Professional Documents
Culture Documents
Marring
DECEMBER 2016
No- 12
VOL 62
www.engelglobal.com
VOLUME 62 NUMBER 12
KNOW HOW
16 Materials
20 Injection Molding
34
24 Extrusion
26 Tooling
ADDITIVES
48 Injection Molding
48 Blow Molding
48 Thermoforming
On-Site
38
42
49 Compounding
49 Tooling
49 Heating/Cooling
50 Recycling/Scrap Reclaim
50 Materials
YOUR BUSINESS
52 Resin Pricing Analysis
PTonline.com
Plastics Technology
ptonline.com
publisher
associate publisher
editorial director
@plastechmag
executive editor
Matthew Naitove
mnaitove@ptonline.com
senior editors
advertising sales
Lou Guarracino
loug@ptonline.com
Jackie Dalzell
jdalzell@ptonline.com
Ryan Mahoney
rmahoney@gardnerweb.com
art director
marketing manager
Kim Hoodin
khoodin@gardnerweb.com
ad production manager
Becky Helton
bhelton@gardnerweb.com
Visite
PT-Mexico.com
La informacin sobre
la industria del plstico
que usted necesita,
cuando la necesita.
HEADQUARTERS
6915 Valley Avenue
Cincinnati OH 45244-3029
Phone 513-527-8800
Fax 513-527-8801
gardnerweb.com
Chairman and CEO
COO
President
Senior V.P., Content
Director of Market Intelligence
Treasurer
Advertising Manager
Director of Editorial Operations
Creative Director
Creative Department Manager
Director of Marketing and Events
Visite PT-Mexico.com
hoy mismo!
2
Plastics Technology
DECEMBER 2016
PTonline.com
cvi.canon.com
1.866.99.CANON
Canon is a registered trademark of Canon Inc. in the United States. 2016 Canon Virginia, Inc. All Rights Reserved.
tenance, best practices, ERP, and lots more. We found this formula
to have worked very well in our two Extrusion Conferences, the
Plastics Technology
DECEMBER 2016
FOLLOW US
@plastechmag
@jimcallari
PTonline.com
GET
OUT OF SHREDDING
New Rapid Shredders
T ECHNOLOG Y A ND INDUS T RY NE W S
Star ting Up
Is rPET OK for
Hot-Fill Bottles?
Yes, as long as the recycled proportion
does not exceed 50%. Thats according
to a new study by Plastic Technologies,
Inc. (PTI), Holland, Ohio. Even at 100%
A First for Beverages: Integrated PET Preform Molding, Blowing & Bottle Filling
At last months PETnology Europe 2016 show in Germany, Sacmi of
Italy (U.S. office in Des Moines, Iowa) presented what it says is the
first complete one-step preform production, stretch-blow molding,
and filling platform. This fully integrated system is not a true
one-stage injection-stretch-blow molding (ISBM) system, in that
it involves close synchronization of separate preform and bottle
production systemsrather than both functions in one machine
with the aid of Sacmi CPB Link, an automatic buffer system that
intervenes only as necessary and maintains the preforms in an
ultra-clean environment, Sacmi says. Eliminating the preform
storage unit typical of two-stage processes reportedly also eliminates preform cleaning and heating-cooling costs, allowing bottlers
6
Plastics Technology
DECEMBER 2016
FIRST
FIRST OR
OR LAST...
LAST... CALL
CALL PPE
PPE FOR
FOR ALL
ALL YOUR
YOUR
SCREW TIPS
55mm
COMPLETE
ASSEMBLY
as low as
5
$324.75
HOLE
SIZES
AVAILABLE SPARE FILTERS
$65.00
ALL
MAKES
& MODELS
EXTEND
NOZZLE AND
BUSHING LIFE
100%
GOOD!
$357.00
BETTER!
$346.00
BEST!
