,5

27

25

75

65

10

9,5

33

30

90

80

12

11,5

38

35

115

100

16

15,5

44

40

150

130

20

19,5

55

50

190

160

25

24,5

75

70

230

200

30

29,5

105

100

310

275

The specified setpoints refer to water, 20C. Customer-specific setpoint tables


can be implemented for above 25 devices.

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2008

see "Setpoint table"


Setpoint range:
Accuracy of switching:
0,2 l/min 2% of setpoint
SM-08.15:
SM-08.25:
0,8 l/min 4% of setpoint
SM-08.40:
2,0 l/min 6% of setpoint
Setpoint adjustment: by means of 16-digit rotary switch
Output:
Switching output: connecting to supply voltage,
max. load 100 mA,
no potential to 125V AC/DC
Impulse output:
connecting to supply voltage,
max. load 100 mA,
no potential to 125V AC/DC
Display:
2 LED
Green: Flow OK,
Red: Alarm
Electrical
4-pin plug, M 12 x 1
connection:
Supply voltage:
1224 VDC, max. 25 mA
max. media temp.: 80C

Setpoint table

SM-08Ax

Flow Test

F/I-Measuring Transmitter with Analogue Output

Hand-held Measuring Device for Flow,


Total Volume and Temperature

Contents

Startpage

with
nally
optio erature
temp sor
sen

The hand-held measuring device Flow Test can be connected


to all flowmeters with NPN or PNP frequency output. It serves
as temporary display of flow and total volume. Besides, with
an additional temperature sensor the media temperature can
be ascertained. The device is battery-operated and it powers
also the connected flowmeter SM-08.

All SM-08 series of turbine flowmeters can be equipped with


an integrated F/I measuring transmitter. With this they transmit an analogue signal output of 4...20mA instead of the
impulse output.
Technical specifications

Technical specifications

Output:

4...20 mA, power limiting at 26 mA

Sensor inputs:

Scaling:

as per Ordering codes


SM-08.15, SM-08.25, SM-08.40.
other scaling on request

Customizing the
flowmeter:

programmable impulse rate

Supply voltage:

1830 VDC

max. power:

30 mA

Sensor power
supply:

12 VDC from integrated charger

max. load:

250 Ohm to GND

Display:

LCD

Electrical
connection:

4-pin plug, M 12 x 1

max. media temp.:

80C

Displayed unit:
Flow:
Total volume:
Temperature:

l/min, l/h, m3/h, USGPM, IGPM


l, m3, USGAL, GAL(UK)
C, F

Housing:

frequency of flowmeters,
NPN or PNP, PT-100, 3-wire

130 x 70 x 20 mm,
aluminium, gold-colour anodized

2008

Delivery package includes:


- Flow test hand-held measuring device
- Measuring cord with 4-Pin coupling box M12x1 for SM-08
- Battery charger
- Service kit-box

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TD-325
Control and Display Device for Assembly on Turbine
Flowmeter SM-08

The TD-325 includes a number of display and control


functions:
2-digit LED display for
- Flow
- Total volume (resettable)
- Total volume (not resettable)
- Temperature (optional)
- Bargraph display 0...100% for flow,
volume (resettable) or temperature
Menu-driven programming over
2 light-reflexive keys (Protection class IP 65)
Key-lock to prevent unintentional error inputs
Menu language German, English, French free selection
Rotatable housing made of stainless steel
Optional analogue output, allocation to flow,
total volume or temperature
Optionally with 2 limit contacts, allocation to flow,
total volume or temperature
Optional impulse output, on request also with frequency
divider

Contents

Startpage

The TD-325 can be mounted on any


SM-08 flowmeter. Optionally, a variant
with front ring for switch-board
mounting is available. The electrical
connection is made over a fixed 2
meter long connecting cable or one
or two plug connectors M12 x 1.

The control and display device is intended for evaluating the


signals from the SM-08 turbine flowmeter and, normally, it is
delivered directly mounted on the SM-08 (Option SM-08.T).

~ 65

79

Ordering codes:
Technical specifications:

TD-325 2. A3. F1. K2. S. 1. 0

Signal input:
Flow:

Control and Display Device


for SM-08
Input signals:
1
= Impulses from flowmeter
2
= Impulses from flowmeter
and PT-100-signal

Temperature:
Display:
Programmable
units:

Analogue outputs:
O = none
A1 = 420 mA
A2 = 020 mA
A3 = 010 V

Supply:

Frequency output:
O = none
F1 = as per impulse rate SM-08
F2 = with frequency divider

Ambient temp.:
Media temp.:
Analogue output:

Limit values:
O = none
K2 = 2 contacts

Alarm output:

Electrical connection:
K = 2 m PVC cable
S = plug M 12x1
Assembly:
1
= mounted on flowmeter
2
= with front ring for switch-board mounting

Frequency output:
Housing:

Special issues:
O = none
9
= please specify in detailed text

PROFI
MESS

Protection class:

frequency signal 0.5...2000 HZ


programmable impulse rates
PT-100, 3-wire, -10+150C
2-row LCD-display, 16 characters
each
l/min, l/h, m3/h, GPM(US), GPM(UK)
l, m3, GAL(US), GAL(UK)
C, F
1224 VDC with integrated sensor
power supply 10 VDC
-10+ 60C
-20+ 90C
0/420 mA, max. load 800 Ohm
to 24 VDC or 010 V
2 transistor switching outputs, PNP
Open Collector, programmable as
MIN. or MAX. Alarm, adjustable
hysteresis, stand-by or operating
power function
PNP Open Collector, TTL-level
partial rate programmable
stainless steel -round housing, d =
80 mm, h = 55 mm, 350 rotatable
IP 65

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S 94

2008

Ordering number:

Flow Measurement and Monitoring

SM-11N
Stainless Steel
Turbine Flowmeter

Contents

Startpage

Description:
The turbine wheel of the flow meter SM-11N is positioned
concentrically on both sides and it rotates inside the housing
proportionally to the mean flow velocity. An inductive Pick-Up
screw-mounted on the housing wall deflects the turbine
wheel's rotational movement and outputs a sinus-shaped
power signal to the booster below the plug connector which
in turn generates a square-shaped impulse signal in the PNP
3-wire circuit. Optionally, the bearings for the SM-11N can
be made of PTFE or carbide metal, while all other wetted
parts are made of stainless steel. This allows the SM-11N
to conveniently measure a wide range of low viscosity fluids.

Accuracy at 0.5% of measured value


Operating ranges up to 135 m3/h
Suitable for plug-in display SD-01
Up to 400 bar

Range of application:
The turbine flow meter SM-11N is used if flow volumes of
low viscosity fluids need to be measured highly accurately.
The permissible temperature range up to 120C and pressure
levels up to 400 bar make the device capable of handling
a wide range of applications covering the entire industry.
Depending on the process, the user can opt for a tube or
flange connector. At the output of SM-11N a PNP transistor
impulse signal is available which is compatible with most
downstream analyzing devices and, if required, can be easily
converted into a 4...20 mA or 0...10 V DC analogue output.
Moreover, Profimess' plug-in display SD-01, which can be
mounted directly between the plug and the cable box of
SM-11N and does not require additional power supply, offers
an excellent way to visualize the measured value.

Carbide metal or PTFE bearings

2008

Flange or tube connection

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Technical specifications:

Electrical specifications:

Accuracy:

No. of measuring
channels:

Operating voltage:

Ub = 12...30 V DC

Output signal:

voltage impulses PNP

Impulse amplitude:

0.8 x Ub

Impulse form:

square

see table "Bearing types"

Mounting position: horizontal 5


Housing material: stainless steel
Flange material:

steel or stainless steel

Bearing material:

PTFE or carbide metal

Pressure:

see table for connector types

Media
temperature:

Ambient temp.:

Required
run-in distance:

Startpage

Duty cycle /
Channel:

-20C...+120C for steel flange


connection
-30C...+120C for stainless steel
flange connection or tube connection

Contents

1:1 15 %

Power requirement: max. 0.6 W

-20C...+120C for steel flange


connection
-30C...+120C for stainless steel
flange connection or tube connection

Output power:

max. 0.3 W short-circuit protected

Protection class:

IP 65 DIN 40050

Options:

ATEX approval for EX Zone 1,


intrinsically safe

Electrical connection:
10 x pipe diameter to achieve
the specified accuracy

24 Volt (brown )

Signaling channel 1

Channel 1 (green)

Required
flow-out distance: 5 x pipe diameter to achieve
the specified accuracy

0 Volt (white)

Ordering codes:
Ordering number:

Connector types
SM-11N. 7. 1. 1. 1

Connector types
Type

Nominal
diameter

Tube connection

SM-11N.1

320

SM-11N.2

320

40/160/250/400

SM-11N.3

12

320

40/160/250/400

SM-11N.4

15

320

40/160/250/400

SM-11N.5

15

320

40/160/250/400

SM-11N.6

18

320

40

SM-11N.7

25

320

40/160/250/400

SM-11N.8

37

SM-11N.9

50

SM-11 Stainless steel Turbine Flowmeter


Operating range end:
1 = 0.275 m3/h
2 = 0.55 m3/h
3 = 1.1 m3/h
4 = 2.2 m3/h
5 = 4 m3/h
6 = 8 m3/h
7=16 m3/h
8 = 34 m3/h
9 = 68 m3/h
10 = 135 m3/h

40/160/250/400

40/160/250/400
40/64/100/160/250/400

SM-11N.10 75

Bearing material:
1 = carbide metal
2 = PTFE

10/40/64/100/160/250/400

Bearing types
Bearing types

Pressure levels:
1 = 10 bar
2 = 40 bar
3 = 64 bar
4 = 100 bar
5 = 160 bar
6 = 250 bar
7 = 320 bar
8 = 400 bar

Nominal
diameter

Carbide metal
Flow in
l/min

Accuracy

PTFE
Flow in
l/min

Accuracy
1% v. MW.

SM-11N.1

0,92...4,58

SM-11N.2

1,83...9,17

1% v. MW.

SM-11N.3

12

3,67...18,3

1% v. MW.

SM-11N.4

15

7,33...36,7

0,5% v. MW.

7,33...36,7

0,5% v. MW.

SM-11N.5

15

13,3...66,7

0,5% v. MW.

13,3...66,7

0,5% v. MW.

SM-11N.6

18

26,6...133

0,5% v. MW.

13,3...133

0,5% v. MW.

SM-11N.7

25

53,4...267

0,5% v. MW.

26,7...267

0,5% v. MW.

SM-11N.8

37

113...567

0,5% v. MW.

56,7...567

0,5% v. MW.

SM-11N.9

50

227...1133

0,5% v. MW.

113...1133

0,5% v. MW.

SM-11N.10 75

450...2250

0,5% v. MW.

225...2250

0,5% v. MW.

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S 96

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Type

Process connection:
1 = tube connection
2 = stainless steel flange connection
3 = steel flange connection

PROFI
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Flange

Available pressure levels in bar

Elektrische Daten:
Dimensions for tube connection

Contents

Type

D A B
C
L
E
[mm] [mm] [mm] [mm] [mm] [mm]

F
G K T
[mm] [mm] [mm] [mm]

SM-11N.1

14,3

25

82

58

M20 x 1,5 12

12

SM-11N.2

14,3

25

82

58

M20 x 1,5 12

12

7,5

SM-11N.3

12

18,3

36

86

76

M24 x 1,5 14

16

12

8,5

SM-11N.4

15

22,9

41

87

76

M30 x 2

16

20

15

10,5

SM-11N.5

15

22,9

41

87

76

M30 x 2

16

20

15

10,5

SM-11N.6

18

27,9

48

89

130

M36 x 3

18

25

19

12

SM-11N.7

25

41

55

98

155

M52 x 2

22

38

25

16

7,5

Startpage

Dimensions for flange connection


Type

D
[mm]

L
[mm]

C
[mm]

Connecting flange

SM-11N.1

114

84

DN10

SM-11N.2

114

84

DN10

SM-11N.3

12

127

86

DN15

SM-11N.4

15

127

87

DN15

SM-11N.5

15

127

87

DN15

SM-11N.6

18

141

90

DN20

SM-11N.7

25

153,5

93

DN25

SM-11N.8

37

179

95

DN40

SM-11N.9

50

198

105

DN50

SM-11N.10

75

330

120

DN80

Structure and function

2008

1
2
3
4
5
6
7
8

housing
front retainer
rear retainer
turbine wheel
signal emitter coil
iron core
magnet
clamp ring

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Flow Measurement and Monitoring

SM-16
Low-Cost Turbine Flowmeter
for Fluid Media without
Auxiliary Power Supply

Contents

Startpage

Counter and/or flowmeter versions

Description:
The SM-16 series of turbine flowmeters consists of an interchangeable nylon turbine which is built into a flow housing
made of nylon or aluminium, and a local evaluator and display
electronic unit. This functions as a total and a partial volume
counter and as a flowmeter.
The turbine wheel is set into rotation by the streaming medium. The ferrites embedded into the turbine blades are scanned through an inductive pick-up system. The sequence of
impulses generated thus is proportional to the flow and is
displayed by means of a microprocessor controlled electronic
unit.

Local 6-digit LCD display


Battery-operated, simple battery
replacement
Aluminium or nylon versions
Intrinsically safe (EEx ia IIC T4)

Range of application:
Due to the interchangeable battery the devices do not
depend on external power supply and, therefore, they can be
deployed without extensive cabling wherever flow volumes
need to be accurately measured or counted locally.
The integrated microprocessor allows on-the-spot calibration
with the result that accuracy is increased or the device can
be adjusted, apart from water, for even highly viscous media.

Operating ranges 1...10 and


10...190 l/min

2008

Convenient dimensions for assembly

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Technical specifications

Versions

Medium:

low-viscosity non-hostile fluid


(higher viscosities with on-thespot calibration)

Operating ranges: - 1...10 l/min


- 10...190 l/min
(with reference to water)

Pressure drop:
1...10 l/min:
10...190 l/min:

0,14 bar max.


0,35 bar max.

Materials:

- Aluminium housing
- Nylon housing

Process connection:

1 ISO female thread

Electronic:

max. temperature:
Operation:
Storage:

-10...60 C
-40...+70 C

- Counter for total volume (not resettable)


and partial volume counter
(resettable) and current value meter
- Field calibration on EEPROM possible

max. pressure:
Al-Housing:
Nylon-Housing:
Supply:

Accuracy:

Startpage

Materials
20 bar
10 bar

No.

Al version

Nylon version

Housing

aluminium

nylon

Turbine

nylon

nylon

Rotor mounting

ferrite

ferrite

Retainer

Nylon

nylon

LCD, 6-digit
automatic On and Off switching

Axis

tungsten-carbide

tungsten-carbide

Bearing

ceramic

ceramic

+/- 1.5%
(+/- 1.0% with on-the-spot calibration possible)

Lantern ring

stainless steel

stainless steel

Electronics housing

nylon

nylon

Sealing

rubber

rubber

2 x lithium battery, 3.0 V,


CR 12600 SE approx. 2000
hours of operation

Display:

Contents

Protection class:

IP 65

Dimensions:

102 x 64 x 51 mm

Layout

Ordering codes
Ordering number:

SM-16.

09.

A.

11.

Turbine Flowmeter
Version:
09 = counter for total and partial volume
and flowmeter
Material:
A = aluminium housing
N = nylon housing
Operating range:
11 = 1...10 l/min
12 = 10...190 l/min
Special issues:
0 = none
1 = please specify in detailed text

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2008

Special versions:
For the operating range 10-100 l/min, a low-cost version of the
SM-16 for petrol, diesel and kerosene in aluminium or another
version for water in nylon that operates with accuracy of 2.5%
and up to 20 bar pressure is available. These versions function
purely as flow counters.
Ordering number for this version:
SM-16.09.A.99V (diesel)
SM-16.09.N.99V (water)
For applications with deionized water, stainless steel instead of
the standard aluminium as material can also be supplied.

Flow Measurement and Monitoring

SI-01
Electromagnetic Flowmeter
for Water Applications

Contents

Startpage

Cost-effective
Separate or compact measuring
transmitter
Neopren or EPDM lining
DN25...DN1200

Description: The SI-01 series of electromagnetic flowmeters


is always a combination of measuring pick-up SI-01 and
measuring transmitter MU-5000 which can be either directly
mounted on the pick-up or separately mounted on the wall
by means of a fixing metal plate. The measuring pick-up consists of a magnetically non-conductive measuring tube with
plastic lining, magnetic coils fastened diametrically on the
tube and at least two electrodes which are inserted through
the tube's wall and establish contact with the measuring
medium. As current passes through the magnetic coils, a
clocked magnetic field is generated which penetrates the
magnetically non-conductive measuring tube and induces in
the electrically conductive medium a voltage proportional to
the flow velocity. The electrodes inside the tube tap this voltage and pass it on to the measuring transmitter MU-5000.
Now the transmitter generates a current signal in the range of
0(4)...20-mA which is linearly connected to the mean velocity
of flow.
The measuring pick-up has a SENSORPROM memory module in which its individual data is stored. The result is that nearly every measuring pick-up of the SI-01 series can be operate
along with every MU-5000 measuring transmitter without the
need for prior parameterization.

DIN or ANSI flange

2008

Range of application: Electromagnetic flowmeters are suited for measuring nearly all electrically conductive fluids, pulp
and slurry that have a conductivity of at least 5 microSiemens. Temperature, pressure, density and viscosity are of
no consequence for the method of measurement so long as
the measurement is performed within the velocity range of
0.5... 10 m/s and the permissible material specifications do
not fall short or are not exceeded. The main applications for
the SI-01 series are found in the following areas:
Water removal
Water treatment
Water distribution
Effluent treatment
Industrial water applications
Filtration installations
For applications that necessitate higher temperatures or pressure, more hostile media or other nominal diameter ranges,
the high-quality measuring pick-up of the SI-02 offers a reliable solution.

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Versions:

Technical specifications:

Nominal diameter: The SI-01 series of electromagnetic flowmeters is designed to cater to simple applications in the area
of water and effluent treatment. For this reason, typical nominal diameters of DN25 (1") to DN1200 (48") in DIN levels are
available.

Measuring principle: electromagnetic induction

Flange design and pressure level: The process connection


for the SI-01 is always designed as flange connection matching with the selected nominal diameter and may comply
with the DIN or the ANSI (AWWA) standard. The pressure
level of the DIN flanges depends on the selected nominal diameter and is rated up to DN50 PN40, above this up to
DN200 PN16 and up to DN1200 PN10. On request, ranges
between DN65 and DN200 with a DIN flange in PN10 can
also be supplied. In the version with ANSI (AWWA) flanges
the pressure level is 150 lbs in the range of 1" to 24" or Class
D (10 bar) in the range of 28" to 48".

Operating range:

0.5... 10 m/s for the specified


accuracy, below and above this
greater deviations

Accuracy:

+/- 0.5% of measured value

3.125 Hz

Conductivity of
medium:

at least 5 micro-Siemens/cm

Ambient
temperature:

Lining: As lining material Neopren or EPDM can be selected


depending on the medium and temperature. The temperature
range for the Neopren lining is 0...70C, for the EPDM lining
between -10 and +95C can be used.
Measuring transmitter: In principle, the SI-01 is suited for
operations with a directly mounted measuring transmitter or
for separate mounting. The MU-5000 measuring transmitter
can be used universally (see data sheet MU-5000), hence it
can be mounted directly on the measurement pick-up or
positioned away from it by means of a wall fixture. If the SI-01
is required as a spare, since the MU-5000 measuring transmitter is already available, only the measurement pick-up can
be ordered without the measuring transmitter.
Cable gland: The terminal housing for the SI-01 can be
equipped with a cable gland PG13.5 or, depending on the
selected flange standard, with M20x1.5 joint for DIN flanges
or 1/2"-NPT for ANSI (AWWA) flanges.

Exciter frequency:

Startpage

-40C...+95C for separate measuring transmitter -20C...+50C for


directly mounted measuring transmitter

Media temperature:

0C...+70C for Neopren lining 10C...+95C for EPDM lining

Operating pressure:

0.01...40 bar absolute


(note pressure level of the flange)

Lining:

Neopren or EPDM

Materials:
Flange
and housing:
Measuring tube:
Electrodes:

plain carbon steel ASTM A105


AISI304 (stainless steel 1.4301)
AISI316 Ti (stainless steel 1.4571)

Process connection: DIN flange for nominal diameters


DN25...DN1200 PN10 to PN40
ANSI flanges B16.5 for nominal
diameters 1"...24", 150 lbs.
AWWA flanges C-207 for nominal
diameters 28"...48",
Class D (10 bar)
Weight:

see Dimension drawings

Electrical specifications measuring pick-up:

Ordering codes:
Ordering number:

Contents

SI-01. [0][0][2][5]. 3. 2. 1. 2

(see also data sheet Measuring transmitter MU-5000)


Cable insertion:

PG13.5 or M20x1.5 for DIN flanges


or 1/2"-NPT for ANSI (AWWA) flanges

Protection class:

IP 67 (IP 68 on request)

EMC:

89/336 EEC

Electromagnetic Flowmeter
for Water Applications
Nominal diameter DN25 to DN1200:
[ ][ ][ ][ ] e.g. 0040 for DN40
Flange version and pressure level:
1 = as per EN 1092-1 (DIN flange) PN10
for nominal diameters DN200...DN1200
2 = as per EN 1092-1 (DIN flange) PN16
for nominal diameters DN65...DN1200
3 = as per EN 1092-1 (DIN flange) PN40
for nominal diameters DN25...DN50
4= as per ANSI B16.5 Class 150 for nominal diameters 1"...24"
5 = as per AWWA C207 Class D for nominal diameters 28"...48"

Separate mounting

Lining:
1 = Neopren for media temperatures up to 70C
2 = EPDM for media temperatures up to 95C
Measuring transmitter:
0 = none
1 = with MU-5000. accuracy 0.5%
-

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S 102

2008

Cable gland:
1 = PG13.5
2 = M 20x1.5 (not for ANSI flanges)
3 = 1/2"-NPT (for ANSI flanges only)

Dimensions SI-01
A1

DN

D1

L1)
EN 1092-1-201

Contents

Startpage

(mm)
187
197
205
212
222
242
255
276
304
332
357
362
387
418
443
494
544
571
606
653
704
755
810

(mm)
25
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
1100
1200

(mm)
59
82
72
72
72
85
85
85
137
137
137
270
270
310
350
430
500
556
560
630
670
770
792

(mm)
338
348
356
363
373
393
408
427
455
483
508
513
538
569
594
645
695
722
757
804
906
906
961

(mm)
200
200
200
200
200
250
250
300
350
450
500
550
600
600
625
750
875

1000
1125
1250
1375
1500

(mm)
104
124
139
154
174
214
239
282
338
393
444
451
502
563
614
715
816
869
927
1032
1136
1238
1348

AWWA
C-207
Class D
(mm)

875
937
1000
1125
1250

1500

BS 1560/
ANSI 16.5
Class 150
(mm)
200
200
200
200
272
250
250
300
350
450
500
550
600
600
680
820

Weight3)

(mm)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.6
1.6
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.0
2.0
2.0
2.0

(kg)
5
8
9
11
12
16
19
27
40
60
80
110
125
175
200
300
350
380
475
560
700
1200
1250

1) When using earth rings


the flange thickness must be
added to the mounting length
2) TC = Earth ring Type C
3) Weights are approximate values
and applicable to PN16 without
measuring transmitter
D = flange outer diameter
see flange tables
Mean values are not available

155 (6.10)

131 (5.16)

TC 2)

D1

A1

M20 (1/2 NPT )

B
L

TC

Connector length standard cable

Connector length special cable

[ S /cm]

[ S /cm]
50

300

40
200

30
20

100

10
5

5
5

100
150

300

200
600

300 [m]
900

[ft]

50 100

200

150 300 600

2008

cable
length
Kabellnge

300
900

400

500

1200 1500

[m]
[ft]

cable
length
Kabellnge

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Contents

Flow nomogram SI-01 / SI-02


Startpage

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S 104

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flow velocity

Flow Measurement and Monitoring

SI-02
Electromagnetic
Flowmeter for
General Applications

Contents

Startpage

Universally applicable
Separate or compact measuring
transmitter
Variety of lining material
DN15...DN2000
DIN- or ANSI flanges
High-temperature version

2008

Pressure level up to PN100

Description: The SI-02 series of electromagnetic flowmeters


is always a combination of measuring pick-up and measuring
transmitter MU-5000 which can be either directly mounted on
the pick-up or separately mounted on the wall by means of a
fixing metal plate. The measuring pick-up consists of a
magnetically non-conductive measuring tube with plastic
lining, magnetic coils fastened diametrically on the tube and
at least two electrodes which are inserted through the tube's
wall and establish contact with the measuring medium. As
current passes through the magnetic coils, a clocked magnetic field is generated which penetrates the magnetically nonconductive measuring tube and induces in the electrically
conductive medium a voltage proportional to the flow velocity.
The electrodes inside the tube tap this voltage and pass it on
to the measuring transmitter MU-5000. Now the transmitter
generates a current signal in the range of 0(4)...20-mA which
is linearly connected to the mean velocity of flow.
The measuring pick-up has a SENSORPROM memory module in which its individual data is stored. The result is that nearly every measuring pick-up of the SI-02 series can be operate
along with every MU-5000 measuring transmitter without the
need for prior parameterization.
Range of application: Electromagnetic flowmeters are suited for measuring nearly all electrically conductive fluids, pulp
and slurry that have a conductivity of at least 5 microSiemens. Temperature, pressure, density and viscosity are of
no consequence for the method of measurement so long as
the measurement is performed within the velocity range of
0.5... 10 m/s and the permissible material specifications do
not fall short or are not exceeded. Applications for the SI-02
series are found in a wide range of industrial segments since
the material combinations ensure resistance to nearly all
media in respect of different electrodes and lining materials.

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Versions:
Nominal diameter: The SI-02 series of electromagnetic flowmeters is designed to cater to a large number of applications
in the entire industry. For this reason, typical nominal diameters of DN15 (1/2") to DN2000 (78") in DIN levels are available.
Flange design and pressure level: The process connection
for the SI-02 is always designed as flange connection matching with the selected nominal diameter and may comply
with the DIN or the ANSI (AWWA) standard.

Ordering codes:
Ordering number: SI-02. [0][0][1][5]. 4. 1. 1. 1. 1. 2
Electromagnetic Flowmeter
for General Applications

Nominal diameter DN15 to DN2000:


[ ][ ][ ][ ] e. g. 0040 for DN40
Flange design and pressure level:
0 = as per EN 1092-1 (DIN flange)
PN6 for nominal diameters DN65...DN2000
1 = as per EN 1092-1 (DIN flange)
PN10 for nominal diameters DN200...DN2000
2 = as per EN 1092-1 (DIN flange)
PN16 for nominal diameters DN65...DN2000
3 = as per EN 1092-1 (DIN flange)
PN25 for nominal diameters DN200...DN600
4 = as per EN 1092-1 (DIN flange)
PN40 for nominal diameters DN15...DN600
5 = as per EN 1092-1 (DIN flange)
PN63 for nominal diameters DN50...DN400.
not for PTFE lining
6 = as per EN 1092-1 (DIN flange)
PN100 for nominal diameters DN25...DN350.
not for PTFE lining
7 = as per ANSI B16.5 Class 150
for nominal diameters 1/2"...24"
8 = as per ANSI B16.5 Class 300
for nominal diameters 1/2"...24"
9 = as per AWWA C207 Class D
for nominal diameters 28"...78"
Flange material:
1 = flanges made of plain carbon steel ASTM A 105
2 = flanges made of stainless steel AISI 304 (1.4301)
3 = flanges and sensor made of stainless steel AISI 316L, polished
Electrode material:
1 = AISI 316Ti (stainless steel 1.4571)
2 = Hastelloy C276
3 = Platinum (no earthing electrodes)
4 = Titanium
5 = Tantalum (no earthing electrodes)
Lining:
1 = Neopren for media temperatures 0C to +70C,
0.01 to 100 bar
2 = EPDM for media temperatures -10C to +95C,
0.01 to 40 bar
3 = Linatex for media temperatures -40C to +70C,
0.01 to 40 bar
4 = Ebonite for media temperatures 0C to +95C,
0.01 to 100 bar
5 = PTFE for media temperatures -20C to +100C,
0.3 to 50 bar, DN15 to DN600 only
6 = PTFE for media temperatures -20C to +180C,
0.6 to 50 bar, DN15 to DN300 only

The pressure level of the DIN flanges depends on the selected nominal diameter and it can be selected as per the
Ordering codes. In the ANSI flanges, pressure levels of 150
lbs. or 300 lbs. are available, for higher nominal diameter ranges of 28" to 78" AWWA flanges of Class D (10 bar) are
used.
Flange and housing material: In the standard delivery
package, the flange and housing for the measurement pickup consist of carbon steel with anti-corrosive 2-component
coating. Optionally, the flanges made of stainless steel AISI
304 (1.4301) with housing made of carbon steel or, flanges
and housing made of polished stainless steel AISI 316L
(1.4404) can be ordered.

Contents

Startpage

Electrode material: The standard electrodes for the SI-02


are of stainless steel AISI 316 Ti (1.4571). Optionally, depending on the properties of the measuring medium also materials such as tantalum, Hastelloy, platinum or titanium can be
used. In the case of PTFE lining or the electrode materials
platinum and tantalum, the measurement pick-up does not
contain earthing electrodes. Especially in the case of plastic
piping the earthing for the medium should be implemented
through earth rings available separately. These can be easily
clamped at the inlet of the measurement pick-up.
Lining: As lining material Neopren, EPDM, Linatex, Ebonite
or PTFE can be selected depending on the medium and temperature. With regard to pressure and temperature, the application range mainly depends on the lining. For high-temperature applications, the measurement pick-up can be supplied
with a special PTFE lining up to 180C media temperature.
Measuring transmitter: In principle, the SI-02 is suited for
operations with a directly mounted measuring transmitter or
for separate mounting. The MU-5000 measuring transmitter
can be used universally (see data sheet MU-5000), hence it
can be mounted directly on the measurement pick-up or
positioned away from it by means of a wall fixture. If the SI-02
is required as a spare, since the MU-5000 measuring transmitter is already available, only the measurement pick-up can
be ordered without the measuring transmitter.
Cable gland: The terminal box for the SI-02 can be provided
with a cable gland PG13.5 or, depending on the selected
flange standard, with a gland M20x1.5 for DIN flanges or
1/2"-NPT for ANSI (AWWA) flanges.

