CMS4000CLE4000rev10 09

DUAL STRING CHROMEMASTER
WITH LOCKJAW BACK-UP

SELF-ALIGNING WRAP-AROUND DIE SYSTEM
WONT DAMAGE OR SCAR TUBULARS
AUTOMATED DOOR ON LOCKJAW BACK-UP
6,500 FT.LBS. MAXIMUM TORQUE
The CLINCHER Model CMS4000 Dual String CHROMEMASTER is now available with the NEW LOCKJAW Back-up, making it lighter
and more maneuverable. Automatic doors on the LOCKJAW Back-up allow faster and easier placement of the unit on the tube
with less operator fatigue. One operator can now mount the unit and close doors from operators valve section.
Adding to the ease of operation is versatility of the CMS4000 die system. Configured in the patented 3 spline die system,
CLINCHER now offers 3 types of dies to fit differing tubular compositions ranging from fiberglass, and chrome to carbon steel.
Use our new GRIT FACE or Aluminum dies for either fiberglass, or chrome tubulars, and steel dies for carbon steel tubing. The
3 die system in the tong and LOCKJAW Back-up allows full utilization of the primary tongs torque potential and self alignment
with up to 320 degrees of coverage. Adding CLINCHER's unique and patented independent hydraulic system gives the operator
full control over radial load.
CLINCHER offers quality, service, and innovation in each and every CLINCHER product. Call our office and let us show you how to
make the connection to your bottom line. CLINCHER is the leader with new ideas for the new millennium.
Maximum O.D. for CMS4000 Tong 3-1/2" O.D. - Maximum O.D. BUCS4500 LOCKJAW Backup 4-1/2" O.D.
Optional. Also available in high torque version.
A Division of Superior Manufacturing & Hydraulics 4225 Hwy. 90 East, Broussard, LA 70518 Phone: (337) 837-8847 Fax: (337) 837-8839
TECHNICAL MANUAL
4" CLINCHER CHROMEMASTER
DUAL STRING TONG
and
4" LOCKJAW DUAL STRING BACKUP,
4" LOCKJAW STINGER STYLE BACKUP,
& 4 1/2" LOCKJAW BACKUP
COVERS
TONG MODELS
CMS4000 & CLE4000

BACKUP MODELS
BUCS4000, BUCS4000-01, & BUCS4500
Published 1999
4225 Highway 90, East

Broussard, Louisiana 70518
Phone: (337) 837-8847
Fax: (337) 837-8839
www.superior-manf.com
Copyright, 1999, SUPERIOR Manufacturing & Hydraulics, Inc. All rights reserved. This document is the
property of SUPERIOR Manufacturing & Hydraulics, Inc. It is supplied as reference information to users of our
products. This document is considered confidential and is not to be disclosed, copied or reproduced,
transmitted, transcribed in any form or stored in any type of system without the express written consent of
SUPERIOR Manufacturing & Hydraulics, Inc.
CLINCHER, LOCKJAW & GRIT FACE are trademarks of SUPERIOR Manufacturing & Hydraulics, Inc.
The products described in this manual are covered by U.S. and foreign Patents and/or pending Patent
Applications.
This manual is not a controlled document and is subject

to revision without notice. To receive updates and
insure you have access to the latest information
concerning the 4" CLINCHER CHROMEMASTER
Tong and 4" & 4 1/2" LOCKJAW Backup, we request
you complete this form and return the lower half to
SUPERIOR Manufacturing and Hydraulics by mail or
facsimile.
Name:
Company:
Address:
Address:
City:
Postal Code:
Telephone:
State:
Country:
Fax:
Tong Model No.:

Backup Model No.:
Assembly Date:
Serial No.:
Serial No.:
4" CLINCHER CHROMEMASTER Tong and 4" & 4 1/2" LOCKJAW

Backup
Technical Manual Registration Form
Name:
Company:
Return To:
Address:
Address:
City:
Postal Code:
Telephone:
Country:
Fax:
Tong Model No.:
Serial No.:
Backup Model No.:
Serial No.:
Assembly Date:
SUPERIOR Mfg. & Hyd.

4225 Hwy. 90 East
Broussard, LA 70518
USA
Telephone: 337-837-8847
Facsimile: 337-837-8839
Web Site: www.superior-manf.com
TABLE OF CONTENTS
Specifications
Operating Instructions
Control Valve Illustrations

Schematic
CM4000 4" CHROMEMASTER Tong

Illustrations & Parts List
CLE4000 CLINCHER Tong

Illustrations & Parts List
BUCS4000, BUCS4000-01, & BUCS4500

LOCKJAW Backup
Illustrations & Parts Lists
Maintenance and Troubleshooting
Load Cells and Torque Gauges

Control Valve Technical Info.
4" CHROMEMASTER TONG and 4" & 4 1/2" LOCKJAW BACKUP

REVISION TABLE
Section
Page
Date
Description
1
6
1
3-9
01/98
01/98
Added Specifications for CMS4000.

Added Specifications for BUCS4000, Backup Illustrations, & BUCS4000-01 Parts
List.
N/A
1-5
12/99
1
3
6
1
8
2
5
10-12
3
1
Last
12/99
12/99
12/99
09/03
09/03
09/03
Added Registration Form, Title Page, Copyright information, Table of Contents, &
Revision Table.
Moved Specification for BUCS4000 from Section 6 to Section 2.
Moved CLINCHER Backup Circuit Illustration from Section 7 to Section 3.
Added BUCS4500 Parts List.
Added Tong & Backup Performance Rating Chart
Revised Comp. Loadcell Illustration.
Added Optional Directional Control Valve Technical Information.
3
4
6
6
6
3-6
11/05
11/05
11/05
4
5
6
7
7-37
11-13
7-22
8-11
11/05
3-8
11/05
9 - 72
11/05
Added Schematic for CMS4000 with BUCS4000.

Revised Illustration CHROMEMASTER 4000 Cylinder Assembly.
Revised Illustrations for BUCS4000 Backup Assembly, Guide Plate & Stinger
Type Backup Housing. Added Illustration BUCS4500 Backup Assembly.
Reprinted & changed all Parts Lists to make pdf file.
Added Tech. info. on Garlock Bearings, Troubleshooting, Maintaining Bleeder
Valves & Illustration.
Replaced Totco Torque System Manual with Superior Compression Torque
System document.
Added Technical Info. on Valves.
Page 0 - 1
Page 0 - 2
PRODUCT BULLETIN
SUBJECT:
FIELD INSTALLATION OF CHROMEMASTER CHROME TOOLS
DATE:
August 30, 1996
BULLETIN NO.:
CPB96-08-01
The installation of CHROMEMASTER Chrome Tools on hydraulic power tongs requires

specialized training. Field conversion from a standard tong configuration to a tong with
CHROMEMASTER Chrome Tools is not recommended due to the possibility of system
contamination. We do not recommend this be attempted outside of our factory location, doing so
will void the warranty on hydraulic system components.
S:\Equip Manuals\DOCS\Bulletins\_CPB960801 CM Field Installation.doc
Page 00 - 1
4225 Highway 90, East

Broussard, Louisiana 70518
Phone: (337) 837-8847
Fax: (337) 837-8839
Page 00 - 2
IMPORTANT NOTICE
Superior Manufacturing and Hydraulics is committed to providing our customers with high
performance, state of the art equipment. Since your last order, we have made several
improvements to the design of our products.
Two improvements have been included in our CLE5500-15B 5 1/2" UHT Severe Service Tong.
These internal changes are not externally visible, but will increase the already rugged nature of
our tools and reduce maintenance. This tong now utilizes a very high strength, corrosion
resistant Severe Service Dumb Bell Roller Bushing ( p/n 55191) instead of ball/roller bearings.
Severe Service Cam Followers (p/n SSCF16250) are now being used instead of previously used
needle style cam followers. These improvements are illustrated in the attached drawings and
identified in the enclosed parts lists. These improvements have been incorporated at no charge
to our customer because they dramatically improve operating performance while reducing
maintenance requirements and maintenance costs in severe applications such as high torque
drillpipe.
We have also provided enhancements to our CMS4000-01 Dual String CHROMEMASTER and
BUCS4500 Backup. We have provided a two speed motor upgrade in the CMS4000-01 at no
cost to KST. In our BUCS4500 LOCKJAW Backup, we have eliminated the need for a series of
Belleville washers under the inside door wedge to simplify operation and maintenance. These
changes are documented in the attached parts list.
We have also developed a new style die system for use in the BUCS4500 LOCKJAW Backup to
enable this tool to release more readily if oversized tubulars are encounter. This new die series
BUCS4500XXXX is very similar to the older BUC4500XXXX series except that it features
flattened corners. For your convenience, we have processed the order documentation using the
description BUC4500XXXX but we are actually supplying BUCS4500XXXX dies.
Please insure copies of these updates are included with all Technical Manuals so your field
personnel will have the latest information. These changes will be incorporated into the next
edition of the affected CLINCHER Technical Manuals.
\Docs\Chromemaster\KST36.doc
June 19, 2001
Page 00 - 3
Page 00 - 4
CLINCHER
CHROMEMASTER
CHROMEMASTER
CLINCHER
CLINCHER
CLINCHER
CLINCHER
CLINCHER
CLINCHER
CHROMEMASTER
LOCKJAW
CLINCHER
Page 1 - 1
CHROMEMASTER
CLINCHER
CHHROMEMASTER
CLINCHER
CLINCHER
CLINCHER
CLINCHER
CLINCHER
LOCKJAW
CLINCHER
Page 1 - 2
2.875
Page 1 - 3
pipe dia (inches)

3000 psi motor pressure
2500 psi motor pressure
Technical Manual CMS4000, CLE4000, BUCS4000, -01, BUCS4500 Rev. 09/03
3500
2.375
4000
4500
5000
5500
6000
6500
7500
7000
TONG AND BACKUP RATING CHARTS.123
3.500
CLINCHER CMS4000 CHROMEMASTER Tong and BUCS4000 Backup performance