Carbide
Inserts
CASTLE STYLE
CASTLE STYLE
$442.00
$677.00
A GOOD QUICK FIX
COMPRESSION
COLLARS
$452.00
FASTER SHUT-OFF
$346.00
GOOD ALTERNATIVE
Three
Flute
Design
Tool
Steel
45Rc
- LOWER COMBINATION PRICES #NBRT122, 1/2 Bushing & Nozzle Tools (1 ea.) ........... $265.00
#NBRT342, 3/4 Bushing & Nozzle Tools (1 ea.) ........... $315.00
#NBRTM102, 10mm Bushing & Nozzle Tools (1 ea.) .... $390.00
#NBRTM152, 15mm Bushing & Nozzle Tools (1 ea.) .... $430.00
$315.00
EASY FLOW
REPLACEABLE INSERTS
SIMPLE...
BUT
EFFECTIVE
Standard
Extension
General Purpose
Nylon
Full Taper
Big Shot
Mushroom
Arburg O.E.M.
Blank Set-up
Dispersion
IN
STOCK
COMPLETE
ASSEMBLY
as low as
$206.75
7
FILTER
SIZES
AVAILABLE
ALL
MAKES
& MODELS
PPE NOZZLES
IMPROVE YOUR
PROCESS!
SPARE FILTERS
as low as
$76.00
CHE RIFICE
RO
YOU
Seal Zone
Clearly Marked.
NO HARD TO CLEAN
CENTER BORE OR
DRILLED HOLES
TO CONTEND
WITH!
$540.00
STOPS DROOLING
N
G
3 STYLES AVAILABLE
ST I
O ES
Screenless filters.
M D
E VE
Filters foreign matter.
TH TI
Ideal color mixer.
EC
Homogeneous mixer.
F
EF
Easy to clean.
PPE NOZZLES
IMPROVE YOUR PROCESS!
P H 41 D
M -1 4 -2
9V 3 0 ,
O
, C, 1 HT
R
Y M
P 35M,
O A
M
U T
42 ,
R E
0V
C RI
H A
,
O L
IC O
F
E
IS YOUR
#1
SOURCE
FOR
CUSTOM
SCREWS!
$1,535.00
4140 HT STEL#6
NITRIDE
$1,680.00
CPM9V HT
$2,855.00
PPE
800-362-0706
T ECHNOLOG Y A ND INDUS T RY NE W S
Star ting Up
Ineos Olefins & Polymers, League City, Texas (ineos.com), has acquired one of largest HDPE pipe manufacturers in North America, WL Plastics of Fort Worth, Texas
(wlplastics.com), with production facilities in Kentucky, South Dakota, Utah, Texas,
and Wyoming, along with a new facility under construction in Georgia. With over 500
million lb of annual production capacity, WL provides HDPE pipe to oil, gas, industrial, mining, conduit, and municipal water and sewer markets.
Ineos, now the third largest North American HDPE and PP supplier, is one of
several PE producers planning to bring on major new capacity. Its 50-50 joint-venture
plant with Sasol, planned for startup in La Porte, Texas, by years end, will produce
940 million lb/yr of HDPE using Ineos Innovene S bimodal slurry technology. The
Ineos La Porte site already produces 1.3 billion/lb of PE.
In past decades, companies such as Phillips and Chevron had their own downstream
HDPE pipe operations, as did Occidental with PVC pipe. Perhaps this recent move by
Ineos signals a returning industry trend toward downstream operations for resin producers. Within recent years, moves of a similar kind include companies such as PolyOne
Corp., Cleveland (polyone.com), which acquired Spartech Corp., the leading producer
of custom plastic sheet and rollstock in 2013. This year, PolyOne also bought two
Colorado-based composites businessesGordon Composites and Polystrand. Another
example is Victrex, West Conshohocken, Pa. (victrex.com), the PEEK resin producer,
which last year acquired Kleiss Gears, a Grantsburg, Wis., molder of PEEK gears.
Plastics Technology
DECEMBER 2016
Introducing the Thermal Care NQV Seriesthe only portable chillers that use patent-pending variable speed compressor
technology to deliver a cool 40% savings. They adjust to the load requirement you need, so energy consumption
matches actual demand. Even better, the incremental cost can be paid back in less than a year.
To feel peace and love for lower operating costs, call 888.383.8108 or visit thermalcare.com/NQ.
2016 Thermal Care, Inc.
T ECHNOLOG Y A ND INDUS T RY NE W S
Star ting Up
New Injection Machine Safety Standards in Michigan Could Have National Consequences
In a bid to have the states safety guidelines better reflect the
national standard, the Michigan Occupational Safety and Health
Administration (MIOSHA) will start enforcing new machine safety
guidelines that have sparked more questions than answers for
molders and machinery suppliers. Whats more, there is concern
that a rule change by the influential Michigan state safety
agency could be adopted by other states.