Electrical specifications measurement pick-up:


(see also Data sheet for measuring transmitter MU-5000)
Cable insertion:

PG13.5 or M20x1.5 for DIN flanges


or 1/2"-NPT for ANSI (AWWA)
flanges

Protection class:

IP 67 (IP 68 on request)

EMC:

89/336 EEC

Measuring transmitter:
0 = none
1 = with MU-5000, accuracy 0.5%

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Cable gland:
1 = PG13.5
2 = M20x1.5 (not for ANSI flanges)
3 = 1/2"-NPT (for ANSI flanges only)

Technical specifications:
Measuring principle: electromagnetic induction

Contents

Exciter frequency:

Conductivity of
medium:

12.5 Hz for DN15...DN65


6.25 Hz for DN80...DN150
3.125 Hz for DN200...DN1200
1.57 Hz for DN1400...DN2000

Testing pressure:

1.5 x nominal pressure

Vibration-proof:

18...1000 Hz any,
3.17 g effective, in all directions
as per EN 60068-2-36

Lining:

Neopren, EPDM, Linatex, Ebonit,


PTFE or PTFE for high temperature

at least 5 micro-Siemens/cm

Startpage Operating range:

Accuracy:

0.5... 10 m/s at specified accuracy,


below and above this greater
deviations

Materials:
Flange
and housing:

Standard: carbon steel with


anti-corrosive 2-component coating
(min 150 micrometer)
Option 1: flanges made of stainless
steel AISI 304 (1.4301), housing
carbon steel
Option 2: flanges and housing made
of stainless steel AISI 316L (1.4404),
polished
AISI 304 (stainless steel 1.4301)
AISI 316 Ti (stainless steel 1.4571)
Option: Hastelloy C-276,
Platinium/Iridium, Titanium, Tantalum

+/- 0.5% of measured value


(+/- 0.25% of measured value
optional)

Ambient
temperature:

-40C...+100C for separate


measuring transmitter
-20C...+50C for directly mounted
measuring transmitter

Media temperature: 0C...+70C for Neopren lining


-10C...+95C for EPDM lining
-10C...+70C for Linatex
(rubber) lining
(for temperatures below -10C
stainless steel flanges must be used)
0C...+95C for Ebonite lining
-20C...+100C for standard
PTFE lining
-20C...+180C for high-temperature
PTFE lining
Attention: For stainless steel flanges
note the pressure-temperature curve!
Operating pressure: 0.01...100 bar absolute
for Neopren lining
0.01...40 bar absolute
for EPDM lining
0.01...40 absolute
for Linatex lining
0.01...100 bar absolute
for Ebonite lining
0.3...50 bar absolute
for standard PTFE lining
(DN15...DN600 only)
0.6...50 bar absolute
for high-temperature PTFE lining
(DN15...DN300 only)

Measuring tube:
Electrodes:

Earthing
electrodes:

similar to measuring electrodes


excepting for PTFE lining (use earth
rings)

Process connection: DIN flanges for nominal diameters


DN15...DN2000:
PN40 at DN15...DN65
PN16 at DN65...DN150
PN10 at DN200...DN1000
PN6 at DN1100...DN2000
(Options see Ordering codes)
ANSI flanges B16.5 for nominal
diameters 1/2"...24" pressure level
150 lbs. or 300 lbs.
AWWA flanges C-207 for nominal
diameters 28"...78" Class D (10 bar)
Weight:

see Dimension drawings

Connector length standard cable

Connector length special cable

[ S /cm]

[ S /cm]
50

300

40
200

30
20

100

10
5

5
5

100

2008

150

200

300
600
cable
length
Kabellnge

50 100

300 [m]
900

200

150 300 600

[ft]

300
900

400

500

1200 1500

[m]
[ft]

cable
length
Kabellnge

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Dimensions SI-02
DN

(mm)
15
25
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
1100
1200
1400
1500
1600
1800
2000

A1

A 1)

(mm)
187
187
197
205
212
222
242
255
276
304
332
357
362
387
418
443
494
544
571
606
653
704
755
810
925
972
1025
1123
1223

(mm)
338
338
348
356
363
373
393
406
427
455
483
508
513
538
569
594
645
695
722
757
804
906
906
961
1076
1123
1176
1274
1374

(mm)
59
59
82
72
72
72
85
85
85
137
137
137
270
270
310
350
430
500
556
560
630
670
770
792
1000
1020
1130
1250
1375

D1

(mm)
104
104
124
139
154
174
214
239
282
338
393
444
451
502
563
614
715
816
869
927
1032
1136
1238
1348
1675
1672
1915
1974
2174

TC 3)

L 2)
EN1092-1-201
PN 6, 10, 16
PN 25

PN 40

(mm)
200
200
200
200
200
200
250
250
300
350
450
500
550
600
600
625
750
875

1000
1125
1250
1375
1500
1750

2000
2250
2500

(mm)
200
200
200
200
200
272
250
250
300
350
450
500
550
600
600
680
750

(mm)
200
200
200
200
200
272
250
250
300
350
450
500
550
600
600
625
750

ANSI 16.5
PN 64 PN100 Class Class
150
300
(mm) (mm)
(mm) (mm)

200

200
260
200

200
280
200

200
300
200
276
200
350
200
320
272
340
272
323
272
400
250
380
310
450
250
420
335
450
300
415
300
530
350
480
350
620
450
550
450
600
680
500
500
700
800
550
550

600
750
600

600
640

680
730

820
860

(mm)

875
937
1000
1125
1250

1500

1875

D1

A1

M 20 (1/2" NPT )

B
L

TE

Weight4)

Contents
(mm)

1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.6
1.6
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0

(mm)
6
6
6
6
6
6
6
6
6
8
8
8
8
10
10
10
10

(kg)
4
5
8
9
11
12
16
19
27
40
60
80
110
125
175
200
300
350
380
475
560
700
1200
1250
1753
2600
2341
3253
4060

Startpage

1) 15mm shorter for


AISI terminal boxes
(high-temperature version)
2) When using earth rings
the flange thickness must be
added to mounting length
3) TC = earth ring Type C,
TE = earth ring Type E
(included for PTFE measuring
transmitter in high-temperature
version and pre-mounted)
4) Weights are approximate values
(for PN16) and applicable without
measuring transmitter
5) PN35 = 272
D = flange diameter
see flange tables - not available

155 (6.10)

131 (5.16)

TE 3)

AWWA
C-207
Class D

TC

Separate mounting

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S 108

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Flow-Nomogramm SI-01 / SI-02

Contents

2008

Startpage

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Flow Measurement and Monitoring

MU-5000
Measuring Transmitter for
Electromagnetic Flowmeters
SI-01 and SI-02

Contents

Startpage

Description:
The MU-5000 is a high-performance measuring transmitter
based on a micro-processor with built-in alphanumeric multilanguage display. The MU-5000 is always a part of SI-01 or
SI-02 series of measurement pick-up. It supplies power to its
magnetic coils and evaluates the signal transmitted by the
electrodes. On the output side, the device has a power output of a 0(4)...20-mA signal as well as an active and a passive impulse output. All outputs can be adjusted in unidirectional (positive flow direction only) as well as bidirectional (forward and backward) way and, a parameterizable limit value
can be evaluated with an additional relay. A programmable
time-constant acts on the display and output signals.
Moreover, the measuring transmitter has a digital input with
which the internal counter can be set to zero or the output
signal can be controlled or fixed. The measurement pick-ups
of the SI-01 or SI-02 series possess a SENSORPROM
memory module in which their individual data is stored. The
result is that every measurement pick-up of the SI series can
operate along with every MU-5000 measuring transmitter
without the need for prior parameterizing. After connecting
the MU-5000 to a measurement pick-up the specific data is
read into the MU-5000 and it begins to function immediately.
The standard accuracy of the MU-5000 is 0.5% of the measured value. In combination with the SI-02, however, the
system can also be supplied optionally with calibration set
to 0.25%.

Easy to assemble
Separate or compact
Easy commissioning and
maintenance
Optimal dynamics
Self-diagnostics

2008

IP67

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Versions:

Technical specifications:

Display: The MU-5000 measuring transmitter can be supplied as a blind version without a display or with a back-lit
display for flow rate, counter values and errors with 3x20
characters. Since without a display the device cannot be programmed, the settings must be specified for flow volume
range and outputs while ordering.

Measuring principle:

Magnetic-inductive with clocked


constant field

Empty tube:

Empty tube identification


(special cable required for
separate mounting)

Zero point setting:


Creep volume
suppression:

automatic

Exciter frequency:

measurement pick-up size of


pulsating DC (125 mA)

Assembly: The standard MU-5000 measuring transmitter


can be mounted directly on a measurement pick-up of the
SI-01 or SI-02 series or, located separately from the measurement pick-up by means of a wall-mounting unit. In the case
of a separate variant, the terminal box of the SI-01/02 is
connected to the measuring transmitter by means of a
double-shielded cable while in the compact version it is
mounted directly on the base of the terminal box. Another
possibility of separate assembly for the MU-5000 is the 19"
design. This version is suitable for mounting into a 19" component assembly carrier that can also be designed as back
panel housing or for switch-board mounting.
Supply voltage: The MU-5000 can be supplied in a version
for low voltages (11 ...30 V DC and 11 ...24 V AC) or for high
voltages (115/230 V AC). Communication through HART protocol is only possible in the case of the variant with high voltage in the standard housing with display.

Electrode input
impedance:
Accuracy:

Ambient temperature
during operation:

Storage temperature:

0...9.9% of max. flow

Contents

Startpage

> 1 x 10 14 Ohm
+/- 0.5% of measured value
(optional +/- 0.25%
of measured value)
-20C...+50C
in the version with display
-20C...+60C
in the version without display
-40C...+70C

Materials:
Compact version:

Ordering codes
Ordering number:

19"-slider:

MU-5000 1. 1. 1

Measuring Transmitter for Electromagnetic


Flowmeters SI-01 and SI-02

Fiberglass reinforced polyamide


(on request stainless steel
AISI 316)
standard 19" slider
(aluminium/steel) as per DIN
41494 width 21 TE, height 3 HE

Vibration-proof:
Display:
0 = no display
1 = with display
Assembly:
1 = for direct mounting on the measurement pick-up
2 = with wall-mounting unit for assembly
separate from measurement pick-up
3 = measuring transmitter for mounting on the 19" component
assembly carrier (HART protocol not possible)

Compact version:

18...1000 Hz any,
3.17 g effectively, sinusoidal in all
directions as per IEC 68-2-36

19-slider:

1...800 Hz, 1 g, sinusoidal in all


directions as per IEC 68-2-36

Weight:

Supply voltage:
1 = 11...30 V DC and 11...24 V AC
2= 115/230 V AC 50/60 Hz
3 = 115/230 V AC 50/60 Hz with HART protocol for versions with display
(MU-5000.1) only

Compact version:

0.75 kg

19-slider:

0.8 kg

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Dimensions

Electrical specifications:
Protection class:

Supply voltage:

Contents

AC/DC-Version:

11...30 VDC or 11...24 VAC

Compact version:

IP 67

AC-Version:

115...230 VAC +10%-15%


(50...60 Hz), 17 VA

19-slider:

IP 20

EMC-functioning:

fault emitting as per EN 50081-1


(light industry), fault-proof as per
EN 50082-1 (industry)

Digital input:

11...30 V DC,
activation time 50 ms,
current for 11 V DC I = 2.5 mA,
current for 30 V DC I = 7 mA

Power consumption:
AC/DC-Version:

Startpage

AC-Version:
Cable insertion:

6 W at 24 VAC
(IN = 250 mA, IST = 8A (30 ms))
or
11 W at 12 VDC
(IN = 400 mA, IST = 4A (250 ms))
9 VA at 230 VAC

Digital output:

PG 13.5 or M 20 x 1.5 at
DIN-flanges or 1/2"-NPT
at ANSI (AWWA)-flanges

Frequency:

0...10 kHz, 50% scan ratio


(uni/bidirectional)
0.1...30 s, adjustable

Time-constant:
Impulse (activ):

24 VDC, 30 mA,
1kOhm<= Ri <= 10 kOhm,
short-circuit-proof

Impulse (passive):

3...30 VDC, max. 110 mA,


200 Ohm<= Ri <= 10 kOhm

Time-constant:

0.1...30 s, adjustable

Power supply

Relay output:
Time-constant:

change-over relay,
as the current output

Load:

42 VAC at max. 2 A,
24 VDC at max. 1 A

Power output:
Output signal:

0 ... 20 mA or 4 ... 20 mA

Load:

< 800 Ohm

Time-constant:

0.1... 30 s adjustable

Galvanic Isolation:

All inputs and outputs are galvanic


isolated.

2008

Display and keypad:


Counter:

two 8-digit counter for


forward, backward and net flow

Display:

back-lit alphanumeric text, 3x20


characters for display of flow rate,
counter values, settings and
errors, display of backward flow
by minus symbol.

Time-constant:

time-constant as current output


time-constant

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Flow Measurement and Monitoring

VM-01
Gear-Wheel Volume Sensor
for Viscous Fluids,
for OEM Applications

Contents

Startpage

For media with viscosities between


20 - 4000 cSt
Excellent price to performance ratio
Aluminium housing, steel gear-wheels
Low pressure drop
High pressure resistance

2008

Convenient dimensions for assembly

Description:
The VM-01 series of the flowmeter measuring sensor consists
of a par of toothed wheels which is driven by the flow of fluid
according to the working principle of a gear-wheel pump. The
bearing for the measuring sensor is designed as a radial and
axial sliding contact bearing (VM-01.2: ball bearing). The gearwheel movement is scanned by means of a magneto-resistive
sensor that is hermetically separated from the measuring
chamber. The gear-wheel diameter of the VM-01 is ideal due to
its low resistance to flow and especially low sound level.
Range of application:
The gear-wheel flowmeters of the VM-01 series are mainly
used for measuring consumption, control of filling operations
and for monitoring lubrication points.
Due to their small dimensions and, particularly, due to the low
pricing, they are excellently suitable for OEM applications.

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Technical specifications

Versions and Operating ranges

Technical specifications:

Type

Operating
range
(l/min)

Viscosity
range
(cSt)

Connection

Measuring
volume
(ml/impulse)

Resolution

VM-01.0

0.02...4

20...4000

G 1/4-female

0.04

25.000

VM-01.1

0.25...10

20...4000

G 3/8-female

0.2

5.000

VM-01.2

0.16...16

20...3000

G 3/8-female

0.25

4.082

VM-01.3

1...65

20...4000

G 3/4-female

500

VM-01.4

1...200

20...4000

G 1-female

5.222

191.5

max. pressure:
VM-01.0.1:
VM-01.0.2:
VM-01.1:
VM-01.2:
VM-01.3:
VM-01.4:

200
160
160
160
160
80

bar
bar
bar
bar
bar
bar

Temperature range:

-10C +80C

Accuracy:
VM-01.1:
VM-01.2:
VM-01.3:

+/- 3% above 20 mm2/s


+/- 0.3% above 20 mm2/s
+/- 2.5% above 20 mm2/s
0.5 kg
0.7 kg
1.9 kg

Supply voltage:

12...30 VDC,
polarity-reversal-proof

Output signal:

rectangular impulses,
min. 0.8*UB,
scan ratio
1:1 (+/- 15%)

Protection class:

IP 65

Power consumption:

0.6 W max.

Contents

Startpage

Materials

Weight:
VM-01.1:
VM-01.2:
VM-01.3:

(impulse/l)

Type

Housing

Gear-wheels

Bearing

VM-01.0.1
VM-01.0.2

aluminium (anodized)

stainless steel

ball bearing

stainless steel 1.4404

stainless steel 1.4462 ball bearing

VM-01.1.1

aluminium (anodized)

steel

VM-01.1.2

stainless steel 1.4404

stainless steel 1.4462 multi-layer sliding bearing

VM-01.2

aluminium (anodized)

steel

multi-layer sliding bearing

ball bearing

VM-01.3

aluminium

steel

multi-layer sliding bearing

VM-01.4

aluminium
(hard-seamed)

steel

ball bearing

Dimensions:
VM-01.0 and VM-01.1

Electrical connection
G 1/4
oder G 3/8

24 Volt (brown)
signalling channel 1

channel 1 (green)

VM-01.2: same as VM-01.1, however, housing 55 x 65 mm,


height 108 mm

0 Volt (white)

VM-01.3

Ordering codes
Ordering number:

VM-01. 1. 2

G 3/4 or G 1

Gear-Wheel Volume Sensor


Operating ranges:
0 = 0.02 - 4 l/min
1 = 0.25 - 10 l/min
2 = 0.16 - 16 l/min
3 = 1 - 65 l/min
4 = 1 - 200 l/min

1 = aluminium

Width x depth: 90 x 100 mm

2 = stainless steel (VM-01.0 and VM-01.1 only)

VM-01.4: same as VM-01.3, however, housing 120 x 170 mm,


height 150 mm

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S 116

2008

Material:

Flow Measurement and Monitoring

SD-01
Plug-In Display for
Gear-Wheel Sensors

Contents

Startpage

Display and F/I converter

Description:
The SD-01 series is a universally applicable on-the-spot display for all gear-wheel volume sensors of Profimess GmbH
provided with the plug connection as per DIN43650. The display is simply inserted between the plug and plug socket of
the volume meter. Optionally, the display unit can display the
flow as the current value or the accumulated volume as the
sum. In the basic version, the SD-01 transmits the rectangular signal from the gear-wheel volume sensor without modifying it. In the next extended level, the device is equipped with
a F/I converter which translates the rectangular signal in into
a freely parametrizable 0(4)...20mA signal. Another method is
to equip the display unit with two relay contacts which can
be used for monitoring MIN/MAX parameters of a flow volume or to implement a simple dosing function. All necessary
settings for the SD-01 are stored in an EEPROM and are
preserved even in the event of a power failure. If previously
supplied gear-wheel volume sensors need to be upgraded
with the SD-01, the user can remove just the plug PCB of
the sensor and mount the display unit without much effort.

Capable to simple dosing


No additional auxiliary power supply
Upgrades for sensors already supplied

2008

Range of application:
In practice, use of impulse emitting volume sensors is widely
popular. Often the user wishes, on the one hand, to process
the measured value within his guide system but, on the other
hand, also make it available on-the-spot so as to optically
monitor maintenance work or regulating operations. Also,
many controls are capable of processing only analogue
inputs but not impulse signals or, for this purpose, an expensive impulse input card must be added. The SD-01 plug-in
display offers an ideal and cost-effective solution to this problem. This version with the display of the accumulated volume and two relay contacts is moreover capable of dosing
through the connected volume sensor by connecting one of
the relay outputs to a magnetic valve and by utilizing the
second as the START/STOP input. This feature turns the
volume sensor/SD-01 unit into a practical dosing system.

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Versions:

Electrical specifications:

Output signal: Selectively, the SD-01 passes on the rectangular signal from the gear-wheel sensor without modifying it, it
enables conversion to parametrizable 4...20 mA, or provides
two relay contacts which can be utilized to switching flow limit
values or for dosing the volumes.

Supply voltage:

10...19 VDC or 18...28VDC

Power
consumption:

120 mA max.

Display:

7-segment LED, 7.62 mm, red

Supply voltage: The available supply voltage ranges are


10...19 V DC or 18...28 V DC.

Range:

0.000...9999 with floating point,


overflow >9999 display 9999

Display: Depending on the version, the display of the SD-01


displays either the measured current volume flow or the accumulated volume. If dosing function is required, select the option
"2 = Volume". The device's second relay output is used as a
digital input which resets the counter and allows counting until
it works in the "HIGH" status.

Keypad:

two keys behind the front aperture

Protection class:

IP65

El. connection:

plug DIN43650 4-pole,


polarity-reversal-proof

Technical specifications:
Operating
temperature:

0...60C

Storage
temperature:

-25C...+85C

Housing:

aluminium

Dimensions:

height without plug approx. 35 mm,


width approx. 60 mm,
depth approx. 60 mm

Weight:

ca. 0.12 kg

Output rating per


channel:

0.3 W max., short-circuit-proof

Analogue output (Option):


Output:
0(4)...20 mA, short-circuit-proof
Load:

<= 250 Ohm at 24 VDC supply


<= 50 Ohm at 12 VDC supply

Resolution:

10 Bit

Version: SD-01.2

24 VDC, 1 A max.

Version: SD-01.1

1
PIN 1 = 12/24 VDC
PIN 2 = GND

1
PIN 1 = 12/24 VDC
PIN 2 = GND

PIN 1 = 12/24 VDC


PIN 2 = GND

PIN 3 = relay 1

PIN 3 = 0/4 - 20 mA

PIN 3 = channel 1

PIN

PIN

PIN

= relay 2

Startpage

Impulse output (incremental signal):


Impulse amplitude: approx. 0.8 x Supply voltage,
depends on load
Impulse form in
symmetrical output
signal:
rectangle, scan ratio for each channel
1:1, +/-15%
Impulse
displacement
between two
channels:
90, +/- 30

Relay outputs:
Load:
Electrical connection
Version: SD-01.3

Contents

= channel 2

Ordering codes
Ordering number:

SD-01. 2. 1. 1.

Dimensions

Plug-In Display for Gear-Wheel Volume Sensors


Output signal:
1 = rectangular signals
2 = analogue output 0(4)...20 mA
3 = 2 relay contacts 24 V DC 1 A
Supply voltage:
1 = 24 VDC
2 = 12 VDC

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S 118

2008

Display:
1 = current flow value
2 = volume (sum of flow), not for SD-01.1

Flow Measurement and Monitoring

VM-04
High-Precision
Gear-Wheel Volume Sensor
for Viscous Fluids

Contents

Startpage

For media with viscosities above 1 cSt


Excellent price to performance ratio
Cast or stainless steel versions available
Accuracy better than 0.3% of measured
value
High resolution
Pressure-proof up to 400 bar

2008

Convenient dimensions for assembly

Description:
The VM-04 series of the flowmeters measuring sensor consists
of a pair of toothed wheels which is driven by the flow of fluid
according to the working principle of a gear-wheel pump. The
bearing for the measuring sensor is designed as a radial or
axial sliding contact bearing. The gear-wheel movement is
scanned by means of two magneto-resistive sensors which are
phase displaced by 90 and hermetically separated from the
measuring chamber. The two-channel scanning enables a higher resolution of measurement and detection of direction of
flow by means of suitable electronic devices. Optionally, all
devices can be supplied with an explosion-proof design with
separate switching amplifier. The gear-wheel flowmeter VM-04
is outstanding due to its low resistance to flow and especially
low sound level.
Range of application:
Due to their excellent accuracy of measurement along with
high resolution, these devices are especially suited for use in
test beds for measuring small and least volumes of flow. Some
of the areas of deployment are:
Measurement of consumption
Controlling filling operations
Dosing oils and chemicals
Measurement of flow for paints and varnishes
Ratio regulation for polyol and isocyanate

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Technical specifications
1...100000 mm2/s
depending on viscosity and usage
rate of the device
(exact values on request)

Viscosity range:
Pressure drop:

Temperature range:
Standard version:
VM-04.9:
High-temp.
version:
Materials:
Series 1-4:
Series 5:

Electronics:
Standard:
Ex-Version:
Supply voltage:
Output signal:
Protection class:
Power consumption:

Versions (Tab. 1)
Depending on the area of usage and the media properties,
the VM-04 can be supplied in 8 different product series:
Series

-10 C ... +120 C


-20...+80 C
-30...+150 C
housing GGG 40,
measuring device 1.7139
housing stainless steel 1.4404
measuring device stainless steel
1.4462
2 sensors, 90 phase displaced
for detection of direction
with separate switching amplifier
12...30 VDC,
polarity-reversal-proof
rectangular impulses, PNP, min.
0.8*UB, scan ratio 1:1 (+/- 15%)
IP 65
0.9 W max..

min.
viscosity
(mm2/s)

Accuracy
(% of
measured
value)

Media
Foreign
properties
particles
Viscosity Lubricating

GGG40

20

+/- 0.3

low

good

GGG40

50

+/- 0.5

medium

good

30 m

GGG40

100

+/- 1.0

high

good

50 m

GGG40

100

+/- 0.5

medium

negligible

30 m

stainless steel
1.4404
stainless steel
1.4404
GGG40

100

+/- 0.5

medium

negligible

30 m

20

+/- 0.3

low

good

20 m

20

+/- 1

low

bad

20 m

stainless steel
1.4404

20

+/- 1

low

bad

20 m

6
7
8

Contents

20 m

Startpage

Application examples (Tab. 2)


Series Application
example
1

Ordering codes
Ordering number:

Material

VM-04 3. 1. F. PS.. 3. S. 0

flow measurement
and counting

Medium

Bearing

Bearing play

lubricating oils

ball bearing

small

filling

gear oil

ball bearing

enlarged

consumption measurement

offset paint

bronze
sliding bearing

large

ratio regulation

Polyol +
Isocyanat

carbidemteal
sliding bearing

enlarged

dosing

clear varnish

carbidemetal
sliding bearing

enlarged

dosing

solvents

7/8

Gear-Wheel Volume Sensor

ball bearing
small
made of stainless steel

solvents

hybrid
ball bearing

small

Operating ranges:
2...9 = as per table 3

Operating ranges in l/min (Tab. 3)

Series:
1...6 = as per table 2

Start
l/min

Type

Sealing:

0.001

F = Viton (-15C+120C)
E = EPDM (-30C+120C)
P = FEP (-30C+120C), Viton kernel with PTFE mantle

Series
1

VM-04.2

0.008-2

0.004

VM-04.3

0.02-4

0.02-4

0.02-4

0.008

VM-04.4a

0.04-8

0.01

VM-04.4

0.16-16 0.16-16

7/8

0.02-2* 0.008-2 0.008-2

0.16-16 0.16-16 0.16-16 0.16-16

0.01

VM-04.5

0.2-40

0.2-30

Connection type:

0.02

VM-04.6

0.4-80

0.4-80

0.6-40

0.3-60

0.3-60

0.4-80

0.4-80

PS = with assembly plate, connection sideways

0.03

VM-04.7

0.6-160 0.6-160

PU = with assembly plate, connection at bottom

0.04

VM-04.8

1-250

1-250

1.2-80

1-160

1-160

1-250

R = without assembly plate, connection sideways


(Series 5-6 only)

3**

VM-04.9

3-315

3-315

Process connection:

0.6-100 0.6-100 0.6-160

* accuracy 3%, linearity 1.5%


** only spare parts, model discontinued

2 = G 1/8-female (operating range 2 only)*


3 = G 3/8-female (operating ranges 3...4 only)

Parameters (Tab. 4)

4 = G 1/2-female (operating ranges 5...6 only)

Type

6 = G 1-female (operating ranges 7...8 only)


8 = G 1 1/2-female (operating range 9 only)

max. pressure
(bar)

Pressure
peaks
(bar)

Acoustic
pressure level
(dB(A))

Resolutions
Imp. / l

VM-04.2

400

480

< 60

40.000

Electronics version:

VM-04.3

400

480

< 60

25.000

S = standard

VM-04.4a

400

480

< 60

10000

H = high-temperature version (Series 3, 4, 5 on request)

VM-04.4

400

480

< 60

4.081,63

X = intrinsically safe with separate switching amplifier (EEx ia IIC)

VM-04.5

400

480

< 70

2.500

Special issues

VM-04.6

400

480

< 70

965.25

VM-04.7

315

350

< 70

333.33

VM-04.8

315

350

< 72

191.5

VM-04.9

210

240

< 80

95

0 = none
1 = please specify in detailed text

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S 120

2008

* for operating range 2 with connecting plate the thread size is G 3/8-female

Flow resistance VM-04


Series 1, 2, 6, 7, 8 Parameter: viscosity (mm2/s)

Contents Operating range 2


1000

600

16000
5000

300

16

16

bar

bar

14

14

12
10
100
8
6
4

34

20

Durchflusswiderstand p

Startpage

Durchflusswiderstand p

2000

Operating range 2 (section)


3000

2000

1000

600
12
10
8

300

6
4
100

34
0
0

0,5

1
Flow Q

1,5

2,0 l/min

16000
5000

300
16

bar

bar

14

14

12
100

10
8
6

34

4
2

Durchflusswiderstand p

16

0
1

1,5

2
Flow Q

2,5

3,5

3000

2000

1000

1000

10

600

8
6
300

100
0,1

0,2

0,3

0,4

0,5 l/min

Operating range 5

2000

1000

3000 2000
600

bar

14

14

12
300

10
8
6

100

34

1000

300

600

16

bar

Durchflusswiderstand p

Durchflusswiderstand p

0,5 l/min

Flow Q

16

12

100

10
8

34

4
2

0
0

2008

0,4

12

0
0,0

4 l/min

Operating range 4
3000

0,3

10
0,5

0,2

Operating range 3 (section)

2000 1000 600

0,1

Flow Q

Operating range 3

Durchflusswiderstand p

0
0,0

8
Flow Q

10

12

14

16 l/min

10

15

20
Flow Q

25

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S 121

30

35

PROFI
MESS

40 l/min

GMBH

Series 1, 2, 6, 7, 8 Parameter: viscosity (mm2/s)


Operating range 6

Operating range 7
1000

600

300

3000 2000
16
bar

14

14

Durchflusswiderstand p

Durchflusswiderstand p

3000
16
bar

100

12
10

34
8
10

6
4
2

1000

600
300

Contents

12
100
10
8

34

Startpage

4
2

0
0

10

20

30

40
Flow Q

50

60

70

80 l/min

20

40

60

80
Flow Q

100

120

140

160 l/min

Operating range 8
3000

2000

1000

600

16
bar

Durchflusswiderstand p

14
300
12
10

100

34

10

4
2
0
0

50

100

150

200

250 l/min

Flow Q

Series 3 Parameter: viscosity (mm2/s)


Operating range 6

Operating range 8
2000
16
bar

1000

12

600

10
8

300

14
Durchflusswiderstand p

Durchflusswiderstand p

14

3000

12
2000

10
8
6

1000

600
300

100

6
4

100

PROFI
MESS

10

20
Flow Q

30

40 l/min

10

20

30

40
Flow Q

50

60

70

80 l/min

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S 122

2008

3000
16
bar

Flow resistance VM-04


Series 4, 5 Parameter: viscosity (mm2/s)

Contents Operating range 4


3000

Operating range 7

2000

1000

3000
600

14

14

12
300

10
8
6

100

34

1000

600

12
10

300

8
6

100
4
34
2

0
0

8
Flow Q

10

12

14

16 l/min

3000

20

40

60

80

100 l/min

Flow Q

Operating range 5

Operating range 8
2000

1000

3000

600

16

16

bar

bar

14

14

12

300

10
8
100
6

34

Durchflusswiderstand p

Durchflusswiderstand p

2000

16
bar

Durchflusswiderstand p

Startpage

Durchflusswiderstand p

16
bar

2000

1000

12
600
10
8

300

6
100

34

0
0

10

15
Flow Q

20

25

30 l/min

40

80
Flow Q

120

160 l/min

Operating range 6
3000

1000

600

16
bar

Durchflusswiderstand p

14
300

12
10
8

100

34

4
2
0

2008

10

20

30
Flow Q

40

50

60 l/min

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Electrical cable connection VM-04


24 Volt (brown)
signalling channel 1

Contents

channel 1 (green)

Startpage

channel 2 (yellow)

signalling channel 2

0 Volt (white)

Signal pattern VM-04


BB
CC
DD
EE

A
A
11

15
150
UUAA

II
22

4
4
UU
AA

II II

300
30
H
H

90
90
0

K
K

JJ

G G

Channel I
A rising flank
B one impulse (corresponds to the
throughput of a geometrical tooth-volume Vgz)
C falling flank
D switch on phase
D switch off phase
F scan ratio 1:1 15%
Channel II
G channel displacement
H flow direction 1
K reversal of direction of rotation

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H flow direction 2

Flow Measurement and Monitoring

VS-01
Aluminium
Screw-Spindle Volume Meter
for Viscous Media

Contents

Startpage

Description: In a robust all-metal housing made of aluminium two steel spindles with a cycloid profile are situated
which are set into rotation by the volume of flow being measured. The high precision manufactured spindles are held in
a ball-bearing and rotate without noise and pulsations. The
pair of spindle forms volumetrically precisely defined measuring chambers which represent a measure for the required
volume. The speed of rotation is, therefore, directly proportional to the current value of the flow. A screw-fitted proximity
switch located outside the measuring chamber detects the
rotational movement of the spindles without contact and
transmits it as impulses either in the form of a PNP-3-wire or
a NAMUR 2-wire signal. If the VS-01 is equipped with a
second proximity switch, the signals from the pick-up are
displaced by 90C to each other, with the result that the
direction flow can be detected on the basis of the signal
configuration. Thus, forward and reverse flows are identified
and, for example, in dosing operations or measurement of
consumption the measurements are not falsified. Optionally,
the flow body is provided with an additional G1/4" boring
which can be used for positioning a factory-mounted 4...20
mA temperature transmitter. The VS-01 delivers an accurate
flow and media temperature of a measuring point and is,
therefore, the ideal device for measuring fuel consumption in
Otto or Diesel engines.

Cost-effective
Highly accurate
No inflow and outflow lines

Range of application: The VS-01 series of screw-spindle


volume meters is suitable for accurately measuring media
with viscosities of 1 to 1 x106 mm2/s, regardless of their
conductivity and their temperature. Also gasoline can be
reliably tapped where other flowmeters often pose a problem
due to their dependence on viscosity, the hostile properties
of the fuel and its low resilience. All versions of the VS-01
have a wide operating range where the smallest flowmeter
nearly starts at zero and the largest is capable of handling up
to 150 l/min.
The extremely cost-effective material combination of the VS01 offers a price advantage directly to the user as against
gear-wheel volume sensors. With up to processing pressures
of 40 bar and media temperatures up to 100C, the screwspindle volume meter represents an economical and yet an
accurate device to accomplish demanding tasks of measurement safely and with long-term stability.