when dressed with fine tooth wrap-around steel dies
Page 1 - 4
Operating Instructions
for
CLINCHER CHROMEMASTER
CAUTION: DO NOT operate cylinders on CLINCHER BACKUP or CLINCHER
CHROMEMASTER without installing proper sized dies or without installing tubing in unit.
DESCRIPTION: The CLINCHER CHROMEMASTER system can be added to all
CLINCHER Tongs as well as most competitive tongs to allow the use of smooth, nonmarking, nonpenetrating dies to run CRA ( corrosion resistant stainless steel alloy) or fiberglass tubing
strings. These smooth dies are manufactured from aluminum to prevent marking and to avoid
contaminating CRA tubing strings with materials which could initiate corrosion problems. The
CHROMEMASTER will also accept fine tooth dies for applications where conventional
steel tubulars are being run.
The CHROMEMASTER has three wrap around dies which provide up to 340 degrees of
pipe
coverage. These dies are hydraulically activated by means of a system which transfers hydraulic
power from the stationary section of the tong to the rotating section of the
CHROMEMASTER. This completely eliminates the need to connect and disconnect hoses
every time a joint is made up or broken out.
This transfer of hydraulic energy is accomplished by means of a Push Cylinder which is fixed to
the stationary portion of the tong and operated by the CHROMEMASTER Directional
Control Valve (refer to figures 1 & 2 to identify this valve). The Push Cylinder's Rod acts against
a Pump
Plunger located on the rotating section. of the CHROMEMASTER. Every time the rod is
extended the pump is stroked to generate pressure within the CHROMEMASTER's
hydraulic circuit. The piston
areas in the Push Cylinder and the Pump are sized to cause pressures to be intensified within the
CHROMEMASTER to 4,500 psi when the hydraulic power unit pressure is limited to 3,000
psi.
SPECIFICATIONS:
The torque capability of CLINCHER CHROMEMASTER, when dressed with fine tooth
dies, matches the rating of its companion tong. Ratings for CLINCHER TONGS are provided
tabulated below:
CHROMEMASTER Operating Manual
Page 2 - 1
Dec. 23, 1996
TONG
Maximum tubing size (in)
Torque rating (ft lbs)
CMS 4000
6,000
CLE 4500
10,000
CLES 5000 (std)
12,000
CLE 55000 UHT
20,000
CLE 7625 (std)
7 5/8
20,000
The torque capacity of the smooth CHROMEMASTER die is a function of the radial load
applied to
the die and the coefficient of friction of the contact interface between the die and the tubing.
Extremely small differences in this contact interface caused by pipe varnish, mill scale,
eccentricity or presence of a lubricant such as thread dope, oil or water can cause a large
variance in the torque capacity of a non-marking die.
In extreme high torque applications it may be necessary to install silicon carbide paper between
aluminum dies and tubing in the CHROMEMASTER as well as in the CLINCHER
BACKUP. One piece is required for each aluminum jaw. Sheets should be folded along one edge
to allow it to be hooked over edge of dies. Note on CMS 4000 the sheets should have a hole
punched to
allow them to be installed over the retaining pin located in the jaw. The sheets of silicon carbide
paper should be visually inspected after each joint and replaced when torn or worn.
OPERATING INSTRUCTIONS
1. Refer to Tong Operating Manual to insure Hydraulic Power Unit is properly rigged up for level
operation. Insure load cell and torque gage are properly filled with fluid. Check hydraulic
connections to tong and backup assembly. Set Power Unit's pressure relief valve to 2,500 psi
for normal applications. Note this'setting can be increased to a maximum of 3,000 psi for
applications requiring high makeup or breakout torques.
2. IMPORT ANT NOTE: Insure CHROMEMASTER Push Cylinder Rod is fully retracted. The
Push Cylinder is located on bottom sides of CLE 4500 or equivalent 4 " tong, CLES 5500,
CLE 5500 or equivalent 5 " tong & CLE 7625 or equivalent 7 5/8" tongs and on top side of
the CMS 4000 Dual String 3 " Tong. Refer to step 11 for retraction instructions. Failure to
retract rod before rotating will result in severe equipment damage
Rotate CHROMEMASTER to align arrows on Tong and CHROMEMASTER Head by
manipulating tong directional control valve (refer to figures I & 2 to identify this valve).
IMPORTANT NOTE: These items must be aligned to insure proper operation and to avoid
severe equipment damage when the CHROMEMASTER Push Cylinder is extended.
3. Pull up CHROMEMASTER Latch Handle to unlock CHROMEMASTER Swing Jaws.
Note on CMS
Page 2 - 2
Dec. 23, 1996
4000 tools the CHROMEMASTER is inverted so the Latch Handle must be pulled down.
Spread both jaws to their maximum open position. Open Tong Door to its fully open position.
4. Insure both Backup Cylinders (a.k.a. front jaws) are fully retracted by manipulating backup
directional control valve (refer to figure 1 & 2 to identify this valve).
5. Adjust height of tong and backup assembly to straddle tubing coupling by manipulating lift
cylinder directional control valve (refer to figure 1 & 2 to identify this valve).
6. Swing tong and backup assembly with CHROMEMASTER onto pipe.
7. Close CHROMEMASTER Swing Jaws and insure CHROMEMASTER Latch Handle
drops down into its fully engaged position. Note on CMS 4000 tools the
CHROMEMASTER is inverted so the Latch Handle must move up to latch.
Close Tong Door. Note: The Tong Door incorporates an interlock system which prevents the
hydraulic system from developing significant pressure if the Tong Door is in the open position.
CAUTION: Severe personnel hazards and equipment damage will result if the interlock system
is deactivated and the tong is operated.
8. Close both valves located on the CHROMEMASTER Head. Note on CMS 4000 there is only
one valve to be closed.
9. Close the Backup Jaws by manipulating backup directional control valve (refer to figure 1 &
2 to identify this valve). Monitor Backup Pressure Gage to insure pressure is at a minimum of
2,500 psi. Note: Applications requiring extremely high torque for makeup/breakout may
require higher pressures. Do not exceed 3,000 psi maximum operating pressure.
aluminum dies and tubing in the CLINCHER BACKUP .One piece is required for each
aluminum jaw. Sheets should be folded along one edge to allow it to be hooked over edge of
dies. Note on CMS 4000 the sheets should have a hole punched to allow them to be installed
over the retaining pin located in the jaw. The sheets of silicon carbide paper should be visually
inspected after each joint and replaced when torn or worn.
10. Insure proper alignment of CHROMEMASTER and tong. IMPORT ANT NOTE: Severe
equipment damage will result if the CHROMEMASTER Push Cylinder is actuated which
incorrectly aligned.
11. Insure both valves ( only one valve on the CMS 4000) on the CHROMEMASTER Head are
in the closed and block position.
For applications using CLE 4500 or equivalent 4 " tong, CLES 5500, CLE 5500 or equivalent
Page 2 - 3
Dec. 23, 1996
5 " tong & CLE 7625 or equivalent 7 5/8" tongs: Activate CHROMEMASTER to grip
pipe by manipulating CHROMEMASTER directional control valve (refer to figure 1 to
identify this valve). Operating this valve causes the CHROMEMASTER Push Cylinder
Rod (located on the bottom side of the tong) to operate the CHROMEMASTER Pump
(located opposite the. Push Cylinder) which pressurizes the CHROMEMASTER hydraulic
system. Pushing the handle away from the operator will extend the Push Cylinder Rod, pulling
the handle toward the operator will retract the Push Cylinder Rod. Repeat these operations as
many times as required to reach the desired operating pressure range of 4,200 to 4,500 psi.
Note: a pressure reducing valve is located near the Push Cylinder may require adjustment to
insure proper operating pressures are achieved.
IMPORTANT NOTE: Insure last action taken fully retracts Push Cylinder Rod. Failure to
retract rod will result in severe equipment damage.
Note for CMS 4000, it is necessary to use two valves simultaneously to operate the
CHROMEMASTER refer to figure 2 to identify these valves). Push the Backup Directional
Control valve away from the operator and hold. Next, activate the CHROMEMASTER by
manipulating CHROMEMASTER directional control valve (refer to figure -to identify this
valve). Operating this valve causes the CHROMEMASTER Push Cylinder Rod (located on
the top side of the CMS 4000 tong) to operate the CHROMEMASTER Pump (located
opposite the Push Cylinder) which pressurizes the CHROMEMASTER hydraulic system.
Pushing the handle away from the operator will extend the Push Cylinder Rod, pulling. the
handle toward the operator will retract the Push Cylinder Rod. Repeat these operations as many
times as required (normally 3 to 5 times) to reach the desired operating pressure range of
4,200 to 4,500 psi. Note: a pressure reducing valve is located near the Push Cylinder may
require adjustment to insure proper operating pressures are achieved. IMPORTANT NOTE:
Insure last action taken fully retracts Push Cylinder Rod. Failure to retract rod will result in
severe equipment damage.
aluminum dies and tubing in the CHROMEMASTER. One piece is required for each
aluminum jaw. Sheets should be folded along one edge to allow it to be hooked over edge of
dies. Note on CMS 4000 the sheets should have a hole punched to allow them to be installed
over the retaining pin located in the jaw. The sheets of silicon carbide paper should be visually
inspected after each joint and replaced when tom or worn.
12. Select tong gear required (CMS 4000 tongs have only one gear) and rotate tong to
makeup/breakout tubular joint as required by manipulating tong directional control valve (refer
to figures to identify this valve). Refer to Tong Operating Manual for additional information.
13. Release tong directional control valve after reaching desired makeup torque or breaking out
joint.
14. Disengage CHROMEMASTER Jaw by opening either one of the two valves (one valve for
CMS
4000) located on the CHROMEMASTER Head. These two valves operate in a parallel
circuit and are provided for the convenience of the operator. Insure the spring loaded Jaw
returns to its retracted
Page 2 - 4
Dec. 23, 1996
position. Return valve to closed and blocked position before moving on to next operation.
15. Rotate CHROMEMASTER to align arrows on Tong and CHROMEMASTER Head by
manipulating tong directional control valve (refer to figures I & 2 to identify this valve).
16. Release pressure and retract the Backup Cylinders (a.k.a. front jaws) to their fully open
position by manipulating backup directional control valve (refer to figures I & 2 to identify this
valve ).
17. Open CHROMEMASTER SVIing Jaws by pulling up CHROMEMASTER Latch
Handle to unlock CHROMEMASTER SVIing Jaws. Spread both jaws to their maximum
open position. Open Tong
Door to its fully open position.
18. Swing tong away from pipe to prepare for next joint.
Page 2 - 5
Dec. 23, 1996
Page 2 - 6
Page 3 - 1
Page 3 - 2
Page 3 - 3
Page 3 - 4
Page 3 - 5
Page 3 - 6
TANK
X
V
MID
PLATE
EXTERNAL Pressure Relief Valve

(if ordered) adjustable to 3000 PSI
3/8 TUBING
G SUCTION
RETURN
3/8 TUBING
P/N: 1650
T
A
C
CHROMEMASTER
CYLINDER
CHROMEMASTER
CIRCUIT
INTENSIFIER
PUMP
B
S
E
A
Y
P/N: MHB030LEAH08
INTERNAL Pressure Reducing Valve
SET AT 400 PSI (if equipped)
3/8 TUBING
I
PRESSURE
3/32" ORIFICE
HERE
MID PLATE
Check Valve (if equipped)

Door Position Sensor (if equipped)
G
W
G
K
OPTIONAL Air Driven Pressure Booster

and Relief Valve are not shown in this
schematic
H
1/4 TUBING
LOCKJAW
BACKUP
CYLINDER
SEE ASSEMBLY 2
Z (Shown in high speed mode)
P/N: SPD33A Subplate

& D3L30BN Valve
CHROMEMASTER
THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS
CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR
REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR
MANUFACTURING & HYDRAULICS.
Page 3 - 7
Page 3 - 8
ILLUSTRATIONS OF PARTS IDENTIFICATION

FOR
CHROMEMASTER 4000
CM4000, CMS4000 & CMS4000-01
This Document is the property of Superior Manufacturing & Hydraulics and

is considered confidential. This information may not be used, disclosed,
copied, or reproduced in any form without the express written consent of
Superior Manufacturing & Hydraulics.
Date of Revision: September 10, 2003
Page 4 - 1
Page 4 - 2
Page 4 - 3
Page 4 - 4
Page 4 - 5
Page 4 - 6
BOTTOM RETAINER CLIP

P/N: CM4045-B
(Welded to Door)
TOP RETAINER CLIP

P/N: CM4045-T
1/4"-20 x 4" SHCS

P/N: 1012
(2) REQD.
PISTON
P/N: CM4010
1/4"-20 x 2 1/2" SHCS

P/N: 220
(4) REQD.
SPRING
P/N: CM4011
(4) REQD.
CYLINDER HOUSING
P/N: CM4006
CYLINDER ASSEMBLY
POLYPACK SEAL
P/N: 25003000
WEARBAND
P/N: W30000375
THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING &

HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION
MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY
FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR
GLAND
P/N: CM4009
REF:
LOG #
11/04/05
DATE
S:\Equip Manuals-Dwgs\
CMS4000\Cylinder.wpg
REV. #
4225 HWY. 90 EAST

BROUSSARD, LA 70518
(318) 837-8847
1/2"-13 x 1 1/4" SHCS

LOW HEAD
P/N: 1106-B
(4) REQD.
Nov 4, 2005
Page 1
SUPERIOR MANUFACTURING
Pick List
1:20 pm
CM4000 / CHROMEMASTER
Quantity to build: 1
Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
1001
ZERT 1/8" NPT
each
50
__________
1006-A
ROLL PIN 3/16" X 1 1/2"
each
50
__________
1008-B1
HI COLLAR LOCKWASHER 1/4" each
50
__________
1008-B2
FLATWASHER 1/4" GR8
each
50
__________
1008-B2
FLATWASHER 1/4" GR8
each
50
__________
1008-B3
HHCS 1/4"-20 X 1/2" GR8

SAME AS P/N 103
each
50
__________
1008-D
SHCS 1/4"-20 X 1 3/4"
each
50
__________
101
LOCKWASHER 1/4" GR8
each
55
__________
1012
SHCS 1/4"-20 X 4"
each
50
__________
1027
LOCKWASHER 3/8" GR8
each
50
12
__________
1028
SET SCREW 3/8"-16 X 1/4"
each
50
__________
1029
SET SCREW 3/8"-16 X 1/2"
each
50
__________
1040
SET SCREW 3/8"-16 X 1 1/4"
each
50
__________
1046
HHCS 3/8"-16 X 3/4" GR8

SAME AS P/N 137
each
50
__________
HHCS 3/8"-16 X 1 1/4" GR8

SAME AS P/N 139
each
50
__________
HHCS 3/8"-16 X 1 1/2" GR8

SAME AS P/N 140
each
50
__________
1061
BUTTON HD CS 3/8"-16 X 3/4"
each
51
__________
109
HHCS 1/4"-20 X 2" GR8
each
57
__________
1103
LOCKWASHER 1/2" GR8

SAME AS P/N 166
each
51
__________
SHCS 1/2"-13 X 1 1/4" LOW HD each

HHCS 1/2"-13 X 1 1/4" GR8
SAME AS P/N 169
each
51
__________
51
__________
1048
1049
1106-B
1111
Page 4 - 7
Nov 4, 2005
Page 2
Pick List
1:20 pm
Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
HHCS 1/2"-13 X 1 1/2" GR8

SAME AS P/N 170
each
51
__________
1373
SHCS 3/4"-10 X 9 1/2"
each
52
__________
1374
THREADED COUPLING 1/4"

3000 PSI (WELDED)
each
S03-D
__________
PIPE NIPPLE 1/2" X 3"

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-F
__________

SCH.80
each
S03-F
__________
QUICK DISCONNECT 3/8" FEM

each
SNAPTITE (VHC6-6F)
S03-G
__________

SNAPTITE (VHC8-8F)
each
S03-G
__________
QUICK DISCONNECT 1/2" MAL

SNAPTITE (VHN8-8F)
each
S03-G
__________
PLASTIC CAP FOR SNAPTITE

1/2"MALE QUICK DISCONNECTeach
S03-G
__________

SNAPTITE (VHN12-12F)
each
S03-G
__________
1440
QUICK DISC 1" FML-WING TYP each
S03-G
__________
1445
QUICK DISCONNECT 1 1/4" F

WING TYPE
each
S04-A
__________
1446
QUICK DISCONNECT 1 1/4" M each
S04-A
__________
1449
1450
STREET EL 1/4"
STREET EL 3/8"
each
each
S04-A
S04-A
1
2
__________
__________
1451
STREET EL 1/2" FORGED
each
S04-A
__________
1112
1400-A
1401
1411
1412
1428
1430
1431
1431-C
1434
Page 4 - 8
Nov 4, 2005
Page 3
Pick List
1:20 pm
Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
__________
S04-A
__________
each
S04-B
__________
HEX NIPPLE 3/4"
each
S04-B
__________
1462
HEX NIPPLE 1"
each
S04-B
__________
1491
REDUCER BUSHING 1/2" X 3/8" each
S04-C
__________
1493
S04-C
__________
1495
S04-C
__________
1499
REDUCER BUSHING 1 1/4" X 1" each
S04-C
__________
1552
ADAPTER 1/8"MNPT X 1/4"TUB

STRAIGHT
each
S04-C
__________

STRAIGHT
each
S04-C
__________
1569
90 1/4"FNPT X 1/4"FNPT
each
S04-D
__________
1569-A
each
S04-D
__________
1570
ADAPTER 3/8"MNPT X 3/8"MJI

STRAIGHT
each
S04-D
__________
ADAPTER 3/8"MNPT X 3/8" TU

STRAIGHT
each
S04-D
__________
1572
90 1/8"MNPT X 1/4"TUBE
each
S04-D
__________
1573
ADAPTER 1/8"FNPT X 1/4"TUB

STRAIGHT
each
S04-D
__________
1575
1576
90 1/4"MNPT X 1/4"MJIC
each
each
S04-D
S04-D
2
4
__________
__________
1577
each
S04-D
__________
1577-A
90 3/8"MNPT X MJIC FORGED each
S04-D
__________
each
1452
STREET EL 3/4"
1453
STREET EL 1" SQUARE BODY each
1457
HEX NIPPLE 3/8"
each
1460
HEX NIPPLE 1/2"
1461
1561
1570-A
Page 4 - 9
S04-A
Nov 4, 2005
Page 4
Pick List
1:20 pm
Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
1578
each
S04-D
__________
1585
90 3/4" M X MNPT
each
S04-E
__________
1587
90 1/2" MNPT X MNPT
each
S04-E
__________
1609-A
FLUSH PLUG 1/2"
each
S04-G
__________
1610
FLUSH PLUG 3/4" NPT
each
S04-G
__________
1651
GAUGE 0-5000 LENZ BAC-5M-2 each
S05-A
__________
18701250-312
POLYPACK 3/16" CROSS SECTI

each
1 1/4 X 1 5/8 X 5/16
O1-A
__________
1935
SNAP RING INT. RRN-300
each
S05-E
__________
213A
SHCS 1/4"-20 X 3/8"
each
56
__________
220
SHCS 1/4"-20 X 2 1/2"
each
56
__________
246
SHCS 1/2"-13 X 1" GR8
each
56
__________
25003000
POLYPACK 1/4" CROSS SECTIO

3 X 3 1/2 X 1/4
each
O1-C
__________
GAUGE 0-5000 PSI

2 1/2" 1/4 NPT PANEL MT.
S02-E
__________
__________
BAC-5M25RCFF
BUC4011
CLE1209-B
each
SHCS 1/2"-13 X 1" MOD.

PN 246 TURNED DOWN HEAD each
LATCH PIN HANDLE
DK-440
each
S02-G
__________
CM4002
CM4000 SHANK
each
M17-A
__________
CM4003
CM4000 CATCH
MAT. 1018
CM4000 LATCH PIN
MAT.4140
each
M17-A
__________
each
M17-A
__________
CM4000 LATCH HOUSING

MAT. 4140
each
M17-A
__________
CYLINDER HOUSING
each
M17-A
__________
CM4004
CM4005
CM4006
Page 4 - 10
Nov 4, 2005
Page 5
Pick List
1:20 pm
Part Number
U/M
Description
CM4007
CM4000 DOOR
each
CM4008
CM 4000 DOOR PIN
each
CM4009
CM 4000 CYL. GLAND
CM4010
CM4011
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
M17-A
__________
each
M17-A
__________
CM 4000 PISTON
each
M17-A
__________
EXT SPRING-5413- .734"OD,

.105 WIRE, 2.0" OAL
each
M17-A
__________
CM4012
MANIFOLD
each
__________
CM4013
CM4000 STRIKE PIN
each
__________
CM4014
HHCS 5/8"-11 X 5 1/2" MOD.

F/ DOOR HANDLE-MOD. PN X2-each
__________
__________
__________
CM4015
DOOR LATCH SPRING-# 21 CO

each
.625" OD, .054" WIRE, 2.75"
M17-A
M17-A
PIVOT PIN RETAINER

CM4000
each
TOP RETAINER CLIP FOR

CM4000
each
M17-B
__________
BOTTOM RETAINER CLIP FOR

CM4000
each
M17-B
__________
CM4032-S1
PUMP HOUSING
each
M17-B
__________
CM4034
PISTON HOUSING
each
M17-B
__________
CM4036
PUMP PLUNGER
each
M17-B
__________
CM4045-B
CYL. HOUSING BOTTOM CLIP

F/CM4000 CHROMEMASTER each
CYL. HOUSING TOP CLIP
M17-B
__________
M17-B
__________
COMP. SPRING
.207 x 2 3/16 ID x 2 1/2 LG
each
M17-C
__________
LYNAIR H-2-AOO-3 3/4-1-P24
each
M17-D
__________
CM4024
CM4027
CM4028
CM4045-T
CM4085-A
CM4538
Page 4 - 11
Nov 4, 2005
Page 6
Pick List
1:20 pm
Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
M17-E
__________
each
M17-E
__________
LHA 1/4-NPT-CHECK VALVE

CV02P5
each
M17-E
__________
CM7622
1/4" NPT FILLER BREATHER
each
M18-B
__________
CM7651
PLUNGER
each
M18-B
__________
CM7653
0-126 COMPRESSION SPRING

.296"OD, .040" WIRE, .56 "FL
each
M18-C
__________
WEAR BAND
each
O5-A
__________
CM4540
PUSH CYLINDER MOUNT
each
CM4554
3/8" CHECK VALVE
each
CM4564
PARKER 1/4" BALL VALVE

4Z-B6LJ2-SSP
CM4565
W30000375
Page 4 - 12
Nov 4, 2005
Page 1
Pick List
1:24 pm
CMS4000 / CLINCHER DUAL STRING

Part Number
00CMS4000
U/M
Description
Bin/
Location
B.O.M. F/4000 CHROME TOOL

INCLUDES CLE4000 & CM4000
each
REV DATE: 08/06/01
Quantity
Pulled
Quantity
to Pull
__________
PIPE NIPPLE 3/4" X CLOSE

SCH.80
each
S03-C
__________
1372
UNION 3/4" 3000#
each
S03-C
__________
1400-A

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________
PIPE NIPPLE 1/2" X 7 1/4"

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-F
__________
PIPE NIPPLE 1" X 6"

SCH.80
each
S03-F
__________
PIPE NIPPLE 1" X 4"

SCH.80
each
S03-F
__________
PIPE NIPPLE 1" X 10"

SCH.80
each
S03-F
__________

O RING-3/4"ID 7/8"OD
S05-A
__________
1371
1400-B
1401
1403
1404
1405
1405-A
1407
1412
1419
1420
1421
1651
2-018
Page 4 - 13
Nov 4, 2005
Page 2
Pick List
1:24 pm

Part Number
U/M
Description
Quantity
Pulled
Quantity
to Pull
each
O2-A
__________

each
3 X 3 1/2 X 1/4
O1-C
__________
__________
1/16"WIDTH
25003000
Bin/
Location
40001
CLE4000 ROTOR
each
40002
CLE4000 MOTOR GEAR
each
M03-A
__________
40003
CLUSTER GEAR F/ CLE4000
each
M03-A
__________
40004
TOP PLATE WELDMENT

F/CLE4000
each
__________
BOTTOM PLATE WELDMENT

each
F/CLE4000
__________
MID BODY WELDMENT

F/CLE4000
each
__________
40007
IDLER GEAR
each
__________
40008
IDLER SHAFT CLE4000
each
__________
40009
CLUSTER GEAR SHAFT

CLE4000
each
M03-B
__________
40010
MOTOR KEY
each
M03-B
__________
40011
IDLER SHAFT SPACER
each
__________
40012
CLUSTER GEAR SPACER
each
__________
40013
CLUSTER GEAR SPACER
each
__________
40014
CLE4000 FOLLOWER
each
20
__________
40015-02
TONG DOOR ASSEMBLY

REPLACES 40015-01
each
__________
MOTOR-CHARLYN 1091113
24 cu in disp per rev
cont 25gpm/2750psi/687ftlbs
each
__________
1
2
__________
__________
40005
40006
40018
40019
40020
CLE4000 TRANSDUCER MOUN each

REAR CAM FOLLOWER
each
Page 4 - 14
M03-A
M03-B
M03-B
Nov 4, 2005
Page 3
Pick List
1:24 pm

Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
M03-B
__________
BOTTOM MOTOR MANIFOLD each
M03-B
__________
each
M03-B
__________
SHCS 3/8"-16 X 1 1/4" MOD.

__________
__________
40021
DOOR ROLLER
each
40022
TOP MOTOR MANIFOLD
each
40023
40024
FLATWASHER 9/16" RAISED
40025
40027
BRIDLE ASSEMBLY
each
40030
CLE4000 DOOR STOP
each
M03-B
__________
40032
ENCODER MALE COUPLING
each
M03-C
__________
40033
ENCODER FEMALE COUPLING each
M03-C
__________
40034
COVER PLATE - SQUARE
each
M03-C
__________
55151
GAUGE MOUNT EXT. ASSY.

F/CLE5500HT & CMS4000
each
M06-D
__________
DUMP VALVE 3/4" - DENISON

R4V06-5A9-10A1 W/O SEL.
VENT VALVE
each
M07-A
__________
HIGH PRESSURE CHECK

VALVE - 1" NPT
each
M07-C
__________
A20-V1526K-8
HANDLE A/20 8"
each
S11-C
__________
A20-WBK
A20 "W" BANKING KIT
each
S11-B
__________
BAC-5M25RCFF
GAUGE 0-5000 PSI

each
S02-E
__________
BK226
BK226 BOLT KIT
each
M11-B
__________
BUC4026-A
COMP. SPRING # 3851--.562"

OD, .062" WIRE, 1.5" FL
each
M11-C
__________
RETAINER PIN
each
VALVE PLATE-5 SECTION VALVE
each
M13-C
__________
M23-B
__________
58058
58099
BUCM4005
BUCM4050
Page 4 - 15
Nov 4, 2005
Page 4
Pick List
1:24 pm

Part Number
U/M
Description
CM4001
LOWER ASSEMBLY F/CM4000 each
CM4006
CYLINDER HOUSING
each
CM4007
CM4000 DOOR
each
CM4008
CM 4000 DOOR PIN
each
CM4009
CM 4000 CYL. GLAND
CM4010
CM4011
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
__________
__________
M17-A
__________
each
M17-A
__________
CM 4000 PISTON
each
M17-A
__________

.105 WIRE, 2.0" OAL
each
M17-A
__________
CM4012
MANIFOLD
each
__________
CM4013
CM4000 STRIKE PIN
each
__________
CM4014
HHCS 5/8"-11 X 5 1/2" MOD.

__________
__________
M17-A
M17-A
CM4016
PUSH CYL. ROD COVER
each
CM4017
CM COVER
ASSEMBLY
each
__________
CM4018
TANK ASSEMBLY F/CMS4000
each
__________
CM4019
SANDPAPER CLIP
each
__________
CM4024
PIVOT PIN RETAINER

CM4000
each
__________

CM4000
each
M17-B
__________

CM4000
each
M17-B
__________
__________
__________
__________
CM4027
CM4028
CM4035
CM4040
CM4045-B
M17-A
M17-B
PUMP ASSEMBLY F/CM4000

each
PRESSURE GAGE MOUNTING
BRACKET WELDMENT
each
Page 4 - 16
M17-B
Nov 4, 2005
Page 5
Pick List
1:24 pm

Part Number
CM4045-T
U/M
Description

Bin/
Location
M17-B
Quantity
to Pull
Quantity
Pulled
__________
__________
__________
__________
CM4090
LATCH ASSEMBLY
each
CM4538
each
CM4540
PUSH CYLINDER MOUNT
each
CM4551
SUN PILOT CK VALVE W/CART

ECB OD RO-A2 VALVE
each
CKCA-XAN CARTRIDGE
M17-E
__________
M17-D
CM4554
3/8" CHECK VALVE
each
M17-E
__________
CM4564

4Z-B6LJ2-SSP
each
M17-E
__________

CV02P5
each
M17-E
__________
CM4588
SHIFT GUARD
each
M17-E
__________
CM4589
HOSE1/4" X 20" FJIC X FJIC
each
__________
CM4590
HOSE 1/4" X 27" MNPT X FJIC
each
__________
CM4591
HOSE 1/4" X 33" FJIC X FJIC
each
__________
CM4592
each
__________
CM4593
each
__________
CM4594
each
__________
CM4595
each
__________
CM4596
CM4597

SUPER 2
each
__________
each
__________
CM7622
each
M18-B
__________
CM7654
PSI REDUCING VALVE (SUN)

3/8 NPT PORTS
each
M18-C
__________
CM4565
D3L30BN
LEVER OPERATED VALVE
Page 4 - 17
Nov 4, 2005
Page 6
Pick List
1:24 pm

U/M
Description
Part Number
each
PARKER
KITBOLT-18
KITBRG-18
KITFIT-18A
KITFIT-18C
Bin/
Location
M18-E
Quantity
Pulled
Quantity
to Pull
__________
BOLT KIT F/CMS4000 & 01

DUAL STRING C.M. &
DS C.M. W/2 SPEED MOTOR UP each
__________
BEARING KIT F/CMS4000 & 01

CLINCHER DUAL STRING C.M.
each
CLINCHER DUAL STRING
__________
FITTING KIT F/CMS4000 & 01

each
__________

each
__________
N.C. SELF LUBRICATED VALV

NORMALLY CLOSED/DOOR S
each
ASSEMBLY
M19-C
__________
3/8" NPT SIDE NFPA D05

SUBPLATE
each
M19-C
__________
VA20-AA440
INLET W/O RELIEF VALVE
each
S11-D
__________
VA20-DA3
WORK SECTION
W/CYLINDER SPOOL
each
S11-D
__________
VA20-MA3
WORK SECTION
each
S11-D
__________
VA20-MOD
WORK SECTION
each
S11-D
__________
VA20-MRV-1
RELIEF CARTRIDGE
each
S11-B
__________
VA20-SA3
VA20-TR44
WORK SECTION
OUTLET
each
each
S11-C
S11-C
1
1
__________
__________
W30000375
WEAR BAND
each
O5-A
__________
SLV1000-01
SPD33A
Page 4 - 18
Nov 4, 2005
Page 1
Pick List
1:27 pm
CMS4000-01 / CLINCHER DUAL STRING

Part Number
00CMS400001
Bin/
Location
U/M
Description
B.O.M. FOR DS CM W/2 SPEED

MOTOR - CLE4000 & CM4000-01
each
REV DATE: 12/06/01
Quantity
Pulled
Quantity
to Pull
__________
1022
COTTER PIN 5/32" X 3"
each
54
__________
1371

SCH.80
each
S03-C
__________
1372
UNION 3/4" 3000#
each
S03-C
__________
1400-A

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-E
__________

SCH.80
each
S03-F
__________
PIPE NIPPLE 1" X 6"

SCH.80
each
S03-F
__________
PIPE NIPPLE 1" X 4"

SCH.80
each
S03-F
__________
each
S03-F
__________
1400-B
1401
1403
1404
1405
1405-A
1407
1412
1419
1420
1421
1589
PIPE NIPPLE 1" X 10"

SCH.80
90 3/4"FNPT X MJIC
Page 4 - 19
Nov 4, 2005
Page 2
Pick List
1:27 pm

Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
ROUND BODY
each
S04-E
__________
1590
90 3/4" MJIC X MNPT
each
S04-E
__________
1651
S05-A
__________
1981
ADAPTER STRAIGHT SWIVEL

each
3/4" O RING X 3/4" FNPT
S05-G
__________
1/16"WIDTH
each
O2-A
__________

each
3 X 3 1/2 X 1/4
O1-C
__________
__________
2-018
25003000
40001
CLE4000 ROTOR
each
40002
CLE4000 MOTOR GEAR
each
M03-A
__________
40003
each
M03-A
__________
40004
TOP PLATE WELDMENT

F/CLE4000
each
__________

F/CLE4000
each
__________
MID BODY WELDMENT

F/CLE4000
each
__________
40007
IDLER GEAR
each
__________
40008
IDLER SHAFT CLE4000
each
__________
40009
CLUSTER GEAR SHAFT

CLE4000
each
__________
40011
IDLER SHAFT SPACER
each
__________
40012
CLUSTER GEAR SPACER
each
__________
40013
CLUSTER GEAR SPACER
each
__________
40014
40015-02
CLE4000 FOLLOWER
TONG DOOR ASSEMBLY
REPLACES 40015-01
each
20
__________
__________
40005
40006
Page 4 - 20
each
M03-A
M03-B
M03-B
Nov 4, 2005
Page 3
Pick List
1:27 pm

Part Number
40018
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
each
__________
40019
__________
40020
REAR CAM FOLLOWER
each
__________
40021
DOOR ROLLER
each
__________
40024
each
__________
40025
SHCS 3/8"-16 X 1 1/4" MOD.

__________
__________
M03-B
M03-B
40027
BRIDLE ASSEMBLY
each
40030
CLE4000 DOOR STOP
each
M03-B
__________
40031
HI/LO motor control valve

for series/parallel circuit
SD4AADB4/129233
each
M03-B
__________
40032
ENCODER MALE COUPLING
each
M03-C
__________
40033
ENCODER FEMALE COUPLING each
M03-C
__________
40034
COVER PLATE - SQUARE
each
M03-C
__________
55151
GAUGE MOUNT EXT. ASSY.

F/CLE5500HT & CMS4000
each
M06-D
__________
DUMP VALVE 3/4" - DENISON

R4V06-5A9-10A1 W/O SEL.
VENT VALVE
each
M07-A
__________
HIGH PRESSURE CHECK

VALVE - 1" NPT
each
M07-C
__________
A20-V1526K-8
HANDLE A/20 8"
each
S11-C
__________
A20-WBK
BAC-5M25RCFF
A20 "W" BANKING KIT

GAUGE 0-5000 PSI
each
S11-B
__________
each
S02-E
__________
BK226 BOLT KIT
each
M11-B
__________
58058
58099
BK226
Page 4 - 21
Nov 4, 2005
Page 4
Pick List
1:27 pm

Bin/
Location
Quantity
Pulled
Quantity
to Pull
Description
U/M
COMP. SPRING # 3851--.562"

OD, .062" WIRE, 1.5" FL
each
M11-C
__________
BUCD4010-S5
LEG COVER
each
M12-A
__________
BUCM4005
RETAINER PIN
each
M13-C
__________
CM4001
LOWER ASSEMBLY F/CM4000 each
__________
CM4006
CYLINDER HOUSING
each
__________
CM4007
CM4000 DOOR
each
__________
CM4008
CM 4000 DOOR PIN
each
M17-A
__________
CM4009
CM 4000 CYL. GLAND
each
M17-A
__________
CM4010
CM 4000 PISTON
each
M17-A
__________
CM4011

.105 WIRE, 2.0" OAL
each
M17-A
__________
CM4012
MANIFOLD
each
__________
CM4013
CM4000 STRIKE PIN
each
__________
CM4014
HHCS 5/8"-11 X 5 1/2" MOD.

__________
__________
Part Number
BUC4026-A
M17-A
M17-A
CM4016
PUSH CYL. ROD COVER
each
CM4017-S2
CM COVER PLATE
each
__________
CM4018
TANK ASSEMBLY F/CMS4000
each
__________
CM4019
SANDPAPER CLIP
each
__________
CM4024
PIVOT PIN RETAINER

CM4000
CM4000
__________
CM4027
CM4028
CM4035
M17-A
M17-B
each
each
M17-B
__________

CM4000
each
M17-B
__________
__________
PUMP ASSEMBLY F/CM4000
Page 4 - 22
each
Nov 4, 2005
Page 5
Pick List
1:27 pm

Part Number
U/M
Description
CM4040
PRESSURE GAGE MOUNTING

each
BRACKET WELDMENT
CM4045-B

CM4045-T

CM4090
LATCH ASSEMBLY
each
CM4538
each
CM4540
PUSH CYLINDER MOUNT
each
CM4551
SUN PILOT CK VALVE W/CART

ECB OD RO-A2 VALVE
each
CKCA-XAN CARTRIDGE
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
M17-B
__________
M17-B
__________
__________
__________
__________
M17-E
__________
M17-D
CM4554
3/8" CHECK VALVE
each
M17-E
__________
CM4564

4Z-B6LJ2-SSP
each
M17-E
__________

CV02P5
each
M17-E
__________
CM4589
HOSE1/4" X 20" FJIC X FJIC
each
__________
CM4590
each
__________
CM4591
each
__________
CM4592
each
__________
CM4593
each
__________
CM4594
CM4595

each
each
1
1
__________
__________
CM4596
each
__________
CM4597

SUPER 2
each
__________
each
__________
CM4565
CM7622
Page 4 - 23
M18-B
Nov 4, 2005
Page 6
Pick List
1:27 pm

CM7654
D3L30BN
KITBOLT-18
KITBRG-18
KITFIT-18A
KITFIT-18C
Bin/
Location
Quantity
Pulled
Quantity
to Pull
Description
U/M
PSI REDUCING VALVE (SUN)

3/8 NPT PORTS
each
M18-C
__________
LEVER OPERATED VALVE

PARKER
each
M18-E
__________
BOLT KIT F/CMS4000 & 01

DUAL STRING C.M. &
DS C.M. W/2 SPEED MOTOR UP each
__________
BEARING KIT F/CMS4000 & 01

each
__________

each
__________

each
__________
Part Number

each
ASSEMBLY
M19-C
__________
3/8" NPT SIDE NFPA D05

SUBPLATE
each
M19-C
__________
VA20-AA440
INLET W/O RELIEF VALVE
each
S11-D
__________
VA20-DA3
WORK SECTION
W/CYLINDER SPOOL
each
S11-D
__________
VA20-MA3
WORK SECTION
each
S11-D
__________
VA20-MOD
VA20-MRV-1
WORK SECTION
RELIEF CARTRIDGE
each
each
S11-D
S11-B
1
1
__________
__________
VA20-SA3
WORK SECTION
each
S11-C
__________
VA20-TR44
OUTLET
each
S11-C
__________
W30000375
WEAR BAND
each
O5-A
__________
SLV1000-01
SPD33A
Page 4 - 24
Nov 4, 2005
Page 1
1:30 pm
Pick List
40015-02 / TONG DOOR ASSEMBLY
Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
280
FLATWASHER 3/4"
each
55
__________
40015-S1A
TOP GUIDE RING
each
M03-B
__________
40015-S2A
BOTTOM GUIDE RING
each
__________
40015-S3
CLE4000 FRONT DOOR COVER each
__________
40015-S6
TONG DOOR HANDLE

F/40015-02 DOOR ASSY.
each
__________
FRONT HANDLE
F/40015-02 DOOR ASSY.
each
__________
BALL VALVE TAB

CM4000 TANK
each
__________
40015-S7
CM4018-S7
Page 4 - 25
Nov 4, 2005
Page 1
1:31 pm
Pick List
40027 / BRIDLE ASSEMBLY
Part Number
40027-S2
U/M
Description
1/2 x 6 TURNBUCKLES
EYE X EYE
Bin/
Location
Quantity
Pulled
Quantity
to Pull
each
M03-B
__________
40027-S3
5/16" CONNECTING LINK GR.80 each
M03-B
__________
40027-S4
7/16" BOLT TYPE SHACKLE

W/SECONDARY RETENTION
CROSBY #1019471
M03-B
__________
__________
40036
each
3/4" A-345 MASTER LINK ASSY.

12300 WORK LOAD
ULT. LOAD= 4 X WORK LOAD each
Page 4 - 26
Nov 4, 2005
Page 1
1:37 pm
Pick List
CM4001 / LOWER ASSEMBLY F/CM4000
Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
CM4001-S1
BOT. PLATE F/ CM4000
each
__________
CM4001-S2
CM4000 MID. PLATE
each
__________
CM4001-S3
SIDE GUTT PLATE
each
__________
CM4001-S4
REAR GUTT PLATE
each
__________
CM4001-S5
COVER TAB
each
__________
CM4001-S6
RETRACTING SPRING CLIP

F/LOWER ASSEMBLY
F/CMS4000
each
__________
Page 4 - 27
M16-A
Nov 4, 2005
Page 1
1:38 pm
Pick List
CM4018 / TANK ASSEMBLY F/CMS4000
Part Number
00CM4018
U/M
Description
B.O.M. FOR TANK ASSY

REV DATE: 10-25-02
SEE NOTES F/CM4018
each
THREADED COUPLING 1/4"

3000 PSI (WELDED)
each
1" HALF COUPLING

3000 PSI
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
S03-D
__________
each
S03-D
__________

SCH.80
each
S03-D
__________
1577
each
S04-D
__________
CM4018-S1
CM4000 TOP PLATE
each
__________
CM4018-S4
TANK RING F/CMS4000
each
__________
CM4018-S5
TANK TOP PLATE F/CMS4000
each
__________
CM4018-S6
TANK SIDE PLATE F/CMS4000 each
__________
CM4018-S7
BALL VALVE TAB

CM4000 TANK
each
__________
MODIFIED FILTER, INLINE

1/4" NPT FEMALE
230 MICRON
each
__________
BUSHING,REDUCER,NPT
3/4-1/4 MODIFIED
each
__________
1374
1384
1385
CM4022
CM4025
Page 4 - 28
M17-B
M17-B
Nov 4, 2005
Page 1
1:39 pm
Pick List
CM4035 / PUMP ASSEMBLY F/CM4000
Part Number
18701250-312
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull

each
1 1/4 X 1 5/8 X 5/16
O1-A
__________
each
S05-E
__________
1935
CM4032
CM4000 PUMP HOUSING-WELDeach
M17-B
__________
CM4034
PISTON HOUSING
each
M17-B
__________
CM4036
PUMP PLUNGER
each
M17-B
__________
CM4085-A
COMP. SPRING
.207 x 2 3/16 ID x 2 1/2 LG
each
M17-C
__________
Page 4 - 29
Nov 4, 2005
Page 1
1:39 pm
Pick List
CM4090 / LATCH ASSEMBLY
Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
1008-B2
FLATWASHER 1/4" GR8
each
50
__________
1008-B3
HHCS 1/4"-20 X 1/2" GR8

SAME AS P/N 103
each
50
__________
1008-C
SHCS 1/4"-20 X 1/2"
each
50
__________
1028
SET SCREW 3/8"-16 X 1/4"
each
50
__________
CLE1209-B
LATCH PIN HANDLE

DK-440
each
S02-G
__________
CM4002
CM4000 SHANK
each
M17-A
__________
CM4003
CM4000 CATCH
MAT. 1018
each
M17-A
__________
CM4000 LATCH PIN

MAT.4140
each
M17-A
__________
CM4000 LATCH HOUSING

MAT. 4140
each
M17-A
__________
DOOR LATCH SPRING-# 21 CO

.625" OD, .054" WIRE, 2.75"
each
M17-A
__________
CM7651
PLUNGER
each
M18-B
__________
CM7653
0-126 COMPRESSION SPRING

.296"OD, .040" WIRE, .56 "FL
each
M18-C
__________
CM4004
CM4005
CM4015
Page 4 - 30
Nov 4, 2005
Page 1
1:40 pm
Pick List
KITBOLT-18 / BOLT KIT F/CMS4000 & 01
Part Number
B.O.M. FOR KITBOLT-18

REV DATE: 03-26-03
each
1001
ZERT 1/8" NPT
each
1004
ZERT 3/16" DRIVE
00KITBOLT18
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
__________
50
__________
each
50
20
__________
1008-B1
50
__________
1008-B2
FLATWASHER 1/4" GR8
each
50
__________
1008-B3
HHCS 1/4"-20 X 1/2" GR8

SAME AS P/N 103
each
50
__________
101
LOCKWASHER 1/4" GR8
each
55
__________
1027
LOCKWASHER 3/8" GR8
each
50
48
__________
1028
SET SCREW 3/8"-16 X 1/4"
each
50
__________
1029
SET SCREW 3/8"-16 X 1/2"
each
50
__________
1035
SHCS 5/16"-18 X 3/4"

SAME AS P/N 225
each
50
__________
1040
SET SCREW 3/8"-16 X 1 1/4"
each
50
__________
1040-A
SHCS 3/8"-16 X 3/4"

SAME AS P/N 235
each
50
__________
1042-A
FLAT SHCS 3/8"-16 X 3/4"
each
50
__________
1046
HHCS 3/8"-16 X 3/4" GR8

SAME AS P/N 137
each
50
__________
HHCS 3/8"-16 X 1 1/4" GR8

SAME AS P/N 139
each
50
37
__________
HHCS 3/8"-16 X 1 1/2" GR8

SAME AS P/N 140
each
50
__________
HHCS 3/8"-16 X 2" GR8

SAME AS P/N 142
each
50
__________
each
57
__________
each
51
12
__________
1048
1049
1050
109
1103
HHCS 1/4"-20 X 2" GR8

LOCKWASHER 1/2" GR8
SAME AS P/N 166
Page 4 - 31
Nov 4, 2005
Page 2
1:40 pm
Pick List
KITBOLT-18 / BOLT KIT F/CMS4000 & 01
Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
1106-B
SHCS 1/2"-13 X 1 1/4" LOW HD each
51
__________
1111
HHCS 1/2"-13 X 1 1/4" GR8

SAME AS P/N 169
each
51
__________
HHCS 1/2"-13 X 1 1/2" GR8

SAME AS P/N 170
each
51
__________
1117
FLAT SHCS 3/8"-16 X 1/2"
each
51
__________
1170-A
52
__________
1176-B
NYLOCK NUT LO PRO 3/4"-16
each
52
20
__________
1179
NYLOCK NUT LOW PRO 7/8"-14 each
52
__________
1213
NYLOCK NUT LOW PRO 1"-12 each
52
__________
1321
SHCS #10-32 X 3/4"
each
54
__________
1373
SHCS 3/4"-10 X 9 1/2"
each
52
__________
175
HHCS 1/2"-13 X 2 3/4" GR8
each
57
__________
213A
SHCS 1/4"-20 X 3/8"
each
56
__________
219
SHCS 1/4"-20 X 2"
each
56
__________
220
SHCS 1/4"-20 X 2 1/2"
each
56
__________
245
SHCS 1/2"-13 X 3/4"
each
56
__________
246
SHCS 1/2"-13 X 1" GR8
each
56
__________
1112
Page 4 - 32
Nov 4, 2005
Page 1
1:41 pm
Pick List
KITBRG-18 / BEARING KIT F/CMS4000 & 01
Part Number
U/M
Description
B.O.M. FOR KITBRG-18

REV DATE: 03/08/01
each
1935
each
1939
SNAP RING EXT. RST-59
1972
00KITBRG18
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
S05-E
__________
each
S05-E
__________
BEARING MR-20-N
each
S05-F
__________
1973
INNER RACE MI-16-N
each
S05-F
__________
1974
BEARING MR-24-N
each
S05-F
__________
1975
INNER RACE MI-20-N
each
S05-F
__________
Page 4 - 33
Nov 4, 2005
Page 1
1:42 pm
Pick List
KITFIT-18A / FITTING KIT F/CMS4000 & 01
Part Number
00KITFIT18A
U/M
Description
B.O.M. FOR KITFIT-18A

REV DATE: 04/06/01
Bin/
Location
each
Quantity
Pulled
Quantity
to Pull
__________
1441
QUICK DISC.1"MALE-WING TY each
S03-G
__________
1446
QUICK DISCONNECT 1 1/4" M each
S04-A
__________
1453-A
STREET EL 1"
each
S04-A
__________
1492
REDUCER BUSHING 1" X 3/4"
each
S04-C
__________
1495
S04-C
__________
1499
REDUCER BUSHING 1 1/4" X 1" each
S04-C
__________
1577-A
90 3/8"MNPT X MJIC FORGED each
S04-D
__________
1589
90 3/4"FNPT X MJIC
ROUND BODY
each
S04-E
__________
1590
90 3/4" MJIC X MNPT
each
S04-E
__________
1603
45 1" MNPT X 1" MNPT

NO SQUARE BODY
each
S04-F
__________
1609-A
FLUSH PLUG 1/2"
each
S04-G
__________
1616
RUN TEE 1"
each
S04-G
__________
1625
90 1/2" FNPT X MJIC/ FG
each
S04-G
__________
1626
90 1/2" MNPT X MJIC
each
S04-G
__________
1627
RUN TEE 3/4"
each
S04-G
__________
Page 4 - 34
Nov 4, 2005
Page 1
1:42 pm
Pick List
KITFIT-18C / FITTING KIT F/CMS4000 & 01
Part Number
00KITFIT18C
1431
1431-C
U/M
Description
B.O.M. FOR KITFIT-18C

REV DATE: 04/06/01
Bin/
Location
each
Quantity
Pulled
Quantity
to Pull
__________

each
SNAPTITE (VHN8-8F)
S03-G
__________

1/2"MALE QUICK DISCONNECT each
S03-G
__________
1449
STREET EL 1/4"
each
S04-A
__________
1450
STREET EL 3/8"
each
S04-A
__________
1451
STREET EL 1/2" FORGED
each
S04-A
__________
1452
STREET EL 3/4"
each
S04-A
__________
1454
each
S04-A
__________
1457
HEX NIPPLE 3/8"
each
S04-A
__________
1459
90 1/2" FNPT X FNPT
each
S04-B
__________
1460
HEX NIPPLE 1/2"
each
S04-B
__________
1461
HEX NIPPLE 3/4"
each
S04-B
__________
1462
HEX NIPPLE 1"
each
S04-B
__________
1471
90 3/8"MNPT X 1/4"MNPT
each
S04-B
__________
1486
S04-B
__________
1489
each
S04-C
__________
1490
S04-C
__________
1552

STRAIGHT
each
S04-C
__________

STRAIGHT
each
S04-C
__________
S04-D
__________
S04-D
__________
1561
1569-A
1570
each
STRAIGHT
each
Page 4 - 35
Nov 4, 2005
Page 2
1:42 pm
Pick List
KITFIT-18C / FITTING KIT F/CMS4000 & 01
Part Number
1570-A
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull

each
STRAIGHT
S04-D
__________
1572
each
S04-D
__________
1573

each
STRAIGHT
S04-D
__________
1575
each
S04-D
__________
1576
each
S04-D
__________
1576-A
NO SQUARE BODY
each
S04-D
__________
1577
each
S04-D
__________
1578
each
S04-D
__________
1579
each
S04-E
__________
1580
90 3/8" F X F NPT
each
S04-E
__________
1581

1/2" MNPT X 3/8" FNPT
PARKER #0107-8-6
each
S04-E
__________

each
S04-E
__________
1588
90 3/4" FNPT X 3/4" FNPT
each
S04-E
__________
1591
90 1" FNPT X FNPT
each
S04-E
__________
1595
RUN TEE 3/8"
each
S04-F
__________
1604
45 1" MNPT X 1" FNPT
each
S04-F
__________
1610
FLUSH PLUG 3/4" NPT
each
S04-G
__________
1611
FLUSH PLUG 1" MNPT
each
S04-G
__________
1586-A
Page 4 - 36
Nov 4, 2005
Page 1
1:43 pm
Pick List
SLV1000-01 / N.C. SELF LUBRICATED VALVE
Part Number
00SLV1000-01
U/M
Description
B.O.M. FOR SLV1000-01

REV DATE: 08/19/02
SEE NOTES F/SLV1000-01
each
1/16"WIDTH
each
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
O2-A
__________
PROTECTOR SLEEVE F/
DOOR SWITCHES(SLV1000-01) each
M03-B
__________
MA10-ACNC-04
2 WAY CAM OPERATED VALV each
S03-C
__________
SLV1002
N.C SPOOL
F/ SLV1000-01
each
S03-C
__________
DOOR SWITCH VALVE ROLLE

each
F/ SLV1000
S03-C
__________
2-016
40028
SLV1003
Page 4 - 37
Page 4 - 38

FOR
CLINCHER 4000 TONG
CLE4000

Date of Revision: August 29, 1995
Page 5 - 1
Page 5 - 2
Page 5 - 3
Page 5 - 4
Page 5 - 5
Page 5 - 6
Page 5 - 7
Page 5 - 8
Page 5 - 9
Page 5 - 10
Nov 4, 2005
Page 1
2:27 pm
Pick List
CLE4000 / CM4000 TONG
Part Number
B.O.M. FOR CLE4000

USE W/ CM4000 ONLY
REV DATE: 11/04/05
each
1001
ZERT 1/8" NPT
each
1004
ZERT 3/16" DRIVE
00CLE4000
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
__________
50
__________
each
50
20
__________
1008-B1
50
__________
1027
LOCKWASHER 3/8" GR8
each
50
36
__________
1048
HHCS 3/8"-16 X 1 1/4" GR8

SAME AS P/N 139
each
50
29
__________
HHCS 3/8"-16 X 2" GR8

SAME AS P/N 142
each
50
__________
LOCKWASHER 1/2" GR8

SAME AS P/N 166
each
51
__________
HHCS 1/2"-13 X 1 1/2" GR8

SAME AS P/N 170
each
51
__________
1176-B
NYLOCK NUT LO PRO 3/4"-16
each
52
20
__________
1179
NYLOCK NUT LOW PRO 7/8"-14 each
52
__________
1213
NYLOCK NUT LOW PRO 1"-12 each
52
__________
1586-A

each
S04-E
__________
1587
90 1/2" MNPT X MNPT
each
S04-E
__________
1939
SNAP RING EXT. RST-59
each
S05-E
__________
1972
BEARING MR-20-N
each
S05-F
__________
1973
INNER RACE MI-16-N
each
S05-F
__________
1974
BEARING MR-24-N
each
S05-F
__________
1975
2-018
INNER RACE MI-20-N

1/16"WIDTH
each
S05-F
__________
each
O2-A
__________
1050
1103
1112
Page 5 - 11
Nov 4, 2005
Page 2
2:27 pm
Pick List
Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull
219
SHCS 1/4"-20 X 2"
each
56
__________
285
FLATWASHER 1/4" SS
each
55
__________
40001
CLE4000 ROTOR
each
__________
40002
CLE4000 MOTOR GEAR
each
M03-A
__________
40003
each
M03-A
__________
40004
TOP PLATE WELDMENT

F/CLE4000
each
__________
PUSH CYL. LEG MNT.

F/ CLE4000
each
__________

each
F/CLE4000
__________
__________
__________
__________
40004-S3
40005
40005-S1
BOTTOM IDLER SPACER
each
40007
IDLER GEAR
each
40008
IDLER SHAFT CLE4000
each
40009
CLUSTER GEAR SHAFT

CLE4000
each
M03-B
__________
40010
MOTOR KEY
each
M03-B
__________
40011
IDLER SHAFT SPACER
each
__________
40012
CLUSTER GEAR SPACER
each
__________
40013
CLUSTER GEAR SPACER
each
__________
40014
CLE4000 FOLLOWER
each
M03-B
20
__________
40015-S1A
TOP GUIDE RING
each
M03-B
__________
40015-S2A
BOTTOM GUIDE RING
each
__________
40015-S3
40018
CLE4000 FRONT DOOR COVER each

each
__________
__________
Page 5 - 12
M03-A
Nov 4, 2005
Page 3
2:27 pm
Pick List
Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
__________
__________
M03-B
__________
BOTTOM MOTOR MANIFOLD each
M03-B
__________
each
M03-B
__________
SHCS 3/8"-16 X 1 1/4" MOD.

__________
40019
40020
REAR CAM FOLLOWER
each
40021
DOOR ROLLER
each
40022
TOP MOTOR MANIFOLD
each
40023
40024
40025
M03-B
40027
BRIDLE ASSEMBLY
each
__________
40027-S1
BRIDLE TRIANGLE ASSEMBLY each
__________
40027-S2
1/2 x 6 TURNBUCKLES
EYE X EYE
each
M03-B
__________
40027-S3
5/16" CONNECTING LINK GR.80 each
M03-B
__________
40027-S4
7/16" BOLT TYPE SHACKLE

W/SECONDARY RETENTION
CROSBY #1019471
each
M03-B
__________
40030
CLE4000 DOOR STOP
each
M03-B
__________
40035
TONG DOOR HANDLE
each
__________
BUC4011
SHCS 1/2"-13 X 1" MOD.