Effective Jan. 1, 2017 operators of horizontal injection molding machines in Michigan will be required to comply with full
lockout/tagout (LO/TO) requirements if there is the potential for
harmful exposure to hazardous energy sources during maintenance
and servicing activities. Previously, mold changes through either the
front or rear gate of a horizontal injection press were allowed as long
as the machine had a functional mechanical safety plus two independent interlocks on the operators gate, as well as an emergency or
other stop that would shut off the motors that actuate the clamp.
MIOSHA has now changed the rulePart 62 Plastic Molding Safety Standard R408.16234so that it meets U.S. OSHAs
General Industry Safety Standard Part 85, The Control of
Hazardous Energy Sources. By Dec. 31, molders are instructed
to phase out procedures that allow for either the front or rear
gates of a horizontal press to be locked in the open position
during mold changes. MIOSHA recognizes that complying with
the Part 85 Lockout standard might not be possible on some
machines without shutting down the presss heating system.
10
Plastics Technology
DECEMBER 2016
PTonline.com
!
New
Temptender T-Series
!
New
G-Series
VE-Series
www.AdvantageEngineering.com
P E T C R Y S TA L L I Z ER
Close-Up On Technolog y
starts with the base cone, a 500-liter section that is welded to the
By Matt Naitove
Executive Editor
installation;
with an access door; and more 1500 L sections that are identical,
except for lacking the door, can be bolted on top of that as needed.
that was conceived, designed, and built entirely by the U.S. opera-
development
Expand capacity
after installation,
and even convert
a drying hopper
to a crystallizer.
was revealed
exclusively
to Plastics
Technology at
Wittmanns
October Open
House and
Plastics Technology
DECEMBER 2016
P E T C R Y S TA L L I Z ER
Close-Up On Technolog y
New, larger line heating elements can be bolted on at two different locationseither in the usual position on the back, or at
Insulation and
sight-glass visibility
from top to bottom.
Non-lubricated graphite bearing sections to hold the agitator shaft can be added to any cylindrical module.
design the agitator with a threefold safety factor and select motors
716.822.2804 www.PTM.Rapistak.com
14
Plastics Technology
DECEMBER 2016
PTonline.com
MetaBridge Software
Link multiple instruments to a single
web-based interface
SpeciMold
Save time and
resources with the new
in-line injection
molder
MetaTorque
Plasti-Corder
Expand your application
capabilities with a higher
horsepower torque
rheometer
Know How
MATERIALS
Finding Root Causes of a
Material Problem
More often than not, product failure is not
due to a single issue but to the interaction
between several factors.
There is a tendency in our current manufacturing environment
to drive investigations of non-conforming products to a root
Cause
Cause
Cause
Outdoor weathering is a challenging requirement for most
polymers. However, significant protection can be provided by
carbon black, and the addition of a suitable UV stabilizer can
for example that 40% of failures are due to poor design, 20% are
fracture and leaving a hole in the part that would allow a user to
from any of the other factors. This approach can also blind us to
PROBLEM
Symptoms
Plastics Technology
DECEMBER 2016
PTonline.com
M AT ERI A L S
Know How
have better low-temperature impact resistance, and with the right formulation it is
conceivable that a product could be engineered to fulfill the impact requirements. The
SIDE-ACTION SYSTEMS
Make Perfect Parts and
Save Money!
challenge was much greater in this case because of the need to incorporate a flame retardant into the material to meet the UL 94V-2 requirement.
Chemically, PP is a hydrocarbon and therefore burns readily unless some modifications are made to the formulation. A variety of substances can be added to PP in order to
achieve some level of flame-retardant properties. But these substances need to be added
at significant levels and they frequently reduce toughness. So the prospects for finding a
material in the PP family that could fulfill the complete list of requirements was not good.
However, a closer look at the mold showed that this was far from just a materialselection issue. The part had been gated in such a way that a weld line formed in the
same area where the impact test was conducted. Many years ago, I went to a Glenn Beall
TRADITIONAL
SIDE-ACTION
SYSTEMS
VS.
