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GUIDE
FLASHING GUIDE
Table of Contents
FLASHING GUIDE
Copyright
Copyright in this information including any designs, text,
data, graphics and images belong to BlueScope Steel Ltd,
trading as Lysaght except as noted.
Thanks are given to the New Zealand Metal Roofing
Manufacturers Inc. For permission to reproduce text,
graphics and drawings from their copyright publication
- NZ METAL ROOF AND WALL CLADDING CODE OF
PRACTICE (Version 2.2: 2012). All rights reserved. Such
material is annotated in footnotes as such by use of this
logo.
Any use of this publication including reproduction,
modification, distribution or re-publication, in whole or in
part*, in any form or medium, without written permission
of Lysaght is prohibited.
Copyright BlueScope Steel Limited April 7, 2014
Produced at Lysaght Research & Technology
* Except for material taken from NZ METAL ROOF
AND wall cladding code of practice (Version 3:
2012) where the permission of the New Zealand Metal
Roofing Manufacturers Inc. must be sought.
FLASHING GUIDE
2 Design preliminaries
2.1 Product selection
When you incorporate steel cladding into your building
Lysaght offers a wide range of profiles from which to
choose. Whilst roofing and walling obviously have to keep
out the weather, they also have significant effects on the
looks, cost and durability of a building.
If you are unsure about any product feature, visit
www.lysaght.com, call our information line or seek advice
from the relevant specialists.
Lysaght has been supplying the Australian building
industry with premium products for over 150 years, and our
technical literature provides the engineering data to design
buildings using our products.
In particular, architects and builders should consult
chapters 2 to 6 of the LYSAGHT Roofing & Walling
Installation Manual. We urge the reader to consult this
document for overall design and fixing advice, although
selected parts of that information are repeated here.
The appropriate design will depend on your particular
needs and circumstances. You should get advice from the
relevant qualified specialists where required.
FLASHING GUIDE
4
2.4 Compatibility
Contact with, or runoff from, some materials can damage
coated steel products. Buildings can also be susceptible
to condensation on inside surfaces. The materials include
certain metals, treated timbers and chemicals.
Dont allow any contact of coated steel products with
incompatible materials.
Dont allow discharge of rainwater from incompatible
materials onto coated steel products.
Ensure that supporting members are compatible with
the coated steel products or, alternatively, appropriately
coated.
Incompatible materials include: lead, copper, monel metal,
bare steel, stainless steel (except with colorbond
stainless cladding), carbon (in pencils and some rubbers),
green or some chemically-treated timber (like CCA or tanalith treatments), materials subject to cycles of dryness and
wetness or which have excessive moisture content (such as
improperly-seasoned timber), wet and dry concrete, soils,
vegetable matter, cleaning agents (e.g. brick cleaning)
and any material which will inhibit normal exposure to the
atmosphere.
When moisture is present and two dissimilar metals are in
contact, accelerated galvanic corrosion can affect one of
the surfaces. This type of corrosion can also occur when
water flows over dissimilar metals.
Properly designed flashings help to keep the cladding dry
and help to divert moisture and debris away from joins. To
avoid ponding, all flashings should have a minimum fall of
1.5.
Roofers and designers should consider compatibility
issues when selecting materials in a roof or wall system
Furthermore placing solar collectors, air-conditioning units
FLASHING GUIDE
FLASHING GUIDE
6
Table 2.10.1
Eaves Overhang3
ROOFS
WALLS
CUSTOM ORB
750
950
950
1500
1350
1900
150
200
400
450
1800
1800
2400
2700
2400
2700
150
200
1300
1600
2400
200
600
2100
2700
2700
200
1500
1800
2100
200
600
1650
2050
2350
1750
2350
3000
2200
2800
3600
150
200
250
450
500
550
2600
3000
3300
3200
3450
3600
3850
3900
3900
150
200
250
1800
2100
2200
3050
200
250
500
600
2150
2500
3250
3550
300
400
FLATDEK5
FLATDEK II4
INTEGRITY 820
KLIP-LOK 406
0.60
6.6
TRIMDEK
2
SPANRIB
FLASHING GUIDE
SPANDEK
Overhang
mm
EASY-CLAD
MINI ORB4
MULTICLAD
PANELRIB3
TRIMWALL2
WALLCLAD
2
3
4
O
ES IS IS ES
FLASHING GUIDE
Step
Spacing definitions
ES = End span
IS = Internal span
O = Overhang
O
Single span
3. Roof Flashing
3.1 Design
All roof cladding located at the join (except gutters), require
a flashing fastened on both sides of the join.
Flashings near the edges of roofs or walls can be subjected
to suction or negative wind loads that can be greater than
other positive imposed loads. Therefore the wind design
load can be approach double that of the main roof area,
and as a result additional fixings are required to fasten
flashings.
C = Minimum cover
Cl = Clearance
Figure 3.1
Barge
Clearance
Clearance
c
Smooth
cladding
Clearance
Smooth
cladding
Profiled
cladding
Profiled
cladding
Figure 3.1.2
Figure 3.1.3
Vertical apron
Parapet
FLASHING GUIDE
Clearance
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
Chased apron
Vertical cladding
Figure 3.2.1
Stop end
turned down Chased apron
Diverter
Figure 3.2.4
Vertical cladding
Angle diverter
Stop end
turned down
Figure 3.2.5
Angle diverter
Stop end
turned down
Angled apron 45
FLASHING GUIDE
Stop end
turned down
Figure 3.2.3
Figure 3.2.6
Angled apron 45
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
10
Flashing Cover
The minimum recommended cover of longitudinal flashings
over cladding should be as follows: (as taken from HB391997)
150mm min.
Into full pan
(2/3 pan covered)
Figure 3.5.1
FLASHING GUIDE
11
Flashing Cover
Lysaght produces a range of standard flashings (hip, barge,
apron). To increase weather-resistance, Lysaght recommends
you maximise the overlap between flashings and claddings.
Refer to Table 8.1.2 in HB-39 for greater detail.
Fixing of Flashings
Longitudinal flashings shall be fastened at maximum
500mm centres. Transverse flashings shall be fastened in
accordance with HB39-1997, as detailed below.
Profile
Recommended Fixing Spacing (min.)
Custom Orb/Custom Blue Orb Every 4th rib
Custom Orb Accent 21 Every 4th rib
Custom Orb Accent 35 Every 2nd rib
Klip-lok 406 Every rib
Klip-lok 700 High Strength Every rib
Klip-lok classic 700 Every rib
Longline 305
Every rib
Spandek Every 3rd rib
SPANRIB Every rib
Trimdek Every rib
The above fastener spacing relates to the stitching of flashings to
sheeting. It does not constitute the minimum number of fasteners
required to fix the sheeting to purlins.
Every rib
Figure 3.6.1
Notching tools
Hand-operated notching tools cut one notch at a time. Each
tool matches only one cladding profile. There are two types
of tool; their use depends on whether or not the edge of
the flashing has first been bent down.
Table 3.6.1
Notching tools
FLASHING GUIDE
KLIP-LOK 406
KLIP-LOK 700 HI-STRENGTH
KLIP-LOK CLASSIC 700
SPANDEK, TRIMDEK
Others subject to inquiry.
12
vertical tool:
horizontal tool:
vertical tool:
tool;
Figure 3.7.1
Using notching tools
Joining flashings
FLASHING GUIDE
Figure 3.7.2
13
Figure 3.8.1
Typical flashing at changes of pitch
FLASHING GUIDE
Figure 3.9.1
Capped bent ribbed roof
and on flanges.
14
Figure 3.10.1
Gutter apron: Quad
The over flashing should extend 50mm into the gutter and
the underlay finishes on the down-side of the flashing.
Extend the underlay into the gutter by a minimum of 20mm
if there is no over flashing into the gutter.
Figure 3.10.2
FLASHING GUIDE
15
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
Type A
Under flashings drain at the plane of the roof pan.
Soaker (under) flashings
Suitable for any pitch;
Most preferred detail;
Curb side in line with the rib;
Leave clearance of 10mm (minimum) all around;
minimum of 100mm for all upstands;
Drill holes for rivets before sealing;
minimum 25mm for sealed laps;
Order slightly longer cladding sheets to allow for
lapping;
Type B
Overflashings drain at the plane of the rib of the roof.
These are also known as back flashings.
Simple to use
Suitable for use to first purlin from the ridge if > 300mm
wide.
Not suitable for widths over 1.100m
regarded as unattractive by some
Suitable for use with sprung or over-roof design.
Type C
Tapered flashings that drain at the plane of the roof pan at
the top, and over the ribs at the bottom.
Also known as transition or under/over flashings.
Tapered or transition flashings
Provides greater water run-off capacity
Suitable for all roofs > 5.
Can be used for a retrofit
Support required
Type D
Simple
Provides greater water run-off capacity
Suitable for all roofs > 5
FLASHING GUIDE
Type D Tray
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
16
Support framing
Wherever one or more of the sheet ribs are cut, you
must provide framing to support the cut ends of the roof
cladding each side of the penetration.
Existing flashing
If you have to re-use lead flashings that are built into the
structure, special protection is needed.
Figure 3.12.1
Flashing method 1: Head gutter
17
Figure 3.12.2
FLASHING GUIDE
To avoid fitting and sealing end caps to all the sheet ribs on
the low side of the penetration, an apron flashing can be
fitted to the sleeve and sealed to the tray each side.
Figure 3.12.3
Flashing method 3:
Tray gutter for steeper roofs
FLASHING GUIDE
Figure 3.12.4
Flashing method 4:
Penetrations close to ridge capping
18
Method 2: Sleeve
This is often the simplest method (Figure 3.13.2). Flexible
flanged sleeves can be bought for flashing around
penetrations of at least 350mm diameter. They overcome
the problem of capping and sealing the open ends of cut
ribs. A sleeve is commonly used, though silicone sealant
has a wider operating temperature range and is available in
a wider range of colours.
The flange around the base of the sleeve can be contoured
by hand to match the cladding profile before it is sealed
and fixed to the cladding.
Be careful not to dam any valleys or pans so that rainwater
can drain freely from the high side of the roof penetration.
Moisture held in such areas can cause deterioration
of the sheet coating, reduced life expectancy or poor
appearance.
Figure 3.13.1
Small penetration with metal skirt and sleeve
Copper penetrations
All copper pipe penetrations through zincalume or
colorbond steel cladding must be physically and
electrically isolated from the cladding. This can be done by
using a sleeve of PVC polyethylene or similar plastic that is
also ultra-violet stable.
Figure 3.13.2
19
FLASHING GUIDE
3.14 Expansion
Background on thermal expansion
All metals expand and contract with changes in
temperature. Although steel is by far the least affected of all
the metals commonly used for roof and wall cladding, the
changes in length experienced in very long runs of roofing
are significant.
Table 3.14.1
Thermal expansion and contraction of steel
cladding
Table 3.14.2
Maximum distance between top & bottom rows
of fasteners on a sheet, before expansion joint is
needed
Expansion joints
Thermal expansion effects are mitigated by slight bending
of fastener shanks, thermal movement of the building
structure, and slight flexing of the purlins (where they are
not restrained by cleats or bridging). However, for very
long runs of roofing, you should include an expansion joint
to overcome linear thermal expansion.
Table 3.14.2 shows the maximum distance between the
top and bottom rows of fasteners on a pierce-fixed sheet.
For LONGLINE in distances of greater than 35m, please
contact your Lysaght branch for advice. If the total length of
two sheets pierce-fixed through the lap, or a single sheet
exceeds this distance, then an expansion joint is needed.
There should be no more than one pierce-fixed end-lap
between expansion joints.