Non-sensitive to viscosity
Flange or thread connection
Detection of direction

2008

Optionally with temperature transmitter

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Version:

Technical specifications:

Size:
The screw-spindle volumeter VS-01 is available in 4 different
sizes. the nominal flow rates of these versions are 10 l/min,
30 l/min, 50 l/min and 100 l/min where the connections are
DN15, DN20. DN25 and DN25 respectively.

Media:

Process connection:
Each size of the VS-01 can be supplied with thread as well
as flange connections. Possible thread sizes are R1/2" female, R3/4" female and R1" female. Possible flanges are DN15,
DN 20 or DN25, at pressure level PN16 or PN40.
Number and function:
of pick-ups:
The proximity switches that tape the movement of the screwspindles transmit the measurement either as PNP 3-wire or
as NAMUR 2-wire signal. As a standard, the VS-01 are provided with only one such proximity switch. Optionally, a second
proximity switch can be mounted that doubles the impulse or
detects the direction of flow. The impulse signal of the
second sensor is then displaced by 90 as against the first
signal with the result that the flow direction is detected on the
basis of the sequence of the signals
Attached temperature sensor:
For measuring the media temperature additionally, a PT100
temperature sensor can also be supplied that can be fixed on
the body of the VS-01 through a G1/4" boring. The temperature sensor transmits the range -20C...+100C as 4...20 mA
value. It is designed in 2-wire technology and powered with
24 V DC.

Flow ranges:
VS-01.1:
VS-01.2:
VS-01.3:
VS-01.4:

chemically neutral, easily lubricating,


non-abrasive

Contents
range 0.1...15 l/min,
nominal flow 10 l/min
range 0.3...45 l/min,
nominal flow 30 l/min
range 0.5...75 l/min,
nominal flow 50 l/min
range 1.0...150 l/min,
nominal flow 100 l/min

Startpage

Measuring chamber volume:


VS-01.1:
1.65 ml/U
VS-01.2:
6.24 ml/U
VS-01.3:
10.5 ml/U
VS-01.4:
25.6 ml/U
RPM:
VS-01.1:
VS-01.2:
VS-01.3:
VS-01.4:
K-Factor:
VS-01.1:
VS-01.2:
VS-01.3:
VS-01.4:

range 61...9120 U/min,


for nominal flow 6060 U/min
range 48...7260 U/min,
for nominal flow 4830 U/min
range 48...7170 U/min,
for nominal flow 4770 U/min
range 39...5850 U/min,
for nominal flow 3900 U/min
1214 Impulses per litre
321 Impulses per litre
191 Impulses per litre
78 Impulses per litre

Millilitre per impulse:


VS-01.1:
0.824 ml/Impulse
VS-01.2:
3.12 ml/Impulse
VS-01.3:
5.24 ml/Impulse
VS-01.4:
12.8 ml/Impulse
VS-01. 2. 2. 11. 1. 0

Ordering number:
Aluminium Screw Spindle Volume Meter
Size:
1 = nominal
2 = nominal
3 = nominal
4 = nominal

flow
flow
flow
flow

10 l/min, DN15
30 l/min, DN20
50 l/min, DN25
100 l/min, DN25

Impulse frequency:
VS-01.1:
range 2.0...304 Hz,
nominal flow 202 Hz
VS-01.2:
range 1.6...242 Hz,
nominal flow 161 Hz
VS-01.3:
range 1.6...239Hz,
nominal flow 159 Hz
VS-01.4:
range 1.3...195 Hz,
nominal flow 130 Hz

Process connection:
1 = thread connection
2 = flange connection PN16
3 = flange connection PN40

Pressure:

40 bar max.

Temperature
range:

-20C...+100C

Number and function of pick-ups:


01 = 1 PNP-pick-up
11 = 2 PNP-pick-ups
02 = 1 NAMUR-pick-up
22 = 2 NAMUR-pick-ups
12 = 1 PNP-pick-up and 1 NAMUR-pick-up

Viscosity range:

1 to 1 x 106 mm2/s

Materials:
Housing:
Spindles:

aluminium, anodized
steel nitrified

Attached temperature sensor G1/4":


0 = no temperature sensor
1 = with temperature sensor
(please specify media temperature in detailed text)
Special issues:
0 = no special issues
1 = special version, please specify in detailed tex

PROFI
MESS

Bearing:

rolling contact bearing


(rolling contact bearing steel)
with steel cage

Sealing:

O-Rings made of Viton 80 Shore

Screws:

8.8

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S 126

2008

Ordering codes

Dimensions

Contents

Mechanical Integration:
Filtration:
0.3 mm mesh width max.
Mounting position: any
Flow direction:
bidirectional
Connections:
tube thread R
DIN flange
NPT thread (option)
ANSI flange (option)
customer-specific special type
connections are possible

Startpage Electrical integration:


Sensor thread:
Sensors :
Temperature
sensor:
Weight:

M12 x 1
PNP 3-wire or NAMUR 2-wire
2-wire, -20C...+100C correspond to
4...20 mA , special ranges are possible
ca. 0.12 kg

VS-01

Thread
R inch
p bar
l
d
l1

mm
mm
mm

kg

VS-01.1
1/2
40
110
45 x 45
65
0,6

VS-01.2
3/4
40
145
55 x 55
95
1,1

VS-01.3
1
40
165
60 x 60
105
1,8

VS-01.4
1
40
200
70 x 70
140
2,7

VS-01.1
15
40
105
95
65
1,1

VS-01.2
20
40
135
105
95
1,6

VS-01.3
25
40
150
115
105
2,2

VS-01.4
25
40
185
115
140
3,1

Electrical specifications:
VS-01

Proximity sensors:
PNP 3-wire:
Method of measurement: inductive
Material: PBTP
Temperature: -30C...+100C on the
front surface, -30C...+80C on the
cable
Cable: PUR 3x0.10 mm 2 m length
Switching: PNP rectangular signal
Load current: 50 mA max.
Frequency range: 0...5000 Hz
Voltage: 10...30V DC
Voltage drop: <= 3 V DC
Protection class: IP67
NAMUR 2-wire:

Method of measurement: inductive


Material: PBTP
Temperature: -30C...+75C on the
front surface, -30C...+80C on the
cable
Cable: PUR 2x0.14 mm 2 m length
Switching: NAMUR DIN 19234 Sinus
signal
Explosion protection class: EEx ia
IIC T6 Zone 1
Load current: attenuated < 1 mA, nonattenuated > 4 mA
Frequency range: 0...5000 Hz
Voltage: 8.2 V DC +/- 0.1 V DC
Load resistance: 1 kOhm +/- 1%
Protection class: IP67

2008

Temperature sensor: Method of measurement: PT100,


IEC 751 DIN 43760
Material: stainless steel 1.4571
Operating range: -20C...+100C,
special ranges are possible
Sealing: Viton
Output: 4...20 mA, 2-wire
Load: 500 Ohm max.
Electrical connection:
plug coupling (5-pole)
Voltage: 24 V DC, polarity-reversal-proof
Weight: 135 g
Protection class: IP65

DIN-flange
DN mm
p bar
L
mm
D mm
L1 mm
m

kg

Connection circuit diagram VS-01.x.x.01

Connection circuit diagram VS-01.x.x.02

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S 127

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Choice of model size


Loading capacity VS-01.1

Contents

Startpage

PROFI
MESS

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S 128

2008

Life span values are applicable to lubricating media at temperatures up to 100C.


Abrasive and hostile media can lower the life span.

Choice of model size


Loading capacity -VS-01.2

Contents

Startpage

2008

Life span values are applicable to lubricating media at temperatures up to 100C.


Abrasive and hostile media can lower the life span

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S 129

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Choice of model size


Loading capacity VS-01.3

Contents

Startpage

PROFI
MESS

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S 130

2008

Life span values are applicable to lubricating media at temperatures up to 100C.


Abrasive and hostile media can lower the life span

Choice of model size


Loading capacity VS-01.4

Contents

Startpage

2008

Life span values are applicable to lubricating media at temperatures up to 100C.


Abrasive and hostile media can lower the life span

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S 131

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Choice of model size


Linearity VS-01

Contents

Startpage

VS-01.1
VS-01.2
VS-01.3
VS-01.4

The diagram shows the characteristics of Profimess' volumeter VS-01.


Every volumeter is calibrated to document the device-specific values.
Operating range VS-01

VS-01.1
VS-01.2
VS-01.3
VS-01.4

PROFI
MESS

1
2

Accurate functioning of the measuring instrument is ensured.


The 'Intermittent operation' range shows the instrument's load
reserves

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S 132

2008

The operating range is evident from the simultaneous depiction of linearity and loading capacity.

Flow Measurement and Monitoring

VZ-01
Oil Counter

Contents

Startpage

Mounting on pressure or
suction side
Space-saving and flexible
mounting
Temperature-independent

Description:
The VZ-01 series of volume counters are cylindrical piston
meters that function without auxiliary electrical power. A hollow slitted cylinder is situated in a cylindrical housing. Due to
the guide slot, the cylinder makes oscillating movements as
soon as the measuring chamber is flooded with the medium.
The piston movement is transmitted magnetically to a totalizing roller counter which totalizes the volume of flow over a
certain period. If necessary, the counter can be equipped
with a remote value emitter designed as a reed or inductive
contact which will transmit an electrical impulse for each defined volume.

Viscosity-independent

2008

Range of application:
Cylindrical piston meters are used wherever flow of oil or
liquid fuel needs to be tapped in a simple but highly accurate
method without depending on auxiliary electrical power.
Some of the typical examples are in its deployment in the
bunker piping in ships or as measurement of consumption in
the forerun and return in diesel engines. Using the VZ-01
even simple dosing processes can be controlled where even
hostile media can be measured by using special type of
materials (Teflon or stainless steel pistons, stainless steel
chamber). A major advantage of the volume counters is that
the outcome of measurement does not depend on temperature and viscosity. This represents a plus point in some applications as against float devices or measuring turbines.

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Versions:

Electrical specifications:

VZ-01 Oil Counter

Switching element:

Size: see Table

RE, RV = Reed tubes with


protected contact
IN = inductive slit initiator
as per IEC60947-5-6

max. temperature: In the case of oil counters belonging to


the sizes 04M, 04 and 08 the media temperature must not
exceed 60C. And in the case of sizes 15 to 50 the maximum
media temperature is 130C. Optionally, a high-temperature
version up to 180C is available.
Process connection: The VZ-01 of sizes 04M, 04 and 08
have only thread connections as per the Table "Sizes". The
sizes 15 to 40 offer a choice between thread or flange
connections.
Nominal pressure: The nominal pressure for thread connections is PN 16 while for flange connections either PN 25 or
PN 40 can be selected.

Switching voltage:

Contents

RE, RV = max. 48 V AC/DC


IN = 5...15 VDC

Switching current:

RE, RV = max. 50mA


(Ri = 47 Ohm / 0.5W)

Startpage

IN = >3mA for 8V DC / 1kOhm


Standby current:

RE, RV = open contact


IN = <1mA for 8V DC / 1kOhm

Switching load:

RE = max. 3VA
RV = max. 2W

Switching time:

RE = 30...70%
(impulse value 1)
= 10...30%
(impulse value 0.1 and 0.01)
= 65...90%
(impulse value 0. 00125/0.00311
l/Imp.)
RV = 50% +/- 10%
IN = 50% +/- 10%

Ambient temperature:

RE = -10C...+60C

Impulse emitter: The remote emitter can be selected from


the Table "Sizes.

RV = -10C...+70C
IN = -10C...+70C
Protection class:

RE = IP 65 (IEC 60529)
RV = IP 65 (IEC 60529)
IN = IP 65 (IEC 60529)

El. connection:

Ordering number:

VZ-01. 15. 2. 2. 1. 2.

RV = fixed cable 3 m length


(2 x 0.14 mm2)

Oil Counter
Size:
04M = 04M (without impulse emitter only)
04 = 04
08 = 08
15 = 15
20 = 20
25 = 25
40 = 40
50 = 50

RE = plug for cable


2 x 0.35 mm2

IN = plug for cable


2 x 0.35 mm2
Option:

analogue output 420 mA

Technical specifications:
Materials:

piston aluminium, housing steel


(brass for size 04M-08),
measuring chamber brass,
(special materials such as hard
rubber or Teflon are possible)

Process connection:
1 = thread
2 = flange

Counter:

roller counter in litres

Process connection:

flange or thread connection

Nominal pressure for flanges:


0 = thread connection PN16
1 = PN 25
2 = PN 40 (for 180C only)

Permissible Media:

heating fuel (extra-light, light,


medium and heavy), Naphta,
Bunker C, Diesel fuel, gasoline
and other lubricating media

Impulse emitter
0 = none
1 = RE (Sizes: 04, 08 only, see table)
2 = RV (Sizes: 15...50 see table)
3 = IN (Sizes: 15...50 see table)

Option:

Display in US gallons (1 gallon


corresponds to 3.785 litres),
special alignment (pairing out for
differential measurements),
approval by German Lloyds

max. temperature in C:
1 = 60C for 04M, 04 and 08 only
2 = 130C for 15 to 50
3 = 180C for 15 to 50

Please specify the impulse rate in detailed text.

PROFI
MESS

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S 134

2008

Ordering codes:

Table of sizes:

Contents

Startpage

Type:
Diameter
DN
Thread size
Nominal pressure thread
Nominal pressure on the flange
max. temperature
max. flow
Continuous flow
min. flow
Start-up at approx.
Measuring error limit

Unit

VZ-01.04M VZ-01.04

VZ-01.08

VZ-01.15

VZ-01.20

inch

0.125

0.125

0.25

0.5

0.75

15

1/8-female 1/8-female 1/4-female 3/4-male

VZ-01.25
1

VZ-01.40

VZ-01.50

1.5

20

25

40

50

1-male

11/4-male

2-male

bar

25

25

25

16

16

16

16

16

bar

25/40*

25/40*

25/40*

25/40*

25/40*

60

60

60

130/180*

130/180*

130/180*

130/180*

130/180*

l/h

40

80

200

600

1500

3000

9000

30000

l/h

25

50

135

400

1000

2000

6000

20000

l/h

0.5

10

30

75

225

750

l/h

0.3

0.4

1.6

12

30

90

300

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Plus Minus
1% of
M.V.

Repeatability

Plus Minus
0.2%

Plus Minus
0.2%

Plus Minus
0.2%

Plus Minus
0.2%

Plus Minus
0.2%

Plus Minus
0.2%

Plus Minus
0.2%

Plus Minus
0.2%

Plus Minus
0.2%

Least readable volume


Registering ability
Registering duration
Mesh width for safety filter
Mesh width for strainer
Measuring chamber volume
Housing surface

0.001

0.001

0.01

0.01

0.1

0.1

0.1

m3

100

100

1000

1000

10000

10000

10000

100000

4000

2000

7400

2500

10000

5000

1667

5000

mm

0.125

0.125

0.15

0.4

0.4

0.4

0.8

0.8

mm

0.08

0.08

0.1

0.25

0.4

0.4

0.6

0.6

ccm

12.5

12

36

100

330

1200

Weight without joints


Weight with thread
Weight with flange PN 25
Weight with flange PN 40
Impulse emitter REED
RE 1
RE 0.1
RE 0.01
RE 0.00125
RE 0.00311
IN inductive DIN 19234
RV RE
RV RE
Impulse
RE 0.00125 Qmax
frequency
Qmin
Impulse
RE 0.00311 Qmax
frequency
Qmin
Impulse
IN
Qmax
frequency IN
Qmin

kg

0.65

0.65

0.75

kg

2.2

2.5

4.2

17.3

kg

3.8

4.5

7.5

20.3

41

kg

4.4

5.5

7.8

20.5

42

I/Imp

I/Imp

0.1

0.1

I/Imp

0.01

I/Imp

0.00125

I/Imp

0.00311

I/Imp

0.01

0.01

0.1

0.1

I/Imp

0.1

10

I/Imp

100

Hz

17.777

Hz

0.222

Hz

17.864

Hz

0.357

Hz

16.667

41.667

8.333

25

8.333

Hz

0.278

0.833

0.208

0.625

0.208

Nominal pressure for flange


max. temperature

25/40*

selectable

130/180*

selectable

(M.V. = measured value)

red varnished red varnished, red varnished, red varnished, red varnished,
Ral 3013
Ral 3013
Ral 3013
Ral 3013
Ral 3013

2008

Table of dimensions:
Size

Length

Width

Height

Connetions

VZ-01.04M
VZ-01.04
VZ-01.08
VZ-01.15
VZ-01.20
VZ-01.25
VZ-01.40
VZ-01.50

65

65

79

bottom

65

65

79

bottom

65

65

79

165

105

165

Height in
130C
version
without emitter

Height in
130C
version
with RV

Height in
130C
version
with IN

Height in
180C
version
without emitter

Height in
180C
version
with RV

Height in
180C
version
with IN

sideways

106

130

185

147

171

225

105

sideways

115

139

194

156

180

234

190

130

sideways

142

166

221

183

207

261

300

210

sideways

235

259

273

235

259

313

350

280

sideways

291

315

329

291

315

369

bottom

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Pressure drop curves /Viscosity specifications


Stokes, Centi-Stokes, mm2/s
Pascal seconds, milli-pascal seconds
Poise, Centipoise (obsolete)

Kinematic viscosity
Dynamic viscosity

St, cSt, mm2/s


Pas, mPa.s
P, cP

VZ-01.04

VZ-01.08

10000

10000

Contents

Startpage

100

100
pressure
drop in
in mbar
mbar
Druckverlust

1000

pressure
drop in
in mbar
mbar
Druckverlust

1000

10

10

E
D

0,1

0,1

B
A

0,01

0,01
10

100

1000

10

flow in l/h
Durchfluss
in l/h

Q min 1 l/h

Q max 80 l/h

Q min 4 l/h

10000

10000

1000

1000

100

100
pressure
drop in
in mbar
mbar
Druckverlust

VZ-01.20

pressure
drop in
in mbar
mbar
Druckverlust

VZ-01.15

10

E
D

100

1000

flow in l/h
Durchfluss
in l/h

Q max 200 l/h

F
E

10

0,1

0,1

A
A
0,01

0,01
10

100

1000

10

100

flow in l/h
Durchfluss
in l/h

Q min 10 l/h

PROFI
MESS

1000

10000

flow in l/h
Durchfluss
in l/h

Q max 600 l/h

Q min 30 l/h

Q max 1500 l/h

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S 136

2008

Conversion

Contents Thumb rule

cSt x density = mPa.s


Englergrade E in mPa.s: based on comparison table only
Saybold units in mPa.s: based on comparison table only
Redwood units in mPa.s: based on comparison table only
1 cSt > 1 mm2/s > 1 mPa.s

VZ-01.25

VZ-01.40

10000

10000

1000

1000

100

100

10

pressure
drop in
in mbar
Druckverlust

pressure
drop in
in mbar
Druckverlust

Startpage

F
E

F
10

E
D
C

D
C

0,1

0,1

0,01

100

10

1000

0,01
100

10000

1000

flow in l/h
Durchfluss
in l/h

10000

100000

flow in l/h
Durchfluss
in l/h

Q min 75 l/h

Q max 3000 l/h

Q min 225 l/h

Q max 9000 l/h

VZ-01.50
10000

Viscosity lines for VZ-01.04 and VZ-01.08

1000

A = 5 mPa.s

B = 50 mPa.s

C = 100 mPa.s

D = 200 mPa.s

E = 500 mPa.s
Viscositylines for VZ-01.15 to VZ-01.50

pressure
drop in
in mbar
Druckverlust

100

10

B = 25 mPa.s

C = 50 mPa.s

D = 100 mPa.s

E = 200 mPa.s

F = 500 mPa.s

If the pressure drop is above 1 bar, we recommend using the


next greater nominal diameter for the counter. Maximum permissible pressure drop = 3 bar.

E
D
1

A = 5 mPa.s

0,1

A
0,01
100

1000

10000

100000

flow in l/h
Durchfluss
in l/h

2008

Q min 750 l/h

Q max 30000 l/h

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Flow Measurement and Monitoring

GM-01
Thermal Mass Flowmeter
for Gases

Contents

Startpage

Low-cost version
Independent of media's pressure
and temperature fluctuations
No moving parts

Description:
The GM-01 series of electronic mass flowmeters uses a thermal method to estimate the flow of gas. Two temperature
sensors, of which one is heated, project into the streaming
medium. As a result of this streaming heat energy gets ablated from the heated sensor. So as to balance the loss of
energy current supply to the sensor must be increased. The
level of current supply depends on the mass flow of the
medium. By employing the thermal method of measurement
a flow can be measured regardless of the pressure and temperature fluctuations in the medium which, otherwise, pose a
problem when volumetric measuring devices such as variable
area or turbine flowmeters are used.
Range of application:

All wetted parts are made


of stainless steel
Voltage output 0..5 V
Excellent repeatability

2008

Can be used for various gases


by applying conversion factors

Pure gas measurement


Gas analyzers
Particle monitors
Humidity analysis
Air/Oxygen measurement
Monitoring anesthetics (O2) in the filed of medicine
Measurement of gas specimens
Emission measurement
Monitoring aerators/skimmers
Measurement of H2 and O2 in burner controlling
Blow counter systems
Ferment supply
and many others

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Technical specifications

Operating ranges (Table 1)

Accuracy:

+/- 5% of full scale value

Repeatability:
Measuring span:

+/- 0.5% of full scale value


1:20

Code
01
02
03
04
05
06
07
08
09
10
11
99

Temperature effects:
Zero point:

< +/- 0.075 %


of full scale value / C

Span:

< +/- 1% of 10 C to 50 C

Pressure sensitivity:

< +/- 0.0073% / kPa

Position sensitivity:

< +/- 0.5% of full scale value after


zero point correction in the mounted state

Operating
pressure (max.):

10 bar

Operating temperature: 5C ... 65 C

Operating range *
0...10 ml/min
0...20 ml/min
0...50 ml/min
0...200 ml/min
0...500 ml/min
0...1 l/min
0...2 l/min
0...5 l/min
0...10 l/min
0...20 l/min
0...50 l/min
special operating range

Contents

Startpage

*All specifications refer to N2, 1040 mbar, 0C


(standard conditions)

Storage temperature:

-25 C ... 100 C

Materials:

all wetted parts are stainless steel


SS 316 and SS304

Electrical connection:

5-pole AMP pin-board type


171826-5, counter plug AMP type
172053-5

Voltage supply:

11.5...15.5 VDC, 50 mA

Voltage output:

0...5 V

Weight:

0.5 kg

Dimensions
Diagram with 1/4" compression fitting
all dimensions in mm

Ordering codes
Ordering number:

GM-01.

04.

1.

2.

Thermal mass flowmeter for gases

Operating range:
01 ...99 = Operating range code as per Table
Process connection:
1 = 1/4 NPT-female
2 = 1/8 compression fitting
3 = 1/4 compression fitting
4 = 3/8 compression fitting

Pin
No.

Function

ground supply voltage.

signal 0...5 V

Connection

X (mm)

blank

1/8" compression

130.0

ground signal

1/4" compression

132.1

11.5.. 15.5 V DC supply

3/8" compression

134.6

Options:
0 = none
1 = connecting cable, 3 m, with plug
2 = oil and grease free for oxygen applications

zero point potentiometer

1/4 NPT-F
inlet side

1/4 NPT-F
outlet side

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fixing screws

Flow Measurement and Monitoring

GM-10
Thermal Mass Flowmeter
for Gases without Auxiliary
Power

Contents

Startpage

Description: The GM-10 series is the world's first batteryoperated, thermal mass flowmeter for gases. The device has
a CMOS flow sensor that enables due to its extremely small
dimensions a quick response speed while ensuring excellent
accuracy. An all-metal body made of aluminium or stainless
steel is equipped in its interior with a flow rectifier and subsequent resistance that divides the volume flow of gases into a
defined main and an auxiliary flow. The auxiliary flow is guided through a measuring chamber in which the approximately 12 mm sensor is directly located. The sensor gets cooled
by the mass flow of gas in such manner that its heat loss is
proportional to the number of gas molecules flowing along
regardless of their packing density. Consequently, the mass
flow can be ascertained in a wide area without compensating
for pressure and temperature. This principle of measurement
is unique as against conventional methods like the float principle because no inflow and outflow lines are required. In its
standard version, the GM-10 displays the standard volume
flow on a large LCD display in normal text and as bargraph
display. It can be supplied in its extended levels with additional precision regulating valve, totalizer (cannot be reset) and
adjustable switching contact.

Battery-operated
No inflow and outflow lines
required
Extremely fast response time
Dynamic at high accuracy
Pressure and temperatureindependent
Optional switching contact
and regulating valve

Range of application: The GM-01 series of thermal gas


mass flowmeters has been developed to replace on a longterm basis the variable area flowmeter that enjoyed a fine
track-record for years for small gas flows. In contrast to this
measurement system, it offers obvious advantages like higher accuracy and independence from pressure and temperature and, it can be deployed even without auxiliary power
supply.
The device is suited for a number of various gases (see
Technical Description) and covers the volume flow range of
4...200 Nml/min to 4...200 Nl/min in steps. Considering
these advantages, the GM-10 can be used in different areas
of the industry like, for example, gas supply systems, semiconductor production, welding technology, machine construction, supply of compressed air, fuel cells, fermenters,
chemical engineering, laboratories, ovens, burners, medical
engineering, analyzing devices, laser technology, surface
coating and so on.
In the laboratory applications especially, the GM-10 is often
deployed along with its optionally available integrated manual
regulating valve since it permits adjustment of very low gas
volume flows and maintenance of constant levels.

LCD display with optional


totalizer

2008

Bargraph display

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Versions:

Technical specifications:

Normally, the GM-10 functions as a battery-operated mass


flowmeter displaying the standard volume flow on its LCD
display as a numeric value and by means of a bargraph display. In the next extended level, a manual regulating valve is
added to the device to accurately regulate the volume flow.
Optionally, the GM-10 can be supplied with an electrical switching contact with or without a regulating valve. However, in
this case an external 24 V DC supply is necessary since the
battery capacity is insufficient for operating the switching output.

Media:

Measuring tube material: The measuring tube can be


made of aluminium or electro-polished stainless steel regardless of the media. However, the CMOS sensor made of PBT
is wetted and deployment of the GM-10 is, therefore, limited
to measuring and regulating non-hostile gases. The sealing
material used is Viton, however, optionally it can be supplied
in EPDM.
Options: Alternative sealing materials, external 24 V DC
power supply instead of battery-operation, a non-resettable
totalizer, a housing for switch panel mounting and separately
deliverable calibration protocols are available as options at
additional charges.
Medium: As measuring media all non-hostile and dry gases
can be considered. Gases that are not listed in the Ordering
codes but comply with these requirements can be ordered as
special medium. All devices are supplied ex factory in real
gas calibration.

Ordering codes:
Ordering number:

GM-10. 2. 1. 2. L

Thermal Mass Flowmeter with Battery Operation

Version:
1 = flowmeter
2 = flowmeter with regulating valve
3 = flowmeter with switching contact (no battery operation)
4 = flowmeter with regulating valve and switching contact
(no battery operation)

Accuracy:
Dynamics:
Response
pattern:
Pressure:
Temperature:
Materials:
Seals:
Display:
Gas
connection:
Inflow line:
Mounting
position:
Front
dimension:
Testing
pressure:
Leakage rate:

dry, non-hostile gases


(see also list in Ordering codes)
+/- 1% of full scale value
1:50

Contents

500 ms (accuracy better than 99%)


up to 10 bar, higher on request
0...50C
aluminium or stainless steel electropolished,
measuring component PBT
Viton, optionally EPDM
4-digit LCD-display

Startpage

G 1/4"-female to 50 Nl/min above this


G 1/2"-female
not required
up to 5 bar any, above this horizontal
48 x 96 mm (DIN standard)
1.5 x max. operation pressure
<1 x 10 -8 mbar l/s He

Electrical specifications:
Supply voltage: Lithium battery type AA
(life span approx. 2 years) or
24 VDC +/- 10%
Protection
IP 50, for switch panel mounting IP 65
class:
EMC:
EN 50081, EN 50082
Limit switch:
MIN or MAX, freely adjustable, potential-free
change-over contact 24 V, 1 A
Failsafe:
can be activated
Delay:
0...180 s adjustable
Hysteresis:
adjustable
Alarm
can be activated
suppression:
Alarm
automatic or manual
resetting:

Measuring tube material:


1 = aluminium
2 = stainless steel

Medium:
L= air
N = nitrogen
O = oxygen
HE = helium
C = carbon dioxide
P = propane
B = butane
H = hydrogen
M = methane
99 = please specify special type medium in detailed text
' Please specify the operating range in detailed text - see table.

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Operating range and dimensions:


Operating range (Air)
2...100 Nml/min
4...200 Nml/min
10...500 Nml/min
20...1000 Nml/min
40...2000 Nml/min
100...5000 Nml/min
0.2...10 Nl/min
0.4...20 Nl/min
1...50 Nl/min
2...100 Nl/min
4...200 Nl/min

Connection
G1/4"-female
G1/4"-female
G1/4"-female
G1/4"-female
G1/4"-female
G1/4"-female
G1/4"-female
G1/4"-female
G1/4"-female
G1/2"-female
G1/2"-female

A [mm]
114
114
114
114
114
114
114
114
114
160
160

B [mm]
89
89
89
89
89
89
89
89
89
89
89

C [mm] D [mm]
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
54
54
54
54
manual regulating
D+25mm

E [mm]
25
25
25
25
25
25
25
25
25
35
35
valve

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Options:
0 = none
1 = seals EPDM instead of Viton
2 = external supply 24 V DC instead of battery operation for GM-10.1/2
3 = totalizer (cannot be reset)
4 = switch panel mounting
5 = calibration protocol

Flow Measurement and Monitoring

GR-01
Thermal Mass Flowmeter
and Controller
for Gases

Contents

Startpage

With integrated regulator valve for


accurate flow control
Independent of media's pressure and
temperature fluctuations
No moving parts
All wetted parts are made of stainless
steel
Voltage output 0...5 V or 4...20 mA

2008

Can be used for various gases by


applying conversion factors

Description:
The GR-01 series of electronic mass flowmeters uses a thermal method to estimate the flow of gas. Two temperature
sensors, of which one is heated, project into the streaming
medium. As a result of this streaming heat energy gets ablated from the heated sensor. So as to balance the loss of
energy current supply to the sensor must be increased. The
level of current supply depends on the mass flow of the
medium. By employing the thermal method of measurement
a flow can be measured regardless of the pressure and temperature fluctuations in the medium. The integrated regulating
valve controls the gas flow depending on the measured flow
and the pre-defined setpoint value. Consequently, the GR-01
provides a control loop complete with estimation of actual
value, definition of setpoint value and flow control.
Range of application:
Pure gas measurement
Gas analyzers
Particle monitors
Humidity analysis
Air/Oxygen measurement
Monitoring anesthetics (O2) in the field of medicine
Measurement of gas specimens
Emission measurement
Monitoring aerators/skimmers
Measurement of H2 and O2 in burner controlling
Blow counter systems
Ferment supply and many others

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Technical specifications

Operating ranges

Accuracy:

+/- 1% of full scale value

00.010...20.000

Reproducibility:

+/- 0.25% of full scale value

each full scale value from 0...10


Nml/min to 0...20 Nl/min N2 with
reference to 1040 mbar, 0 C

Contents

Measuring and
Regulating span:

1:50

Temperature stability:

+/- 0.1% of full scale value per C

Dimensions
all dimensions in mm

Operating pressure
(max.):

Startpage

100 bar with regulating valve


325 bar without regulating valve
0 C ... 65 C

Materials:

all wetted parts are stainless


steel, seals Viton, Teflon, Kalrez

Electrical connection:

Sub-D plug including counterplug

Voltage supply:

24 VDC +/- 5%

Set point value input /


Actual value output:

(0)4...20 mA, max. 1000 Ohm


or 0...5 V

Regulating valve:

currentless opened or
currentless closed

122 [Sub-D plug]

Operating temperature:

Mounting boring
M 4 [2x]

Connection

X
(mm)

1/8 clamping ring

124

1/4 clamping ring

129

6 mm clamping ring 129


1/4 NPT

Ordering codes

118

Additional details

Ordering number:

GR-01.

10.000.

Thermal Mass Flowmeter and


Controller for Gases
Operating range:
00.010...20.000 = operating range full scale value in Nl/min
O-Ring / Valve seating:
1 = Viton (standard)
2 = Buna
3 = Teflon
4 = Kalrez (including adapter)
Regulating valve:
0 = none (325 bar max.)
1 = currentless closed (100 bar max.)
2 = currentless opened (100 bar max.)

1.

1. 1.

1.

For accurate design of the device, the following


application-specific data is required:

Medium
Temperature
Inlet pressure
Outlet pressure
Setpoint value at which the flow
needs to be regulated.

The following applies to pressure details:


Inlet pressure Outlet pressure > 1 bar

Input / Output signals:


1 =4...20 mA (standard)
2 = 0...20mA
3 = 0...5V
9 = please specify in detailed text

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Process connection:
1 = 1/4 NPT-female
2 = 1/8 compression fitting
3 = 1/4 compression fitting
4 = 6 mm compression fitting

Flow Measurement and Monitoring

GR-02
Thermal Mass Flowmeter
and Controller for Gases

Contents

Startpage

Description: The GR-02 series of mass flowmeter for gases


has a CMOS flow sensor that is capable of measuring at
very high accuracy according to the thermal principle that
applies to gas flow. The measurement pick-up is located
directly within the gas flow and detects the quantum of heat
that the passing gas molecules carry off a heating element.
With its significantly small dimensions and direct contact to
the medium, the GR-02 is capable of measuring at extremely
fast speeds of response time. The measuring tube can be
delivered in aluminium or stainless steel where the measuring
chamber is always made of plastic. This limits its use to nonhostile gases or gaseous mixtures with only low hostile content. A major advantage of the thermal measuring principle is
that the volume flow can be measured and put out under
normal conditions, largely independent of the processing
pressure and the gas temperature. Selectively, the GR-02
can be supplied as a mere flowmeter with analogue output
signal or as flowmeter and controller with integrated regulating valve. In the version with valve, the flow of gas volume is
regulated proportionally to an analogue input signal while this
unit can also be seen as a "constant gas source". The parameters of the PI-controller, the operating range settings, selection of media and many other features can be verified and
modified through suitable Windows software over the serial
RS-485 interface.

Practically independent of pressure


and temperature
Short response times
Highly accurate and dynamic
Low pressure drop
Serial interfacing

2008

Range of application: The GR-02 device series represents


the new generation of thermal mass flowmeters for gases.
The extremely cost-effective CMOS technology combines a
dependable accuracy of up to 0.5 % of the full scale value,
fast response times and excellent dynamics into a flowmeter
and controller that offers maximum operational convenience.
Considering the advantages like modular construction of the
measuring system, its assembly in any position and the convenience of cleaning the measuring pick-up without elaborate recalibration, the GR-02 can be deployed in various applications some of which are:
analyzing devices
semi-conductor industry
compressed air installations
laser
welding equipment
fuel cells
burners

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Ordering codes

Version:

Ordering No.: GR-02. 2. 1. 1. 1. 1. V[0][5]-N[0][1]. L. B5

The GR-02 is supplied as a mere flowmeter or as a flow controller with integrated regulating valve. The meter estimates
the current volume flow and transmits it in the form of an
analogue signal at the output. The controller functions like a
"constant gas source". The device measures the volume flow
as the actual value and transmits it as analogue output. At
the same time, the set point value is fed to the input of the
GR-02 in the form of another analogue signal. The electronics
estimate the difference in the regulation and adjust the integrated valve by means of an interface-programmable PI controller.

Version:
1 = flowmeter
2 = flowmeter and controller
Accuracy and span
1 = +/-1.5% of full scale value,
span 1:30 (standard)
2 = +/-0.5% of full scale value,
span 1:100
Basic body and seals:
1 = aluminium with Viton (standard I)
2 = aluminium with EPDM
3 = stainless steel with Viton (standard II)
4 = stainless steel with EPDM
Output signals:
1 = current 4...20 mA
2 = current 4...20 mA NAMUR NE43
3 = current 0...20 mA
4 = voltage 0...5 V DC
5 = voltage 1...5 V DC
6 = voltage 0... 10 V DC
7 = voltage 2...10 V DC
Set point value input signal for controlling
function:
0 = no set point value input in only meter (GR-02.1)
1 = current 4...20 mA
2 = current 4...20 mA NAMUR NE43
3 = current 0...20 mA
4 = voltage 0...5 V DC
5 = voltage 1...5 V DC
6 = voltage 0... 10 V DC
7 = voltage 2...10 V DC
Pressure ratios for controlling function:
0 = only meter without valve (GR-02.1)
V[][]-N[][] (inlet and outlet pressure in bar absolutes)
Medium:
L = air
N = nitrogen
O = oxygen
HE = helium
C = carbon dioxide
P = propane
B = butane
H = hydrogen
M = methane
7 = please specify special type medium in detailed text
Operating range:
A1 = 0...25 Nml/min, G1/4"
A2 = 0...50 Nml/min, G1/4"
A3 = 0...100 Nml/min, G1/4"
A4 = 0...200 Nml/min, G1/4"
A5 = 0...500 Nml/min, G1/4"
B3 = 0...1000 Nml/min, G1/4"
B4 = 0...2000 Nml/min, G1/4"
B5 = 0...5000 Nml/min, G1/4"
C3 = 0...10 Nl/min, G1/4"
C4 = 0...20 Nl/min, G1/4"
C5 = 0...50 Nl/min, G1/4"
D3 = 0...50 Nl/min, G1/2"
D4 = 0...100 Nl/min, G1/2"
D5 = 0...200 Nl/min, G1/2"
99 = please specify customer-specific requirement in detailed text

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Startpage

Accuracy and span: There are two versions of accuracies


available. The more affordable standard variant measures at
an accuracy of +/-1.5% of full scale value and has a measuring span of 1:30. The more accurate version has an accuracy of +/-0.5% of full scale value at a span of 1:100.
Basic body and seals: The measuring tube of the GR-02 is
made of aluminium or stainless steel. The measuring chamber in which the CMOS sensor is located is, however, always
made of plastic and constantly wetted. The standard sealing
material is Viton; optionally also EPDM is available.
Output signals: The signal pattern over which the measured
volume flow can be tapped at the output of the GR-02, is either 4...20 mA, 0...20 mA, 0...5 V DC, 1...5 V DC, 0...10 V DC
or 2...10 V DC. Also an output signal with 4...20 mA as per
NAMUR NE43 can be supplied.
Set point value signal for controlling function: If the GR02 is designed as a flowmeter and controller, the set point
value of the flow must be set as an analogue signal. This is
either 4...20 mA, 4...20 mA as per NAMUR NE43, 0...20 mA,
0...5 V DC, 1...5 V DC, 0...10 V DC or 2...10 V DC. The mere
flowmeter version of the GR-02 has no set point value input.
Pressure ratios in regulating function: The integrated
regulating valve of the GR-02.2 as a flowmeter and controller
must be set for inlet and outlet pressure. For this reason,
both these values must be specified as absolute pressure in
[bar].
Medium: As measuring media all non-hostile, dry gases can
be considered. Gases that are not listed in the Ordering
codes but comply with the requirements can be ordered as
special type medium. All devices are supplied ex factory with
real gas calibration.
Operating range: There are various operating ranges from
0...25 Nml/min to 0...200 Nl/min available. Customer-specific
full scale values are available on request. Up to operating
range values of 5 Nl/min, the process connections are G1/4"female; above this, the measuring tubes have a G1/2"-female
thread. Currently, higher operating ranges up to 1000 Nl/min
with G3/4"-female are being developed. However, these versions would be available soon.

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Contents

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Mass Flowmeter
and Controller

Technical specifications:

Electrical specifications:

Measuring medium: dry, non-hostile gases


(see also listing in the Ordering codes)

Supply voltage:

Contents Accuracy:
GR-02.x.1:
GR-02.x.2:

+/-1.5% of full scale value


+/-0.3% of full scale value
+/-0.5% measured value,
better on request

Startpage Pressure drift:

< 0.2 % per bar (typically N2)

Dynamics:
GR-02.x.1:
GR-02.x.2:

1:30
1:100

Response pattern: < 150 ms (measured value within the


standard specification of +/-2%)
Inflow and outflow
lines:
none

Power
consumption:

24 VDC +/- 10 %
meter approx. 60 mA, 1.6 W
controller approx. 170 mA, 4 W

Protection class:

IP50

EMC:

EN 50081, EN 50082

El. connection:
Output signals
analogue:

D-Sub plug 9-pole

Output signals
digital:

4...20 mA, 0...10 VDC, 0...5 VDC,


1...5 VDC, 2...10 VDC or 4...20 mA
as per NAMUR NE43
RS-485 (Modbus RTU protocol) for
flow and temperature

Set point value


input for regulator: 4...20 mA, 0...10 VDC, 0...5 VDC,
1...5 VDC, 2...10 VDC oder 4...20 mA
as per NAMUR NE43

Pressure:

10 bar max.

Temperature:

0...50C

Materials:

aluminium or stainless steel electropolished, PBT measuring component

Seals:

Viton, optional EPDM

Software:

Reading of actual values for flow and


temperature
Specification of set point values

Mounting position: any, from 5 bar horizontal

Entering regulator parameters

Gas connection:

Changing gases

G1/4"-female up to 50 Nl/min, above


this G1/2"-female (G3/4"-female up to
1000 Nl/min is currently under
development)

Testing pressure:

1.5 x operating pressure

Leakage rate:

meter < 1 x 10-8 mbar l/s He,


regulator < 1 x 10-6 mbar l/s He

Optional recording of measuring data


through logging function

Table of dimensions

2008

GR-02.1,
GR-02.1,
GR-02.2,
GR-02.2,

1/4"
1/2"
1/4"
1/2"

A
94
145
124
170

B
87
87
117
117

C
25
35
25
35

D
25
25
25
25

E
69
79
69
79

F
25
35
25
35

G
44
44
44
44

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Flow Measurement and Monitoring

GS-01
Compressed Air Counter
with Switching and Analogue
Output

Contents

Startpage

Analogue or impulse
output
Display of current value
or total
Can be used as preselection
counter
Practically independent of
pressure and temperature
Maximum and minimum value memory
Low pressure drop

2008

Description: The GS-01 series of compressor air counter is


a thermal mass flowmeter for gases according to the principle of hot-wire anemometer that is equipped with an electronic unit which is developed especially for applications in the
field of industrial compressed air. A calorimetric measuring
unit consisting of a heated and a resistance to just measure
the temperature forms the sensor component of the GS-01.
A volume of compressed air passing through the measuring
tube carries off the heat from the heated resistance that is
proportional to the velocity. The resulting electrical change of
the heated resistance is evaluated by means of the measuring bridge and the effect of media temperature is compensated by the measuring resistance. The extremely user-friendly
designed electronic unit has two outputs which can be adjusted optionally as a PNP transistor output for incorporating a
limit value switch or an impulse output or as an analogue output for transmitting a 4...20 mA signal. Thus, the possible
combinations of outputs for the GS-01 are:
2 x NO-contacts / NC-contacts, adjustable with regard to
position and hysteresis of the setpoint or as Window function
1 x NO-contact / NC-contact and an additional analogue
output (scalable) or
1 x NO-contact / NC-contact and an additional impulse
output (programmable).
The rotatable 4-digit digital display on the GS-01 displays eit-

her the accumulated sum of the compressed air flow (consumption of compressed air) in Nm3 or the current value of
the flow in Nm3/min or in Nm3/h optically. The maximum
value that can be displayed is 4000 *103 m3 where at such
high values a yellow LED indicates that the displayed 4-digit
value must be multiplied by the factor 1000. On pressing a
button, the device can display the current media temperature
and the accumulated sum after the last counter reset. Using
a programming device, the display can be adjusted to let it
remain switched off in RUN mode. An automatic Reset function of the totalizer can be programmed to different time
intervals. In addition, the GS-01 has a minimum and a maximum memory that can store the lowest and the highest value
measured until its next resetting.
Range of application: Today, consumption of compressed
air in machines and equipment is a cost factor that cannot be
ignored at all. Due to this fact the consuming industry increasingly demands measuring devices which, on the one hand,
help satisfactorily monitor consumption of compressed air
and, on the other hand, do not cause additional pressure
drop within the system which in turn would further escalate
costs. The new compressed air counter GS-01 is our answer
to this problem. It enables visual check of current consumption on a clearly readable display and, it can display the volume of compressed air consumed up to a point like a "water
clock for air" and store the value. Two programmable switching contacts trigger an alarm in the event of exceeding or
falling short of a defined volume flow and, optionally, they can
be programmed using window technology. It means that a
defined range is considered as "good" and, on escaping this
Window alarm is sounded. Optionally, the user may avoid one
of the switching outputs and, instead, opt for an impulse or
analogue output or program the switching output as the preselection counter.
The fact that the GS-01 is a mass flowmeter based on the
thermal principle also underlines the advantages of measuring
volume flow largely regardless of pressure and media temperature and implies a pressure drop in the range of only few
millibars.
The accuracy of 3% of measured value + 0.3% of full scale
value and the option of operating range up to 700 Nm3/h
round off a device that pays off within the shortest span of
time, not the least, due to its excellent price to performance
ratio.

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Versions:
The GS-01 can be supplied in 4 versions with different nominal diameters and volume flow ranges measurable by them.
The available connection sizes are R1/2", R1", R11/2" and
R2". The tapping ranges are in the same sequence 0...90
Nm3/h, 0...270 Nm3/h, 0...492 Nm3/h and 0...840 Nm3/h.

Measuring error:

Air quality A:
+/- (3% of measured value + 0.3% of
full scale value)
Air quality B:
+/- (6% of measured value + 0.6% of
full scale value)

Technical specifications:

Measuring
dynamics:

1:300

Measuring medium: Operating compressed air

Pressure:

16 bar max.

Air quality
(DIN8573):

Media temperature: 0...60C

Class 141
(measuring errors see below Value A)
Class 344
(measuring errors see below Value B)

Display range:

Operating range:

Ambient temp.:

0...60C

Storage temp.:

-20...+85C

max. rel. humidity:

90%

0...90 Nm3/h
0...270 Nm3/h
0...492 Nm3/h
0...840 Nm3/h

Vibration-proof:

5 g (DIN IEC 68-2-6, 55-2000 Hz)

Housing materials:

PBT-GF 20, PC (APEC), Macrolon,


V2A (1.4301), Viton

GS-01.1
GS-01.2
GS-01.3
GS-01.4

0.25 (0.3)...75 Nm3/h


0.75 (0.8)...225 Nm3/h
1.3 (1.5)...410 Nm3/h
2.3 (3)...700 Nm3/h

Sensor materials:

V4A (1.4401) for GS-01.3 and GS-04


only.
V2A (1.4301), ceramic glass-passivated, PEEK (Polyether-Etherketon),
polyester, Viton, aluminium anodized

Electrical specifications:

Setting range:

Reset point:

Analogue
start-point:

Analogue
end-point:

In steps of:

GS-01.1
GS-01.2
GS-01.3
GS-01.4

0.7...75 Nm3/h
2.0...225 Nm3/h
3.5...410 Nm3/h
6.0...700 Nm3/h

Supply voltage:

19...30 VDC

Load capacity:

2 x 250 mA

Protection class:

IP65, III

GS-01.1
GS-01.2
GS-01.3
GS-01.4

0.3...74.6 Nm3/h
0.9...223.9 Nm3/h
1.5...408 Nm3/h
3.0...697 Nm3/h

EMC:

GS-01.1
GS-01.2
GS-01.3
GS-01.4

0.0...56.3 Nm3/h
0.0...168.8 Nm3/h
0.0...307.5 Nm3/h
0.0...525.0 Nm3/h

Short-circuit
protection:

clocked

Polarity-reversal
protection:

yes

GS-01.1
GS-01.2
GS-01.3
GS-01.4

18.8...75.0 Nm3/h
56.3...225.0 Nm3/h
102.5...410 Nm3/h
175...700 Nm3/h

Overload-proof:

yes

Voltage drop:

<2V

GS-01.1
GS-01.2
GS-01.3
GS-01.4

0.1
0.1
0.5
1.0

Connecting thread: GS-01.1


GS-01.2
GS-01.3
GS-01.24
Response time:

IEC
IEC
IEC
IEC

ESD:
HF radiated:
burst:
HF guided:

Nm3/h
Nm3/h
Nm3/h
Nm3/h

< 0.1 s

Ordering codes:

Ready/delay
time:

0.5 s

Electrical
connection:

plug connection M12

Analogue
output signal:

4...20 mA scalable

Load for
analogue output:

< 500 Ohm

Impulse output:

consumption volume counter

Impulse rate:

adjustable

Impulse length:

adjustable

Display:
GS-01.

Unit:

Compressed Air Counter

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range
range
range
range

4 kV CD / 8 kV AD
10 V/m
2 kV
10 V

Power consumption: < 100 mA

R 1/2"-male
R 1"-male
R 11/2"-male
R 2"-male

Ordering number:

1000/4/2
1000/4/3
1000/4/4
1000/4/6

4 LED green for Nl/min


(for GS-01.4 103 Nl/min),
Nm3/h and Nm3

Function display:
1 LED yellow
Connection status: 2 LED yellow

0.25 (0.3)...75 Nm3/h, connections in R1/2"-male


0.75 (0.8)...225 Nm3/h, connections in R1"-male
1.3 (1.5)...410 Nm3/h, connections in R1 1/2"-male
2.3 (3)...700 Nm3/h, connections in R2"-male

Measured values:

4-digit alphanumeric display

Programming:

4-digit alphanumeric display

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S 150

2008

Setpoint:

Size:
1 = operating
2 = operating
3 = operating
4 = operating

Startpage

GS-01.1
GS-01.2
GS-01.3
GS-01.4

(in brackets the displayed value)

Contents

GS-01.1

Contents

Startpage

GS-01.2

GS-01.3

GS-01.4

Connection diagrams

2008

2 switching outputs

Pin layout

1 switching output +
1 analogue output

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Flow Measurement and Monitoring

GM-50
Air Velocity Transmitter

Contents

Startpage

Operating range up to 75 m/s in 8 levels


Optional LED display
6 different mounting lengths
4...20-mA output
Digital filter

Description: The GM-50 series of air velocity transmitter is


the ideal instrument for measuring air velocities in large pipes
and ducts. The device uses a mass flow sensor that allows
accurate measurement at different flow velocities and temperatures. The rate of cooling in a heated measuring resistance
is estimated which is directly proportional to the velocity of
flow streaming along. At the output of the GM-50 the measured value can be tapped in the form of a 4...20 mA signal selectively in 3- or 4-wire system. In addition, the device has an
optionally available LED display on which the measured value
is displayed digitally, and an adjustable filter that attenuates
the output with the time element of 0.5 to 15 seconds. The
result is that a possible turbulent, restive flow does not lead
to strong fluctuations in the output and the display.
Since the GM-50 as a mass flowmeter always refers its measured values to air pressure and, in this respect, it is calibrated at factory to a standard status, it is possible to recalibrate
the sensor to another pressure within the framework of parameterization.

2008

Range of application: The flow velocity of air or emission


flow is often measured in the air-conditioning, ventilation and
building technologies. Modern sensor elements of the GM-50
enable accurate and convenient measurement regardless of
the air temperature at an enormously large span of operating
range. Outmoded measuring instruments such as apertures,
dynamic pressure probes or tubes can be conveniently replaced by the GM-50 with its principle of thermal mass flow
measurement. In the course of commissioning, the user has a
choice of eight different operating ranges between 0...1.25
and 0...75 m/s, can customize to existing air pressure and
adapt the 4 or 20 mA value of the output to his evaluator
electronics. All settings for the device are performed through
two keys and a potentiometer extremely easily.

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Versions:

Electrical specifications:

Digital display: The GM-50 series of air velocity transmitter


can be supplied with or without a digital display unit. In its
version with a display unit the measured value of the flow
velocity is displayed on-the-spot digitally. However, the GM50 is parameterized through the internal LEDs and is, therefore, independent of an external display. The transmitter can be
deployed without restrictions even in harsh industrial areas by
dispensing with the display unit and using a robust IP66
metal housing.

Supply voltage:

12...35 VDC or 10...16 VAC

Power
consumption:

300 mA max.

Output:

4...20 mA, in 3- or 4-wire system

Output filter:

0.5...15 seconds, adjustable

Load:

600 Ohm max.

El. connection:

screw clamps

Mounting length: The GM-50 is available in six different


mounting lengths. Depending on the size of the air duct
where measurements are performed, a length that reaches at
least one-third of the diameter of the piping must be chosen
since the mean flow velocity occurs in the most ideal situation.

Contents

Startpage

Protection class: IP 66 (no display unit)


IP 23 (with display unit)
Display:
Display

4 1/2-digit red LED

Technical specifications:

Resolution

0.01 m/s

Media:

clean air and compatible,


non-inflammable gases

Weight

377 g

Accuracy:

3% FS in the temperature range 0...50C


4% FS in the temperature range -40...0C and 50...100C

Reaction time:

Dimensions:
GM-50.1

1.5 seconds
(outlet filter on minimum value)

Operating
temperature:

-40...+100C

Ambient
temperature:

0...+60C

Pressure:

6.89 bar max.

Mounting
position:

independent

Humidity:

non-condensing

Process
connection:

1/2"-NPT-male

Weight:

357.2 g

inch
[mm]

GM-50.0

Ordering codes
Ordering number:

inch
[mm]

GM-50. 1. 1

Air Velocity Transmitter


Digital display:
0 = no display unit
1 = with digital display unit

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S 154

2008

Mounting length:
1 = 152.4 mm (6")
2 = 304.8 mm (12")
3 = 457.2 mm (18")
4 = 609.6 mm (24")
5 = 762 mm (30")
6 = 914 mm (36")

Temperature Measurement and Monitoring

PT-00
Surface
Resistance Thermometer

Contents

Startpage

Description:
The PT-00 series of resistance thermometers are surface
temperature sensors on the basis of Pt100. Depending on
the requirement, the devices can be supplied with permanent
connecting cable or with housing and cable gland. A Pt100
temperature sensor is inserted into the protection fitting in 2wire circuit which changes its ohmic resistance depending on
the temperature. According to the version, the surface fittings are screw-mounted through a mounting hole or clamped by means of strap retainers to the surface to be measured. These thermometers are available in aluminium or stainless steel.

Easy and fast assembly


For round and plane surfaces
Temperature range of -190..to..+260C

Range of application:
Thanks to their easy and fast assembly by means of strap
retainers, hose band clips or screws, the PT-00 series of surface resistance thermometers well suited for a number of
applications such as temperature measurement in closed
pipelines as well as on plane surfaces. Since the temperature
is measured indirectly, there is no interference with the process medium and, moreover, there is no or very less mechanical groundwork required at the location of measurement.
The temperature transmitters in the PT-00 series are not
affected by any operational pressure or chemical influences
of the medium, thus ensuring their durability. Due to the less
thermal mass of the PT-00, the object being measured is not
at all affected which enormously simplifies a streamlined
measurement of surface temperature.

Different protection fittings

2008

Less thermal mass

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Technical specifications:

Dimensions:

pipe ends Sn-plated,


with wire sleeves

Connection:

PT-00.1/2

Contents
Connecting cables: silicon, ambient temperature
-50... + 180C
PTFE, ambient temperature
-190...+260C
Kapton, ambient temperature
-50...+260C
Sensor element:

Pt100 temperature sensor,


DIN EN 60751, Cl. B, 2-wire

Protection fitting:

stainless steel 1.4571, aluminium,


plastic

Startpage

PT-00.3

PT-00.4

PT-00.5

PT-00.6

Process connection: strap retainers, hose Binder or


screw fastening
2500 mm standard, special lengths
on request

Cable length:

Versions:
The PT-00 series of contact resistance thermometers is
supplied with various fittings for screw-mounting or for
fastening with strap retainers or hose clips. In PT-00.1 and
PT-00.2 versions, the electrical connection is made through
a clamp housing while, in all other versions, it is implemented through a 2.5 meter long cable that has silicon, PTFE
or Kapton sheathing depending the type of fittings.
Protection class:
The various versions of PT-00 with clamp housing belong
to the IP54 protection class as a standard. Optionally, the
is also available with IP65.

Ordering codes:
PT-00. 3. 0

Ordering number:
Contact Resistance Thermometer

Version:
1 = tube contact sensor with clamp housing,(-50...+ 120C)
2 = surface contact sensor with clamp housing, (-50... + 120C)
3 = with connecting cable PTFE, fixture hole,
protective aluminium fittings (-190...+260C)
4 = with connecting cable PTFE, fixture hole,
protective stainless steel fittings (-190...+260C)
5 = with connecting cable Kapton, no fixture hole,
protective stainless steel fittings (-50...+260C)
6 = with connecting cable Silicon, fixture by container strap,
protective aluminium fittings (-50... + 180C)

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T2

2008

Protection class for version PT-00.1 and


PT-00.2 with clamp housing:
0 = version with cable (Protection class always IP54)
1 = IP54
2 = IP65

Temperature Measurement and Monitoring

PT-01
Compact
Resistance Thermometer

Contents

Startpage

Description:
A temperature-dependent electrical resistance is situated
integrated in a stainless steel protection tube. It changes
its ohmic resistance in relation to the temperature of the
media. In the version with a built-in transmitter this value is
converted into a 4...20 mA current signal and made available at the connections of the square-type plug point in 2wire system. In the version without a transmitter, the plain
resistance can be tapped at the plug point. The sensor
element is designed in 3- or 4-wire system in order to
compensate for the measuring errors through the electrical
feeder cables.

Small design
Integrated transmitter
Power or resistance output

Range of application:
The PT-01 series of Compact Thermometers is unbeatable
in their diversity. A choice of 2 shaft diameters, 5 different
shaft lengths and 3 different connecting threads allow the
user to customize them practically in any location of measurement. In addition, the wide range of temperatures of 200C to 400C contributes to the fact that these sensors
are used nearly in the entire industry with great success.
From a temperature of 150C upwards, the thermometers
are provided with an additional neck tube that serves as a
cooling line and protects the sensitive electronic components against overheating.

Stainless steel

2008

-200C to 400C

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Versions:

Technical specifications:

PT-01 Compact Resistance Thermometer

Linearity:

Output: resistance outputs PT100 3- or 4-wire without a


transmitter are possible. With transmitter the device gives
a 4...20 mA current signal in 2-wire circuit.
Also a 2 x PT100 version is available on request.

Min. measuring
span:
30 Kelvin

Process connection: As gland G1/2-, G3/4- or G1-male


can be selected.

Process
Connection:

typically < 0.1%

stainless steel 1.4571

Material:

Shaft diameter: Protective pipes with 6 mm or 9 mm are


available.

Shaft
diameter:

Shaft length: Depending on the required depth of


immersion, various lengths are available for selection.
Customized manufacturing on request.

Contents

Startpage

G1/2A, G3/4A or G1A,


special type threads on request

6 mm or 9 mm

Shaft length:

25, 100, 160, 200 or 250 mm,


customized lengths on request

Neck tube:

50 mm from 150C

Electrical specifications:
4...20 mA, 2-wire or 1 x PT100,
3-wire Class B or 1 x PT100,
4-wire Class B (optionally Class A)

Output:

socket connector as
per DIN 43650 (PG 11)

Supply voltage: 10 to 35 VDC

35.5

socket connector as per


DIN 43650 (PG 9)

Electrical
connection:

silicon
sealing

square type plug as per DIN 43650


35.5

Protection
class:

50
+2

IP 65 DIN 40050

silicon sealing
HEX 30

HEX 30

Ordering codes:
Ordering number:

PT-01. 2. 2. 1. 2. [][][]

G1/2A

[][][]

G1/2A

L1

L1

PT-01 Compact Resistance


Thermometer
socket connector as
per DIN 43650 (PG 11)

Output:
1 = 1 x PT100 3-wire
2 = 1 x PT100 3-wire
3 = 4...20 mA 2-wire
socket connector as
per DIN 43650 (PG 11)

Process connection:
1 = G1/2A
2 = G3/4A
3 = G1A

35.5
silicon
sealing

75
+2

35.5
Shaft diameter:
1 = 6 mm
2 = 9 mm

75

transmitter
silicon
sealing

+2

50
+2

Insertion length:
1 = 25 mm
2 = 100 mm
3 = 160 mm
4 = 200 mm
5 = 250 mm

HEX 30

HEX 30

G1/2A

L1

G1/2A

L1

Temperature range
[][][] initial value

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T4

2008

Temperature range
[][][] end value

Possibilities of installation for resistance thermometers,


insertion thermoelements and industrial thermometers
welded bushing for male
thread

compression fitting for


screwing in for smooth shaft

stopper flange for ceramic


protection tube

screw in bushing for


ceramic protection tube

Contents

screw in protection tube for male


thread, one-piece

screw in protection tube for male


thread, multi-piece

weld in protection tube for


male thread

screw in protection tube for swivel nut,


one-piece

screw in protection tube


for swivel nut, multi-piece

weld in protection tube for swivel


nut

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T 32

2008

Startpage

Temperature Measurement and Monitoring

PT-02
Insertion Resistance
Thermometer

Contents

Startpage

Description:
A temperature-dependent electrical Pt100 resistance is
situated in a protective stainless steel tube as specified by
the customer. It changes its ohmic resistance value proportionally to the temperature of the media and the same
is tapped at the connecting head of the PT-02 in 3- or 4wire system. This ensures compensation of measuring
errors through the electrical feeder lines. If the device has
an integrated head transmitter, it generates a 4...20 mA
current signal, proportional to the temperature, directly
from the tapped resistance value as per the proven 2-wire
system. The transmitter can also be supplied as ex-version
with intrinsically safe power supply so that the head can
be used in Zone 1.
Range of application:
The PT-02 series of insertion resistance thermometers
is manufactured as per the customer specifications with
regard to process connection, shaft length and shaft diameter. They are ideally suited for use in protected tubes (in
high pressure applications or hostile media) as well as for
direct insertion into the process. The wide range temperatures from -200C to 600C contributes to the fact that
these sensors are used nearly in the entire industry with
great success. From a temperature of 120C upwards, the
thermometers are provided with an additional neck tube
that serves as a cooling line and protects the connecting
head against overheating. In order to ensure maximum
accuracy, only carefully tested measuring elements as per
DIN are used, thus allowing the customer to select from
Classes A and B.

All types of designs


Integrated transmitter
Current or resistance output
Stainless steel
-200C to 600C
Insertible into process or protection tube

2008

Special type connections

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Ordering codes:
PT-02. 1. 2. 1. 1.

[][][][]

3. 2.

[][][][] [][][][]

PT-02 Inserting Resistance Thermometer


Neck tube:

Inserting Resistance
Thermometer
Neck tube:
1 = no neck tube (up to 120C)
2 = with neck tube
(from 120C upwards)

Process
Connection:

Process connection:
1 = smooth shaft
2 = G 1/2-male
3 = G 1/2 swivel nut
4 = G 3/4-male
5 = G 3/4 swivel nut
6 = G 1-male
7 = G 1 swivel nut
8 = NPT 1/2-male
9 = NPT 3/4-male
10 = M 18 x 1.5-male
11 = M 18 x 1.5 swivel nut
12 = M 20 x 1.5-male
13 = M 20 x 1.5 swivel nut
14 = M 27 x 2-male
15 = M 27 x 2 swivel nut
16 = clamp 1
17 = clamp 2
18 = special connection (flange or
aseptic gland) in detailed text

Measuring
element:

Output:

From a temperature of 120C upwards


using a neck tube is recommendable
which serves as a cooling line.
The process connection can be designed
as male thread or swivel nut. For pharmaceutical or food-processing industries
aseptic glands or clamp connections are
available. Chemical and petro-chemical
industries can be supplied with any type
of flange connection.

Output:
1 = 3-wire
2 = 4-wire
3 = 4...20 mA with head transmitter
Insertion length:
[][][][] shaft length from sealing surface in mm

The user can select from among elements


of Classes A (+/- (0.15 + 0.002*t) C) and
B (+/- (0.3 + 0.005*t) C).
Depending on the further processing of
the signal, the Pt 100 can be designed as
3- or 4-wire system. For integrated head
transmitter a 4...20 mA 2-wire signal is
generated.

Shaft diameter:
1 = 3 mm (for mounting in protection tube)
2 = 6 mm
3 = 8 mm
4 = 15 mm

Electrical specifications:

Connecting head:
2 = form B (standard for head transmitter)
3 = form BUZ
4 = form BUZ-H
5 = form NS
6 = form GG

Protection
class:

Supply voltage: 24 VDC (for head transmitter)


Output:

1 x Pt100 3-wire, 1 x Pt100 4-wire or


4...20 mA 2-wire
IP65

Technical specifications:

Temperature range:
[][][][] initial value
Temperature range:
[][][][] end value

Pressure:

max. 6 bar for protective stainless tube


(mounting in high-pressure protective
tubes possible)

Temperature:

max. 70C at head transmitter

Neck tube:

from media temperature 200C upwards


the standard is a 120 mm neck tube
(customized manufacturing possible)

Temperature
range:
Material:
Accuracy:
Electrical
connection:
Process
Connection:

-200C...+600C
shaft, neck tube and thread in stainless
steel 1.4571
Pt100 Class A or B as per DIN IEC 751
ceramic clamping block in connecting
head
welded or screwed in bushing, protective tube, compression fitting

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Startpage

Insertion length: Customer can specify the inserting


length from the sealing surface.
Connecting
head:
6 different connecting heads as per DIN
are available.
Please refer to Drawing for connecting
heads. In versions with integrated head
measuring transmitter the head Form B is
used as a standard.

Measuring element:
1 = 1 x Pt100, Class A as per DIN EC 751
2 = 1 x Pt100, Class B as per DIN EC 751

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T6

2008

Ordering no.:

Versions:

Temperature Measurement and Monitoring


Connecting Heads for
PT-02 and TE-01
Contents Form A cover with 2 fastening screws

Form B over with 2 fastening screws


Material: aluminium pressure casting

Material: aluminium pressure casting

Startpage

Form BUZ flap cover with bracket


Material: aluminium pressure castin

Form BUZ-H high flap cover with bracket

Form NS cover with screw closure


Material: fiberglass reinforced polyamide

Form GG cover with screw closure


Material: steel/cast iron

2008

HEX 27

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Possibilities of installation for resistance thermometers,


insertion thermoelements and industrial thermometers
welded bushing for male
thread

compression fitting for


screwing in for smooth shaft

stopper flange for ceramic


protection tube

screw in bushing for


ceramic protection tube

Contents

screw in protection tube for male


thread, one-piece

screw in protection tube for male


thread, multi-piece

weld in protection tube for


male thread

screw in protection tube for swivel nut,


one-piece

screw in protection tube


for swivel nut, multi-piece

weld in protection tube for swivel


nut

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T 32

2008

Startpage

Temperature Measurement and Monitoring

PT-03
Resistance Thermometer
with Cable Connection

Contents

Startpage

Description:
The PT-03 series of resistance thermometers is universally
applicable temperature sensors on the basis of Pt100. A
temperature-sensitive resistance is situated in a protective
sleeve made of stainless steel which is permanently fixed
to a cable. It can be supplied in different variants with
regard to material and length. the measuring resistance is
available in 2-, 3- or 4-wire versions and, optionally, also in
accuracy class A.
Using the PT-03, a temperature range of -200C to +600C
can be easily captured. However, the maximum temperature on the cable must not exceed 400C.

With screw thread or smooth shaft


Cable tolerance up to 400C

Range of application:
Resistance thermometers are widely used in the industry
in a variety of versions. Besides the versions with clamp
connection housing or plug, the PT-03 exemplifies a simple
and cost-effective method for measuring temperatures
securely and accurately even in cumbersomely accessible
places like ducts or narrow machine areas. By attaching
an additional protective hose on the joint between the
cable and protective sleeve, the protection class in some
of the versions can be upgraded to IP68 so that the PT-03
is also suitable for measuring temperatures in wells.
Basically, any type of fluid and gaseous media can be
measured which are compatible with the material used.

Sleeve -200...+600C
Pt-100, 2-, 3- or 4-wire
3 or 6 mm sensor diameter

2008

Customized lengths available

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Technical specifications:
Protection
sleeve:

Temperature
on cable:

stainless steel 1.4571, optionally 1.4541 or


2.4816 Inconel

Shaft length:

Shaft
diameter:

Cable material: PVC up to 85C, silicon up to 200C,


PTFE up to 300C,
fiberglass with braiding up to 400C

25 mm, 50 mm, 100 mm, 150 mm,


200 mm, 250 mm, 400 mm,
special type lengths on request

Cable length:

3 mm or 6 mm

Connecting
thread:

Contents

1000 mm standard,
special type lengths on request

Startpage

Electrical specifications:

G1/2-male or smooth shaft, optionally


G1/4-male, G3/8-male, M10x1-male,
M20x1.5-male, M6-male or compression
fitting

Media
temperature:

400C max.

Measuring
element:
Accuracy:

-200...+600C

Protection
class:

1xPt100 2-wire, 1xPt100 3-wire,


1xPt100 4-wire or 2xPt100 2-wire
Class B, optionally Class A
IP65 as per IEC 751 Class B, optionally
IP68

El. Connection: bare cable ends, insulated

Ordering codes:
Ordering number:

PT-03. 2. 1. 1. 1. 1. 0

Resistance Thermometer
with Cable Connection
Version:
1 = with G1/2-male, 3 mm for screwing in
2 = with G1/2-male, 6 mm for screwing in
3 = 3 mm for inserting
4 = 6 mm for inserting
Insertion or sleeve length:
1 = 25 mm
2 = 50 mm
3 = 100 mm
4 = 150 mm
5 = 200 mm
6 = 250 mm
7 = 400 mm
[][][][] = = special type length in mm
Cable material:
1 = PVC up to 85C (standard)
2 = Silicon up to 200C
3 = Teflon up to 300C
4 = Fiberglass with braiding up to 400C
Cable length:
1 = 1000 mm (standard)
[][][][] = special type length in mm
Measuring element:
1 = 1 x Pt100 Class B, 2-wire
2 = 1 x Pt100 Class B, 3-wire
3 = 1 x Pt100 Class B, 4-wire
4 = 2 x Pt100 Class B, 2-wire

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T 10

2008

Options (multiple naming like /2/9/10 are possible):


0 = none
1 = process connection G1/4-male instead of G1/2-male for PT-03.1 or PT-03.2
2 = process connection G3/8-male instead of G1/2-male for PT-03.1 or PT-03.2
3 = process connection M10x1-male instead of G1/2-male for PT-03.1 or PT-03.2
4 = process connection M6-male instead of G1/2-male for PT-03.1
5 = process connection M20x1.5-male instead of G1/2-male for PT-03.2
6 = compression fitting G1/4 for PT-03.3
7 = compression fitting G1/2 for PT-03.3 or PT-03.4
8 = compression fitting M10 for PT-03.3
9 = sensor class A instead of Class B
10 = material 1.4541 instead of stainless steel 1.4571
11 = material Inconel instead of stainless steel 1.4571

Temperature Measurement and Monitoring

PT-05
Resistance Thermometer
in wall-mounted Housing

Contents

Startpage

Room temperature measurement

Description:
A Pt100 sensing resistor belong to accuracy class A or B
is situated in a stainless steel tube; it changes its ohmic
resistance according to the room temperature present outside
the measuring tube. This resistance value is tapped either
unaltered at the connecting terminals inside the wall-mounted
housing of the PT-05 or, first, converted into a 4...20 mA
output signal and then made available in 2-wire system.

Wall-mounting
Class A or Class B
Optionally with analogue output

2008

Range of application:
The PT-05 resistance thermometer measures room temperatures by simple method and is, therefore, used in building
and air-conditioning technologies. Wherever room temperature
plays an important role in regulating processes, it must be
tapped accurately and output electrically. In this respect,
PT-05 offers a cost-effective and yet robust solution.

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Technical specifications:

Dimensions:

Housing:

65 x 58 x 35 mm (H x B x T)

PT-05

Feeler length:

50 mm stainless steel

Contents
6

Feeler diameter:

6 mm

10
90

Temperature range: -50C...+70C

Startpage
Accuracy of
measurement:

Class A or Class B as per


DIN EN 60751
(optionally 1/5 DIN CI.B)

Output:

1 x Pt100 3-wire or 2 x Pt100 3-wire


or 4...20 mA 2-wire

Options:

Pt1000 or NI100 instead of Pt100


on request

65

Electrical specifications:
Protection class:

IP65 as per DIN 40 050

Cable gland:

PG11

Power output:

4...20 mA, 2-wire technology

Load:

max. Us -8V/ 21.6 mA

Supply voltage:

8...36 VDC

PG 9
35

58

Electrical connection:
PT-05.x.1

Reaction on
feeler break:

current exceeds 21.6 mA

Reaction on
short-circuit:

current falls below 3.5 mA

+
1 2 3 4 5
A

Ordering codes:
Ordering number:

PT-05. 1B. 1. 0 -70. 0

Pt 100

Resistance thermometer
in wall-mounted housing
Sensing resistor:
1B = 1 x Pt100, Class B, 3-wire
1A = 1 x Pt100, Class A, 3-wire
2B = 2 x Pt100, Class B, 3-wire
2A = 2 x Pt100, Class A, 3-wire

PT-05.x.2
1

6
+

Transmitter:
0 = none
1 = standard transmitter 4...20 mA, 2-wire, fixed setting
2 = standardt ransmitter 4...20 mA, 2-wirr, programmable
through serial interface

7
R load

Supply voltage

Temperature range of power output:


0 = no power output
[][][] - [][][]C Assignment of power output to temperature range
in detailed text

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T 12

2008

Special features:
0 = none
1 = Please specify in detailed text

Temperature Measurement and Monitoring

TD-01
Digitemp
Temperature Measuring
Transmitter with Display

Contents

Startpage

Description:
The temperature measuring transmitter TD-01 Digitemp
has in its vertical stainless steel shaft a Pt100 resistance
that reacts to changes in the ambient temperature by
changing its ohmic resistance. For one, the device utilizes
the connected supply voltage of 9 to 30 V DC for converting this resistance signal into a proportional current and,
at the same time, to display the temperature value on a 3
1/2-digit LED display. Since, optionally, Pt100 resistances
of Class A can be selected as a measuring element, maximum possible accuracies can be achieved in the temperature range of -200...+600C.
Range of application:
The robust version of the TD-01 with bayonet ring housing
of nominal size 100 (4) and connecting thread and stainless steel immersible shaft enable the device to easily
solve even the toughest tasks of temperature measurement. If the location of measurement should present the
most difficult conditions of pressure and medium, it is possible to insert the TD-01 into a DIN protection tube that will
protect the measuring transmitter from the process environment and still facilitate reliable measurements (protection tube available on request). The TD-01 is electrically
connected according to the proven 2-wire system. The
large and comfortably legible LED display draws its power
from the measuring loop and, therefore, need not be
powered additionally.
The user profits from using the TD-01 Digitemp in two
ways. For one, the highly accurate and reproducible measuring value is available as the current value of the measuring station and, at the same time, the process temperature can be directly captured at the location of measurement
with one glance.

Genuine 2-wire transmitter


Large LCD display without auxiliary
power
Fully stainless steel
Turnable process connection
Protection class IP65

2008

Optional battery-operated version

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Versions:

Technical specifications:

TD-01 Temperature Measuring Transmitter

Temperature range:

-200C to +600C

Temperature:

max. 70C on the display head

Neck tube:

from media temperature of 200C


a 120 mm neck tube is a standard feature (customized manufacturing possible)

Process connection:

Besides the version with smooth


shaft for inserting into a protective tube, 7 different variants of
thread joints are available.
Other type of connecting thread
joints or flange designs are available on request.
Depending on the required accuracy Pt100 sensors of Class
A(+/-(0.15 + 0.002*t) C) or
B (+/- (0.3 + 0.005*t) C)
can be used.

Sensor:

Insertion length:The inserting length of the device


is the shaft length from sealing
surface to the end of shaft.
Therefore, it includes the length
of the thread.
Shaft diameter:

Temperature range:

Accuracy:

display 0.1% +/- 1 digit


power output 0.2% including
sensor tolerance

Display:

31/2-digit LCD, -1999 to 1999


dots

Housing:

bayonet ring 4 (100 mm),


stainless steel 1.4301

Protection tube:

stainless steel 1.4571

3 standard diameters are available. Customized designs are


available on request.

Electrical specifications:
Supply voltage:

9 to 30 VDC

The temperature range can be


freely selected within the limits of
-200 to + 600 C and the same
will be set at the factory as per
customer's specification.

Output:

unit signal 4 to 20 mA

Load:

Rb = (Ub-9 V) / 20 mA max,
Ub = Supply voltage

Protection class:

IP 65

Options:

battery-operated version

Contents

Startpage

Ordering codes:
Ordering number:

TD-01. 2. 2.

[][][][]

2.

[][][][] [][][][]

Digitemp, Temperature Measuring


Transmitter with Display
Process connection:
1 = smooth shaft
2 = G 1/2, turnable
3 = G 3/4, turnable
4 = G 1, turnable
5 = M 18 x 1.5, turnable
6 = M 20 x 1.5, turnable
7 = M 24 x 1.5, turnable
8 = M 27 x 2, turnable
Sensor:
1 = Pt100 DIN 751 Cl. A
2 = Pt100 DIN 751 Cl. B
Insertion length:
[][][][] shaft length from sealing surface in mm
Shaft diameter:
1 = 6 mm
2 = 8 mm
3 = 10 mm
Temperature range:
[][][][] Initial value corresponds to 4 mA

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T 14

2008

Temperature range:
[][][][] End value corresponds to 20 mA

TD-01
Contents

50

45

100

Startpage

Digitemp

Digitemp

C C
10

20

25

15

50

Einbaulnge / Insertion Length - L1

10

14

100

Tauchrohr
Immersion tube
d2

Digitemp

Digitemp

45

C C

40

10

Einbaulnge / Insertion Length - L1

TD-01.1

Tauchrohr
Immersion tube
d2

TD-01.(28)

Wiring diagram

1
D
A

A
9...30
V / DC

U
U

IK

2008

Pt 100
3-Leiter

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Temperature Measurement and Monitoring

GT-04
Gas Expansion Thermometer
with Nitrogen Filling

Contents

Startpage

Description
The GT-01 series of gas expansion thermometers consists of
a housing with integrated movement and a sensor system
connected directly or through a capillary tube. The sensors
are filled with neutral nitrogen gas that serves as a transmission medium for the temperature data. The nitrogen gas
pressure in the sensor system is evaluated by the movement
and mechanically displayed.

Housing sizes from 2.5 to 10


Steel housing in black or stainless steel
Versions with directly attached sensor or
with capillary tube
Temperature sensor and process
connection, individually configurable
Measuring range of -200...+50 to 0...800C
Optionally, alarm contacts or analogous
output

2008

Measuring accuracy:
Cl. 1.6, Cl. 1.0 and Cl. 0.6

Range of application
Thanks to a wide variety of possible versions, GT-04 gas
expansion thermometers can be used in nearly any type of
applications where the process temperature needs to be
captured locally or by means of a remote display.
Moreover, limit contacts, analogous output signals or optionally available temperature recorders enable evaluation of
temperature data as well as controlling processes upstream
or downstream.

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Ordering codes

Technical specifications

Ord.-No. GT-04. R. S. 100. L. A. 37. 0. 0. 9x90. BX1. 0. 0

Versions and material:

see pages 3...5

Limit contacts and


analogous outputs:

see page 6

Options:

see page 6

Gas Expansion
Thermometer
Version (page 3):
R = with directly
mounted sensor
C = with capillary tube

max. process pressure:


without protection
sleeve:

S = special design
Housing material
(page 3):

with protection
sleeve:

S = steel, black
X = stainless steel
Housing diameter
(page 3):

min. sensor length:

63 = 2.5 (63 mm)


80 = 3 (80 mm)

Contents

Startpage
min. 16 bar
(depending on temperature,
sensor diameter and length)
25 bar
(special designs for higher
pressure on request)
see table 5, page 5

Depending on the medium and the sensor diameter


different minimum sensor lengths are recommended.
Example:
Sensor diameter:
10 mm
Medium:
water
Lmin = 60 mm
oil:
Lmin = 100 mm
air:
Lmin = 160 mm

100 = 4 (100 mm)


160 = 6 (160 mm)
250 = 10 (250 mm)
xxx = special design, please
specify in detailed text
Attenuation (page 3):

max. sensor length:

X = unfilled (standard)
L = with glycerin filling
S = with silicon oil filling

max. length of
capillary tube:

K = with oil filling for devices with


built-in limit contacts

Accuracy:
2.5, 3:
4, 6, 10:
Optional:
6, 10:

Version (page 3):


A...H = as per table 1
Operating range (page 4):

3m
(greater lengths on request)

40 m

Cl. 1.6
Cl. 1.0
Cl. 0.6

1...47 = as per table 2

Overload safety:

Capillary tube (page 4):


0 = none

30 % of operating range end


value however, max. 800C
(optionally 100%)

K...XP = as per table 3


Capillary sheathing (page 4):
0 = none
K...PB = as per table 4
Sensor (page 5):
DxL = sensor diameter x sensor length
as per table 5
Process connection (page 5):
BX1...CS3X6 = as per table 6
Electrical output signals (page 6):
0 = none
M...TT2 = as per table 7

Options (page 6):


Multiple naming possible
0 = none

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T 18

2008

A...L = as per table 8

Version (Table 1):

Versions

with directly mounted sensor

Contents
connection at the bottom

R=

Thermometer with directly mounted sensor

C=

Thermometer with capillary tube

A
Materials

Startpage
connection at the back, in the
center

connection at the bottom, at 90


angle (A...D: direction of 90
angle)

connection at the back, at the


center with rim at the back

S=

Housing steel, black, with bayonet ring, IP-54


mineral glass dial, 4 mm aluminium scale, white,
lettering black aluminium indicator, black brass
movement

X=

Housing stainless steel 1.4301, with bayonet ring,


IP-65 mineral glass dial, 4 mm aluminium scale,
white, lettering black aluminium indicator, black
brass movement

Housing diameter
Nominal size:

Diameters: 2.5, 3, 4, 6, 10

with capillary tube

connection at the bottom with


wall holder

connection at the bottom with


rim at the back for surfacemounting

connection at the bottom with


rim in the front for flush mounting

2008

rectangular housing 72x72, 96x96,


144x144, 192x192, 72x144 vertical or
horizontal, 96x192 vertical or horizontal
Temperature recorder rectangular: 192
x192, 288x288 mm, round: d = 260 mm

Attenuation

connection at the back with rim


at the back

connection at the back, in the


center with rim in the front

connection at the back, eccentric with triangular front ring and


U-clamp for flush mounting

Customized
designs:
(on request)

X=

unfilled

L=

with glycerin filling for vibration attenuation

S=

with silicon oil filling


(increased vibration attenuation)

K=

with oil filling


(for devices with built-in limit contacts)

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Capillary tube (Table 3):

Operating ranges (Table 2)

for GT-04.C...only
Scale graduation in C
Range in C

Class 1.0
and 1.6

Class 0.6
(Option)

-200...+50

option

-120...+40

option

-110...+50

option

-100...+100

option

-100...+50

option

-80...+40

option

-60...+40

0.5

option

-60...+60

option

Material

d
(mm)

Tmin.
(C)

Tmax.
(C)

copper

2.5

-120

400

stainless steel
1.4541

2.5

-260

800

stainless steel
with 4 PVC
coating

-60

120

XP

d
(mm)

Tmin.
(C)

Tmax.
(C)

Code

7.5

-60

120

SP

-260

800

flexible, stainless
steel 1.4401 with
PVC coating

7.5

-60

120

XP

lead cladding

16

-20

200

PB

Remarks

-50...+50

0.5

option

10

-40...+20

0.5

option

11

-40...+40

0.5

standard

12

-40...+60

0.5

option

Capillary sheathing (Table 4):

13

-40...+80

option

for GT-04.C...only

14

40...+110

option

15

-40...+120

0.5

option

16

-40...+160

option

17

-30...+30

0.5

standard

18

-30...+50

0.5

option

19

-30...+70

0.5

option

20

-30...+170

option

21

-20...+40

0.5

option

22

-20...+60

0.5

option

23

-20...+80

0.5

option

24

-20...+100

option

25

-20...+120

option

26

-20...+180

option

27

-15...+45

0.5

option

28

-10...+15

0.5

0.2

29

-10...+30

0.2

for 72x144 & 96x192


designs only

30

-10...+50

0.5

option

31

-10...+110

option

32

-10...+150

option

33

0...+25

0.5

0.2

for 72x144 & 96x192

34

0...+40

0.2

designs only

35

0...+60

0.5

standard

36

0...+80

0.5

option

37

0...+100

0.5

standard

38

0...+120

standard

39

0...+160

standard

40

0...+200

option

41

0...+250

option

42

0...+300

option

43

0...+400

10

option

44

0...+500

10

option

45

0...+600

10

option

46

0...+700

10

option

47

0...+800

10

option

PROFI
MESS

Material

flexible, stainless
steel1.4301 with
PVC coating
flexible,
stainless steel
1.4401

Code

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T 20

Contents

Startpage

2008

No.

Sensor

Contents

Process connection (Table 6)

The temperature sensors are basically made of stainless


steel 1.4541. Minimum sensor length is limited by the parameter Ls (see Table 5). This parameter indicates the sensitive part of the sensor which must be immersed into the medium in any case.

Version

Connec.

Material
brass stainless
steel
(max.
400 C) 1.4301

1/2 BSP

BM1

BX1

3/4 BSP

BM2

BX2

BM3

BX3

1/2 BSP
with permanent nipple 3/4 BSP
for GT-04.R
1 BSP
and
GT-04.C
1/2 NPT

---

CX1

---

CX2

---

CX3

---

CX4

3/4 NPT

---

CX5

NPT

---

CX6

1/2 BSP
with turna3/4 BSP
ble nipple
for GT-04.R 1 BSP
& GT-04.C

---

A04X1

---

A04X2

---

A04X3

with swivel
nut for

HEX 1

While specifying, please use the following format:

GT-04.R
and

Startpage Sensor diameter x sensor length (in mm)

BSP

GT-04.C

Example: 10x200

HEX 1

HEX 1

Sensor dimensions (Table 5)

HEX 1

Possible sensor diameter and minimum sensor length Ls (in mm)


GT-04.R
sensor directly mounted
minimum sensor length:
L = Ls

HEX 1

GT-04.C
with capillary tube
minimum sensor length:
L = Ls

HEX 1

Thermometer with
alarm contact

Standard Thermometer

1/2 BSP B01B1


with double
--3/4 BSP
nipple and
swivel nut
--1 BSP
for GT-04.R
--1/2 NPT
and
GT-04.C
--3/4 NPT

HEX 2

HEX 1

HEX 2

GT-04.R
Sensor
directly
mounted

GT-04.C
with
capillary
up to 5 m

190

190

---

---

---

6.35

155

155

---

---

---

125

125

---

---

---

90

90

170

170

170

68

68

130

130

130

10

55

55

100

100

100

11

45

45

80

80

80

(in mm)

GT-04.C
GT-04.R
GT-04.C
with
Measuring capillary
capillary
span
above 5 m
above 5 m >100 C
HEX 1

2008

HEX 1

HEX 2

HEX 2

B01X2
B01X3
B01X4
B01X5

NPT

---

B01X6

1/2 BSP
with double
3/4 BSP
nipple and
swivel nut,
1 BSP
can be shif1/2
NPT
ted to
capillary for
3/4 NPT
GT-04.C
1 NPT

---

CS2X1

---

CS2X2

---

CS2X3

---

CS2X4

---

CS2X5

---

CS2X6

1/2 BSP
with double
3/4 BSP
nipple and
swivel nut,
1 BSP
can be shif1/2
NPT
ted to sensor for GT3/4 NPT
04.R and
GT-04.C
1 NPT

---

CS3X1

---

CS3X2

---

CS3X3

---

CS3X4

---

CS3X5

---

CS3X6

Sensor
Diameter

B01X1

12

35

35

65

65

65

12,5

35

35

60

60

60

13

35

35

65

65

65

14

30

30

50

50

50

15

25

25

45

45

45

16

25

25

40

40

40

Other process connections:

18

20

20

35

35

35

20

20

20

31

31

31

Metric threads, aseptic glands, tri-clamp, surface sensors, helical sensors


for air etc. on request

HEX 1 HEX 2

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T 21

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Options (Table 8)

Limit contacts and analogous outputs


Limit contacts are intended for alerting when certain threshold limits are crossed in either direction. The GT-04 thermometers in housing sizes 4 (100 mm) and 6 (160 mm) as
well as the rectangular housing designs can be optionally
equipped with up to 4 snap action contacts or inductive
contacts integrated into the housing. The contacts will be
designed as NO-contact or NC-contact (as the case may
be, with reference to increasing temperature). In addition,
micro-switches with higher switching load, contacts mounted
on the housing or pneumatic contacts can be supplied on
request.
Analogous outputs are meant for transferring the measuring data to higher-level display, evaluation or control
systems.
Angle of rotation measuring transmitters mounted into the
housing or PT-100 measuring transmitters with sensor integrated PT-100 sensor are available.

housing stainless steel 1.4401


instead of 1.4301

for GT-04...X...

dial made of safety glass

from 4

maximum indicator,
can be reset with key

for devices without contact

maximum indicator,
can be reset with key

for devices with contact

movement and indicator


made of stainless steel 1.4301

double scale C + F

precision measuring version


class 0.6

for 6 (160 mm), 10 (250 mm),


144x144, 192x192,
72x144 mm only

mirror scale

in combination with precision


measuring version only
for 6 (160 mm), 10 (250 mm)
only

for housing diameters 4,


6, rectangular housing
96x96, 144x144, 72x144 mm

1 contact

NC-contact or NO-contact,
change-over

Mx

2 contacts

NC-contact, NO-contact or
2 change-over

Mxx

3 contacts

NC-contact or NO-contact
not meant for 72x144 housing

Mxxx

NC-contact or NO-contact,
not meant for 72x144 housing

Mxxxx

Startpage

H
I
K

sensor HALAR coated

x = 1: NO-contact function
x = 2: NC-contact function
x = 3: change-over

4 contacts

polished sensor

snap action contacts


( 30 W / 50 VA)

micrometer indicator

Versions (Table 7)

Contents

max. 1000 mm, max. 200C

Stainless steel sensor protection sleeves


can be used for sensors with A04, B, C and CS3 connections Versions (Table 9)

TS02...
with male thread
sensor-side
HEX 1

TS03...

Inductive contacts as per NAMUR


(intrinsically safe contact protecting relay required for operation)

with female
thread sensor-side

Ix

1 contact

NC-contact or NO-contact

2 contacts

NC-contact, NO-contact or
2 change-over

Ixx

Type

.1

.2

.3

.4

.5

.6

NC-contact or NO-contact
not meant for 72x144 housing

Ixxx

max.
sensor diameter

10

10

10

12.5

12.5

12.5

L (mm) (min. length)

100

100

100

63

63

63

sensor connection
d1 (mm)

G 1/2

G 1/2

G 1/2

G 1/2

G 1/2

G 1/2

Process connection
d2 (mm)

G 1/2

G 3/4

G1

G 1/2

G 3/4

G1

internal diameter
d3 (mm)

10.5

10.5

10.5

13

13

13

external diameter
D (mm)

12.5

12.5

12.5

15

15

15

HEX 1 (mm)

22

27

41

22

27

41

HEX 2 (mm)

27

32

41

27

32

41

HEX 2

Analogous outputs:
Angle of rotation
measuring transmitter with
4...20 mA, 3-wire output

diameters 100, 160 mm


96x96, 144x144 mm

Angle of rotation
measuring transmitter with
0...20 mA, 3-wire output

diameters 100, 160 mm


96x96, 144x144 mm

Angle of rotation
measuring transmitter with
0...100 Ohm, 3-wire output

diameters 100, 160 mm


96x96, 144x144 mm

PT-100-Measuring
diameters 100, 160 mm
transmitters with 4...20 mA, 96x96, 144x144, 72x144 mm
2-wire output, including
PT-100 element in the sensor
and cable

RT43
RT03
R

TT2

Parameter L1:

Example: TS02.2.120

PROFI
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for sensor connections B, C, CS3: L1 = sensor length


for sensor connection A04: L1 = sensor length + 15
protection sleeve with G1/2-male
sensor-side, G 3/4male
process-side, length 120 mm,
for sensor diameter 10 mm

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T 22

2008

3 contacts

Temperature Measurement and Monitoring

BT-01
Bimetallic
Thermometer

Contents

Startpage

Description:
In bimetallic thermometers, varying thermal expansion of
metals is utilized to measure and regulate temperatures. A
spring element is present in an immersible brass or stainless steel tube that consists of two curved metallic strips
rolled over each other, possessing different coefficients of
thermal expansion. When the temperature rises the outer
metallic strip expands more than the inner strip. The torsion
of the spiral resulting from this action directly influences an
indicator movement that displays the temperature on a
dial.

Affordable price
Robust
Accuracy Class 1.0

Range of application:
The BT-01 series of precision bimetallic thermometers offers
an excellent alternative to machine or glass thermometers
considering the fact that they are just as cost-effective and
accurate as their siblings, however, offer better reading
comfort. The design of the bimetallic thermometer is extremely robust and the protection tubes which can be supplied in brass or stainless steel, are resistant to hostile
media. These thermometers are available for direct mounting as well as for inserting into protection tubes, optionally
with a smooth shaft, permanently fixed threaded stem or
swivel nut in all commonly used thread variants. This
makes the BT-01 compatible with nearly any type of processes. Starting from a minimum temperature of -40C up
to a maximum temperature of +500C, the BT-01 series of
thermometers is capable of recording a temperature range
that covers a large section of all applications.

Bayonet ring housing


Many possibilities of connection

2008

Switching contacts

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Versions:

Technical specifications:

BT-01 Bimetallic Thermometer


Mounting position: The mounting position of BT-01 can be
selected between axial and vertical positions. For most of
the versions a pivoted housing that can be tilted in both
directions is available on request.

Ambient temperature:

-25C to +70C

Pressure:

PN16 without additional protective tube

Nominal size: The housing diameters can be selected


between 2.5 (63 mm), 3 (80 mm), 4 (100 mm) and
6 (160 mm)

Measuring accuracy:

Class 1 as per DIN 16 204

Housing:

Bayonet ring cap, 2.5, 3, 4, or


6 diameter

Housing material:

Stainless steel or steel sheet


black powder-coated

Protection class:

IP 65

Options:

crimped ring housing


housing with collar ring
low-cost version

Process connection: All versions are available with


smooth shaft, permanently fixed screw on pin, turnable
screw on pin or with loose-fitting swivel nut where only the
variants with permanently fixed pin can be provided with
NPT thread.
Immersion tube diameter: The immersion tube diameters
can be selected between 6, 8 and 10 mm to facilitate
mounting in protection tube as well as for direct mounting.

Contents

Startpage

Shaft length: The immersion shaft is manufactured as per


customer's specification for length which must be indicated
in mm from the point of sealing surface.
Design: If the housing and process connection are separated, for example, by means of an insulating layer, the thermometer can be fitted with a neck tube which is, however,
intended for versions with permanently fixed thread pin in
view of the design.
Housing material: Housing materials are available in stainless steel or steel sheet.
Operating range [C]: The operating ranges are between 40C and +500C.
Additional features: For all devices marking or maximum
indicators and fluid filled housings are available (for 4 and
6 mm diameters only).
Connecting thread: With regard to connecting threads
various cylindrical or conical thread standards can be selected.

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T 24

2008

Material: As materials for the immersion tube and thread


brass or stainless steel can be selected.

Ordering codes:
BT-01. V. 100. 2. 2. [][][][]. 1. E. 06. D. 2. 1.

Ordering number:

Contents

Bimetallic Thermometer
Mounting position:
A = axial
V = vertical

Startpage

Nominal size:
2.5 (63 mm) diameter
80 = 3 (80 mm) diameter
100 = 4 (100 mm) diameter
160 = 6 (160 mm) diameter
Process connection:
1 = smooth shaft
2 = fixed screw on pin
3 = turnable screw on pin
4 = loose swivel nut
Immersion tube diameter:
1 = 6 mm
2 = 8 mm
3 = 10 mm
Shaft length:
[][][][] please specify shaft length in mm
Design:
1 = without neck tube
2 = with neck tube (for fixed screw on pin only)
Housing material:
E = stainless steel
S = steel sheet (on request)
Measuring range [C]:
01 = -40 to +40
02 = -40 to +60
03 = -30 to +50
04 = -20 to +40
05 = -20 to +60
06 = 0 to +60
07 = 0 to +80
08 = 0 to +100
09 = 0 to +120
10 = 0 to +160
11 = 0 to +200
12 = 0 to +250
13 = 0 to +300
14 = 0 to +350
15 = 0 to +400
16 = 0 to +500
99 = other ranges on request
Additional features (from 4):
A = none
B = marking indicator
C = maximum indicator
D = silicon oil filling (up to 250C)
E = glycerin filling (up to 100C)
Connecting thread:
0 = none (smooth shaft)
1 = G 1/2
2 = G 3/4
3 = G 1
4 = 1/2-NPT (for fixed screw on pin only)
5 = 3/4-NPT (for fixed screw on pin only)
6 = M 18x1.5
7 = M 20x1.5
8 = M 24x1.5
9 = M 27x2.0

2008

Material (Immersion tube and thread):


1 = brass (on request)
2 = stainless steel

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T 25

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BT-01 Dimensions:

Contents
h

Startpage
d
10

15
40

dG
Immersion tube
d2
Insertion
length L1

Version without Neck tube

Immersion tube
d2

dG

PROFI
MESS

Insertion length L1

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T 26

2008

40

Temperature Measurement and Monitoring

MT-01
Industrial Thermometer

Contents

Startpage

Description:
The immersion tube of the MT-01 series of industrial thermometers is either directly in contact with the medium or it
is built into a protection tube to counter high processing
pressure or chemically hostile environment. Within a short
span of time it picks up the medium's temperature and
transfers it to a glass capillary in its interior. The fluid filling
in the capillary expands proportionally to the temperature.
Its height is a reference for the measured temperature
which can be read on an enameled scale with an accuracy of 1% of the range end value.

Long scale
Robust design
Scratch-proof lettering

Range of application:
The Profimess MT-01 Industrial Thermometers are deployed where temperatures need to be reliably measured without the use of electrical power. Their top portion is V-shaped and, therefore, can be comfortably read from any
angle of view. It consists of brass-coloured anodized
aluminium in which the lettering is placed below the anodized layer to ensure maximum mechanical strength. The
prismatic capillary in the stem consists of solid glass
material with a diameter of approx. 6 mm and has a black
enameled graduation which also is absolutely resistant to
scratches. The immersion tubes of the MT-01 series are
made of brass for media temperatures up to 300C.
Moreover, steel or stainless steel tubes are also used. For
special applications like sea-water, different suitable materials can be used.

Legible from any direction


Straight or angled immersion tube

2008

Connectible to any type of protection


tubes

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Ordering codes:
Ordering number:

Versions:
MT-01. 2. 2. 1. 1. 1. 4. 2. 1

MT-01 Industrial Thermometer

Industrial Thermometer

Process connection: The thermometer can be connected


to the process or to the protection tube without screw
threads by insertion, with threads for screw mounting or
by means of a brass swivel nut.

Process connection:
1 = plug-in design, no thread
2 = screw on design
3 = brass swivel nut

Immersion tube position: The top part and immersion


tube are in vertical or rectangular position to each other.
A third possibility is aligning it at 135.

Immersion tube position:


1 = immersion tube vertical
2 = immersion tube 90 angled
3 = immersion tube 135 angled

Filling: For operating ranges up to 200C the capillary is


filled with a blue fluid. In the operating range of 60...+40C only a red colouring is available. For temperatures above 200C only mercury filling is used. Mercury
filling can also be provided even from -30C on request.

Graduation:
1 = Celsius (C)
2 = Celsius and Fahrenheit (C + F)

Insertion length: For MT-01 intended for insertion, the


insertion length is according to the immersion tune length
from lower edge of the pin and, in the screw on version
and the variant with swivel nut it is the immersion tube
length including the thread.

Filling:
1 = blue filling up to 200 C (-60/+40C red)
2 = mercury over 200 C

Connecting thread: Different thread types are available


for the thread pin of MT-01.2 as well as for the swivel nut
of MT-01.3.
Immersion tube material: Up to 300C brass is used as
a standard. Above this range, steel St35 or stainless steel
1.4571 are used. Special materials are available on
request.

Insertion length:
1 = 63 mm
2 = 100 mm
3 = 160 mm
4 = 250 mm
5 = 400 mm
Connecting thread:
0 = no thread
1 = G1/2A, SW27
2 = G3/4A, SW32
3 = M20 x 1.5, SW27
4 = M27 x 2, SW32

Technical specifications:

immersion tube material:


1 = brass
2 = steel
3 = stainless steel 1.4571

MT-01.2.2

Temperature range:

-60C...+600C

Material:

top part aluminium anodized,


shaft as per requirement

Accuracy:

+/- 1% of scale full value

Process connection:

G1/2A, G3/4A, M20x1.5 or


M27x2 thread pin or swivel nut

MT-01.2.3

MT-01.3.1

HEX 27
HEX 32

HEX 27
HEX 32

HEX 32
HEX 27

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T 28

2008

HEX 27
HEX 32

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Startpage

Graduation: The top part of MT-01 can have a single-side


Celsius scale or a Celsius and a Fahrenheit scale on the
right and left side of the capillary.

Operating range:
1 = -60...+40 C
2 = -30...+50 C
3 = 0...+60 C
4 = 0...+100 C
5 = 0...+120 C
6 = 0...+160 C
7 = 0...+200 C
8 = 0...+300 C
9 = 0...+400 C
10 = 0...+500 C
11 = 0...+600 C

MT-01.2.1

Contents

Possibilities of installation for resistance thermometers,


insertion thermoelements and industrial thermometers
welded bushing for male
thread

compression fitting for


screwing in for smooth shaft

stopper flange for ceramic


protection tube

screw in bushing for


ceramic protection tube

Contents

screw in protection tube for male


thread, one-piece

screw in protection tube for male


thread, multi-piece

weld in protection tube for


male thread

screw in protection tube for swivel nut,


one-piece

screw in protection tube


for swivel nut, multi-piece

weld in protection tube for swivel


nut

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T 32

2008

Startpage

Temperature Measurement and Monitoring

TE-01
Insertion Thermocouple

Contents

Startpage

Description:
In thermocouples, the temperature dependence of the
electrical voltage between two wires of different materials
is utilized to which a setpoint of the temperature to be
measured and to which another point of a fixed reference
temperature are subjected. In the TE-01 the welded ends
of both the wires being used are embedded in a metallic
or ceramic protection tube which are insulated from each
other. The reference point is situated in the connecting
head of the device. When the temperature of the measuring point at the tip of the protection tube changes in relation to the reference temperature, a thermal voltage occurs
which is proportional to the change in the temperature and
the same can be tapped at the connecting head. For foolproof and accurate functioning of the thermoelements, the
reference temperature must be constant and 0C. In case
of values like 20C or 50C, the resulting errors can be
balanced by generating a compensation voltage or by
taking the ratios in the evaluating software outputs into
consideration. However, if the TE-01 is used with a headmounted measuring transmitter which is capable of converting the thermal voltage directly into a 4...20 mA current
signal, the compensation will be generated internally and
hence minimizes the measuring errors..

Temperatures up to 1600 C

Range of application:
Thermoelements are used in the industry wherever conventional resistance thermometers reach their limitations.
This is the case, mostly, if the media temperatures are too
high or if space constraints exist.
For operating the TE-01, the user has a choice of three
mostly used elements (Type J, Type K and Type S) depending on the required working temperature and the extent
of the resulting thermal voltage. Normally, only elements
belonging to Class 1 are used which ensures the maximum accuracy. Depending on the media temperature and
media properties protection tubes made of stainless steel
or ceramic can be supplied. A wide range of connection
variants offer maximum possible compatibility with the process. Insertion lengths and shaft diameters can be implemented directly according to customer specifications so
that the TE-01 can be customized to any point of measurement.

Head-mounted measuring transmitter


Wide range of thread variants

2008

Insertion length as per customer


specification

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T 29

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Ordering codes:

Versions:
[][][][]

2. 2.

[][][][] [][][][]

TE-01 Thermocouples in Protection Tube

Insertion Thermocouple

Protection tube: For temperatures up to 800C protection


tubes made of stainless steel can be used. For higher temperatures, we recommend ceramic protection tubes with a
metallic support tube that is capable of managing temperatures up to 1600C.
Process connection: The versions with a metallic protection tube can be supplied with a variety of connecting
thread types or with a smooth shaft. Linking to the process
can be, for example, by means of a screw in bushing or
compression fitting.
In the case of variants with ceramic protection tube, the
materials like C610 and C799 are available which can be
supplied with 15 mm or 24 mm diameters. In this, the process connection is on the metallic support tube over a
stopper flange or a screw in bushing with compression fitting.
Output: Depending on the temperature range and the
required thermal voltage, thermoelements of Types J (FeCuNi up to 750C), K (NiCr-Ni up to 1200C) or S (Pt10RhPt up to 1600C) are mounted. Other DIN types can be
supplied on request. In the versions with integrated headmounted measuring transmitter the resulting thermal voltage is converted directly into a 4...20 mA current signal in 2wire system.
Insertion length: The insertion length is the length of the
shaft from the sealing surface and is manufactured as per
the customer specifications.
Shaft diameter: In the case of stainless steel protection
tubes the diameters can be selected from 6 mm, 9 mm, 11
mm and 15 mm depending on the conditions of available
space. In the case of ceramic protection tubes only 15 mm
or 24 mm are used.
Connecting head: Six different connecting heads as per
DIN are available. Please refer to Drawings for connecting
heads. For versions with integrated head measuring transmitters, the connecting head BUZ-H must be used if the
operating range exceeds 800C.

Protection tube:
1 = screw in version with stainless steel
protection tube (up to 800C)
2 = version with ceramic protection tube
(up to 1600C)
Process connection:
1 = smooth shaft (for version TE-01.1)
2 = G1/2 (for version TE-01.1)
3 = G3/4 (for version TE-01.1)
4 = G1 (for version TE-01.1)
5 = NPT1/2 (for version TE-01.1)
6 = NPT3/4 (for version TE-01.1)
7 = M18x 1.5 (for version TE-01.1)
8 = M20 x 1.5 (for version TE-01.1)
9 = M27 x2 (for version TE-01.1)
10 = Protection tube 15x2 of C610 capable
up to 1500C (for version TE-01.2),
support tube 200 mm 22x2
11 = Protection tube 15x2.5 of C799
capable up to1600C (for version TE-01.2),
support tube 200 mm 22x2
12 = Protection tube 24x2.5 of C610 capable
up to 1500C (for version TE-01.2),
support tube 200 mm 32x2
13 = Protection tube 24x3 of C799 capable
up to 1600C (for version TE-01.2),
Support tube 200 mm 32x2
Output:
1 = Type J (Fe-CuNi) as per DIN IEC 584
(up to 750 C)
2 = Type K (NiCr-Ni) as per DIN IEC 584
(up to 1200 C)
3 = Type S (Pt10Rh-Pt) as per DIN IEC 584
(up to 1600 C)
4 = Type J (Fe-CuNi) with head-mounted transmitter
5 = Type K (NiCr-Ni) with head-mounted transmitter
6 = Type S (Pt10Rh-Pt) with head-mounted transmitter
Insertion length:
[][][][] Shaft length from sealing surface in mm

Supply voltage:
Output:
Protection class:

24 VDC (for head transmitter)


Typ J, Typ K, Typ S or 4...20 mA
IP65

Technical specifications:

Connecting head:
1 = Form A (standard for ceramic protection tube)
2 = Form B (standard for stainless steel protection tube)
3 = Form BUZ
4 = Form BUZ-H (standard for head-mounted transmitter)
5 = Form NS
6 = Form GG

Pressure:

Temperature:

Temperature range:
[][][][] Initial value

Neck tube:

Temperature range:
[][][][] End value

Range:
Material:

Accuracy:
Electrical
connection:
Process
Connection:

max. 6 bar for stainless steel


protection tube
(insertion into high-pressure protection
tubes possible)
pressureless for ceramic protection tube
max. 70C at the connecting head for
head-mounted transmitter
from media temperature of 200C a 120
mm neck tube is the standard.
(customized manufacturing available)
up to 1600C
1.4571 for stainless steel protection tube
ceramic and steel for ceramic protection
tube
Class 1 as per DIN IEC 584
ceramic connection terminal in connection head
stopper flange, welded or screw in
bushing

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Startpage

Electrical specifications:

Shaft diameter of stainless steel protection tube:


1 = 6 mm
2 = 9 mm
3 =11 mm
4 = 15 mm
5 = Ceramic protection tube

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Contents

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T 30

2008

Ordering number: TE-01. 1. 2. 1.

Temperature Measurement and Monitoring


TE-01
Contents

PG 16
PG 16

80

94

Startpage

50

57

2008

HEX
SW

d2

Insertion Length

Einbaulnge L1

d1
Nominal Length

Nennlnge L

200

120

M 24 x 1.5

d1

d2 / ceramic

d1/ support tube

15 mm

22 mm

24 mm

32 mm

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T 31

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Temperature Measurement and Monitoring


Connecting Heads for
PT-02 and TE-01
Contents Form A cover with 2 fastening screws

Form B over with 2 fastening screws


Material: aluminium pressure casting

Material: aluminium pressure casting

Startpage

Form BUZ flap cover with bracket


Material: aluminium pressure castin

Form BUZ-H high flap cover with bracket

Form NS cover with screw closure


Material: fiberglass reinforced polyamide

Form GG cover with screw closure


Material: steel/cast iron

2008

HEX 27

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T7

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Possibilities of installation for resistance thermometers,


insertion thermoelements and industrial thermometers
welded bushing for male
thread

compression fitting for


screwing in for smooth shaft

stopper flange for ceramic


protection tube

screw in bushing for


ceramic protection tube

Contents

screw in protection tube for male


thread, one-piece

screw in protection tube for male


thread, multi-piece

weld in protection tube for


male thread

screw in protection tube for swivel nut,


one-piece

screw in protection tube


for swivel nut, multi-piece

weld in protection tube for swivel


nut

PROFI
MESS

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T 32

2008

Startpage

Temperature Measurement and Monitoring

TS-01
Temperature Switch

Contents

Startpage

Any mounting position

Description:
A fully compound-filled bimetallic thermostat is embedded in a fitting made of brass or stainless steel. The thermostat has a temperature value set at the factory itself.
On reaching this temperature when the sensor is fully
immersed into the medium, the switch connects either as
a NO-contact or a NC-contact between pins 1 and 2 of
the DIN plug which is included in the delivery. On
request, the plug can be provided with an additional LED
which will display the switching status.

Compact design
Brass or stainless steel
Cost-effective

2008

Range of application:
As a temperature switch, the TS-01 is unbeatable in its
simplicity. It is widely used in various applications and it
is capable of reliably monitoring temperatures with fixed
switch- and return points in the narrowest of space at a
very affordable price. The version made of stainless steel
1.4305 is resistant to a number of extremely hostile
media, thus making the TS-01 ideally suited for applications in the chemical and petrochemical industries without
any problem.

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T 33

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Versions:
TS-01 01 Temperature Switches

Contents

Sensor material:Optionally the TS-01 is available


in brass or stainless steel
versions
Connecting parameters: The connection point can be
freely selected between
40...130C at intervals of 10C
Connecting function:

The TS-01 can be supplied as


NC-contact or NO-contact.

Materials:

Ni-plated brass Ms 58 or stainless steel 1.4305, plug material


PA 6.6

Startpage

Technical specifications:
Connection:

G 1/2-male
(G 3/4-male on request)

Pressure:

PN100

Hysteresis:

10K up to 20K

Media temperature:

setpoint +50 K

Tolerance:

+/-10 K

Electrical connection
NO-contact

NC-contact

0.12 kg

Weight:

sensor should be fully covered


from media in front

Mounting:

Electrical specifications:
Electrical connection:

plug connection DIN 43650-A


(plug type Hirschmann)

Protection class:

IP 65

Switching load:

250 VAC, 10 A

Media:
Option:

e.g. water, gas/air, oil


Tolerance selection from smaller
hysteresis up to 10K

Ordering codes:
TS-01. 1. [50].

Ordering number:

Temperature Switches

Sensor material:
1 =brass
2= stainless steel (on request)
Setpoint in C:
[040]
[050]
[060]
in 10K steps up to 130C
[130]

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T 34

2008

Connecting funtion:
1 = NO-contact
2 = NC-contact

Temperature Measurement and Monitoring

TS-02
Stem Thermostat

Contents

Startpage

Description
The TS-02 series of stem thermostats has a fluid-filled copper
chamber system which is inserted into a brass or stainless
steel protection tube by means of a sideways-mounted
locking screw. When this stem is subjected to a media temperature to be monitored, the fluid becomes warm and, subsequently, begins to vaporize with increasing temperature.
A pressure switch permanently fixed to the capillary system
detects the resulting vapour pressure and connects to a
potential-free change-over contact which can be loaded up
to 8 A at 250 V AC. The setpoint of the TS-02 can be set
externally within the operating range of the particular version
by means of a screw-driver and read on a scale.

High switching load


Plug connection
Optionally in hazardous areas
With a separate protection tube

2008

Range of application:
The TS-02 stem thermostat is used wherever the temperature
of a solid, fluid or gaseous medium in containers, silos, conduits or pipes needs to be reliably monitored. In this, it meets
the highest requirements of pressure and sealing tightness as
well as robustness and life span. The brass or stainless steel
protection tubes used for insertion can withstand pressures
up to 63 bar (brass 25 bar). They are compatible with a large
number of media as well. Also the micro-switch used here
fits into the entire concept of the TS-02. With a switching
load of 2.0 kW, it is capable of directly controlling even smaller and medium drives. In this way, for example, maximum
temperature monitoring can be implemented to directly cutoff
a pump or a compressor by deploying a single cost-effective
device.

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T 35

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Versions:

Technical specifications:

TS-02 Temperature Switch

Temperature:

see table

Protection
tube material:

max. media temp.:

see table

The temperature switch is supplied as


a standard along with a protection
tube that can be made of Ni-plated
brass or stainless steel

max pressure:

the maximum permissible pressure for


a brass protection tube is 25 bar, for
a stainless steel protection tube 63
bar

Process connection For process connection, a G 1/2 or


a 1/2-NPT connecting thread can
be selected.
Insertion length:

The insertion lengths are taken


measured from sealing edge as
135 mm or 220 mm

Operating range:
Type

Operating range Hysteresis

TS-02.x.x.x.A

-20...+30C

1.5 K

110C

TS-02.x.x.x.B

10...50C

1.5 K

110C

TS-02.x.x.x.C

40...90C

2.5 K

125C

TS-02.x.x.x.D

80...130C

4K

150C

Mounting position:

any position

Housing material:

Aluminium pressure casting GD


AL Si 12

Adjustment:

the scale value corresponds to the


lower setpoint (for decreasing
temperature), the upper setpoint is
higher by the hysteresis

Setpoint:

Can be set externally by means of an


screw-driver on the setting spindle

Vibration:

Up to 4g no significant deviations. In
higher acceleration, the hysteresis
decreases slightly. Usage above 25g
not permissible.

max. Temp.

Electrical specifications:
Electrical
connection:

Insulation
parameters:

Plug connection as per DIN 43650


with cable insertion of M 16x1.5

Protection class:

IP 54 in vertical mounting position

Switching load:

250 VAC 8 A (Ohmic), 5 A (inductive)

Contacts:

change-over (SPDT)

Contents

max. ambient temp.: -15+70C,


in hazardous areas 60C

Options:

Ordering codes:

Startpage

Excess voltage category III, degree of


pollution 3, Rated surge voltage 4000
V. Compliance to DIN VDE 0110
(01.89) is confirmed.
maximum or minimum limiter, gold
contacts, ATEX version Zone 1 and
Zone 21 (0 and 20 available on
request), setpoint can be set at
factory

60
46 0.2

112
DIN 43650

TS-02. 1. 1. 1. B.

Ordering number:

48.5
45.5
37
8.2
4.5

Temperature switch
Protection tube material
1 = Ni-plated brass
2 = stainless steel 1.4571 and 1.4401

PG 11
Process connection
1 = G 1/2-male
2 = 1/2-NPT-male

49

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T 36

2008

PROFI
MESS

Operating range in C
A = -20...+30C
B = +10...+50C
C = +40...+90C
D = +80...+130C

100

Insertion length
1 = 135 mm
2 = 220 mm

Temperature Measurement and Monitoring

TS-03
Surface-Mounting
Thermostat with Rigid
or Flexible Connection

Contents

Startpage

Description: Thermostats belonging to the TS-03 series are


universally applicable temperature switches which, according
to the mounted evaluating unit, are designed as temperature
switches, temperature controllers or temperature limiters.
The limiter and switch versions can also be supplied with
safety engineering which means that, in the event of a defect
in the measuring system in the TS-03, an a alarm signal is
sounded and cannot be reset again. Any contamination in
the medium under surveillance with the filling in the TS-03
cannot escape undetected under any circumstances. In this,
the principle of measuring is simple but very reliable. A fluid
or gas is located within the sensor system of the TS-03
depending on the control range. When the temperature rises
the filled medium expands. In turn, a micro-switch is activated by means of a mechanical transmission system on reaching the limiting temperature. Depending on the design as a
controller, switch or limiter, this switch acts as a change-over
or NC-contact which reverts to the initial position either automatically on returning to normal temperature value or
manually by releasing the appropriate button.
The TS-03 series is available with a rigid or flexible connection so that they can be directly screw mounted into the process or also installed away from the process. The delivery
includes suitable protection tubes and different lengths and
materials are available.

Designed as switch, controller


or limiter

Range of application: Thermostats belonging to the TS-03


series are used wherever any fluid or gaseous medium needs
to be reliably monitored for reaching a limiting temperature.
The micro-switch used is capable of processing high degree
of switching performance and, therefore, capable of switching pumps, magnetic valves or heating rods directly.
Thanks to the wide range of connection variants designed for
universal application of brass, steel or stainless steel protection tubes including rigid or flexible versions and the various
temperature ranges up to 500C, the limits for the TS-03 are
very far fetched which has enabled the devices to achieve a
strong market penetration.

Optionally with safety engineering


Temperatures up to 500C
Gas or fluid-filled

2008

Brass, steel or stainless steel


protection tube

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T 37

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Technical specifications:

Versions:
Temperature controller: If the media temperature at the
sensor of the temperature controller exceeds the externally
adjustable limiting temperature, the micro-switch is actuated
by means of the transmission mechanism and the power circuit gets broken or closed. On dropping below the limit (by
hysteresis) the micro-switch is reset automatically to initial
position.

Control ranges:

see Tables 1 and 2

Filling:

up to 300C end value of the control


range fluid,
above this gaseous

Housing:

Cover polycarbonate unbreakable,


colour pebble gray RAL 7032,
bottom part aluminium pressure
casting painted,
colour anthracite gray RAL 7015

Contents

Temperature switch: If the media temperature at the sensor


of the temperature controller exceeds the limiting temperature
adjustable internally by means of a screw-driver, the microswitch is actuated by means of the transmission mechanism
and the power circuit gets broken or closed. On dropping
below the limit (by hysteresis) the micro-switch is reset automatically to initial position.
Safety temperature switch: If the media temperature at the
safety temperature switch exceeds the limiting temperature
adjustable internally by means of a screw-driver, the microswitch is actuated by means of the transmission mechanism
and the power circuit gets broken or closed. On dropping
below the limit (by hysteresis) the micro-switch is reset automatically to initial position. In case of possible damage to the
measurement system, that is, if the expansion fluid escapes,
the pressure in the diaphragm drops and breaks the power
circuit continuously. Unlocking will no longer be possible.
Similarly, if the sensor cools down to below -20C the power
circuit gets broken. Subsequently, on reaching a temperature
above -20C the power circuit is gets closed automatically.
Safety temperature limiter: If the media temperature at the
safety temperature limiter exceeds the limiting temperature
adjustable internally by means of a screw-driver, the microswitch is actuated by means of the transmission mechanism
and the power circuit gets broken or closed. On dropping
below the limit (by hysteresis) the micro-switch is reset automatically to initial position. In case of possible damage to the
measurement system, that is, if the expansion fluid escapes,
the pressure in the diaphragm drops and breaks the power
circuit continuously. Unlocking will no longer be possible.
Similarly, if the sensor cools down below -20C, the power
circuit gets broken. Subsequently, on reaching a temperature
above -20C the safety temperature limiter must be unlocked
manually.

Capillary material:

up to 350C end value of the control


ange copper 2.0090,
above this stainless steel 1.4571

Sensor material:

up to 200C end value of the control


range copper 2.0090, above this up to
350C end value of the control range
stainless steel 1.4571 hard soldered,
above this stainless steel 1.4571
welded

Capillary length:

1000 or 2000 mm

Bending radius of
capillary:

max. 5 mm

Ambient temp.:

max. 80C

Storage
temperature:

-50C...+50C

Accuracy:
TR

Startpage

+/- 1.5% in the upper 1/3 of the scale


+/- 6% at the start of scale

TW, STW and STB +0 / - 5% in the upper 1/3 of the scale


+0 / - 10% at the start of scale
Hysteresis:

see Tables 1 and 2

Temperature error
in rigid connection:
TR and TW
0.08% / K for operating range
< 200C
0.06% / K for 200C <= operating
range <=350C
0.14% / K for 350C < operating
range <= 500C
in deviations of 22C
ambient temperature

Ordering codes:
TS-03. [-][T][R][S][1][7]

Surface-Mounting Thermostat
Version as per Table 1 (rigid shaft)
or Table 2 (flexible cord):
[[][][][][] e.g TRS17 for temperature controller,
rigid shaft 8 x 100 mm stainless steel, 20C...150C, G1/2

PROFI
MESS

0.17% / K for operating range


< 200C
0.13% / K for 200C <= operating
range<= 350C
0.12% / K for 350C < operating
range
<= 500C
in deviations of 22C
ambient temperature

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T 38

2008

STW and STB


Ordering number:

Electrical specifications:

Contents

Additional
temperature
error in flexible
connection:
TR and TW

Startpage

2008

STW and STB

Connecting element:
TR, TW and STW micro-switch with change-over contact
STB
micro-switch with NC-contact and
restart lock
0.047% / K for operating range
< 200C
0.09% / K for 200C <= operating
range <=350C
0.04% / K for 350C < operating
range <= 500C
in deviations of 22C
ambient temperature,
per meter of capillary
0.054% / K for operating range
< 200C
0.11 % / K for 200C <= operating
range <= 350C
0.03% / K for 350C < operating
range
in deviations of 22C ambient
temperature, per meter of capillary

Process
connection:

see Tables 1 and 2

Rated position:

as per DIN 16 257 NL 0...NL 90

Weight:

approx. 0.5 kg

Switching load:

AC 230 C +/- 10%, 10 (2) A,


cos Phi = 1 (0.6) for hysteresis > 2%
AC 230 C+/- 10%, 6(1.2) A,
cos Phi = 1 (0.6) for hysteresis <= 2%
DC 230 V+10%, 0.25 A

Cable insertion:

choke nipple M20 x 1.5 for 8...10 mm


cable diameter

Protection class:

IP54 as per EN 60 529

Electrical connection:

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T 39

PROFI
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Dimensions
TR with sleeve U

Contents

Startpage
HEX

TW/STW with sleeve UZ

HEX 27

STB, flexible, with sleeve U

HEX 24

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T 40

2008

HEX

Table 1

Contents

2008

Startpage

Version code
TRS01
TRS02
TRS03
TRS04
TRS05
TRS06
TRS07
TRS08
TRS09
TRS10
TRS11
TRS12
TRS13
TRS14
TRS15
TRS16
TRS17
TRS18
TRS19
TRS20
TRS21
TRS22

Shaft
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid

Function
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR
TR

Control range [C]


-10C...+40C
0C...50C
0C...50C
0C...50C
0C...50C
20C...90C
20C...90C
0C...100C
0C...100C
0C...100C
0C...100C
0C...100C
0C...100C
0C...100C
20C...120C
20C...150C
20C...150C
20C...150C
20C...150C
50C...200C
50C...300C
20C...500C

Hysteresis [%]]
3-4
1.5
1.5
3-4
3-4
6-8
3-4
1.5
3-4
3-4
3-4
1.5
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
5

Process connection
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
UZ G1/2
UZ G1/2
UZ G1/2

Immersion tube x Length [mm]


8 x 200
15 x 100
15 x 100 CrNi
8 x 200
8 x 300
15 x 100
8 x 150
8 x 120
8 x 120
8 x 120 CrNi
8 x 150
8 x 200
8 x 200
8 x 300
8 x 150
8 x 100
8 x 100 CrNi
8 x 200
8 x 300
8 x 200
8 x 150
8 x 200

TWS01
TWS02
TWS03
TWS04
TWS05
TWS06
TWS07
TWS08
TWS09
TWS10
TWS11
TWS12
TWS13
TWS14
TWS15
TWS16
TWS17
TWS18
TWS19
TWS20
TWS21
TWS22
TWS23
TWS24
TWS25
TWS26

rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid

TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW

-10C...+40C
0C...50C
0C...50C
0C...50C
0C...50C
20C...90C
20C...90C
20C...90C
20C...90C
0C...100C
0C...100C
0C...100C
0C...100C
0C...100C
20C...150C
20C...150C
20C...150C
20C...150C
20C...150C
20C...150C
50C...200C
50C...200C
50C...200C
50C...300C
50C...300C
20C...500C

3-4
1.5
1.5
3-4
3-4
1.5
6-8
3-4
3-4
3-4
3-4
3-4
3-4
3-4
1.5
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
5

U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
UZ G1/2
UZ G1/2
UZ G1/2
UZ G1/2
UZ G1/2
UZ G1/2

8 x 200
15 x 100
15 x 100 CrNi
8 x 200
8 x 300
15 x 100
15 x 100
8 x 150
8 x 200
8 x 120
8 x 120 CrNi
8 x 150
8 x 200
8 x 300
8 x 100
8 x 100
8 x 100 CrNi
8 x 200
8 x 200 CrNi
8 x 300
8 x 120
8 x 200
8 x 300
8 x 150
8 x 150 CrNi
8 x 200

STWS01
STWS02
STWS03
STWS04

rigid
rigid
rigid
rigid

STW
STW
STW
STW

20C...150C
50C...300C
50C...350C
20C...500C

4-6
4-6
4-6
7

U G1/2
UZ G1/2
EZS G3/4
UZO G1/2

8 x 150
8 X 200
170
200

STBS01
STBS02
STBS03
STBS04
STBS05
STBS06
STBS07
STBS08
STBS09
STBS10
STBS11
STBS12
STBS13
STBS14
STBS15

rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid
rigid

STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB

30C...110C
30C...110C
30C...110C
60C...130C
60C...130C
20C...150C
130C...200C
130C...200C
50C...300C
30C...110C
20C...150C
50C...300C
50C...350C
20C...500C
20C...500C

U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
U G1/2
UZ G1/2
UZ G1/2
UZ G1/2
U G1/2
U G1/2
UZ G1/2
EZS G3/4
UZO G1/2
UZ G1/2

8 x 150
8 x 200
8 x 300
8 x 150
8 x 200
8 x 200
8 x 150
8 x 300
8 x 200
8 x 150
8 x 200
8 x 200
170
200
8 x 200

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T 41

PROFI
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Table 2
Shaft

Function Control range [C] Hysteresis [%]]

Capillary [mm]

Process
Connection

Sensor x Length
[mm]

TRF01
TRF02
TRF03
TRF04
TRF05
TRF06
TRF07

flexible
flexible
flexible
flexible
flexible
flexible
flexible

TR
TR
TR
TR
TR
TR
TR

-10C...+40C
0C...50C
20C...90C
0C...100C
20C...150C
50C...300C
20C...500C

3-4
3-4
3-4
3-4
3-4
3-4
5

1000
1000
1000
1000
1000
1000
1000

A
A
A
A
A
A
A

6
6
6
6
6
6
6

x
x
x
x
x
x
x

185
185
138
107
88
63
148

TWF01
TWF02
TWF03
TWF04
TWF05
TWF06
TWF07
TWF08
TWF09
TWF10
TWF11
TWF12
TWF13

flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible

TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW
TW

0C...50C
0C...50C
20C...90C
0C...100C
0C...100C
20C...150C
20C...150C
50C...200C
50C...200C
50C...300C
50C...300C
20C...500C
20C...500C

3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
5
5

1000
2000
1000
1000
2000
1000
2000
1000
2000
1000
2000
1000
2000

A
A
A
A
A
A
A
A
A
A
A
A
A

6
6
6
6
6
6
6
6
6
6
6
6
6

x
x
x
x
x
x
x
x
x
x
x
x
x

185
185
138
107
107
88
88
101
101
63
63
148
148

STBF01
STBF02
STBF03
STBF04
STBF05
STBF06
STBF07
STBF08
STBF09
STBF10
STBF11
STBF12
STBF13
STBF14
STBF15
STBF16
STBF17

flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible
flexible

STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB
STB

20C...500C
30C...110C
30C...110C
60C...130C
20C...150C
20C...150C
20C...150C
50C...200C
50C...200C
130C...200C
50C...300C
50C...300C
50C...300C
20C...500C
20C...500C
20C...500C
20C...500C

7
-

4000
1000
2000
1000
1000
2000
1000
2000
1000
1000
1000
2000
1000
1000
1000
2000
4000

ES G3/4
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
ES G3/4

200
6 x 108
6 x 108
6 x 116
6 x 77
6 x 77
6 x 77
6 x 85
6 x 85
6 x 114
6 x 55
6 x 55
6 x 55
6 x 127
6 x 127
6 x 127
200

PROFI
MESS

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T 42

Contents

Startpage

2008

Version code

Temperature Measurement and Monitoring

IR-01
Low-Cost Infrared Thermometer

Contents

Startpage

Description
Non-contact measurement of temperature with infrared thermometers is a modern, reliable and fast system of measuring
temperatures.
The device measures the heat radiation originating from an
object. From this, it determines the surface temperature while
taking the emission factor of the object of measurement in to
regard. The emission factor is determined by the optical properties of the object of measurement and depends on the
material and the surface characteristics of the object of measurement. Commonly used values for faint and non-translucent objects of measurement within the infrared range are
estimated at approx. 0.95. For extremely reflecting objects
the emission factors can be 0.3 to 0.2.
The IR-01 captures the temperature of a measuring spot that
gets larger as the distance from the device increases. In this,
a Laser pilot light facilitates the orientation of the thermometer and thus the determination of the exact location of measurement

Ergonomic and robust


Fast and reliable

Range of application

Easy to operate

Using infrared thermometers becomes necessary, if the


object of measurement cannot be or should not be contacted
for reasons such as:

Operating range -32C...+500C

it is too far,
it is moving,

Adjustable emissivity from


20...100%

the object is under voltage,


it is a toxic chemical,
the object of measurement must remain sterile or

2008

Laser pilot light

it is too hot to allow measurement with a thermoelement.