S!
YE
Mold OPEN
Core Out
S!
YE
Mold CLOSED
Core OUT
S
YE
Mold CLOSED
Core IN
PRE-LOADED
! CoreAgainst
FULL
S
YE
Injection Pressure
S
YE
design seminar and one of the slides that really stuck with me was the one that advised
against allowing weld lines to develop in areas of high stress.
Weld lines are unlikely to be as strong as the parent material. The strength that can be
obtained at a weld line is partly a matter of the material being molded and partly a matter of
processing conditions. Under optimal molding conditions, amorphous polymers such as
polycarbonate and polysulfone can produce relatively strong weld lines. Semi-crystalline
materials such as PP and nylon tend to produce weaker weld lines because of the rapid transition that they undergo as they cool from molten to solid. Fillers tend to erode weld-line
strength to an even greater degree because they do not melt with the polymer and therefore
they do not form a good bond when the flow fronts meet. They also displace the polymer that
does fuse. Even though flame retardants are not thought of as fillers, they essentially influence the properties of the compound in a manner similar to common fillers such as talc or
glass. And it can require a significant amount of flame retardant to keep PP from burning.
CANT DO IT!
Processing conditions also affect weld-line integrity. Mold-filling rates, melt and mold
temperatures, and pack pressures and times can all influence the integrity of a weld line.
!
ES
The angle at which the flow fronts meet when the weld forms will also have an effect
on the strength of the material. But even assuming optimal processing conditions, it is
CANT DO IT!
improbable that a weld line in a flame-retardant PP will have more than 70% of the integrity of the surrounding material. Once the mold-design consideration of gate location is
included in the problem-solving exercise, the simple conclusion that this is a material
problem is not so satisfactory.
And there was a third problem. When the part was analyzed in the lab, it was found that
HYDRA-JAWS
Every Mold,
Every Machine, Every Time!
the material had been contaminated with nylon 66 at a level of about 5%. Very few polymers
mix well. Most of the time, contamination results in delamination, cosmetic problems,
and reduced performance. In this case there was the additional problem that typical melt
temperatures used to process PP are below the melting point of nylon 66. So there will be
evidence of unmelted material within the part. While strictly speaking this is a material
problem, it is not a reflection of the inherent ability of the selected material to perform.
Instead it is a material-handling problem, which is the responsibility of the processor.
So when diving into a problem-solving exercise, it is useful to keep in mind that
there is rarely one cause. More often than not, multiple influences converge to create
pfa-inc.com
N118 W18251 Bunsen Drive
Germantown, WI 53022
(262) 250-4410
Fax (262) 250-4409
Designed &
Made in USA
18
Plastics Technology
DECEMBER 2016
failures. They all need to be captured in order to come up with the most efficient and
lowest cost solution to the problem.
ABOUT THE AUTHOR Mike Sepe is an independent, global materials and processing consultant
whose company, Michael P. Sepe, LLC, is based in Sedona, Ariz. He has more than 35 years of
experience in the plastics industry and assists clients with material selection, designing for manufacturability, process optimization, troubleshooting, and failure analysis. Contact: (928) 203-0408
mike@thematerialanalyst.com.
PTonline.com
46 Years
46th-Annual
AUTOMOTIVE
The Oldest & Largest Recognition Event in the Automotive & Plastics Industries
Know How
INJECTION MOLDING
Unraveling the Mysteries of Melt Temperature
Infrared technology can provide consistent and accurate readings
of melt temperature. Heres how to use it.
What is the melt temperature? The answer to that question certainly would be helpful for processing and troubleshooting. But
few molders would argue that it is one of
the key parameters for injection
moldingprobably because they have
had to make do without reliable melttemperature data so far.
While the question about melt temperature appears straightforward, it actually also
implies two other questions: What should
By John Bozzelli
the temperature be, and is the melt sufficiently uniform in temperature to specify
there are grades formulated with additives that drastically change the
take 45 min. That is one way to start degradation and black specks.
recommended range for your specific material. Too high a melt temper-
ature may destroy the UV or antioxidant stabilizer; go too low and you
can shear off the screw tip or have unmelts flowing through your barrel
and mold. So take the time to find the suppliers recommended range
the check (non-return) valve. Then rotate the screw to purge and
and target the middle of that range, unless you have experience with
temperature) with peak or max turned on. That is, find the angle
that allows you to watch safely the purge as it is shot and sharpen
the focus. Most IR cameras do not have auto focus, and focus is
and look for something along the lines of processing details. Once
Start making shots, ensuring you are slightly short, using first
stage (fill) only, and you are under velocity-controlled conditions.
With the barrel zones set correctly, turn on the heater bands and
watch to make sure that the barrel warms up uniformly. Ideally have
all zones, including the nozzle body and tip, come up to tempera-
ture setpoint evenly. Use this method for your hot-runner nozzles,
tips, and manifolds as well. Do not let the nozzle body or tips heat
20
Plastics Technology
DECEMBER 2016
PTonline.com
Know How
Then add second stage (pack and hold) to make full parts. You
red dot is the center of IR beam area, a circle or oval. The diameter of
the circle can be several inches, so make sure the area of the IR beam
several shots, as about 80% of the energy to melt the plastic comes
(circle) does not include anything but the purge or polymer. See the
It is important to capture
the image of the purge as
quickly as possible, as IR
does not penetrate and you
are really only taking the
temperature of the skin.
readings are easier to take than using temperature probes and are
Make sure the picture does not have the nozzle tip or heater band
C). What really stands out is that if you see differences between
one run and another, they are real, as IR temperature readings are
repeatable and will be within 2 F (1 C).
ABOUT THE AUTHOR: John Bozzelli is the founder of Injection Molding
Solutions (Scientific Molding) in Midland, Mich., a provider of training and
consulting services to injection molders, including LIMS, and other specialties. E-mail john@scientificmolding.com or visit scientificmolding.com.
Use Inside Plant Facility for Single Process or Plant Wide Cooling
Microprocessor Controller and Display
Small Footprint to save floor space
Environment Friendly Refrigerants
Internal Coolant Reservoir And Cirulation Pump
Water Chillers with New Product Warranties, industry recognized components for Maximum Reliability, Economically Affordable
capital equipment providing perfect bottom-line returns, and a network of factory trained technicians for Unbeatable Service.
Environment Friendly Refrigerants Microprocessor Instrument Controls Non-Ferrous Construction Small Footprint
Factory Phone
317-887-6352 www.Temptek.com
Other Products: Temperature Control Units, Pump Tanks, Cooling Towers, Material Dryers, Loaders, Granulators
22
Plastics Technology
DECEMBER 2016
Phone: 317-887-6352
Email: sales@TempTek.com
PTonline.com
Know How
EXTRUSION
104
Apparent Viscosity, Pa-s
What Output
Can I Expect?
FIG 1
103
ABS 240 C
PA6 270 C
SB 220 C
102
101
100
PP 250 C
LDPE 240 C
101
102
103
104
screw design without all of this information. For a given screw design and
By Jim Frankland
between the drag flow and pressure flow. The pressure-flow calcula-
calculations are quite different in the tooling and the screw, there is
no parallel path to calculate the net effect, even if the two viscosities were identical. Each one must be dealt with individually.
Q = K Dp/, where:
Q = Output, Dp=Pressure drop through the die,
=Viscosity of fluid, and K=Die characteristic
Since at both ends of the extrusion process the pressure is atmospheric, the pressure buildup through the screw has to equal the
pressure drop through the tooling to achieve a balanced system. The
the pressure drop changes to push polymer through the tooling, the
based on the shear rates and temperature through the die at the
desired output and must be determined from shear rate/viscosity
Plastics Technology
DECEMBER 2016
E X T RUSION
FIG 2
Determining the
Operating Point
going into the polymer is increased, thereby increasing melt temperature. The increased
melt temperature means further reduced viscosity of the polymer and more pressure flow
in the screw but less pressure drop through the tooling. Its a moving target, and to estimate
Output, lb/hr
Extruder Output
Die-PressureDrop
Low-Pressure Die
Die-Pressure Drop
High-Pressure Die
Pressure
Operating Point
When output is reduced by increasing
head pressure at the same screw
speed, the specific energy going into
the polymer is increased, thereby
increasing melt temperature. The
increased melt temperature means
further reduced viscosity of the
polymer and more pressure flow in the
screw. Combining the die characteristic
and the screw characteristic will
determine the operating point.