__________
__________
SLV1000-01

ASSEMBLY
each
Page 5 - 13
M19-C
Page 5 - 14

FOR
LOCKJAW 4000 & 4500
BUCS4000, BUCS4000-01, & BUCS4500

Date of Revision: December 10, 1999
Page 6 - 1
Page 6 - 2
Page 6 - 3
\Manuals\Equip Manuals\Dwgs\BUCS4000\ILL1046 rev1.wpg
11/03/05
23
23
SHCS 3/8"-16 x 1 1/2"
238
Page 6 - 4
\Manuals\Equip Manuals\Dwgs\BUCS4000\ILL1084 rev1.wpg
OPTIONAL
11/03/05
Page 6 - 5
\Manuals\Equip Manuals\Dwgs\BUCS4000\BUCSB4010 rev1.wpg
11/03/05
Page 6 - 6
14
10
17
10
12
17
16
30 31
Welded on
Bottom Plate 36
behind front legs
29
13
Welded to
19
Cylinder Barrel
24
Welded to Jaw 19
20
21
7
23
24
20
Welded on
37 Bottom Plate
22
27
26
11
25
28
Typ. Top & Bottom
SLIDE THIS ASSEMBLY

INTO HOUSING THEN
INSTALL ITEMS 25 -28,
32 - 35.
33 34
Typ. Top & Bottom
35
32
Qty.
Part No.
1 BUCS4008
1 BUCS4007
1 BUCS4509
1 BUCS4004
1 BUC4528
1 BUC4525
1 BUCS4502
1 BUCS4519
1 BUCS4503
3 BUC4520
10 BUCS4015
2 BUCS4513
2 BUCS4006
1 BUCS4501
1 BUCS4505
2 BUCS4005
6 222
-- ----3 BUC4531-S1
2 238
1 BUCS4010
4 1162
1 1008-B
2 1026
6 1161
6 1151
6 194
4 1002
2 1001
2 1060
2 1025
1 1650
1 BUC4031-S1
2 BUC4031-S2
2 1040-A
1 BUCS4093
2 BUC4015-S8
4225 HWY. 90 EAST

BROUSSARD, LA 70518
(318) 837-8847
COMPONENTS OF
CYLINDER ASSEMBLY
NO. BUCS4532
SEAL KIT NO. ASAP2186

(NOT SHOWN)
Description
TOP PLATE
BOTTOM PLATE
BACKING PLATE (Welded to Rod)
ROD (Welded to Backing Plate)
GLAND
PISTON
CYLINDER BARREL
INSIDE JAW WEDGE
OUTSIDE JAW WEDGE
TOP RETAINER CLIP
SPACER TUBE
DOOR ROLLER
DOOR ROLLER PIN
INSIDE JAW
OUTSIDE JAW
PIVOT PIN
SHCS 1/4"-20 x 3 1/2"
----BOTTOM RETAINER
SHCS 3/8"-16 x 1 1/2"
SPRING
SHCS 5/8"-11 x 6"
SET SCREW 1/4"-20 x 1/4"
3/8" HI COLLAR LOCKWASHER
HHCS 5/8"-11 x 8"
5/8" LOCKWASHER
5/8"-11 NUT
1/8" NPT 90 ZERT
1/8" NPT ZERT
HHCS 3/8"-16 x 2 1/2"
3/8" FLAT WASHER
GAUGE 0-3000
GAUGE PROTECTOR
GAUGE PROTECTOR TAB
SHCS 3/8"-16 x 3/4"
SPRING GUARD
BACKUP LEG

LOG #
06/26/02
DATE
REF: S:\Equip Manuals\Dwgs\
BUCS4500\Assembly.wpg
REV. #
4 1/2" LOCKJAW BACKUP

ASSEMBLY
28
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Page 6 - 7
Nov 4, 2005
Page 1
Pick List
2:45 pm
BUCS4000 / 4" DUALSTRING LOCKJAW BACKUP

Description
U/M
B.O.M. F/ BUCS4000
F/ H.K 500C
REV DATE: 06/14/01
each
1027
LOCKWASHER 3/8" GR8
each
1046
HHCS 3/8"-16 X 3/4" GR8

SAME AS P/N 137
Part Number
00BUCS4000
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
50
__________
each
50
__________
HHCS 3/8"-16 X 2" GR8

SAME AS P/N 142
each
50
__________
1607
FLUSH PLUG 1/8" NPT
each
S04-G
__________
BUC4011
SHCS 1/2"-13 X 1" MOD.

__________
1050
BUC4000 B/U VALVE LEG

SAME BUCSA4010-S11
each
M11-D
__________
PISTON FOR 4 1/2 B.U. JAW

& 5-1/2" STD.
each
M11-F
__________
BUC4528
GLAND FOR 4 1/2" JAW
each
M11-F
__________
BUCS4001-A
OUTSIDE JAW
BUCS4000 BACKUP
each
M14-A
__________
INSIDE JAW
BUC4000-B
each
M14-A
__________
BUCS4002-A
CYLINDER BARREL
each
M14-A
__________
BUCS4003
OUTSIDE JAW WEDGE
each
M14-A
__________
BUCS4004
ROD
each
M14-A
__________
BUCS4005
DOOR PIVOT PIN
each
M14-A
__________
BUCS4006
ROLLER PIN
each
M14-B
__________
BUCS4008
TOP PLATE BACK-UP
each
M14-B
__________
BUCS4012
COMP.SPRING-4394--2.25"OD,
.250" WIRE, 5.25" FL
DOOR ROLLER F/ BUCS4000
NEEDS GARLOCK BUSHING
each
M14-B
__________
each
M14-B
__________
BUC4085-S7
BUC4525
BUCS4001-B
BUCS4013
Page 6 - 8
Nov 4, 2005
Page 2
Pick List
2:45 pm
BUCS4000 / 4" DUALSTRING LOCKJAW BACKUP

Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
BUCS4015
SPACER TUBE
each
M14-B
__________
BUCS4022
PROTECTOR PLATE
CM 4000 B/U
each
M14-C
__________
INSIDE JAW WEDGE F/

BUCS4000 BACKUP
each
M14-C
__________
GARLOCK BUSHING 24DU32

1 1/2" X 2" F/DOOR ROLLER
each
S02-G
__________
__________
BUCS4026
BUCS4027
BUCS4051
BOTTOM PLATE WELDMENT each
BUCS4093
SPRING GUARD WELDMENT
each
M14-C
__________
BUCS4509
BACKING PLATE
each
M14-C
__________
CLEBU9602S10
ZERT PROTECTOR
each
M16-D
__________
Page 6 - 9
Nov 4, 2005
Page 1
Pick List
2:47 pm
BUCS4000-01 / 4" DUALSTRING LOCKJAW BACKUP

Part Number
00BUCS400001
U/M
Description
Bin/
Location
B.O.M. F/4" DS LJ STINGER

STYLE BACKUP F/COMP LOAD
each
REV DATE: 06/26/02
Quantity
Pulled
Quantity
to Pull
__________

SCH.80
each
S03-E
__________
GAUGE 0-3000
BAC-3M-25
each
S05-A
__________
BUC4001-S1
BOTTOM RETAINER CLIP
each
M11-B
__________
BUC4022
TOP RETAINER CLIP
each
M11-C
__________
BUC4031-S1
GAUGE PROTECTOR
each
M23-C
__________
BUC4031-S2
GAUGE PROTECTOR TAB
each
M11-C
__________
BUC4085-S7
BUC4000 B/U VALVE LEG

SAME BUCSA4010-S11
each
M11-D
__________
OUTSIDE JAW
BUCS4000 BACKUP
each
M14-A
__________
INSIDE JAW
BUC4000-B
each
M14-A
__________
BUCS4003
OUTSIDE JAW WEDGE
each
M14-A
__________
BUCS4005
DOOR PIVOT PIN
each
M14-A
__________
BUCS4006
ROLLER PIN
each
M14-B
__________
BUCS4008
TOP PLATE BACK-UP
each
M14-B
__________
BUCS4010
EXTENSION SPRING #93

.687"OD, .091" WIRE, 4.75"
each
M14-B
__________

NEEDS GARLOCK BUSHING
each
M14-B
__________
BUCS4015
SPACER TUBE
each
M14-B
10
__________
BUCS4022
PROTECTOR PLATE
CM 4000 B/U
each
each
M14-C
1
2
__________
__________
1402
1650
BUCS4001-A
BUCS4001-B
BUCS4013
BUCS4025
Page 6 - 10
Nov 4, 2005
Page 2
Pick List
2:47 pm
BUCS4000-01 / 4" DUALSTRING LOCKJAW BACKUP

Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
INSIDE JAW WEDGE F/

BUCS4000 BACKUP
each
M14-C
__________
GARLOCK BUSHING 24DU32

1 1/2" X 2" F/DOOR ROLLER
each
S02-G
__________
BUCS4032
4" LJ CYLINDER ASSEMBLY
each
__________
BUCS4051
__________
BUCSB4010
HOUSING (STINGER TYPE)

WELDMENT F/BUCS4000
each
__________
CLEBU9602S10
ZERT PROTECTOR
each
__________
KITBOLT-17
BOLT KIT F/BUCS4000-01

4" DUALSTRING LOCKJAW BA each
__________
BUCS4026
BUCS4027
KITFIT-17
MHB030LEAH08
M16-D
FITTING KIT F/BUCS4000-01

4" DUALSTRING LOCKJAW BA each
M16-F
__________
PILOT OPR. COUNTERBAL. VA

MHB030LEAH08B43 GRESEN each
S03-C
__________
Page 6 - 11
Nov 4, 2005
Page 1
2:48 pm
Pick List
BUCS4032 / 4" LJ CYLINDER ASSEMBLY
Description
U/M
B.O.M. FOR CYLINDER ASSY

REV DATE: 06/21/02
SEE NOTES F/BUCS4032
each
1008-B
SET SCREW 1/4"-20 X 1/4"
each
222
SHCS 1/4"-20 X 3 1/2"
each
ASAP2186
SEAL KIT FOR 4" LOCKJAW B/

4 1/2" & 5 1/2" STD B/U
each
F/NEW STYLE CYLINDERS
Part Number
00BUCS4032
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
50
__________
56
__________
O4-A
__________
BUC4022
TOP RETAINER CLIP
each
M11-C
__________
BUC4525

& 5-1/2" STD.
each
M11-F
__________
BUC4528
each
M11-F
__________
BUCS4030
CYLINDER HOUSING WELDME each
__________
BUCS4527
BACKING PLATE/ROD WELDM each
__________
Page 6 - 12
M14-C
Nov 4, 2005
Page 1
Pick List
2:50 pm
ASAP2186 / SEAL KIT FOR 4" LOCKJAW B/U,

Part Number
12501875
18703625
25003000
25003500
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull

each
1 7/8 X 2 1/8 X 1/8
O1-A
__________

each
3 5/8 X 4 X 3/16
O1-B
__________

each
3 X 3 1/2 X 1/4
O1-C
__________

each
3 1/2 X 4 X 1/4
O1-C
__________
959-29
ROD WIPER 3"
each
O3-F
__________
W32500500
NYLON WEAR BAND 3 1/4" OD each
O5-A
__________
Page 6 - 13
Nov 4, 2005
Page 1
Pick List
2:50 pm
KITBOLT-17 / BOLT KIT F/BUCS4000-01

Part Number
Bin/
Location
U/M
Description
00KITBOLT17
B.O.M. FOR KITBOLT-17

REV DATE: 06/21/02
each
1001
ZERT 1/8" NPT
each
1002
ZERT 90 DEG. 1/8" NPT
1008-B
Quantity
Pulled
Quantity
to Pull
__________
50
__________
each
50
__________
SET SCREW 1/4"-20 X 1/4"
each
50
__________
1025
FLATWASHER 3/8" GR8
each
50
__________
1026
HI COLLAR LOCKWASHER 3/8"

each
SAME AS P/N 209
50
__________
1027
LOCKWASHER 3/8" GR8
each
50
__________
1040-A
SHCS 3/8"-16 X 3/4"

SAME AS P/N 235
each
50
__________
1042
SHCS 3/8"-16 X 1 1/4"

SAME AS P/N 237
each
50
__________
1047
HHCS 3/8"-16 X 1" GR8

SAME AS P/N 138
each
50
__________
1060
HHCS 3/8"-16 X 2 1/2" GR8

SAME AS P/N 144
each
51
__________
1103
LOCKWASHER 1/2" GR8

SAME AS P/N 166
each
51
__________
1110
HHCS 1/2"-13 X 1" GR8

SAME AS P/N 168
each
51
__________
1151
LOCKWASHER 5/8" GR8
each
51
__________
1313
HHCS 5/8"-11 X 8 1/2" GR8
each
51
__________
1162
SHCS 5/8"-11 X 6"
each
51
__________
194
HEX NUT 5/8"-11 GR8
each
55
__________
222
SHCS 1/4"-20 X 3 1/2"
each
56
__________
234
238
SHCS 3/8"-16 X 1/2"

SHCS 3/8"-16 X 1 1/2"
each
each
56
56
2
2
__________
__________
Page 6 - 14
Nov 4, 2005
Page 2
2:50 pm
Pick List
KITBOLT-17 / BOLT KIT F/BUCS4000-01
Part Number
246
Bin/
Location
U/M
Description
SHCS 1/2"-13 X 1" GR8
Page 6 - 15
each
56
Quantity
Pulled
Quantity
to Pull
__________
Nov 4, 2005
Page 1
2:51 pm
Pick List
KITFIT-17 / FITTING KIT F/BUCS4000-01
Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
1450
STREET EL 3/8"
each
S04-A
__________
1473
each
S04-B
__________
1486
S04-B
__________
1491
S04-C
__________
1564

each
STRAIGHT
S04-C
__________

each
STRAIGHT
S04-D
__________
1569-B
S04-D
__________
1570-A

each
STRAIGHT
S04-D
__________
1568
1575
each
S04-D
__________
1577
each
S04-D
__________
1578
each
S04-D
__________
1580
90 3/8" F X F NPT
each
S04-E
__________
1582
90 SWVL 3/8"MNPT X FNPT

ROUND BODY
each
S04-E
__________
BRANCH TEE 3/8"
each
S04-F
__________
1595-A
Page 6 - 16
Nov 4, 2005
Page 1
Pick List
2:52 pm
BUCS4500 / 4 1/2" CLINCHER LOCKJAW

Part Number
00BUCS4500
Bin/
Location
U/M
Description
B.O.M. F/4 1/2 LOCKJAW BU

each
REV DATE: 06/26/02
Quantity
Pulled
Quantity
to Pull
__________
1001
ZERT 1/8" NPT
each
50
__________
1002
ZERT 90 DEG. 1/8" NPT
each
50
__________
1025
FLATWASHER 3/8" GR8
each
50
__________
1026
HI COLLAR LOCKWASHER 3/8"

each
SAME AS P/N 209
50
__________
SHCS 3/8"-16 X 3/4"

SAME AS P/N 235
each
50
__________
SHCS 3/8"-16 X 1"

SAME AS P/N 236
each
50
__________
SHCS 3/8"-16 X 1 1/4"

SAME AS P/N 237
each
50
__________
HHCS 3/8"-16 X 2 1/2" GR8

SAME AS P/N 144
each
51
__________
HHCS 1/2"-13 X 1" GR8

SAME AS P/N 168
each
51
__________
1150-J
JAM NUT 5/8"-11
each
51
__________
1151
LOCKWASHER 5/8" GR8
each
51
__________
1161
HHCS 5/8"-11 X 8" GR8
each
51
__________
1162
SHCS 5/8"-11 X 6"
each
51
__________
1375
THRDED.COUPLING 3/8" 3000P each
S03-D
__________
1430

SNAPTITE (VHC8-8F)
each
S03-G
__________

SNAPTITE (VHN8-8F)
each
S03-G
__________

1/2"MALE QUICK DISCONNECTeach
STREET EL 1/4"
each
S03-G
S04-A
1
1
__________
__________
1040-A
1041
1042
1060
1110
1431
1431-C
1449
Page 6 - 17
Nov 4, 2005
Page 2
Pick List
2:52 pm

Part Number
Bin/
Location
U/M
Description
Quantity
Pulled
Quantity
to Pull

each
STRAIGHT
S04-B
__________
1490
S04-C
__________
1564

each
STRAIGHT
S04-C
__________
TUBE TEE 3/8"

(6JBU-S)
each
S04-D
__________

each
STRAIGHT
S04-D
__________

each
STRAIGHT
S04-D
__________
1466
1565
1568
1570-A
1577
each
S04-D
__________
1594
RUN TEE 1/4"
each
S04-F
__________
1599
TEE 3/8" FEMALE
each
S04-F
__________
1619
OBSOLETE - REF P/N 1471
each
__________
1621
RUN TEE 3/8"TUBE X 1/4" MNP each
S04-G
__________
1622

STRAIGHT
each
S04-G
__________
GAUGE 0-3000
BAC-3M-25
each
S05-A
__________
1800
PARKER FLOW CONTROL F600 each
S05-D
__________
194
HEX NUT 5/8"-11 GR8
each
55
__________
1951
SNAP RING EXT. RSN-250
each
S05-E
__________
238
SHCS 3/8"-16 X 1 1/2"
each
56
__________
BUC4031-S1
BUC4031-S2
GAUGE PROTECTOR
GAUGE PROTECTOR TAB
each
each
M23-C
M11-C
1
2
__________
__________
BUC4520
TOP RET. CLIP 4 1/2" B.U.
each
M11-F
__________
1650
Page 6 - 18
Nov 4, 2005
Page 3
Pick List
2:52 pm

Part Number
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull
BUC4531-S1
BOTTOM CLIP 4 1/2" B.U.
each
M12-A
__________
BUCS4005
DOOR PIVOT PIN
each
M14-A
__________
BUCS4006
ROLLER PIN
each
M14-B
__________
BUCS4008
TOP PLATE BACK-UP
each
M14-B
__________
BUCS4010
EXTENSION SPRING #93

.687"OD, .091" WIRE, 4.75"
each
M14-B
__________
COMP. SPRING #3376-1.968"

OD, .187" WIRE, 4.0" FL
each
M14-B
__________
BUCS4015
SPACER TUBE
each
M14-B
10
__________
BUCS4016
INDEXING DIAL SPACER
each
M14-B
__________
BUCS4017
INDEXING DIAL SHAFT
each
M14-B
__________
BUCS4018
DETENT( X-22) - 5/8-11 X

.984 S/S BALL PLNGR.
each
M14-C
__________
RELIEF VALVE RPEC-LWN-FA

RPEC-LWN CART 34.50
FAA BODY 14.20
each
M14-C
__________
PROTECTOR PLATE
CM 4000 B/U
each
M14-C
__________
BUCS4025
each
__________
BUCS4051
__________
BUCS4501
BUCS4500 INSIDE JAW
each
__________
BUCS4503
OUTSIDE JAW WEDGE
each
__________
BUCS4505
OUTSIDE JAW
FOR BUCS4500 TONG
each
__________
BUCS4513
BUCS4519

INSIDE JAW WEDGE
each
each
2
1
__________
__________
BUCS4532
4 1/2 LJ CYLINDER ASSEMBLY each
__________
BUCSB4010
HOUSING (STINGER TYPE)
BUCS4011
BUCS4020
BUCS4022
Page 6 - 19
M14-C
Nov 4, 2005
Page 4
Pick List
2:52 pm

Part Number
U/M
Description
WELDMENT F/BUCS4000
MHB030LEAH08
each
PILOT OPR. COUNTERBAL. VA

MHB030LEAH08B43 GRESEN each
Page 6 - 20
Bin/
Location
S03-C
Quantity
Pulled
Quantity
to Pull
__________
__________
Nov 4, 2005
Page 1
2:53 pm
Pick List
BUCS4532 / 4 1/2 LJ CYLINDER ASSEMBLY
Description
U/M
B.O.M. FOR CYLINDER ASSY

REV DATE: 06/21/02
each
1008-B
SET SCREW 1/4"-20 X 1/4"
each
222
SHCS 1/4"-20 X 3 1/2"
each
ASAP2186
SEAL KIT FOR 4" LOCKJAW B/

4 1/2" & 5 1/2" STD B/U
each
F/NEW STYLE CYLINDERS
Part Number
00BUCS4532
Bin/
Location
Quantity
Pulled
Quantity
to Pull
__________
50
__________
56
__________
O4-A
__________
BUC4520
TOP RET. CLIP 4 1/2" B.U.
each
M11-F
__________
BUC4525

& 5-1/2" STD.
each
M11-F
__________
BUC4528
each
M11-F
__________
BUCS4527
BACKING PLATE/ROD WELDM each
M14-C
__________
BUCS4530
CYLINDER HOUSING WELDME each
__________
Page 6 - 21
Nov 4, 2005
Page 1
Pick List
2:50 pm
ASAP2186 / SEAL KIT FOR 4" LOCKJAW B/U,

Part Number
12501875
18703625
25003000
25003500
U/M
Description
Bin/
Location
Quantity
Pulled
Quantity
to Pull

each
1 7/8 X 2 1/8 X 1/8
O1-A
__________

each
3 5/8 X 4 X 3/16
O1-B
__________

each
3 X 3 1/2 X 1/4
O1-C
__________

each
3 1/2 X 4 X 1/4
O1-C
__________
959-29
ROD WIPER 3"
each
O3-F
__________
W32500500
NYLON WEAR BAND 3 1/4" OD each
O5-A
__________
Page 6 - 22
MAINTENANCE
CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs, Backups,
CHROMEMASTERs and accessories adapt a regularly scheduled maintenance program.
Implementation of this type of program offers several benefits. Firstly, you increase the life of your
equipment, secondly, you may find a problem before it escalates to a costly repair or down time on
the job, and most importantly, prevent injury to operating personnel.
A major inspection (described at the end of this section) should be carried out if equipment is
suspected to have been damaged during transit or is to be mobilized to a remote location where
maintenance operations are difficult to carry out.
ROUTINE MAINTENANCE
2 -1
Cleaning
a) Upon returning from every job, thoroughly clean unit using petroleum based cleaning agent. The
hydraulic motor assembly and top tong plate should be removed for internal cleaning periodically and
to allow visual inspection of rollers, gears, and cam followers.
2 -2
Inspection
a) Inspect overall unit, including hoses, valve assembly, motor housing, and power unit for signs of
leakage or obvious damage.
b) Inspect brake bands for breakage and excessive wear. If during inspection of brake bands it is noted
the wear has started to wear into the rivets, it is time to replace brake bands.
c) Inspect dies for excessive wear .Visually inspect dies for imbedded dirt, mud, scale, etc. and clean
with a wire brush to allow full penetration of die tooth. If tooth is worn and no longer sharp to
the touch, replace dies.
d) Inspect jaws for visible damage, checking to assure top and bottom die retainer clips are secure.
Inspect jaw roller pin and jaw roller for excessive wear, making sure the jaw roller pin is straight,
the jaw roller is free of cracks or flat spots and the rollers turn freely.
2 -3
Lubrication
a) Cam followers. Apply grease to the cam followers via zerts on top and bottom cage plates and
top and bottom tong plates.
b) Dumbbell roller shafts. Apply grease to the dumbbell roller shafts via zerts on top and bottom of
shafts.
c) Door shaft. Apply grease to the door shaft via zerts in top and bottom of shaft.
d) Center idler gear shaft. Apply grease to the center idler gear shaft via zert in bottom of shaft.
Page 7 - 1
Dec. 26, 1996
e) Outboard idler gear shafts. Apply grease to the outboard idler shafts via zerts on top of shafts.
f) Pinion gear and secondary gear assemblies are installed with sealed bearings. There is no
provisions to grease these bearings. However, if replaced by non-sealed bearings, the 1/8" N.P.T. flush
plugs should be replaced with zerts PN 100 I and both gear assemblies should be added to the regular
lubrication schedule.
g) Low gear housing, shift housing. Apply grease to low gear housing and shift housing via zerts (2
each). Apply ample grease to housing to insure housing is fully packed with grease.
h) Tong body. There are two methods for packing grease into tong body cavity .When tong is
disassembled with top tong plate removed, clean, inspect and replace worn or damaged parts, then pack
by hand entire tong cavity with grease. With tong assembled and top tong plate in place, rotate throat
to expose gears and hand pack tong body with grease.
2 -4
Schedule -Recommended lubrication schedule performed after completion of each job.

a) Cam followers; upper and lower (all).
b) Dumbbell roller shafts; upper and lower (all).
c) Door shaft.
d) Center idler shaft.
e) Outboard idler shafts (2).
f) Low gear housing (2 zerts)
g) Shift housing (2 zerts)
h) Repack tong cavity .
i) Pinion and secondary gear shafts (if sealed bearings have been replaced by
non-sealed bearings).
j) Jaw rollers and pins. Remove jaw pins and rollers, clean and lubricate with
gear grease.
k) Inspect hydraulic fluid for foreign material and contaminants. Filter or
replace. You must filter or replace entire system including power unit
tank and lines along with tong to insure all contaminants are removed.
2 -4
Adjustments -At the beginning of each job and start of each shift thereafter, you should test
brake bands and adjust as necessary .
Testing
a) Place backing pin in make-up position.
b) Operate tong several cycles, and verify heads bite at each cycle.
c) Place backing pin in break-out position.
d) Operate tong several cycles, and verify heads bite at each cycle.
e) If heads fail to bite either in make-up or break-out, adjust brake bands.
Adjustment
Page 7 - 2
Dec. 26, 1996
a) Turn, clockwise, each brake band adjusting bolts (2).

b) Test operation as listed under testing procedure section.
c) Repeat steps a) and b) under adjustment section until heads bite consistently.
2 -5
Maintenance For Hydraulic Back-Up

Maintenance for the Hydraulic Back-Up system should be performed upon return from every job.
Lubrication should be implemented on job site at times when severe conditions indicate and
accelerated lube schedule is indicated. It is recommended operators maintain a tool kit for supplies
which may be needed on location such as grease gun, allen wrenches, spare dies, bolts, nuts, washers,
etc.
a) Remove stationary jaw and clean stationary jaw and pocket. Inspect for damage and
signs of excessive wear. Lubricate pocket and jaw with gear grease and replace.
b) Hook up to power supply and close jaws around pipe using proper size dies. Test to
see if cylinders are holding pressure. NOTE: Do not operate back-up (close)
without inserting a joint of pipe and proper size dies. Failure to follow
procedure can result in severe damage to operating cylinders.
c) Lubricate cylinder pockets by pumping grease into zerts located above each pocket.
d) Inspect hoses and connections. Repair or replace as necessary .
e) Remove side plates and inspect for leaks. Use trouble shooting section for
instructions on method of repair.
Page 7 - 3
Dec. 26, 1996
ANNUAL Major Maintenance

Inspection & Repair
Routine preventative maintenance will significantly extend the operating life, reduce operating costs
and downtime. CLINCHER recommends a program of frequent routine inspection and lubrication
along with an annual major inspection. Note: A major inspection should be carried out if equipment is
suspected to have been damaged during transit or is to be mobilized to a remote location where
maintenance operations are difficult to carry out.
1 Visually inspect components on power tongs which could possibly have been damaged either during
operation, or transit i.e. damage to hanger assembly, hydraulic backup, mounting legs,
CHROMEMASTER head or hydraulic valve assembly.
2
Check Test Date. Ensure that a load test and Inspection was carried out within the last 9 months.
Check Rotor. Check rotor for any signs of damage or wear (as per service manual).
Remove Motor and Hydraulic Valve Assembly Remove the motor and Hydraulic valve assembly
from the tong body.
Check Motor Seal. Apply hydraulic power, run the motor and visually check the motor seal for any
signs of leakage.
Check Motor Gear .Check the integrity of the motor gear retaining ring. Check for excessive signs
of wear on the motor gear.
7 Check condition of spools. Activate valves and check for any signs of wear pitting or scoring of the
chrome on the spool assemblies.
NOTE: If the spool is damaged in any way, the complete section must be changed out as spools
are not interchangeable.
8
Check Gear Selector and Shaft. Remove clutch door and visually inspect the shifting shaft for
alignment and straightness. Check that the shifting shaft yoke is secured at the bottom of the
shaft by means of a lock nut.
Check Clutch Assembly. Visually inspect high and low clutch and gears for any sign
chipped, broken or worn teeth.
10 Check Dumbbell Rollers, Shafts and Bushing. Check for excess movement on either bearings,
bushes, dumbbells or shafts.
Page 7 - 4
Dec. 26, 1996
11 Check Idler Gears and Center Pinion Shaft Gears and Bearings. Check that there are no signs of
worn, chipped or broken teeth on the idler and center pinion shaft gears.
12 Check Door Bearings. Visually check excess movement on bearings at the door assembly. If excess
movement is found the door must be removed making careful note of bearing shims positions
for reassembly.
13 Check Door Spring Housing. Visually check that the door latch spring has sufficient strength to
snap close the tong door. If this is not the case, then the door stop must be removed and a new
spring fitted.
14 Check Door Safety Device. Functionally check the tong door safety switch. Engage low gear, open
tong door and push rotor control lever forward as if to rotate rotor, if safety device is
operational then the rotor will not rotate. Ensure over ride valve (if installed) is wired in the
open position.
15 Check Lifting Bridle and Test date. Check the lifting bridle and shackles for damage or wear.
Ensure that a load test and Inspection was carried out within the last 9 months.
16 Check condition of all hydraulic hose. Visually inspect all hydraulic hoses fitted to the tong
and in the back-up for any signs of leaks, cuts or wear.
17 Remove CHROMEMASTER Doors, Paint Strip, MPI (MAGNETIC PARTICLE
INSPECTION) (magnetic particle inspection). Pull pins out of the CHROMEMASTER
doors after releasing grub screws. Paint Strip Doors overnight by placing in paint strip solution.
Doors should then be cleaned and checked before submitting them for MPI (MAGNETIC
PARTICLE INSPECTION) testing where all cracks should be noted on the service sheet.
Replace doors using grease on
pins and ensure securing devices are fitted to the hinge pins.
18 Check CHROMEMASTER Cam bolts are secure. Ensure that the bolts that secure the cam
lugs on the CHROMEMASTER are tight. These can be reached from inside the bore of the
tool.
19 Check CLINCHER Die retaining lugs-on CHROMEMASTER and CLINCHER. Check
the condition of the bottom lugs on the CLINCHER Backup -these are welded in place and
buffed flush and should
show no signs of damage or cracking. The chrome-master door bottom lugs should be checked
during the MPI (MAGNETIC PARTICLE INSPECTION) of these items. Ensure all the top
lugs are present with bolts -ensure they are not bent and that the threads are clean, free, and
greased.
20 Check CHROMEMASTER bottom plate bolts are secure. Check that the bottom plate bolts
on the CHROMEMASTER are tight and that there is no sign of movement of the bottom
plate relative to the top plate as these bolts hold the CHROMEMASTER together.
21 Check CHROMEMASTER Oil Level. Remove the filling/level plug from the side of the
Page 7 - 5
Dec. 26, 1996
reservoir and fill with hydraulic oil unit level with the plug.
22 Remove CLINCHER side plates, Steam clean Tong and Backup. Remove bolts securing
CLINCHER side plates and remove the side plates. Put assembly through the steam cleaning
process ensuring all foreign material is removed but taking care not to remove lubrication from
the tong and CLINCHER cylinders.
23 Check condition of all hoses on the CLINCHER. Check all hoses inside and on the
CLINCHER body for signs of leakage or damage. Replace any hoses or fitting that are not
satisfactory.
24 Remove CLINCHER Ram retaining bolts and check for cracks. Remove the bolts at the back
of the CLINCHER hydraulic rams ( 4 off total) and check. They should be free from
damage, cracks and bends. Replace with grease and ensuring they are secure and sufficient
threads engage into the nuts.
25 Function Test Tong ensuring turns counter works. Operate the tong and record the maximum
torques in both high and low gears. Ensure turns counter (if installed) registers correct number
of turns per revolution.
26 Check Front and Rear Legs for Clearance. Fit Torque Gauge to backup. Connect tong to hydraulic
power supply. Position suitable pup-joint in tong and backup and with maximum torque
applied in both directions, visually check that there is sufficient clearance between the front
and rear legs of the tong and the back-up to prevent a false torque reading. Check that the tong
and backup are correctly aligned with full torque applied and check that the break out bar fitted
is the proper length and does not give false torque readings. The number of the tong should be
stamped on
the break out bar.
27 Check CHROMEMASTER Ram pressure set to 2,500 psi. Pressurize CHROMEMASTER
head WITH jaws and pipe to grip. Ensure pressure limiting valve is set to restrict the maximum
pressure available to 2,500 psi.
28 Check Backup Pressure Control Valve. Adjust pressure control valve fully Anti-clockwise, then
whilst fully depressing the back-up spool handle, adjust the pressure control valve clockwise to
increase pressure up to 2,000 psi on the back-up gauge, then readjust pressure back down to
1,200 psi. Remove the pressure and then reapply ensuring only 1,300 psi is applied and that the
pressure is held.
29 Check Lift Cylinder valve. Connect a lift cylinder to the power tong. If the load valve is
operating properly, the tong should rise smoothly and there should be no sudden movements.
When lift cylinder is half its stroke the tong the tong should be left suspended fro 2 minutes;
the lift cylinder should not be seen to extend during this period.
30 Check for Hydraulic Leaks. Once the hydraulic oil has reached a temperature of
approximately 40C, operate the back-up retract or the lift cylinder whilst visually checking all
Page 7 - 6
Dec. 26, 1996
components for oil leaks, i.e. spool valve assemblies, hose, connections and rams in back-up.
31 Check Case Drain Oil Flow Rate. Stall the power tong motor at 2000 psi with a flow meter
in the case drain line. Measure the volume of oil flowing from the case drain. The flow must
not exceed 18 liters per minute.
32 Grease Tong, Backup and CHROMEMASTER. Grease all grease points on the power tong as
per service manual.
33 Paint Tong, Backup and CHROMEMASTER. Mask off all Hydraulic sliding surfaces, all
thread forms, all bearing surfaces and all Gauges. Paint tong.
34 Store Tong, Backup and CHROMEMASTER. Store tong in Serviced Equipment Area.
Page 7 - 7
Dec. 26, 1996
MAINTENANCE
DU BEARING DRY WEAR PROCESS
1.
2.
3.
1. Running-in completed. Low wear rate starts when up to 10% of the bronze is
exposed.
2. Typical surface appearance when DU bearing approaches its half life with 40%
to 50% of the bronze exposed.
3. Bronze is beginning to smear near the end of DU=s useful life as a dry bearing.
Over 75% of the bronze is visible at the surface.
For additional information about DU bearings, please contact Garlock Bearings Inc,
700 Mid Atlantic Parkway, Thorofare, New Jersey 08086. (609) 848-3200 FAX: (609) 848-5115
Page 7 - 8
November, 2005
5/16"-18 x 1 1/4" SHCS

Use Never-Seez
Hand Tight
PISTON
RETAINER RING
LOAD CELL SIZE DIAPHRAGM P/N

DIAPHRAGM
P/N: SEE CHART
6.44 SQ.IN.
CLC203
8.0 SQ.IN.
CLC205
12.0 SQ.IN.
CLC206
16.1 SQ.IN.
CLC207
25.0 SQ.IN.
CLC208
HOUSING
1/4" NPT FLUSH PLUG

Use Teflon Sealant
5/16"-18 x 1 1/4" SHCS
Use Never-Seez
Torque to 200 in.lbs.
(8) REQD. ON HOUSING
4225 HWY. 90 EAST

BROUSSARD, LA 70518
(318) 837-8847
COMPRESSION
LOAD CELL

Page 8 - 1
1
REV. #
LOG #
07/03/02
DATE

Load Cell Comp rev1.wpg
TROUBLESHOOTING
PRODUCT BULLETIN
SUBJECT:
Maintaining CHROMEMASTER Bleeder Valves
DATE:
January 8, 1998
BULLETIN NO.:
SPB98-01-01
REFERENCE:
Drawing ILL1089 (attached)
A problem was recently encountered with a CHROMEMASTER which would not hold pressure.
The cause of this problem was traced to an improperly maintained bleeder valve. In this case, the
set screw which retains the handle loosened and allowed the handle to move until no overlap existed
between the tang on the handle and the tang on the valve body. Without contact between the tangs
the operator could not properly position the ball valve in the closed position.
The attached drawing and maintenance procedures have been developed to inform the users of
CLINCHER CHROMEMASTERs of this potential problem and means of preventing its
occurrence. The position of the handle and its securing set screw should be routinely inspected. If
evidence of packing leakage is observed, the packing nut should be tightened using the documented
procedures. If the valve continues to leak after adjustment, it should be replaced.
Page 7 - 10
November, 2005
Tang on handle
must overlap
tang on body
Figure 1 - General Two-Way Ball Valve Cross-Sectional Assembly with Standard Teflon Packing
WARNING
Failure or improper selection or improper use of the products and / or
systems described herein or related items can cause death, personal
injury and property damage.
Maximum Allowable Working Pressure & Temperature
Valve Body Material

Seat Material
Kel-F
Stainless Steel
6000 psi @ 70EF
Packing Adjustment
(For B-Series Ball Valves with Teflon Stem Packing)

Packing adjustments may be occasionally necessary depending on the
many and varied uses for the valve. It is recommended an adjustment
be made shortly after initial installation and just prior to flow startup.
Always consult Superior if questions arise.
1. Remove the handle by turning the set screw counter-clockwise with
a 3/32" size hex-socket wrench.
2. Tighten the packing nut 1/8 to 1/4 turn or to 70 in-lbs. using a 7/16"
size hex wrench.
3. Re-install the handle and secure by turning the set screw clockwise
and torque to 15 in-lbs.
Valve Connector Make-Up Instructions
CAUTION: Whenever installing or removing a ball valve from a

system, always place a back-up wrench on the ball valves end
connector. NOT the valve body.
Tube Fitting Connectors
1. Insert the tube into the filter port until the tube bottoms out in the
filter body. Care should be exercised to insure the tube is properly
aligned with the filter body and port.
2. Normal make-up for port size 4 thru 16 (1/4 thru 1 inch) is 1-1/4 turn
from finger tight.
Please follow the above directions for counting the number of turns for
proper fitting make-up. Do not make-up the tube fittings by torque or
"feel". Variables such as tubing and fitting tolerances, tube wall
thickness, and lubricity of nut lubricants can result in an improperly
assembled tube fitting connection.
4225 HWY. 90 DEL ESTE
BROUSSARD, LA 70518
(318) 837-8847
MAINTNANCE INSTRUCTIONS
CHROMEMASTER BLEEDER VALVE CM4556
Page 7 - 11
ESTE DOCUMENTO ES LA CARACTERSTICA DE LA FABRICACIN Y DE LA

HIDRULICA SUPERIORES Y SE CONSIDERA CONFIDENCIAL. ESTA
INFORMACIN NO SE PUEDE UTILIZAR, DIVULGAR, COPIAR, O
REPRODUCIR EN CUALQUIER FORMA, SIN EL CONSENTIMIENTO ESCRITO
EXPRESO DE LA FABRICACIN Y DE LA HIDRULICA SUPERIORES.
10/14/05
Inversor
Registro #
de corriente #
Fecha
Referencia: S:\Equip Manuals\Dwgs\
ILL 1000\ILL1089 rev1.wpg
Page 7 - 12
5/16"-18 x 1 1/4" SHCS

Use Never-Seez
Hand Tight
PISTON
RETAINER RING
LOAD CELL SIZE DIAPHRAGM P/N

DIAPHRAGM
P/N: SEE CHART
6.44 SQ.IN.
CLC203
8.0 SQ.IN.
CLC205
12.0 SQ.IN.
CLC206
16.1 SQ.IN.
CLC207
25.0 SQ.IN.
CLC208
HOUSING
1/4" NPT FLUSH PLUG

Use Teflon Sealant
5/16"-18 x 1 1/4" SHCS
Use Never-Seez
Torque to 200 in.lbs.
(8) REQD. ON HOUSING
4225 HWY. 90 EAST

BROUSSARD, LA 70518
(318) 837-8847
COMPRESSION
LOAD CELL

Page 8 - 1
1
REV. #
LOG #
07/03/02
DATE

Load Cell Comp rev1.wpg
Page 8 - 2
CLINCHER LOAD CELL AND TORQUE GAUGE ASSEMBLIES
& CONTROL VALVE TECHNICAL DATA
To request copy of
Compression Torque System
Technical Manual & Control Valve
Technical Data, please contact:
Superior Manufacturing & Hydraulics

4225 Hwy. 90 East
Broussard, LA 70518
Phone: 337-837-8847
Fax: 337-837-8839
Page 8 - 3
November, 2005
Page 8 - 4

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CMS4000CLE4000rev10 09

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DUAL STRING CHROMEMASTER

WITH LOCKJAW BACK-UP

WONT DAMAGE OR SCAR TUBULARS

AUTOMATED DOOR ON LOCKJAW BACK-UP

6,500 FT.LBS. MAXIMUM TORQUE

CMS4000 & CLE4000

4225 Highway 90, East

This manual is not a controlled document and is subject

Tong Model No.:

4" CLINCHER CHROMEMASTER Tong and 4" & 4 1/2" LOCKJAW

Tong Model No.:

Backup Model No.:

SUPERIOR Mfg. & Hyd.

Control Valve Illustrations

CM4000 4" CHROMEMASTER Tong

CLE4000 CLINCHER Tong

BUCS4000, BUCS4000-01, & BUCS4500

Maintenance and Troubleshooting

Load Cells and Torque Gauges

4" CHROMEMASTER TONG and 4" & 4 1/2" LOCKJAW BACKUP

Added Specifications for CMS4000.

Added Schematic for CMS4000 with BUCS4000.

FIELD INSTALLATION OF CHROMEMASTER CHROME TOOLS

August 30, 1996

The installation of CHROMEMASTER Chrome Tools on hydraulic power tongs requires

S:\Equip Manuals\DOCS\Bulletins\_CPB960801 CM Field Installation.doc

4225 Highway 90, East

June 19, 2001

pipe dia (inches)

Technical Manual CMS4000, CLE4000, BUCS4000, -01, BUCS4500 Rev. 09/03

TONG AND BACKUP RATING CHARTS.123

CLINCHER CMS4000 CHROMEMASTER Tong and BUCS4000 Backup performance

CHROMEMASTER Operating Manual

Dec. 23, 1996

Maximum tubing size (in)

Torque rating (ft lbs)

CLES 5000 (std)

CLE 55000 UHT

CLE 7625 (std)

Dec. 23, 1996

CHROMEMASTER Operating Manual

Dec. 23, 1996

Dec. 23, 1996

CHROMEMASTER Operating Manual

Dec. 23, 1996

EXTERNAL Pressure Relief Valve

Check Valve (if equipped)

OPTIONAL Air Driven Pressure Booster

P/N: SPD33A Subplate

ILLUSTRATIONS OF PARTS IDENTIFICATION

This Document is the property of Superior Manufacturing & Hydraulics and

Date of Revision: September 10, 2003

BOTTOM RETAINER CLIP

TOP RETAINER CLIP

1/4"-20 x 4" SHCS

1/4"-20 x 2 1/2" SHCS

THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING &

4225 HWY. 90 EAST

1/2"-13 x 1 1/4" SHCS

ZERT 1/8" NPT

ROLL PIN 3/16" X 1 1/2"

HI COLLAR LOCKWASHER 1/4" each

FLATWASHER 1/4" GR8