KBR

INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING

NO.

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >

PRE-INSPECTION MEETING

DOCUMENTATION REVIEW
Vendor Quality Plan (To be submitted prior to Pre-Inspection Meeting)
Manufacturing Schedule
List of Major Sub-Orders
Material Substitution Requests
Material Test Reports
NDE Procedures
NDE Personnel Qualifications
Welding Procedures (WPS's & PQR's)
Welder Performance Qualifications
PWHT Procedures
Hydrostatic Test Procedure
Manufacturer's Data Report

R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R

SW
SW
SW/R
SW
SW
SW
SW
SW
SW
W/R

SW
SW
SW/R
SW
SW
SW
SW
SW
SW
SW/R

SW
SW
SW/R
SW
SW
SW
SW
SW
SW
R

R
W/R
W/R
W/R
W/R
W/R
W/R
W/R
W/R
W/R

R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R

R
SW/R
SW/R
SW/R
R
SW/R
R
R
R
SW/R

FABRICATION INSPECTION (In Process)

Material Examination
Material Traceability - Transfer of Marking
Bending & Forming
Monitor Production Welding
Flanged Ends & Connections
Butt Welded Ends & Connections
Gasket Surfaces
Gaskets
Bolting
Post Weld Heat Treatment
NON-DESTRUCTIVE EXAMINATION & SPECIAL TESTING
Radiography (Review all Radiographs)
Ultrasonic Examination
Magnetic Particle Examination
Liquid Penetrant Examination
Positive Material Identification (Alloy Verification)
Hardness Testing
Chemical Analysis
Ferrite Testing
Corrosion Tests
Impact Tests
Other Tests

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING

NO.

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >

W/R
H
H

SW/R
W
W

SW/R
SW/R
SW/R

LINING INSPECTION (Random 10-20%)

Corrosion Resistant Overlay or Cladding
Refractory Lining
Rubber, Phenolic, Glass

W
H
H

W
H
H

SW
W
W

PAINTING, MARKING & SHIPPING INSPECTION (Random 10-20%)

Cleaning, Dry Out & Surface Preparation
Painting, Preservation & Marking
Flange and Butt Weld End Shipping Protection

H
W
W

H
SW
SW

H
SW
SW

MANUFACTURER'S DATA REPORTS

10

COMMENTS
If a discrepancy exists between this document and the applicable Engineering
drawings, the information listed on the Engineering documents shall take
precedent.
If discrepancies are detected during random sampling, additional inspection
shall be conducted to verify compliance.

FINAL VISUAL & DIMENSIONAL INSPECTION (Random 10-20%)

PRESSURE & LEAK TESTING (Random 10-20%)

Pneumatic Testing of Reinforcing Pads
Hydrostatic Test (If Required)
Pneumatic Test (If Required)
Other Tests

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING
Level 4

N/A

R
R
R
R
R
N/A
N/A
R
R
N/A
R
R

N/A
R
N/A
N/A
SW
SW
SW
SW
N/A
R

R
R
R
R
R
R
R
R
R
R

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR SHOP FABRICATED PIPING

Level 4

R
R
R

SW
SW
SW

SW
SW
SW
H

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable