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Wastewater Treatment
Trickle-Flow Biotechnology
A modern process for highly efficient wastewater treatment
Wastewater treatment, trickle-ow bioreactor, granulated carrier material
Lutz Haldenwang, Kerstin Ilgen, Horst Reichardt, Mathias Kasek, Edith Armanetti, Cynthia Lima
Increased requirements for environmental protection and rising sewage fees forces many industrial companies
to have their own plant for wastewater treatment. As a result there is a growing demand for stable processes
that permit cost savings or the re-use of wastewater by only having little operational and maintenance effort.
Different technologies
When using physiochemical treatment the organic load
will either be separated in the form of a concentrated
solution and disposed of at great expense or decomposed against high energy expenditure.
However, biological treatment benefit from the
broad spectrum of natural microorganisms to treat
organic burdened wastewater nature-orientated and
without the use of chemicals. Modern aerobic treatment work with a small reactor volume and high biomass concentrations. Though, a high application of
energy for the continuously necessary aeration is
required to reach a good efficiency of degradation.
Anaerobic treatment do not need aeration, but are less
stable and do not completely degrade the organic load.
They are efficient only if a high load and sufficient
biogas extraction are present and no low limiting values
are required.
Conaprole consists of nine production facilities with
1,700 employees and is the major dairy food
exporting company in South America. ( DAS)
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Wastewater Treatment
Effective aeration
The trickle-flow bioreactor is not filled with water and
works with granulated carrier material which remains in
the form of a loosely packed bed even after long operation. Compared to all modern treatments, for which the
aeration has to be carried out against the pressure of the
water head and does increase with the level of pollution,
the continuous oxygen supply can be carried out with
little effort. The necessary aeration will be done in the
counter flow to the downward trickling wastewater by a
simple ventilator with minimal energy consumption.
Very short mass transfers between solute pollutants,
carrier material and excess oxygen permit a high efficiency of degradation for slightly and also heavily polluted wastewater at low operating costs. The necessary
oxygen is always sufficiently present in the trickle-flow
bioreactor even at a higher water temperature and at
lower solubility. Temperatures between 25 C and 35 C,
which are often present in industrial wastewater, can be
completely used for a high biological activity.
The treatment of industrial wastewater is in the
majority of cases characterized by strong fluctuations in
concentration and composition and requires an uncomplicated and firm handling. As the microorganisms can
stay in the trickle-flow bioreactor for an unlimited
period of time, a mixed population optimally adapted
to the respective conditions emerges. The simultaneous degradation of readily biodegradable and persistent compounds guarantees a very high degree of degradation when operating stably.
SCIENCE
Minimal effort
The effort for the customer by installing the trickle-flow
bioreactor is very small. It only requires the supply of
energy and wastewater. Bioreactors and pipelines consist of plastic material and do not need corrosion protection. Even in the case of difficult climatic conditions
they are only subject to little wear. The carrier material is
completely inert and does not need to be changed. Due
to the special procedural principle the automated process is characterized by little operational and maintenance effort.
The plants have only little place requirements and
will be adapted optimally in size and design to the different assignments of activities. If the production will be
increased or if the limiting values will be tightened, the
plants can be extended on short notice and in an
uncomplicated way by additional modules. Trickle-flow
technology plants are already in operation in Germany,
Switzerland, Czech Republic, Greece and Aruba for the
treatment of wastewater from the food industry, breweries and the beverage industry, the chemical and textile industry, as well as, the energy and waste management industry.
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SCIENCE
Wastewater Treatment
Table 1.
Flow rate
[m3/d]
Energy demand
[kWh/d]
Energy demand
[kWh/m3 treated wastewater]
670
approx. 0.42
1,600
Table 2.
Efficiency
[kg CODREDUCED/d
m3REACTOR]
6.4
Efficiency
[kg
CODREDUCED/d]
Biomass/dry
matter
[kg/d]
Thin sludge/
20 g/L
dry matter
[m3/d]
2,870
280
approx. 14
Table 3.
Operation
Routine inspections
Qualification
Man hour
[hour/day]
approx. 1
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Wastewater Treatment
SCIENCE
Rapid refinancing
A simple assembly of the plants and little place requirements lead together with an optimal adjustment
through a modular design to relatively low investments
costs. Subject to the specific requirements the costs for
the plant with eight reactors described above amount
between 720,000.00 EUR and 760,000.00 EUR. The complete, automated plant with their planning, shipping to
port in Germany, assembly on-site as well as start-up is
Forecast
The trickle-flow bioreactor described above works
steadily and fulfils all requirements completely. All plant
components has been delivered from Germany and
then installed together with local service technicians
on-site and put into operation. With the extension of the
plant in the next months costs for packaging and shipping shall be saved additionally by using assemblies
from the region. Currently the application of this technology is being investigated for other branches of
Conaprole.
Contact:
DAS Environmental ExpertGmbH, Dr. Lutz Haldenwang,
Kerstin Ilgen, Dr. Horst Reichardt, Goppelner Strae 44, D-01219 Dresden,
Phone: + 49 (0)351 40494 000, E-Mail: contact@das-europe.com,
www.das-europe.com;
AB Consultores, Mathias Kasek, Diego Palma 65/3E B1642FJA San Isidro,
Buenos Aires, Argentina, Phone + 54 (11) 47329290,
E-Mail: mkasek@consultoresab.com, www.consultoresab.com;
CONAPROLE Cooperativa Nacional de Productores de Leche,
Dr. Edith Armanetti, Cynthia Lima, Magallanes 1871, Montevideo, Uruguay,
Phone + 598 (2) 9247171, E-Mail: earmanetti@conaprole.com.uy,
clima@conaprole.com.uy, www.conaprole.com.uy
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