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Lambda
Transmitter LT2
Combination
probe KS1D
O2
CO/H 2
Combination probe
KS1D-K (alternative)
(Operation,
servicing)
Option:
CANopen
Modbus
Profibus DP
Ethernet
Field bus
CAN
RS 232
Analogue inputs
and outputs
Recording
Digital inputs
and outputs
to other
LAMTEC devices
FMS / VMS / ETAMATIC
LT 1 / LT 2
Digital inputs
and outputs
Analogue inputs
and outputs
Optional modules
System Overview
Lambda Transmitter LT2 KS1D / KS1D-K
Advantages:
Measuring the temperature of flue gas and intake air and calculating
combustion efficiency
0 to 21% vol.
0 to 10,000 ppm
in conjunction with
Lambda transmitter LT2
System Components
Lambda Transmitter LT2 KS1D
Components required
(1)
Connector
1
2
3
4
5
6
Mesured gas
max. 300C
or
Legend:
1 Combination probe KS1D, Type 656 R 2000
2 Gas extraction device (MEV),
Type 655 R 1001-R 1003
3 Probe mount (SEA), Type 655 R 1010
4 Half-sleeve R1", Type 655 R 1012
5 Probe connection box (SAK), Type 656 R 3025
6 Display and operating unit, Type 657 R 0831
System Components
Lambda Transmitter LT2 KS1D / KS1D-K
5
1
6
Measured gas
max. 450 C
(840F)
Outlet
reference air
1 Combination probe KS1D-K
Type 656 R 2030 / R 2031 / R 2032
Pressure reducer
(to be provided by
customer)
2 Pre filter
Type 650 R 2055
3 Counting flange
Type 655R0137 / R0138
4 Flange seal, Klinger Sil C-4400
Type 655P4209
50
80
656 R 2030
500 mm
656 R 2031
1000 mm
656 R 2032
1500 mm
Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
The combination probe KS1D / KS1D-K consists mainly of a zirconium dioxide
electrochemical cell.
It has 3 electrodes
- an O2-sensitive platinum electrode
- a CO/H2-sensitive electrode made from a platinum/noble metal alloy
- a platinum reference electrode
Probe principle
CO/H2 electrode
(Pt / noble metal alloy)
Reference
electrode (Pt)
Gas inlet
US
UH
Housing
O2-selective
reference electrode (Pt)
120
100
Us = 0,049 T
log
p (L)
O2
p (G)
O2
Us
80
USensor (mV)
O2 [%] = 20,96
10
0,049
.T
O2 (%)
60
40
20
0
0
Sensor characteristic US = f ( O2 )
6
Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
Combustible components are adsorbed as oxygen molecules at the
electrode and diffuse to the "three-phase limit" formed by measuring gas,
electrode and zirconium dioxide. In addition to the Nernst voltage UO2
determined by the oxygen content, the combustible components present
generate an additional d.c. voltage UCO / H2 through the sensor.
The sensor voltage is the sum of the two voltages US = UO2 + UCO/H2
(Fig. 1). Even with low concentrations of oxidizing gases such as H2 or CO,
the mixture potential is much higher than the O2 signal.
The mixture potential forms very quickly, T60 times of less than 2 seconds are
achieved. Sensitivity to O2 and combustible components can be influenced by
the temperature of the sensor. Lower sensor temperatures bring about higher
sensitivity to CO/H2 and lower sensitivity to O2 (Fig. 2).
The concentration of oxygen also influences the sensor voltage UCOe.
With higher O2 content, the sensor voltage in the high CO range drops slightly
(Fig. 3).
However, the combination probe KS1D may not be used when it is too cold or
else the oxidizing components will influence the O2 measurement (falsification
of the measurement value to lower values because of oxidation of the nonburned flue gas components on the O2 electrode).
Us
(mV)
CO
Sensor characteristics
(measured)
Nernst characteristic
(calculated)
O2 (%)
incomplete
combustion
complete
combustion
UCOe [mV]
600
20 W
25 W
400
200
0
5000
CO [ppm]
10000
15000
Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
With higher O2 concentrations, more non-burned residue (CO/H2) oxidizes
before it reaches the 3 phase limit. The effect of sensor voltage UCOe as a
function of the O2 content is shown in the graph below.
1000
UCOe [mV]
800
at starting
point with
0% CO
600
400
9,5 % O2
6 % O2
200
0
6000
4000
2000
8000
10000
CO [ppm]
700
Signal dynamic
> + 100 mV
500
300
400
300
200
40
CO [ppm]
USensor [mV]
600
100
2
0
0
small load
O2 ref. [%]
Application:
Quick-response O2 measurement combined with the detection of oxidizing flue
gas components (non-burned residue) CO/H2.
Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
1. As a threshold control for monitoring combustion systems
2. For self-adjusting burner control
CO(ppm)
Marienkrankenhaus
Ludwigshafen (7MW)
Halle Walldorf (15kW)
UCO/H
1000
Marienkrankenhaus
Ludwigshafen (7MW)
(mV)
Halle Walldorf (15kW)
800
800
700
Walldorf heating
station (3.9 MW)
600
Walldorf heating
station (3.9 MW)
500
600
400
400
300
200
200
100
0
0
0
Fig. a
10
12
O2 (%)
10
12
O2 (%)
Fig. b
Threshold control
Options
Lambda Transmitter LT2 KS1D / KS1D-K
Limit curve 1
Fuel 1
(curve 5)
Vol. % O2
5
4
3
Limit curve 2
Fuel 1
(curve 7)
x
x
x
x
20
40
60
80
100
12
16
20
10
Technical Data
Lambda Transmitter LT2 KS1D / KS1D-K
Model:
Installation plate
Panel-mounting
housing
-----------------------
Housing:
Powder-coated
sheet steel
mounting housing
Powder-coated
sheet steel
mounting housing
Sheet steel
mounting plate
3 HE / 50TE
panel mounting
housing
IP 65
IP 65
IP 00
IP 20
front IP 40
Dimensions (hxwxd) mm
Colour
Weight
plus
display and control unit
___
approx. 10 kg
approx. 13 kg
approx. 6 kg
approx. 0,5 kg
approx. 0,5 kg
approx. 0,5 kg
Metallic silver
(anodized
aluminium),
grey controls
approx. 5 kg
___
Ambient temperature:
Operation
Auxiliary voltage:
Power consumption:
Display:
Resolution:
Measuring accuracy:
with comb. probe KS1D / D-K
O2 :
COe :
1 ppm
O2 :
COe :
O2 :
COe :
T60 < 10 s
T60 < 2 s
Technical Data
Lambda Transmitter LT2 KS1D / KS1-DK
Analogue outputs:
Monitor output
Accuracy:
Resolution:
Default setting
Default setting:
Resolution:
Analogue inputs:
0/4...20 mA
0...600 W
- D.c. voltage
Load
0...10 V
> 10 kW
Accuracy:
Controls
Panel mounting
Multifunction key
Maintenance switch and
2 rows of 6 LEDs
Display and operating unit
with LCD graphic display (option)
Remote display software (option)
Interfaces:
12
Technical Data
Lambda Transmitter LT2 KS1D / KS1D-K
Digital outputs:
1 standard + 6 optional
1 relay output
0...230 V a.c., 2A
0... 42 V d.c., 3A
Collective fault message
optional:
Relay card with 6 relays (1 change-over contact)
Breaking capacity
0...230 V a.c., 4A
0...48 V d.c., 3A
Digital inputs:
13
Technical Data
Combination Probe KS1D / KS1D-K
Measuring range
Measuring accuracy
O2:
0...18 vol.% O2
with limit 0...21 vol.% O2
COe:
O2:
COe:
Error influences:
Cross-sensitivity:
Permissible fuels
Residue-free , gaseous
hydrocarbons and light
heating oil
Permissible continuous
off-gas temperature
Service life
KS1-D
KS1-DK
> 2 years
with heating oil EL and natural gas
150...-20 mV
0...800 mV
15...25 W
Heat output
Isolating resistance
between heating and
probe connection
14
20...25 W
depending on design and temperature of the gas measured
> 13 MW
Technical Data
Combination Probe KS1D / KS1D-K
KS1-D
Application conditions:
Type
KS1-DK
656 R 2000
656 R 2010
< 300 C
(<570F)
< 300 C
(<570F)
< 450 C
(<840F)
Teflon cable
(5-wire) with
interlocking
connector,
2 m long
Teflon cable
(5-wire) with
interlocking
connector,
2 m long
Terminals
(order code)
Permissible
continuous off-gas
temperature
Electrical
connection
Reference air:
Weight:
Installation position:
Protection class:
from reference
air pump 657 R 1060
(option) integrated
in the LT2 KS1D-K or from
instrument air 1bar
(provided by customer)
520 g
270 g
330 g
6,5 kg with
500mm length
IP 65
15
Dimensional Diagram
Combination Probe KS1D
see table
185
66
147
M4SW7
^ 22
SW 50
R1
20
^ 35
Part Nr.
Ordering details
_______________________________________________________________
1
655 R 1001
655 R 1002
as above, 300 mm long
655 R 1003
as above, 450 mm long
655
R
1004
as above, 1000 mm long
_______________________________________________________________
2
655 R 1010
656 R 2000
Supply line
2m
Electrical connection:
Pin connections
3
2
1
4
5
16
5
1 Filter insert
4
1 KS1D probe
3
1 Connection box with valves
2
1 Housing
1
1 Probe head
Element Qty. Description
or 1500
or 1000
500
Standard
1.4571
1.4571
Material
Dimensional Diagram
Combination Probe KS1D-K
17
Dimensional Diagram
Lambda Transmitter LT2 KS1D / KS1D-K
Wall Mounting Housing
657 R 1025KS1D / 657 R 1060
Type 657 R 1025KS1D
22.5
35.5
55
45
35
6^
300
175
30
85
150
115
400
ENTER
LAMTEC
LAMTEC
22.5
35.5
55
45
35
300
175
30
200
180
6
ENTER
LAMTEC
LAMTEC
18
500
115
Dimensional Diagram
Lambda Transmitter LT2 / KS1D
Panel Mounting Housing
657 R 1040KS1D
310
172.5
132.5 (HE)
57.1
REMOTE
10.5
ENTER
7.5
LAMTEC
LAMTEC
254 (50TE)
292.4
263
PG connections
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11
45 44 43 42
P
E
49 48 47 46
36 35 34 33
3 2 1
32 31
F1
69 68 67 66 65
64 63 62 61 60
75 74 73 72 71
BR10
7
BR10
6
1AT/
LED
2BR10
4
BR10
3
BR10
2
BR10
1
X10
LED
1
X1
X11
253
Ringkerntrafo
X9
X13
230V
BR10
5
X15
115V
F2
0,4A
T
F3
1A
T
F4
1,25A
T
F5
4A
T
X8
X6
X5
X12
X7
F6
0,315A
T
135
39
276 x 135
57.1
^ 6.5
8.2
276
292.4
19
Dimensional Diagram
Lambda Transmitter LT2 KS1D
on installation plate
657 R 1030KS1D
Analogue
output
module
Analogue
output
module
Analogue
output
module
Analogue
output
module
Height: 40 mm
Protection class: IP 65
20
Connection Diagram
Lambda Transmitter LT2 KS1D
Analogue outputs
3 and 4
0/420 mA
0/210 V
(option)
* Module 4 (-)
(+)
* Module 3 (-)
(+)
* Module 2 (-)
* on processor
board
(+)
* Module 1 (-)
Monitor output
(+)
02.5 V d.c.
switching O2, U-O2 (only > 0 mV) (-)
Analogue
measuring inputs
normal signals
0/420 mA
010 V
temperature,
pressure,
(option)
49
48
Output 4
47
46
Output 3
45
44
43
42
Output 2
Output 1
Default setting 0...10 vol.% O2^ 4...20 mA
32
31
26
25
24
23
22
21
20
19
18
17
16
15
Measuring
card 2
Measuring
card 1
Measuring
card 4
not for DK
Measuring
card 3
not for DK
Relay output 1
0...42 V d.c.3A
0...230 V a.c.2A
3
2
1
PE
N
L
Other levels / signal inputs are also possible depending on the measuring card
Maximum 2 of these potential-free (measuring cards 1 and 2); maximum possible potential
difference + 20 V.
2 Maximum overall current load for all 4 measuring cards together 80 mA
21
Connection Diagram
Lambda Transmitter LT2 KS1D
Digital inputs
24 V, approx. 6 mA
Jumper BR 106, BR 107 on
power electronics
1-2
- with ref. to potential
(below)
difference
2-3
- floating for
(above) external voltage
source
+24 V
22
4
5
Fuel 3
Fuel 2 (Gas)
Maintenance ON/OFF
PID-regulator OFF
Release calibration
Reset limit values
Reset faults / warnings
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1
+
24 V d.c.
-
GND
35
Probe heating
(+)
34
(-)
33
O2 probe signal -
(-)
12
Pin connections
Fuel 4
Probe heating
69
68
67
66
65
64
63
62
61
60
36
Probe connection
KS1D
on measuring card 1
CAN Low
CAN High
not connected
not connected
GND
75
74
73
72
71
1 = Signal +, (black)
2 = Signal -, CO/H2 (grey)
3 = Heating (white)
4 = Heating (white)
5 = Signal -, O2 (blue)
Screen = housing
Connection Diagram
Lambda Transmitter LT2 KS1D
Relayoutputs
2-7
Max.
230 V a.c. 4 A
48V d.c. 3A
d6
18
16
17
Output 7
d5
15
13
14
Output 6
d4
12
10
11
Output 5
d3
9
7
8
Output 4
d2
6
4
5
Output 3
d1
3
1
2
Output 2
Interface module
RS 232
RS 422
- 6 57 R 1101
- 6 63 P 0500
23
Connection Diagram
Lambda Transmitter LT2 KS1D-K
Combination Probe KS1D-K
(semi-automatic calibration)
+24 V
69
68
67
66
65
64
63
62
61
60
Fuel 4
Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input1
Fuel 3
Fuel 2 (Gas)
Maintenance ON/OFF
PID-regulator OFF
Release calibration
Reset limit values
Reset faults / warnings
KS1-DK
36
35
35
34
34
O2 probe signal -
33
33
12
12
Heating
GND
36
Probe connection
LS2 KS1D-K
+
24 V DC
Probe
Outlet
reference air
Hose connection,
reference air
Throttle
Measuring
card 4
26
25
24
23
26
25
24
23
Absolute
pressure
sensor
Measuring
card 3
22
21
20
19
22
21
20
19
Differential
pressure
sensor
(compressed air,
approx. 1 bar or
reference air pump)
Throttle
Hose connection,
calibration
Shut-off valve
Interface modules
RS 232
RS 422
24
- 6 57 R 1101
- 6 63 P 0500
compressed air /
test gas 1 bar
Ordering Details
Combination Probe KS1D KS1D-K
Lambda Transmitter LT2 KS1D / KS1D-K
Combination probe KS1D for simultaneous measurement of oxygen (O2) and non-burned residue (CO/H2)
- with connecting cable
Designation / Type
Order Code
Combination probe KS1D with PTFE connecting cable (up to 300 C), 2 m long - standard
6 56 R 2000
6 56 R 2010
Order Code
1)
6 56 R 2030
6 56 R 2031
6 56 R 2032
Order Code
6 55 R 1001
6 55 R 1002
6 55 R 1003
6 55 R 1004
6 55 R 1010
6 55 R 1040
6 55 R 1012
6 56 R 3006
6 56 R 3007
6 56 R 3008
6 56 R 3009
6 56 R 3025
Order Code
DN 65 PN 6, material: special steel 1.4571 (V4A)
DN 65 PN 6, material: steel, KTF coating, black
DN 65 PN 6, material: Klinger Sil C-4400
6 55 R 0137
6 55 R 0138
6 55 P 4209
Wall mounting housing IP 65 with display and control unit - excluding probe
Designation / Type
Order Code
6 57 R 1025KS 1D
6 57 R 1028
Order Code
1) 2)
Lambda transmitter LT2 KS1D on installation plate for installation in control cabinet
1) 2)
Lambda transmitter LT2 KS1D-K on installation plate for installation in control cabinet
6 57 R 1030KS1D
6 57 R 1032
Panel mounting housing 3HE/50TE with display and control unit - excluding probe
Designation / Type
Order Code
6 57 R 1040KS1D
25
Ordering Details
Combination Probe KS1D KS1D-K
Lambda Transmitter LT2 KS1D / KS1D-K
Display and control
Designation / Type
Order Code
6 57 R 0831
6 57 R 1031 T
6 57 R 1830
6 57 R 1831
6 57 R 0603
6 57 R 1101
6 57 R 1102
6 63 R 9002
6 63 P 0501
6 63 R 0100
6 63 R 0101
6 63 R 9003
Order Code
6 57 R 0895
6 57 R 0895 K
6 57 R 0890
6 57 R 0897
6 57 R 0891
6 52 R 0115
6 52 R 0113
6 52 R 0114
CO2 calculation
Designation / Type
Order Code
6 57 R 0910
Limit values
Designation / Type
Order Code
Load-dependent and fuel-specific limit curves/limit values incl. analogue input card
657 R 0052 and 1 relay module 660 R 0017
Relay module with 6 signalling relays (1 change-over contact) for outputting operating
and status messages, for installation in LT2
6 57 R 0922
6 57 R 0857
O2-regulation
Designation / Type
Integrated PID regulator for O2, temperature, pressure regulation, etc.
Order Code
1)
6 57 R 0120
Order Code
6 63 R 0401LT
6 63 R 0402LT
6 63 R 0403LT
6 63 R 0406LT
Order Code
6 57 R 1060
6 57 R 1061
26
Ordering Details
Combination Probe KS1D / KS1D-K
Lambda Transmitter LT2 KS1D / KS1D-K
Options and accessories
Designation / Type
Order Code
6 57 R 0050
6 57 R 0051
6 57 R 0054
6 57 P 6000
6 63 P 6001
6 63 P 6002
6 57 P 6005
Probe simulator
6 55 R 1030
Order Code
1 combination probe KS 1D with PTFE connecting cable (up to 300 C), 2 m long - standard
1 measured gas sampling device (MEV), 150 mm long
1 probe mount (SEA), male coupling R 1 "
1 Lambda transmitter LT2 KS1D
6 56 R 2000
6 55 R 1001
6 55 R 1010
6 57 R 1025KS1D
Order Code
6 56 R 2030
6 57 R 1028
6 57 R 1060
6 55 R 0137
6 55 P 4209
27
Wiesenstrae 6
D-69190 Walldorf
Telefon (+49) 06227 / 6052-0
Telefax (+49) 06227 / 6052-57
Internet: http://www.lamtec.de
E-mail: info@lamtec.de
Schlesierstrae 55
D-04299 Leipzig
Telefon (+49) 0341 / 863294-00
Telefax (+49) 0341 / 863294-10
Brochure-No. DLT3007-11-aEN-059
Printed in Germany