An expansion joint involves overlapping the ends of the
upper sheets over the ends of the lower sheetsbut with a
clearance between them (about 15mm). A typical overlap
is 250mm (this overlap is not the same as the overhang in
Table 3.7.1 which does not apply to expansion joints). The
clearance is usually created by having all the purlins for the
roofing on the high side of the joint, higher than the roofing
on the low side of the joint. An extra purlin is needed at
the joint. A baffle flashing provides weatherproofing. See
Figure 3.14.1.
Where there is a risk of high winds, or the ribs result in a
large opening, you may need protection, such as extra
flashing or the inclusion of closed-cell foam infill strips.
/pans
Sheeting
turned down
Baffle flashing.
Notch over
ribs & fasten to
underlapping
sheet
Added protection
if required
250 mm
minimum overlap
Depth of
sheeting
plus
15 mm
Trays turned up
25 mm min.
clearance
300 mm
Figure 3.14.1
Expansion joint detail
FLASHING GUIDE
20
Ridge capping
Barge capping
CUSTOM ORB, BLUE ORB & ACCENT 21
Valley flashing
Valley flashing
70
200
160
100
20
180
10
30
180
20
160
120
120
180
120
20
20
30
180
Ribbed valley
10
30
KLIPLOK
70
170
100
160
40
10
40
160
100
70
35
165
35
Barge roll
50
dia.
2400 mm length only
160 20
160
35
300
145
145
145
Valley support
545
Barge gutter
10
230 *
127
35
Tile flashing
165
120
120
145
120
120
10
40
165
210
Structural valley
40
140
140
120
120
160
120
120
210
30
KLIPLOK
180
120
120
30
120
120
170
120
120
170
deg
140
20
19
TRIMDEK & SPANDEK
10
*
220
deg
140
30
deg
140
40
deg
140
120
35
FLASHING GUIDE
30
100
21
70
190
120
120
Victoria
Baffle flashing
Side capping
Valley gutter
Ridge capping
50
120
25
310
120
25
Counter flashing
Barge roll
Tasmania
Barge capping
Ridge capping
Ridge capping
Valley flashing
Miscellaneous flashing
Queensland
Single-sided ant capping
Gable roll
FLASHING GUIDE
Drip strip
22
Western Australia
Bargemould/corner capping
Corner flashings
Ridge capping
KLIP-LOK Barge
294
100
10
Adjustable box
gutter brackets
Valley gutter
Spandek gutter
boards
70
150
Valley gutter
Barge capping
Barge roll
Barge gutter
FLASHING GUIDE
Spandek gutter
boards
23
600
750
900
1 000
1 200
Preliminary
Order requirements
On a sketch show
1. Profile type
2. Colour (or zincalume
steel, or galvabond
if not colorbond
steel)
3. Side on which colour
is to be (use letters
shown below)
4. Dimensions (use letters
shown below)
5. Angles on all bends that
are not 90 degrees
6. Quantity and lengths
Profile types
Type 1 (CF1)
Type 2 (CF2)
D
Type 6 (CF11)
D
A
H
Type 10 (CF15)
Type 13 (CF33)
Type 3 (CF3)
D
B
C
Type 7 (CF12)
E
A
B
Type 11 (CF31)
E
Type 14 (CF35)
Type 8 (CF13)
Type 4 (CF4)
A
C
A
B
Type 12 (CF32)
E
F
Type 9 (CF14)
Type 5 (CF5)
C
C
D
FLASHING GUIDE
24
Box gutter
Box gutter
25
FLASHING GUIDE
Figure 3.17.1
Box gutter
Barge flashing
100mm
150mm
Barge
150mm
Flange to match
profile depth
Barge flashing
150mm
Purlin
Barge
Figure 3.18.1
Barge gutters and cappings
2-piece seamed
barge capping
required for
curved roofs
FLASHING GUIDE
26
Continuous beads
of silicon
Direction of water flow
150-200mm overlap
mm
300
/
200
Continuous beads
of silicon
15mm
25mm
(15mm min.)
15mm
Openings
imu
in
mm
50m
Sheet Overhang
Flashing is fixed using self drilling screws or rivets. Fixing as close as possible
to the edge reduces distortion. Wind exposed areas near the edge of the
building may require additional fixing.
Figure 4.1.1
Types of flashing laps
FLASHING GUIDE
Maximum as
recommended
for profile
Minimum fall
for drainage 5
27
Minimum fall
for drainage 5
35
typical
10
min mm
imu
m
10mm
minimu
m
m 10m
in m
im
um
A small gap
may remain
after crushing.
135
typical
m
m um
10 nim
i
m
m
m um
10 nim
i
m
Flatten
Drip Edge
Edge Break
Turn Down
Mountain Fold
Figure 4.1.1
0m
/25
150
Edge types
mm
250
/
150
Roof Overlap
100/150mm
100/150mm
100/150mm
Roof Underlap
FLASHING GUIDE
50/100mm
Wall Side Underlap
(Horizontal sheeting)
Figure 4.1.3
Types of flashing laps
Drip edge
50/100mm
Wall Side Overlap
(Horizontal sheeting)
50/100mm
28
38
15
38
27
ternal corner
38
2.5
33
38
SA)
19
25
28
25
28 28
15
25
19
25
38
15
28
38
38
15
28
15
38
16
38
15
28
2.5
38
30
15
20
15
48
38 25
15
25
38
10
28
28
18
19
28
38
27
38
20
38
CD6
22
20
19
20
CD22 Edge trim
38
22
27
20 15
38
38
17
28
(Subject
enquiry in SA)38CD6 Internal
CDcorner
26
corner
External
corner
CD6
Internal
corner
ButtExternal
joint
corner
hattoTrim
CD5 Corner.
External
corner
Butt Joint
joint
trim-Overlap
CD21
Butt jointUse
trim-Overlap
15 CD25
CD24with
Internal corner
CD23
External
corner
Internal
corner
CD23 External
CDCD21
21 Butt
TrimCD20
- CD5
CDtrim-Top
22
Edge
Use
CD
23Internal
External
Use
CD
24CD24
Internal
Corner.
17
15
1628
38 Multiclad
38 Mini orb.
Overlap. 15
Multiclad and
with Panelrib,
with Panelrib,
38 Multiclad
38
15
48
Use with Multiclad
(Enquiry
only in S.A.)
easyclad and Mini
easyclad
and Mini orb.
33
33
38
38 orb.
38
38
18
18
15
28
22
38
145
38
145
38
38
25
46
25
46
38
38
15
20
20 19
25
28
20
38
CD 26 Internal corner
38
20
22
28
7519
19 in SA)
to enquiry
CD25(Subject
External
corner
15
38
28
16
CD 27 Fascia to Soffit
Section. Use with Panelrib,
Multiclad, Easyclad
145 and
Mini orb.
28
45 28the range of
38
75
27 Our range of wall trims are available for
20
10
LYSAGHT cladding profiles to 50
provide an attractive
20
28
compliment to walls, ceilings or soffits.
15
Some trims are used to start the installation of the walling
panels whilst others provide the perfect finishing touch.
38
25
Made from Colorbond
or zincalume steel*, they
are an attractive, long lasting addition to any walling
installation.
30
38
19
25
19
45
CD
26 trim-Overlap
Internal
27 15 corner
CD21 Butt
joint
38 17
20
16
15
CD 39 Trim Channel
Use with Easyclad.
25
25
28
2510
28
50
45
75
25
28 joint trim-Overlap
CD21 Butt
10
50
19
15
28
2.5
First Sheet
Trim
CD 40channel
Starter Clip
Use with Easyclad.
Final
FLASHING GUIDE
15
45
38
29
nal
hatcorner
15
28
20
20
25
38
38
25
15
17
10
28 75
27
38
38
25
50
22
15
17 28
20 28
25
38
38
45
38
28
10
38
38
28
75
22
145
28 28
38
15
CD 3 Fascia to Soffit Section, CD 4 Feature Section Soffit 50CD 5 External Corner. Use19
16Mini
15 orb, with Panelrib, Multiclad
Use with Panelrib,
Use with Panelrib, Mini
25
orb, Easyclad,
MulticlaD Easyclad, Multiclad
easyclad and Mini orb.
38
19
46
CD 1 Trim Channel
Use with Multiclad,
Easyclad145
38
28
28
19
38
15
28
38
46
15
17
15
17
15
25
22
20
22
20
38
28
38
Available in zincalume steel or colorbond steel*
38
15
28
22
28
28
22
Wall
supports
30mm
min.
Continuous
silicon seal
Depth to
suit profile
50mm
minimum
FLASHING GUIDE
30
50mm
typical
To suit profile
To suit
profile
To suit
profile
50mm
typical
50mm
typical
To suit
profile
50mm
typical
To suit
profile
50mm
typical
10
10
30
50
10
10
75
50
10
10
10
Flush head
75
25 (subject to
corrugation)
Flush sill
50
10
10
Flush jamb
FLASHING GUIDE
30
30
31
Figure 4.10.1
Flashings for vertical cladding
50mm
50mm
25mm
25mm
50mm
50mm
25mm
25mm
50mm
50mm
External Corner
FLASHING GUIDE
50mm
50mm
25mm
Tee flashing
Figure 4.9.1
100mm crush
and fold to be
flattened over a
spacer bar
Internal Corner
50mm
50mm
25mm
25mm
30mm
Jointer
Butt details
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
32
75mm
10
Figure 4.10.2
Flashings for vertical cladding
Angle to discharge
water and debris
Toe Flashing
Figure 4.10.3
Toe-Mould Type Flashing
FLASHING GUIDE
33
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
The position of the profile rib may require the height of the
sill flashing may have to be adjusted slightly.
Flatten profile
Stage 1
Figure 4.13.1
Flush window flashings
Stage 2
FLASHING GUIDE
Figure 4.14.1
Flush window flashings
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
34
10 angle
minimum
Figure 4.14.3
Flush window head flashing
Figure 4.14.4
Flush window sill flashing
FLASHING GUIDE
35
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
10
10
30
10
15
10
30
10
Recessed under jamb
15
25
30
50
50
50
15
15
10
10
Recessed head
10
Recessed jamb
15
Recessed sill
Figure 4.14.1
Recessed window flashings
FLASHING GUIDE
Recommended
minimum10 angle
Figure 4.14.3
Recessed window sill
Figure 4.14.2
Recessed window head
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
36
10
50 (75 without crush
and fold)
10
10
15
25
15
30
15
10
25
50
50
15
Subject to
corrugation
Butt sill
50
25
50
10
10
Butt jamb
Butt head
Figure 4.15.1
Figure 4.15.2
Butt window head
Figure 4.15.3
Butt window sill flashing
FLASHING GUIDE
Minimum
10 angle
37
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
A cavity is not required for vertical cladding. Window
and door flashings for vertical or horizontal cladding are
similar. The main difference is that the module is running
horizontally.
Some flexibility is required if the flashings are to be equal
on both sides. Therefore, the trimming size of the window
opening should have an additional 50% of the module
dimension to allow for adjustment to equalise both sides.
Figure 4.16.1
Head flashing for vertical cladding
FLASHING GUIDE
Figure 4.16.2
Sill flashing for vertical cladding
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
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Figure 4.17.1
Alternative flashing designs
Alternative material
Figure 4.17.2
Alternative flashing designs
FLASHING GUIDE
39
These drawings are based on drawings from the NZ METAL ROOF AND WALL CLADDING CODE OF PRACTICE (Version 2.2: 2012).
Product Descriptions
All descriptions, specifications, illustrations, drawings,
data, dimensions and weights contained in this catalogue,
all technical literature and websites containing information
from Lysaght are approximations only.
They are intended by Lysaght to be a general description
for information and identification purposes and do not
create a sale by description. Lysaght reserves the right at
any time to:
(a) supply Goods with such minor modifications from its
drawings and specifications as it sees fit; and
(b) alter specifications shown in its promotional literature
to reflect changes made after the date of such
publication.
FLASHING GUIDE
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Digital Download 7/4/14
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