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T 43

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Technical specifications
-32C...500C (400C)

Emissivity:

adjustable from 20...100% (fixed


0.95 for IR-01.1)

Accuracy:

1% of measuring value in C + 1
Digit (2% of measuring value in C
+ 1 Digit for IR-01.1)
0.5% of measuring value in C + 1
Digit (1% of measuring value in C
+ 1 Digit for IR-01.1)

Repeatability:

Normal, max, min, mean value


(AVG), deviation from starting
value (DIF), continuous measuring with locking lever, automatic
cut off

Functions:

Operating range:

Display resolution:

Working temperature:

0.1 K of-10C...200C in AVG


mode, 1 K in other type of measuring

Contents

Startpage

0...55C / 32...131F

Temperature
coefficient:

0.03% / K (at 23 C)

Supply:

Response time t90:

0.3 s

Viewing device:

Spectral range:

Weight:

IR-Detector:

8...14 m (no effect due to water


or CO2)
Thermopile

Housing material:

ABS

Display illumination:

automatic

Protection class:

IP 20

Temperature display:
Large display:
Small display

C and F adjustable,
3-digit, 9 mm height
4-digit, 4.5 mm height

Battery life
(alkaline batteries):

25 h

9 V Battery
Laserpilot light (only IR-01.2)
320 g (including battery)

Optics
20 mm

68 mm

0,6 m

100 mm

1m

spot diameter

distance

220 mm

2m

distance ratio: 10:1


Aperture:
20 mm

Ordering codes
Ordering number:

IR-01.

1.

Infrared Hand-Held Thermometer


Version
1 =operating range -32C+400C, emissivity cannot be adjusted
2 = operating range -32C+500C,emissivity can be adjusted
3 = operating range -32C+600C,emissivity can be adjusted

PROFI
MESS

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T 44

2008

4 = operating range -32C+800C, emissivity can be adjusted

Temperature Measurement and Monitoring

IR-02
Compact Infrared
Thermometer with
Power Output

Contents

Startpage
Description: The IR-02 infrared thermometer is a pyrometer
with a thermopile detector which is equipped with a robust
Germanium lens. It utilizes the spectral region of 8... 14
micrometers so as to measure temperatures in the range of 32C to +900C at a distance ratio of 5:1 without contacting.
The radiation of the object of measurement in this wavelength is constantly compared with the radiation of the sensor's surroundings and the current value of the object's surface temperature is delivered to the output of the IR-02 within at least 100 milliseconds. A 4...20 mA signal proportional
to the temperature is available in 2-wire system. Decisive for
the quality and the accuracy of measurement is the knowledge about the emissivity of the surface being measured. The
value indicates the ratio of the intensity of radiation of the
surface of a black emitter to that of the actual surface. A list
of common surfaces and the relevant emissivities is included
in the delivery package of the IR-02. Using a hand-held device for parameterization, the emissivity of 20...100%, the response time between 100 milliseconds and 10 seconds as
well as the allocation of the 4...20 mA signal to a temperature range can be easily and quickly transmitted to the IR-02.
Besides, a maximum value memory can be switched or reset
and the measured value of an already installed IR-02 can be
displayed. The parameters once transmitted continue to be
present even during an outage.
Range of application: Non-contacting infrared thermometers are used in the industry whenever it is not possible to
attach a conventional temperature sensor due to high temperature of the object being measured or due to its geometrical characteristics. Pyrometers recognize only surface temperatures; they are free from repercussions and can measure
even objects of small specific heat capacity or less thermal
conduction such as plastic or various types of glass. The
dynamics are solely determined by the evaluation electronics,
with the result that fast changing conditions of temperature
can be captured. The IR-02 is a genuine 2-wire transmitter
and its operating range within -32C...+900C can be freely
selected by the user by means of a hand-held programming
device. Its various electronics are situated in a robust stainless steel housing. A wide range of accessories like cooler
housing, Laser pilot light or blower attachments and convenient assembling brackets enable permanent installation in the
most difficult processes even at high ambient temperatures,
in dusty atmosphere or in vacuum chambers. Typical applications are found, for example in the glass, paper and plastic
industries as well as in Research & Development activities.

-32C +900C
2-wire technology
Configurable with hand-held device
High degree of accuracy
Digital signal processing
Short response times

2008

Solid stainless steel housing

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T 45

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Version:
Accessories:

Temperature range: The entire coverage of IR-02 is from 32C to +900C. Within these limits the 4...20 mA 2-wire output can be freely assigned. This is done in the factory before
dispatching the IR-02 or by means of an optionally available
hand-held parameterizing device which is also used for setting the parameters such as emissivity and response time as
well as for configuring the maximum value memory. The minimum span of the adjustable operating range is 50K.

Assembling bracket:
Using the assembling
bracket the pyrometer can
be easily adjusted and fixed
at one (single part bracket)
or two levels (two-part
bracket) by +/-45 independent of each other.
The IR-02 is fixed by means
of two counter nuts on the pyrometer.

Optics: The IR-02 infrared thermometer is supplied with one


of the three available optics that can be removed or exchanged only at the factory. Optics VII offers a large measuring
spot even from small distances to the point of measurement,
Optics VIII has a measuring spot that becomes smaller and
Optics IX has a relatively smaller diameter at large distances.
The object to be measured should be always larger than the
measuring spot found at the relevant distance between the
pyrometer and the point of measurement.

Contents

Startpage

Stainless steel blower


attachment:
The blower attachment protects the pyrometer lens in
rough industrial conditions
against soiling due to dust,
humidity or flying particles and
ensures trouble-free functioning of the device. The required air passage is in approximately at 25...30 l/min pressurized air under 0.2...0.5 bar.

Cable length: The standard cable length of IR-02 is 2


meters. Optionally, the device can be provided with a longer
cable.

Cooler housing with stainless steel blower


attachment:
The cooler housing acts as protection for the pyrometer in
environments where the permissible ambient temperature
of 70C exceeds. By using this cooler housing the
pyrometer can be operated in ambient temperatures of up
to 170C. The cooling water flow should be 4 l/min at 20C
water temperature.
Vacuum adapter with Zn Selenide window:
Installation of the pyrometer to a vacuum chamber can be
performed with the vacuum adapter.

Ordering codes
Ordering number: IR-02.

Laser stainless steel


pilot attachment:
The Laser pilot attachment enables the user to
view even small objects of
measurement easily and
safety by means of a
Laser point. It is provided
with a counter thread and
screwed on to the pyrometer on the front side.

[][][][]-[][][][] 1. 1. 0

Compact Infrared Thermometer


Temperature range as per 4...20 mA:
[][][][]-[][][][] (initial to end temperature in C)
Optik:
1 = Optics VII (Measuring spot 2 mm for a distance of 100 mm)
2 = Optics VIII (Measuring spot 6 mm for a distance if 300 mm)
3 = Optics IX (Measuring spot 16 mm for a distance of 800 mm)
Cable length:
1 = 2m Cable (standard)
2 = 5m Cable
3 = 10m Cable
4 = 15m Cable
5 = 30m Cable

Plastic carry case: Especially in the field of research the


IR-02 needs to be transported from one point of measurement to another. A plastic carry case protects the pyrometer, sensitive optics and accessories from damaged during
transportation.

Accessories:
0 = no accessories
1 = assembling bracket, single part
2 = assembling bracket, two-part
3 = blower attachment
4 = cooling hood with blower attachment (air or water cooling) including holder
5 = vacuum adapter with window made of Zn Se including sealing and screwring
6 = pilot light attachment
7 = plastic carry case
8 = hand-held parameterizing device without interfacing cable
9 = hand-held parameterizing device with interfacing cable
10 = interfacing cable for hand-held parameterizing device

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T 46

2008

PROFI
MESS

Hand-held parameterizing device: Using a hand-held


parameterizing device temperature range, emissivity and
response time can be transmitted through the service
interface of IR-02 to the Pyrometer for storing in its electronics. The maximum value memory of IR-02 is switched
off or reset with the hand-held device. If the temperature of
an already installed Pyrometer has to be recorded, this is
also possible with the practical operating device. The standard delivery includes a hand-held programming device
and interfacing cable.

Technical specifications:

Electrical specifications:

Operating range:

-32C...+900C, fractional range from


50K Minimum span adjustable through
hand-held parameterizing device

Supply voltage:

Spectral range:

814 m

Distance ratio:

50 :1

Accuracy:

1% of measuring value in C +1K (at 23C)

Contents

Startpage Repeatability:

Measuring output: 4...20 mA, linear, pronounced DC


Caution: at ambient temperatures
> 75C approx. 3.9 mA is put out
Load:

0.5% of measuring value in C +1K

Response time
t90:
Emissivity:

100ms...10s, adjustable in steps through


hand-held parameterizing device
20%...100%, adjustable through handheld parameterizing device

Operating
temperature:

070C

Storage temp.:

-20C70C

Thread:

M40 x1.5-male

Length:

approx. 138 mm

Weight:

approx. 450 g

24 V DC +/- 25%, stabilized,


wobble 50 mV max.

700 Ohm max. (for 24 VDC)


400 Ohm max. (for 18 VDC)
1000 Ohm max. (for 30 VDC)

Power
consumption:

2 W max.

Protection class:

IP65 as per DIN 40050

CE sign:

Corresponds to EU directive on electromagnetic compatibility, for operation


with open cap the CE approval become
void

HEX 46

M40 x 1.5

housing
cover

service
interface

30

74.5

~25

113

Optics:
Optic VII
Distance a [mm] a = 0 (Aperture) 100
Measuring spot
diameter M [mm] 15
2
Optic VIII
Distance a [mm] a = 0 (Aperture) 300
Measuring spot
diameter M [mm] 15
6

2008

Optic IX
Distance a [mm] a = 0 (Aperture) 800
Measuring spot
diameter M [mm] 15
16

200

300

18

35

600

1000

22

45

1500

2500

36

68

a = 0 mm

a = 100 mm

a = 200 mm

Aperture
M = 15 mm

M = 2.5 mm

M = 18 mm

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T 47

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Accessories

BG-01
Flow Limiter

Contents

Startpage

Flow quantity regulation without


auxiliary power supply

Description
The BG-01 series of flow limiters has been developed for limiting the flow of water-like media to a particular value. They
ensure that the flow value does not exceed even during fluctuating admission or dwell pressures. In contrast to most of the
devices of this type normally available in the market, the BG-01
limiters have a stainless steel spring element instead of the
commonly used plastic membrane. As a result of the differential pressure occurring over the limiter, the spring element gets
pressed more or less against the sealing surface of the housing. The split opening between the sealing surface and the
spring varies continually. As a result of the enlargement of the
split opening when the pressure falls or, as the case may be,
its decrease when the pressure rises, the quantity of fluid passing through the device is maintained at a constant rate.

Power-saving through consumptiondependent limiting of flow quantity


Compact design
Easy to mount
All-metal version without internal
plastic components

2008

Brass or stainless steel material

Range of application
These devices are used for all water-like media. They can be
deployed in water distribution systems in the industry, in sanitary and car-washing installations and in other fields.

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Z1

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Versions:

Functioning and structure:

Process connection:

G 1/2-female both sides


G 3/4-female both sides
inlet G 1/2-female, outlet G 1/2-male
inlet G 3/4-female, outlet G 3/4-male

Contents

fixed orifice

water flow limiter

Material:

Startpage

Body: brass or stainless steel 1.4305


Star: stainless steel 1.4310
Cone: stainless steel 1.4301
Rivet: stainless steel 1.4301
Locking ring: stainless steel 1.4121

Proportional to the pressure, the free cross section is decreased as the pressure increases. This ensures constant flow
quantity.

Flow quantities:
1 - 30 l/min water in 1 l/min steps.
The flow quantities are preset according to the design of the
devices and cannot be changed by the customer. By adding
several individual elements nearly any flow value can be achieved (see data sheet BG-03).
1) housing
2) ring funnel
3) regulating orifice
4) clamp ring

Ordering codes

Dimensions

Ordering number

BG-01.

1. 1. [ ] [ ]

Flow Limiter
Process connection:
1 = G 1/2-female both sides
2 = G 3/4-female both sides
3 = inlet G 1/2-female, outlet G 1/2-male
4 = inlet G 3/4-female, outlet G 3/4-male
Material:
1 = brass
2 = stainless steel
Flow quantity:
[ ] [ ] = 01 - 30 l/min in 1 l/min steps
Special version:
0 = none
1 = please specify in detailed text

Type

GT

GL

GI

GA

BG-01.1

43

14

BG-01.2

45

15

BG-01.3

43

14

14

G 1/2

G 1/2

24

BG-01.4

45

15

15

G 3/4

G 3/4

30

G 1/2

HEX
24

G 3/4

30

PROFI
MESS

min. regulating pressure:

2 bar

max. differential pressure:

10 bar

Testing pressure:

100 bar at 20C

max. temperature:

200 C

Accuracy:

up to including 2 l/min
15%
from 3 l/min 10%

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Z2

2008

Technical specifications

Accessories

BG-03
Flow Limiter for Large
Quantities of Flow

Contents

Startpage

Flow quantity regulation without


auxiliary power supply

Description
The BG-03 series of flow limiters has been developed for
limiting the flow of water-like media to a particular value. They
ensure that the flow value does not exceed even during fluctuating admission or dwell pressures. In contrast to most of the
devices of this type normally available in the market, the BG-03
limiters have a stainless steel spring element instead of the
commonly used plastic membrane.
As a result of the differential pressure occurring over the limiter,
the spring element gets pressed more or less against the sealing surface of the housing. The split opening between the sealing surface and the spring varies continually. As a result of the
enlargement of the split opening when the pressure falls or, as
the case may be, its decrease when the pressure rises, the
quantity of fluid passing through the device is maintained at a
constant rate.

Power-saving through consumptiondependent limiting of flow quantity


For nominal pipe diameters of
DN20...DN80
For screw fitting in existing pipes and
completely with flow housing
All-metal version without internal plastic
components

Range of application
These devices are used for all water-like media. They can be
deployed in water distribution systems in the industry, in sanitary and car-washing installations and in sterilization and water
treatment installations.

2008

Brass or stainless steel material

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Z3

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Functioning and structure

Design and dimensions

see data sheet BG-01

The flow limiters are available as disc with male thread or builtin completely in a stainless steel flow housing.

Flow quantities
Various individual elements can be supplied for the following
flow quantities:
1 -30 l/min water in 1 l/min steps.
By adding several elements on one limiter disc, nearly any
flow quantities can be achieved.

D
size of limiter
disc
(malethread G)

max.
number of
limiter
elements

Flow quantities
from...to
(l/min.)

Flow housing
possible process
connections

3/4

1...30

1 1/2

3...90

3/4, 1

5...150

1, 1 1/4, 1 1/2

Contents

Startpage

2 1/2

9...270

1 1/4, 1 1/2, 2

13

13...390

2, 2 1/2

H = 12 mm

Ordering codes
Ordering number

Type

BG-03. 1. 50. 1. 32. 100

Flow Limiter
Limiter disc material:
1 = brass disc, stainless steel inserts
2 = stainless steel disc, stainless steel inserts
Outer diameter of limiter disc:
20 = G 3/4
40 = G 1 1/2
50 = G 2
65 = G 2 1/2
80 = G 3
Flow housing:
0 = none
1 = flow housing with female thread G
9 = others (on request)

Gi

Ga

BG-03.x.40.1.20.xxx

G 1 1/2

G 3/4

91

52

BG-03.x.40.1.25.xxx

G 1 1/2

G1

91

52

BG-03.x.50.1.25.xxx

G2

G1

157

84

BG-03.x.50.1.32.xxx

G2

G 1 1/4

157

84

BG-03.x.50.1.40.xxx

G2

G 1 1/2

157

84

BG-03.x.65.1.32.xxx

G 2 1/2

G 1 1/4

225

118

BG-03.x.65.1.40.xxx

G 2 1/2

G 1 1/2

225

118

BG-03.x.65.1.50.xxx

G 2 1/2

G2

225

118

BG-03.x.80.1.50.xxx

G3

G2

270

141

BG-03.x.80.1.65.xxx

G3

G 2 1/2

270

141

Process connection of flow housing:


00 = ohne
20 = G 3/4-female
25 = G 1-female
32 = G 1 1/4-female
40 = G 1 1/2-female
50 = G 2-female
65 = G 2 1/2-female

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Z4

2008

Flow quantity:
xxx = in l/min. water

Accessories

FT-01
Strainer with and without
Magnetic Separator

Contents

Startpage

For pipes of G 1/4 to G 3

Description
The FT-01 series of strainers is designed as slanted seat filter;
they reliably prevent damages to the devices installed inside
the pipe caused by impurities in the medium. Especially measuring devices with magnetic components can be protected by
strainers with magnetic separators against malfunctioning due
to ferrite particles.

Filter mesh grade 0.6 or 0.25 mm


Compact design

2008

Gunmetal, brass and stainless steel


versions

Range of application
These devices can be used for fluids, gases and vapours up to
150C water, mineral, gear, heating and hydraulic oils etc. so
as to protect pumps, gear trains and flow measuring devices.

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Z5

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Versions

Technical specifications:

Versionen:

max. temperature:

with magnetic separator


for pipes of G1/2 to G3,
filter mesh grade 0.6 mm
without magnetic separator
for pipes of G1/4 to G3,
filter mesh grade 0.6 or 0.25 mm

Material:

150

Housing:
Sieve insert:
Magnetic system:

gunmetal, brass, stainless steel


stainless steel
ferrite

Contents

Startpage
Material:
gunmetal, brass and stainless steel versions

Ordering codes

Dimensions:

Ordering number

FT-01. 2. 1. 3. 1.
L

Strainer

HEX 1

t
Version:
1 = no magnetic separator
2 = with magnetic separator (for VA only 1/2" and 1")
D

Material:
1 = gunmetal(for nominal diameters only 1/4" to 2")
2 = brass (for nominal diameters only 2 1/2" and 3")
3 = stainless steel (for nominal diameters only 1/2 to 2")
H
G
G
G
G
G
G
G
G
G
G

1/4 (FT-01.1 only)


3/8 (FT-01.1 only)
1/2
3/4
1
11/4
11/2
2
21/2
3

HEX 2

Filter mesh grade:


1 = 0.6 mm (standard)
2 = 0.25 mm (FT-01.1 only)

PROFI
MESS

Typ

HEX 1 HEX 2

FT-01.x.0
FT-01.x.1
FT-01.x.2
FT-01.x.3
FT-01.x.4
FT-01.x.5
FT-01.x.6
FT-01.x.7
FT-01.x.8
FT-01.x.9

0.25
0.375
0.5
0.75
1
1 1/4
1 1/2
2
2 1/2
3

56
56
64
75
90
112
120
150
220
243

11
11
12
14
15
18
18
22
23
26

35
35
42
50
62
78
82
95
125
140

21
21
25
31
38
47
54
66
85
100

17
17
22
27
32
41
46
56
70
75

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Z6

2008

Connection:
0 = female thread
1 = female thread
2 = female thread
3 = female thread
4 = female thread
5 = female thread
6 = female thread
7 = female thread
8 = female thread
9 = female thread

Accessories

NV-01
Needle Valve in Brass,
Steel or Stainless Steel

Contents

Startpage

Up to 250C

Description
Profimess' needle valves are intended for precise regulation
of the quantity of fluids flowing through pipes. The device
body has two parts (screw fitting) where the top part is screwed into it. Designs available in brass, steel and stainless
steel in nominal diameters of G1/8" to G11/2" allow a wide
range of applications which is why these devices are used
across many industries.

Up to PN200
Compact design

2008

Range of application
Profimess' needle valves are deployed wherever flowing
fluids in industrial installations need to be blocked, reduced
or regulated. The stainless steel version of the valves can be
deployed up to 200 bar and 350C where, however, the
dependence of maximum pressure and the operating temperature must be taken into consideration.
They are particularly suitable for using as blocking elements
in measuring operations in fill level and flow control.

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Z7

PROFI
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GMBH

Versions:
NV-01.1
1/8
G
4
D
50
L
70
H
12.5
M
0.24
kv

NV-01 Needle Valve in Brass, Steel or Stainless Steel

Technical specifications:
max. operating
pressure:

NV-01.1 PN100 at 20C


NV-01.2 PN200 at 20C
NV-01.3 PN200 at 20C

Gland nut:

NV-01.1
CuZn39Pb3F37
brass (Ms58)
brass (Ms58)
brass (Ms58)
Perbunan to G1/2
Teflon from G1/2
brass (Ms58)

1/2
6.5
55
78
14
1.08

3/4
9
67
90
18
1.62

1
11
75
95
22.5
3.0

11/4
13
110
105
30
3.6

11/2
15
110
110
32.5
3.6

11/4
15
110
145
28
3.1

11/2
22
130
145
33
5.56

Contents

Startpage

Material:
Housing:
Head piece:
Spindle:
Gland base ring:
Spindle sealing:
Gland nut:

NV-01.2
steel 9 S 20 K
steel 9 S 20 K
stainless steel 1.4104
stainless steel 1.4104
Graphite
steel 9 S 20 K

Material:
Housing:
Head piece:
Spindle:
Gland base ring:
Spindle sealing:
Gland nut:

NV-01.3
stainless
stainless
stainless
stainless
PTFE
stainless

steel
steel
steel
steel

3/8
6
50
78
12.5
0.6

Kv value in m3/h

Required pressure reduction


Temperature:
50C 100C 200C 300C 400C
Reduction:
6% 15% 37% 60% 84%
max. operating temp.: NV-01.1 100C
NV-01.2 350C
NV-01.3 250C
Material:
Housing:
Head piece:
Spindle:
Gland base ring:
Spindle sealing:

1/4
5
50
78
12.5
0.48

D
L

NV-01.2 and NV-01.3


1/8
1/4
3/8
G
4
5
6
D
50
50
55
L
72
72
72
H
12
12
12
M
0.24 0.48 0.6
kv

1.4571
1.4571
1.4571
1.4571

steel 1.4571

1/2
7
60
77
14
0.74

3/4
9
75
97
17
1.35

1
12
100
110
22
1.66

Kv value in m3/h

Ordering codes:
Ordering number

NV-01. 3. 1.

NV-01 Needle Valve

Material:
1 = brass
2 = steel
3 = stainless steel

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Z8

2008

Process connection:
1 = G 1/8"
2 = G 1/4"
3 = G 3/8"
4 = G 1/2"
5 = G 3/4"
6 = G 1"
7 = G 11/4"
8 = G 11/2"

Accessories

MV-01
2/2-way Solenoid Valve
for Fluids

Contents

Startpage

Nominal diameters 1/4"-2"

Description
The pilot-controlled full-way valve with servo membrane and
forced-lifting is currentless closed. In this status, the core closes the pilot-control boring in the center of the membrane
holder due to spring action. The media pressure above the
membrane builds up over a membrane throttle boring and
closes the valve. When the valve's magnetic coil is supplied
with current, the resulting magnetic field lifts up the core
which, first, opens the pilot-control boring to let the closing
pressure above the membrane weaken and the valve can
open fully due to the excrescent media pressure and the
coil's magnetic force. This mechanism allows switching the
MV-01 from a particular differential pressure of 0 bar.

Pressure up to 10 bar
24 V DC and all common AC variants
Forced-lifting

2008

Range of application
Magnetic valves are primarily used in processes in which flow
of fluids, steam or gas need to be switched on or shut off frequently and at precisely defined point of time. The simple but
reliable devices are very frequently deployed especially in the
dosing technology. As against the commonly used pilot-controlled valves which require a certain minimum differential
pressure in order to switch on and to hold it connected
through, no minimum differential pressure is required for reliable functioning in the case of forced lifting method on which
the design of the MV-01 is based. A variety of possible material combinations for the valve body in brass or stainless steel
and the membrane materials like NBR, FPM or EPDM, as well
as the available operating voltages in the AC and DC range,
render the MV-01 into one of the most universally applicable
solenoid valve in the market.

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Versions
FPM is used for Per-solutions and hot oils with additives and
EPDM should be used for oil- and greaseless fluids like hot
water and alkaline washing and bleaching lye.

Housing material: For various nominal diameters brass housings are available while stainless steel housings are supplied
as a standard only up to 1" size and 8.3 m3/h Kv value.
However, special designs are available on request.

Contents

Accessories: Besides the required standard plug socket


also sockets with LED for switching status display, varistor for
surge voltage protection or integrated rectifier can be supplied.

Kv value: For these flow values of water as the medium at


20C (from 1.9 to 30.0 m3/h) exactly 1 bar pressure will drop
at the relevant valve. These are taken into regard so as to
assess the loss of pressure on the valve with reference to the
entire range.

Startpage

Technical specifications

Connection: All cylindrical thread sizes between G1/4" and


G2" are available. However, the relationship between the Kv
value and the thread must be taken into consideration.

Housing material:

brass or stainless steel 1.4404

Internal
components:

Supply voltage: Besides 24 V DC also all commonly used


variants of AC voltage can be supplied.
Membrane material: Among plastic materials, NBR
(Perbunan), FPM (Viton) and EPDM are available. Depending
on the medium and the required temperature any one of the
alternatives can be supplied. NBR is used for neutral fluids
like water, hydraulic oil and oils and greases without additives.

for brass housing brass, stainless steel


and PPS
for VA housing stainless steel and PPS

Pressure:

10 bar max.

Temperature:

for NBR membrane -10...+90C


for FPM membrane 0...90C
for EPDM membrane -30...+120C

Ambient
temperature:

55C max.

Mounting position: any, preferably with drive towards top

Ordering codes

Electrical specifications

Ordering number

Supply:

MV-01. 2. 2. 2. 1. 1. 0

24 VDC or 24/110/230 VAC, 50 Hz,


others on request

Solenoid Valve for Fluids

Voltage tolerance: +/- 10%


Housing material:
1 = brass
2 = stainless steel (up to only G1" and Kv value of 8.3 m3/h)
Kv value (water):
1 = 1.9 m3/h
2 = 3.6 m3/h
3 = 8.3 m3/h
4 = 11.0 m3/h
5 = 30.0 m3/h

IP65

El. connection:

DIN43650 A plug

Performance and response timings

Connection:
1 = G1/4"-female for Kv = 1.9 only
2 = G3/8"-female for Kv = 1.9 only
3 = G1/2"-female for Kv= 1.9 and 3.6 only
4 = G3/4"-female for Kv = 3.6 and 8.3 only
5 = G1 "-female for Kv = 8.3 and 11.0 only
6 = G1 1/4"-female for Kv = 11.0 only
7 = G1 1/2"-female for Kv = 30.0 only
8 = G2"-female for Kv = 30.0 only

Kv
Nominal Threads Power
values diameter
consumption
[m3/h] [mm]
AC
AC
DC
Drawing Operation [W]
[VA]
[VA/W]

Supply voltage:
1 = 24 VDC
2 = 24 VAC, 50 Hz
3 = 110 VAC, 50 Hz
4 = 230 VAC, 50 Hz
Membrane material:
1 = NBR
2 = FPM
3 = EPDM

Response timings

Weight

Open
[ms]

Close
[ms]

[kg]

1.9

10

G 1/4

34

14/8

10

50

100

0.4

1.9

10

G 3/8

34

14/8

10

50

100

0.4

1.9

10

G 1/2

34

14/8

10

50

100

0.4

3.6

13

G 1/2

36

14/8

10

120

350

0.55

3.6

13

G 3/4

36

14/8

10

120

350

0.55

8.3

20

G 3/4

38

14/8

10

250

2000

1.1

8.3

20

G1

38

14/8

10

250

2000

1.1

11

25

G1

160

38/18

72/4*

250

2000

1.7

11

25

G 11/4

160

38/18

72/4*

250

2000

1.7

30

40

G 11/2

202

38/18

72/4*

700

2500

3.5

30

40

G2

202

38/18

72/4*

700

2500

3.5

* Coil for UC with integrated high-performance electronics in the device plug socket.

A
A with LED
A with LED and varistor
A with LED,

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Z 10

2008

Accessories:
0 = none
1 = device plug socket DIN43650 Form
2 = device plug socket DIN43650 Form
3 = device plug socket DIN43650 Form
4 = device plug socket DIN43650 Form
varistor and rectifier (24 V only)

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Protection class:

Contents

Startpage

Table of dimensions
G thread
DN
G
G 1/4
10
G 3/8
G 1/2
G 1/2
13
G 3/4
G 3/4
20
G1
G1
25
G 11/4
G 11/2
40
G2

F
12
12
14
14
16
16
18
18
20
22
24

AC coil
B

DC coil
B

AC/DC coil
C
L (Ms/VA)

82.00

32.00

45.00

82.50

40.00

51.00

37.50

50/55

95.50

32.00

45.00

96.00

40.00

51.00

45.00

58/65

115.50

32.00

45.00

116.00

40.00

51.00

66.00

80/100

158.50
163.00
179.50
184.50

49.00

53.00

49.00

53.00

104.50

95/-

49.00

53.00

158.50
163.00
179.50
184.50

49.00

53.00

104.50

132/-

2008

Sectional view

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Accessories

KG-01
Ball Valve in Brass
or Stainless Steel

Contents

Startpage

Description
The KG-01 series of ball valves is suited for blocking flow
of various media. Due to the materials used, such as PTFE,
Viton, brass or stainless steel, they are resistant to chemically
hostile, gaseous, fluid, viscous, powdery and polluted substances.
Permissible ranges of pressure and temperature allow them
to be deployed in difficult processes, for example, in chemical
and petrochemical industries, in metal and container construction or in the air-conditioning, ventilation and thermal
technologies.

High temperature resistance


Up to PN64
2 or 3-way versions

2008

Viton and PTFE sealings

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Technical specifications:
Brass version:

Contents

max. testing pressure: 2-way ball valve PN25


3-way ball valve up to PN30
for 1" PN16- from 1" PN10
max. temperature:

-30C...+180C

Housing:

brass nickel plated

Ball:

brass hard chrome-plated

Ball sealing:

PTFE

Spindle sealing:

Viton

Startpage

Stainless steel version:


max. testing pressure: 2-way ball valve PN40
(PN64 on request)
3-way ball valve PN63
max. temperature:

-30C...+180C

Housing:

stainless steel 1.4408

Ball:

2-way ball valve


stainless steel 1.4401
3-way ball valve
stainless steel 1.4408

Ball sealing:

PTFE

Spindle sealing:

PTFE

Options: flange connection, emptying boring, tetrahedral


cap, spindle extension, low-cost versions with reduced passage, pneumatic and electrical drives

Ordering codes:
Ordering codes
Ordering number

KG-01. 4. 2. 1.

KG-01 Ball Valve


Typ:
1= 2-way, thread female/female
2= 2-way, thread female/male
3= 3-way L boring
4= 3-way T boring
Material:
1 = brass
2 = stainless steel (not KG-01.2)

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Z 14

2008

Prozeanschlu:
1 = G1/4" (not 3-way stainless steel)
2 = G3/8" (not 3-way stainless steel)
3 = G 1/2"
4 = G 3/4"
5 = G 1"
6 = G 11/4"
7 = G 11/2"
8 = G 2"

Accessories

UM-01
Universal Transmitter for
RTD, TE, Ohm, Potentiometer,
mA and V

Contents

Startpage
Description:
The UM-01 universal transmitter is a module for assembling
into a switchgear cabinet that can receive at the input measured values from resistance thermometers, thermo-elements,
ohmic resistors, potentiometers or devices with analogue
signals and translates them into a galvanically separated
analogue signal. Optionally, the UM-01 can also be equipped
with two additional programmable relay outputs; alternatively
it can be supplied only as a cost-effective switching unit with
relay outputs. The UM-01 is programmed through a separately available mountable display PE451 which is fixed on the
front side of the measurement converter to display continuously the input signal, the units, the device TAG-No. and
the relay or the output status, as required. The special feature
of PE451 is, however, that the UM-01 operates even without
it and that the program parameters in the PE451 remain
saved. Programming more than one UM-01 is, therefore, a
child's play. Once the configuration is done, the settings are
easily read into any new measurement converter on mounting
and pressing the button; cumbersome resetting of parameters is, therefore, unnecessary. The UM-01 measurement
converter is powered universally by DC or AC voltages and is
compatible with most common transmitter devices like thermo-elements of type B to type LR, resistance thermo-meters
NI100 and PT100 as 2, 3 or 4-wire and transmitters with
analogue output range of 0...20 mA or 0...10 V DC.
The UM-01 has been developed in accordance with the
most stringent safety measures and hence can be used in
installations with SIL 2.

Ideal for evaluation of resistance


thermometers or levelmeters with
REED-chains
Galvanic separation of analogue signals
Models with relay and analogue output
Optionally with DNV approval
for shipping
Universal power supply through
21.6...253 V AC or 19.2...300 V DC
Including sensor power supply

Range of application:
Wherever temperatures are measured using thermo-elements
or resistance thermometers or levels are output by levelmeters
as a potentiometer signal, the UM-01 is the ideal supplement
in the line of measuring devices. It converts the linear input
signal into an analogue output signal and offers, additionally,
the facility of tapping two setpoints as a potential-free relay
NO contact. Since the transmitter connected at the input of
UM-01 is powered directly by the UM-01, the measurement
converter is perfectly suited as a signal separator that establishes a galvanic separation between the measuring and
analyzing circuits. The UM-01 has been conceived for universal application so as to enable the user to save costs on
inventory, since he would only need a single device as
against two to three variants earlier. Optionally, the UM-01
can be supplied with UL approval for markets in USA or with
DNV approval for shipping applications.

Programmable through attachable


display

2008

SIL 2

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Electrical specifications:
-20C...+60C

General specifications:
Universal power supply:
Power consumption:
Fuse:
Insulation voltage,
Test / Operation:
Communication
interface:
Signal / Noise ratio:
Response time
(O...90%, 100...10%):
Temperature input:
mA-/ V input:
Calibration temp.:

Cable diameter:

1 x 2.5 mm2 max. flex

Terminal joint torque:

0.5 Nm

Rel. humidity:

< 95% RF (non-condensing)

2.3 kV AC / 250 V AC

Dimensions
with PE451:

109 x 23.5 x 116 mm (H x W x D)

Programming front PE451


min. 60 dB (0...100 kHz)

Dimensions
without PE451:

109 x 23.5 x 104 mm (H x W x D)

Protection class
Housing / Terminal:

IP5O / IP20

Weight:

Compliance with directives:


EMV2004/108/EG
Irradiation and Error
stability:
EN 61326
LVD 73/23/EWG:
EN 61010-1
FM:
3600, 3611,3810 and
ISA 82.02.01
0.1% of operating range
0.01% of operating range
per C

Input type

Basic accuracy

Temp. coefficient

mA

4 A

4 A / C

Volt

20 V

2 V / C

RTD

0,2C

0,01C / C

Lin. R

0,1 Ohm

0,01 Ohm / C

Potentiometer

0,1 Ohm

0,01 Ohm / C

TE-Types E, J, K, L, N, T

1C

0,05C / C

TE-Types B, R, S, W3, W5, LR

2C

0,2C / C

Input type

MIN value

MAX value

Standard

Pt100

-200C

+850C

IEC60751

Ni100

-60C

+250C

DIN 43760

Lin. R

0 Ohm

10000 Ohm

Potentiometer

10 Ohm

100 kOhm

50 Ohm max.
nom. 0.2 mA

< 0.002 Ohm / Ohm


yes
< 15 Ohm

Thermo-element input:

NAMUR NE21, criterion A


1% of measuring range

Ordering codes:
UM-01. 2. 1

Type

MIN value

MAX value

Standard

+400C

+1820C

IEC 60584-1

-100C

+1000C

IEC 60584-1

-100C

+1200C

IEC 60584-1

-180C

+1372C

IEC 60584-1

-200C

+900C

DIN 43710

-180C

+1300C

IEC 60584-1

-50C

+1760C

IEC 60584-1

-50C

+1760C

IEC 60584-1

-200C

+400C

IEC 60584-1

-200C

+600C

DIN 43710

W3

0C

+2300C

ASTM E988-90

W5

0C

+2300C

ASTM E988-90

LR

-200C

+800C

GOST 3044-84

Compensations
accuracy (CJC) through
internal feelers:
< 1C
Feeler detection
all TE types:
yes
Feeler error current
on detection:
nom. 0.2 A, otherwise 0 A

UM-10 Universal Transmitter for RTD,


TE, Ohm, Resistance, Potentiometer,
mA and Volt
Output variants:
1 = Limit switch with two potential-free relays
2 = Transmitter with 4...20 mA- or 0...10 V DC output
3 = Transmitter with 4...20 mA- or 0...10 V DC output
and two potential-free relays

Power input:
Operating range:
Programmable
operating ranges:
Input resistance:

Programming unit PE451:


0 = none
1 = with programming unit PE451 for front-side
mounting on the UM-01

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-1...25 mA
0...20 and 4...20 mA
nom. 20 Ohm + PTC 50 Ohm

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Startpage

Basic weight 145 g plus 25 g


in relay outputs plus 15 g
with PE451

Cable resistance
per wire for RTD:
Feeler current
for RTD:
Effect of wire
resistance
(3- or 4-wire RTD):
Feeler detection RTD:
Short-circuit
detection WTH:

0,5% of measuring range

Ordering number:

Contents

Inputs:
RTD-, linear resistance and potentiometer:

Accuracy basic values:

EMV error
voltage factor:
Extended EMV
error stability:
Burst:

25...16 V DC / 0...20 mA

21,6...253 V AC, 50...60 Hz


or 19.2...300 V DC
2.5 W
400 mA SB / 250 V AC

1s
400 ms
20...28C

Accuracy in general:
Absolute accuracy:
Temperature coefficient:

2-wire power supply


(terminals 44, 43):

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Z 16

2008

Ambient temperature:

Contents

Voltage input:
Operating range:
Programmable
Operating ranges:
Input resistance:

Applications
-20 mV...12 V DC

Input signals:

0/0.2...1; 0/1...5; 0/2...10 V DC


nom. 10 MegaOhm

Current

44

43

Current output
(only UM-01.2 and UM-01.3):
Signal range
(range):
0...20 mA
Programmable
Operating ranges:
0/4...20 or 20...4/0 mA
Load:
max. 20 mA/800 Ohm / 16 V DC
Load stability:
< 0.01% of measuring range /
100 Ohm
Feeler error detection: 0 / 3.5 / 23 mA / no
NAMUR NE43 Up-/
Downscale:
23 mA / 3.5 mA
Power limiting:
28mA

42

41

Output signals:
Relais

12

14

Voltage output
(only UM-01.2 and UM-01.3):
Signal range
(range):
0...10 VDC
Programmable
Operating ranges:
0/0,2...1; 0/1...5; 0/2...10;
1...0,2/0; 5...1/0; 10...2/0 VDC
Load:
min. 500 kOhm

13

10 V

10 V

1V

1V

24

23

22

21

11

Analogue, 0/4...20 mA and voltage

Power supply:

Relay outputs
(only UM-01.1 and UM-01.3):
Relay function:
Setpoint value, Window,
Feeler error, Power and Off
Hysteresis in %/
counter units:
0.1...25% / 1...2999
On-/Off delay:
0...3600 s
Maximum voltage:
250 VRMS
Maximum current:
2 A AC or 1 A DC
Maximum AC power:
500 VA
Feeler error
confirmation:
Close / Open / Hold

2008

TE

connection, wires
4
3
2

Outputs:

Startpage

Voltage Potentiometer
WTH
RTD and lin. R

33
21,6...253 VAC
or
19,2...300 VDC

32

31

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Z 17

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Accessories

AZ-02
4-digit Digital Display
96 x 48 mm

Contents

Startpage

All common input signals

Description
The AZ-02 Digital Display offers to the user everything that
the current process measuring technology demands from
electronic evaluation devices. This device is freely scalable
and capable of utilizing a wide spectrum of current, voltage
and impulse signals as well as thermo-elements and resistance thermometers. Equipped with a 4-digit LED display
and two relay outputs, optionally it provides an output for
sensor power supply and a power or voltage output for further processing of the measurement. As per the customer's
choice, the device can be equipped with a green display unit
instead of a red one. In addition, other dimensions for
assembly and 4 1/2 or even 5-digit displays can be supplied.

Output for sensor power supply


Two relay outputs
Processor controlled
Programmable analogue output

2008

Range of application
This universal display unit is capable of processing signals
from all commonly used sensors in fill level, pressure, flow
control or temperature measuring technology and displaying
them visually. The relay and analogue outputs freely configurable for hysteresis and range optimally evaluate and process
the measurement. The AZ-02 is, therefore, also capable of
serving as a control unit for simple system operations. A
remarkable feature of the device is that it is easy to handle
and to program. The front side has three keys to facilitate
this, leaving nothing to the imagination.

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Versions

Technical specifications:

AZ-02 Universal Digital Display

Mounting section:

92 + 0.8 x 45 + 0.6

Input: Selectively, the device operates with all commonly


used voltage and current signals, with impulse signals up to
500 kHz, with thermoelements of types L, J or K and with
resistance thermometers Pt100 (PROFIMESS PT-01, PT-02 or
TD-01).

Housing:

PC/ABS-Blend

Protection class:

IP40 on front side (IP65 optional)


IP00 connection

Display:

7 segment LED, 14 mm high, red


(optionally green)

Monitoring:
Display time:

overrun, wire break


0.2...10 s adjustable

Ambient temperature:

0...+60C

Storage temperature:

-20...+80C

Relay output:

230 VAC / 2 A or
30 VDC / 2 A max.
(Ohmic load)

Output: As output signal, the AZ-02 offers either 4...20 mA


with a maximum load of 500 or 0...10 V DC. The initial and
final values of the output can be freely programmed.
Sensor power supply: Optionally, the universal device can
be fitted with an output for sensor power supply. Therefore
the system sensor-display requires only one supply voltage.
Power supply: All versions of the devices can be supplied
with 230 V AC or with 24 V DC power supply rating.

Inputs:
AZ-02.1:

Ri

for input of 10 V approx. 100 kOhm


for input of 20 mA approx. 100 Ohm

AZ-02.2:

Ri

for input of 60 mV approx. 15 kOhm


for input of 150 mV
approx. 39 kOhm
for input of 300 mV
approx. 75 kOhm
for input of 1000 mV
approx. 220 kOhm

AZ-02.3/4:

Ri

for input of 20 V approx. 200 kOhm


for input of 100 V approx. 1MOhm
for input of 300 V approx. 4 MOhm
for input of 1 A approx. 276 mOhm
for input of 5 A approx. 56 mOhm

Ordering codes
AZ-02. 2. 2. 1. 2. 1.

Ordering number
AZ-02 Universal Digital Display
Input:
1
2
3
4
5
6
7
8
9
10
11

=
=
=
=
=
=
=
=
=
=
=

DC voltage, DC current
DC voltage mV
AC voltage, AC current standard
AC voltage, AC current effective value
resistance, potentiometer
thermocouple Type L, J, K
Pt100, 2-wire
Pt100, 3-wire
Pt100, 4-wire
frequency, 1 Hz...500 kHz
frequency, 0,001 Hz...9999 Hz

AZ-02.5:

AZ-02.7/8/9:

Operating range: -99.9...+600C


Resolution: 0.1 C
Sensor current: 1 mA

AZ-02.10/11:

Sensors: Namur or 3-wire


initiator
for input of 10 V impulses
approx. 2 kOhm
High/Low: 10 VDC/<6 VDC

Ri

Sensor power supply:


0 = none
1 = 24 VDC, 50 mA
2 = 10 VDC, 20 mA

Startpage

Operating range: up to 10 kOhm


or up to 100 kOhm can be selected through connecting terminals
Typ L: -100...+900C
Typ J: -200...+1200C
Typ K: -250...+1350C

AZ-02.6:

Output (galvanic separation):


1 = none
2 = 0...20 mA
3 = 4...20 mA
4 = 0...10 DC

Contents

Supply voltage:
1 = 230 VAC
2 = 24 VDC

PROFI
MESS

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Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

Z 20

2008

Options:
0 = none
1 = 24 V DC, 50 mA
2 = 10 V DC, 20 mA

Accessories

TM-01
Digital Display Device
for Impulse Inputs

Contents

Startpage

Compact design, 36 x 72 mm

Description
The TM-01 series of digital display device is intended for displaying process signals from any sensor with impulse output.
The device is controlled by a microprocessor and, therefore,
freely programmable. Just with a key press the display of volume / time unit can be changed over to total volume. The TM-01
can be conveniently customized to all sensor parameters
through input of K factors and scaling factors. The devices
are powered by a Lithium battery and are thus independent of
mains supply. They can also operate through an external 24 V
DC adapter. In this case, the back-lighting is automatically
switched on.

For all sensors with impulse output


8-digit LCD display for volume / time
and total volume
Simple programming
Battery operation and / or 24 V DC

2008

Range of application
The device is deployed for displaying flows, speeds, total
volume, RPM and so on.

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Dimensions

Technical specifications

Housing dimensions:

Display:

36 x 72 x 38.5 mm (HxWxD)

8-digit LCD, 10 mm height

Switching panel section: 33 x 68 mm (H x W)

Tachometer:

decimal point automatic

Mounting:

Counter:

decimal point programmable

Fixing frame, possible switching


panel thickness 0.8...6 mm

Accuracy:

programmable, 0.1%, 1%, 10%,


resolution accordingly min. 4-, 3or 2-digit

Voltage supply:

internal Lithium battery, 3.6V, 1.2


Ah, LCD background illumination
with external power supply only

Contents

Startpage

19...30V DC
Protection class:

IP 65 on front side

Ambient temperature:

-10...+50 C (when operating)


-20...+70 C (on storage)

Inputs:
sealing for IP 65
on front side IEC 529

Counter input A
(tachometer):

Impulse form any


max. frequency 10 kHz, max.
impulse duration 50 s,
L <= 1 VDC, H >= 5 VDC

Counter input B
(tachometer):

impulse form any


for programming as HIGH-SPEED
input: max. frequency 30 kHz
min. impulse duration 16 s
L <= 1 VDC, H >= 5 V DC

clamping frame

for programming as LOW-SPEED


input: max. frequency 30 Hz min.
impulse duration 16 ms L <= 0 V
DC, H >= 5 V DC or open

battery

Programming input:
Input open:

operating mode

Input on ground:

programming mode

Electrical Connection
6 screw terminal connections
1 = reset

4 = counter input A (volume / time)

2 = 24 V DC input

5 = counter input B (Total)

3 = ground

6 = programming input

Ordering codes
Ordering number

TM-01. A.

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Z 22

2008

Digital Display Device for Impulse Inputs

Accessories

MSRx
Multifunctional Relay

Contents

Startpage

Description
The MSRx series includes the range of multifunctional relays
MSR 10, MSR 11 and MSR 20 that cover all commonly
known applications. In this, the MSR 10 and the MSR 20 are
purely contact protecting relays for one or two control signals
which protect the contacts in measuring devices against
overload due to high switching operations especially in inductive or capacitive loads. In these units, a smartly selected
drop-out delay ensures that highly frequent switching of sensor contacts is disregarded and, therefore, the switching
points are unambiguously defined.
The MSR 11 has a highly qualified bistable interval relay with
self-switching that is capable of controlling the pump completely in combination with two fill level switches. Naturally, this
unit also protects the contacts of the switch connected to it
against overloads. The MSRx series of devices is all designed
as the standard for a supply voltage of 230 V AC but they
possess also a 24 V DC DC voltage output. Optionally, they
are available for connecting to 115 V AC, 24 V AC and 24 V
DC. On request, the MSR 10, MSR 11 and MSR 20 can be
provided with 24 V DC PNP electronic outputs.
The polyamide housing has a housing of type IP 20 protection; however, it can be equipped with an outer housing in
IP 65 available as accessory.
The device can be assembled on a standard mounting rail as
per DIN 50022 or by means of an adapter for individual
mounting through screw fitting.

Protects your sensor elements


Practical time response

2008

Additional DV voltage output

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Z 23

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Versions:

Electrical specifications:

MSR.x Multifunctional relay

Standards:
EN 50 178
EN 61 000-6-2
EN 61 000-6-3
EN 60 947-5-1

Typ: MSR10
monostable contact protective relay for single contacts
Typ: MSR11
bistable interval relay with locking feature

electrical safety
stability
fault reporting
low voltage switch-gear

Auxiliary power:
Supply voltage:

Typ: MSR20
monostable contact protective relay for double contacts

230 VAC (standard),


50 to 60 Hz

Consumption:
Supply voltage:
standard 230 V AC;
optional 115 V AC, 24 V AC or 24 V DC

max. ambient temp.:


Protection class:
Assessed
insulation voltage:
Housing:
Fixture:
Connection
cross-sections:

0C to 70C
IP 20

Output:
Relay output:
Draw-up and
drop-out delay:

250 VAC
polyamide 6.6
standard rail 35 x 7.5 DIN 50022

0.5 to 2.5 mm2


(single or fine-wire)

(for individual fixture an adapter is provided)

impulse contact
protective relay

max. 4700 Ohm, 47 nF

10 ms / 450 ms
+/- 20% + 50 ms
AgCdO or AgNi+Au
max. 250 VAC/DC
min. 24 VDC; 100 mA

Contact material:
Switching load:
Short-circuit fuse
element:

F 10 A
(max. short-circuit current < 100 A)

Voltage output:
Voltage:
Load:

(conditionally short-circuit protected)


24 VDC (+/-10%)
max. 20 mA

impulse contact
protective relay
switching load
max. 1840 VA (8A)

switching load
max. 1840 VA (8A)

Ordering codes

50

Ordering number

35 to 40 VDC pulse
0.5 ms / 50 ms (+/-20%)
9.7 VDC (+/-10%)
3300 Ohm, 100 nF (+/-20%)

1 or 2 potential-free change-over

impulse contact
protective relay

switching load
max. 1840 VA (8A)

Startpage

MSR10 typ. 5 VA
MSR11 typ. 5 VA
MSR20 typ. 6 VA

Control signals:
Control voltage:
Pulse-Pause ratio:
Switching threshold:
Input impedance:
Line and contact
resistance:

Technical specifications:

Contents

100

MSR. 11. 1.

MSR Multifunctional Relay

75

45

Type:
10 = monostable contact protective relay for single contacts
11 = bistable interval relay with locking feature
20 = monostable contact protective relay for double contacts

PROFI
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Twischlehe 5 D-27580 Bremerhaven Tel.: +49 (0471) 98 24 -151 Fax: +49 (0471) 98 24 -152 E-Mail: info@profimess.de

Z 24

2008

Supply voltage:
1 = 230 VAC standard
2 = 115 VAC
3 = 24 VAC
4 = 24 VDC

Terms & Conditions


of Delivery & Payment
1.

Startpage
2.
2.1
2.2
2.3

3.
3.1
3.2
3.3
4.
4.1

4.2

4.3

General
The following terms & conditions apply to all transactions, superseding hereby
all other terms & conditions governing business, sales and purchase by the client. Deviations from these terms & conditions require prior approval in writing.
On conclusion of a contract, latest by receipt of goods or part thereof, the client acknowledges these terms & conditions as the solely valid terms & conditions. Agreements, assurances and additional agreements by our employees
and representatives shall have no collecting powers. These terms & conditions
may be supplemented by the "General Terms & Conditions of Supply for
Products and Services in the Electrical Industry".
Offers
Offers by the seller refer to customary qualities in the trade and are non-binding. The seller shall not undertake any guarantee for the ownership of his
deliveries for a special purpose of use unless expressly agreed upon in writing.
Drawings and descriptions of the offered goods are only approximately authoritative. The seller is at liberty to deliver the goods, as the case may be, as per
his own latest status of manufacturing of goods in question.
Purchase Orders, additional agreements and assurances are only deemed to
be accepted by the seller on confirmation in writing. The same shall also apply
to actions by employees or representative of the seller.

7.2

7.3
7.4

7.5

Prices
Pricelists are non-binding, while mutually agreed prices in writing are authoritative.
Hikes in public and private charges and in freight charges after submission of
the offer shall be borne by the client.
Dead freight is at the expense of the client unless the seller is at fault.

7.6

Delivery
Confirmation of the order by the seller shall be authoritative for the scope
of delivery. The scope of services concerns only the delivery of goods as specified in the confirmation of order. Additional services such as commissioning,
assembly or instructions of in respect of the goods to be delivered require
express agreements in writing.
On handing over the goods to the forwarding agent or freight agent, the risk is
commuted to the client even in the case of carriage-paid deliveries, latest,
however, as soon as the goods leave the premises of the seller. Should the
insurance risk be covered by the client, it shall not have effect on the above
clause defining risk. As the case may be, the client must incorporate such
condition at his expense that is imposed on the seller by the forwarding agency and insurance company.
Acceptance and certification by experts are not part of the delivery by the seller. At the most, the seller may engage the services of an expert on behalf of
the client.

7.7

Delivery schedules
The conditions of delivery as indicated in the confirmation of order by the seller shall apply under following clauses:
5.1.1 The confirmation of order shall not have any ambiguities in respect of the delivery and characteristics of the goods. The client shall be responsible for
acquiring all necessary documents, details, approvals, releases and similar.
5.1.2 The client shall not modify his order after dispatch of confirmation of his
purchase order.
5.1.3 Under normal circumstances, manufacturing and dispatches shall not be
deferred due to force majeure, for example, mobilization, war, uprisings and
so on. Such events may entitle the seller to fully or partially withdraw from the
contract. The client may request the seller to explain whether he intends to
deliver goods within a reasonable time or withdraw from the contract. Should
he fail to provide an explanation, then the client is entitled to withdraw from
the contract. If necessary, the client shall be obligated to extend the period of
specified letters of credit, instructions and similar.
5.2
If the seller is in default, the rights and obligations of the client shall be in
accordance with Articles 281 ff of the German Civil Code. The liability of the
seller is limited to such instances of intention or gross negligence, in all other
cases a liability is ruled out.
5.3
The date of delivery as indicated by the seller shall be assumed to have been
complied with, when the goods are handed over to a forwarding agent or
freight agent on that date for dispatch to the address as indicated by the
client. The seller shall not be liable for delays during transportation.
5.4
The seller is entitled to partial deliveries.

7.8

5.
5.1

6.
6.1
6.2
6.3
6.4

6.5

Payments
Payments to the seller shall be made as per scheduled date without any
deductions and surcharges even before the due date.
The seller shall accept checks and bills of exchange eligible for discounts only
for the sake of settlement without affecting the maturity of his claims.
Commitment of bills of exchange shall require an agreement in writing.
If the client defaults the targeted payment as indicated in the invoice, the seller
may claim interest on delayed payment in accordance with Article 288 of the
German Civil Code.
If the financial position of the client deteriorates or his payment are irregular,
the seller shall be entitled to demand immediate payment or securities for his
claims and/or advance payment for further deliveries or to withdraw from the
contract fully or partially; the same shall also apply if the seller has accepted
bills of exchange. In the event of a withdrawal, claim on the client shall be due
immediately regardless of the accepted bills of exchange. The seller shall
receive compensation for his costs arising from such withdrawal and for other
damages. Claims of compensation by the client on this account shall be ruled
out. Moreover, the rights of the seller shall be in accordance with the law in
the event of default by the client.
The client may exercise his right of retention or right to set-off in respect of
claims by the seller only in regard to an undisputed or legally tenable claim. All
other rights of retention or set-off of the client are ruled out.

8.
8.1
8.2

8.3
8.4

9.
9.1

9.2
9.3

2008

7.
7.1

Retention of title
The seller shall reserve the rights on his deliveries, which may only be offered
for sale in the normal course of business, until payments for all claims arising
from the relevant business transaction including those arising from bills of
exchange are duly settled.

9.4
9.5

The client shall not acquire any ownership of fully or partially manufactured
goods as a result of processing such goods; the processing shall be exclusively for the seller without payment. If, however, the right of retention should
lapse due to any factual or legal circumstances, the seller and the client agree
even at this point that the ownership of the items following their processing
shall be commuted to the seller who shall accept the conveyance.
In the case of processing involving goods that are under ownership of a third
party, the seller shall acquire co-ownership of the new items proportionate to
the value of goods supplied by him under retention of title.
The client is only entitled to sell goods to others under retention of title. The
receivables arising from the sale of goods, regardless of whether processed,
unprocessed or conveyed to him as security, shall be deemed ceded to him
fully along with all subsidiary rights. Sale to buyers who may rule out cession
or stipulate their approval shall be prohibited. The client shall exclude a provision where his buyers exercise rights (such as set-off) in respect of accounts
receivable arising from sale of goods under retention of title.
For determining the garnishees as per first and last names, address and sum
of accounts receivable, the books maintained by the client shall be authoritative. Cessions shall be hereby excluded by the seller in advance. Any other cession or pledging shall be excluded. If through such cession the total accounts
receivable of the seller are unequivocally ensured for more than 120%, the
excess of the accounts receivable shall be released on demand by the client
as per choice of the seller.
The client may, as long as he fulfils his obligation of payments to the seller,
indent the accounts receivable for himself until revocation of the same. The
right of resale, processing of unpaid goods and indent of accounts receivable
shall expire in the event of suspension of payments, proposal for opening of
solvency proceedings, judicial or non-judicial litigation of settlement of debts,
protest of a check or a bill. Accounts receivable conveyed and received the
reafter shall be collected immediately into a special account under the title of
"Accounts Receivable of Profimess GmbH". The conveyed accounts receivable shall be intimated to the seller with details of first and last names, address
and amount of receivables from the garnishees and the garnishees shall be
informed about the transacted conveyance. At the same time, a list of remaining goods shall be forwarded to the seller.
The seller shall be entitled, for good reasons, to demand immediate return of
goods under retention of title particularly in the event of default of payments or
difficulty to comply with payments by the client. Until settlement of payments,
the client shall store the goods under retention of title separately from other
goods, mark them as property of the seller, not dispose of them and, on
request hand over a list of goods under retention of tile to the seller.
Pledging of seller's goods for the purpose of conveyance as security to third
parties and cession or pledging of deferred benefits shall be excluded. In the
event of pledging and confiscation by third parties, for example, on the basis
of laws governing lessor or lien, the seller shall be informed of the same immediately. The cost of an intervention shall be borne by the client in any case.
Warranty and complaints
The seller shall be liable for the use of fault-free materials, faultless processing
and trouble free functioning and the special characteristics of his goods as
assured in his confirmation of order in writing.
The liability shall exclusively extend to improvement or redelivery of defective
components as per the option of the seller. In the event of failure of improvement or replacement of goods, the client shall reserve the right to demand
decrease of payment or annulment of the contract. In principle, any improvement activity shall take place at the premises of the seller, as chosen by the
seller even at his place of residence or at the commercial branch office of the
receiver at the time of signing of the contract. The modalities of bearing the
costs for such improvement shall adhere to statutory regulations.
The seller shall not be liable for damages occurring at the client's location or,
in the case of transfer of risk, at the location of third party due to incorrect
handling of the goods.
Claims by the client from the seller or his service personnel beyond the scope
of the above-mentioned liability shall be excluded unless they are based on
intention or gross negligence on the part of the seller.
The duration of liability shall adhere to statutory regulations. In the case of deli
very of used items, the seller shall only be liable for the presence of assured
characteristics. In such cases, all other claims of warranty shall be excluded.
Place of performance and jurisdiction
Place of performance in regard to payments and deliveries shall be the locati
on of our company. In the event of disputes arising from or in connection with
the business relationship including those relating to litigations on checks or
bills of exchange, the place of jurisdiction for both the parties shall be the
location of the seller, provided the businessman is a full-time businessman, a
legal person of the public law or a public fund asset or a general court of juris
diction is absent locally. In any case, the statutory provisions shall be applicable. If the seller so desires, also the court of jurisdiction at the location of the
client shall be responsible. If the seller so desires, even a court of arbitration
shall be appointed for mediation in case of disputes. If the seller exercises his
right to vote, he shall inform the client about the same in writing. In that case,
each party shall nominate an arbitrator within four weeks after notice by the
other party. Within four additional weeks both the parties shall agree on a
chairman. If agreement cannot be reached on the person of chairman or, if a
party delays nomination of its arbitrator, then the chairman or the arbitrator
shall be nominated by the president of the provincial high court of Bremen.
The court of arbitration shall decide on the basis of the mutually agreed conditions of delivery including in accordance with the applicable laws of the
Federal Republic of Germany. At the proceedings of the court of arbitration,
the rules 1025 to 1048 of the civil law shall be applied.
The relationship of the contract shall adhere to the laws of the Federal
Republic of Germany.
The legal inefficacy of individual clauses of the contract shall not affect the efficacy of the remaining clauses. An invalid clause shall be interpreted in such
manner to fulfill the intended business purpose.
Without permission by the seller in writing, the rights of the client arising from
this contract shall not be commutable.
This version of terms & conditions of the seller shall abrogate all previous ver
sions of the same.

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