203.255.9444
www.adgs.net
Plastics Technology
25
Know How
TOOLING
Gating Revisited
An overlooked factor in injection molding has
outsize influence on the process and part quality.
I want to draw attention to a topic I feel the industry has not
given enough attention to: the most restrictive point in the flow
have their own opinion on gate sizing and many do not keep an open
mind on the impact gate size can have on the process and part quality.
passion of mine. I am
still gathering some
information on runners and their impact,
but this article will
By Randy Kerkstra
focus on gating. I
wrote an article for
the part. I feel that gates in general are still overlooked, along
with the impact they can have on the process and part quality. So
to confirm you have a quality part. But I also feel the measurement
Gating and its geometry or open area can have a big impact on
shear rates, gate seal, pressures, and quality issues. It still amazes
TABLE 1
common means
D-Gate Advantages
Sub-Gate Disadvantages
gates impact on
the process. A
to observe the
recent article I
read indicated
that pressuredrop studies
and the data
they present are
actually flawed.
(The article,
Questioning
.033
.074
the Science
.060
.125
.125
.060
Standard .060 orifice subgate
Gate area .0028 sq. in.
26
Plastics Technology
DECEMBER 2016
in Injection
Molding:
What are you
actually getting
PTonline.com
SAVE
the Date!
MoldingConference.com
Presented by:
Know How
TABLE 2
Elongated Advantages
Round/Square Disadvantages
part and process that was pressure limited at 24,000 psi, which
the gate itself has impacts many do not consider or have not
propylene part that had two gates and excessive flow length. The
Storage
Conveying
Drying
Blending/Feeding
Heat Transfer
Size Reduction
Extrusion
Systems
TOOLING
psi pressure drop, and the rest was generated through the cavity.
volume of material that could move through the gate in the same
Most would assume that the first enlargement of the gates from
0.020 x 0.080 in. to 0.030 x 0.080 in. was a 50% increase in gate area,
In my experience,
99% of the time the
problem is not the
runner but the gate
or hot-drop orifice.
area and potential flow volume. With this theory, going to 0.040 x
material through the gates, and no matter how big they were we
the overall pressure drop was now down to 17,000 psi, despite
pressure loss through the gate. Enlarging the gates increased the
Visit www.conairgroup.com/promise
1.800.654.6661 724.584.5500
info@conairgroup.com www.conairgroup.com
Know How
One other part running glass-filled nylon had a process that was also pressure limited at
24,000 psi. Based on the pressure-drop study showing relatively little pressure loss through
the runners and gates, it was assumed not much could be done to remedy the situation. This
tool had four cavities and a hot runner with two hot drops, each feeding a cold runner and one
gate to each cavity. The parts in this case a fair amount of flow length, which also pointed
to the pressure loss being in the cavity as the study suggested. The process was pressure
limited when the part was 50-60% full and was not able to bury all the glass on the part at
the end of fill. The gates were 0.080 x 0.125 in. and we opened them up to 0.187 x .080 in. We
saw avery slight improvement but the part was still pressure limited at 80% full.
SIZE
56mm
80mm
70mm
50mm
IMS #
PRICE
144850 ............ $340
135729 ............ $500
160106 ............ $450
138535 ............ $300
ay
P
t
n
o
D
es!
c
i
r
P
OEM
MATERIAL
H-13
H-13
H-13
H-13
30
Plastics Technology
DECEMBER 2016
PTonline.com
TOOLING
have to dig where no one has dug before. Until the industry researches and studies gating along
with the all the variables of the plastic, machine, and part geometry, and creates a baseline
standard for gate area and geometry, it should be questioned. The only suggested gate standards
I have seen are percentages of part wall thickness, but I have found these standards cannot be
relied on in many cases to resolve issues. I am always looking into that 20% of cases that cause
80% of the problems, which is where attention to gating can have a big impact.
ABOUT THE AUTHOR: Randy Kerkstra has been in the plastics industry for more than 26 years,
occupied frequently with troubleshooting injection molding. He is currently a tooling manager for a
large, multi-plant molding and manufacturing company. Contact: kbmoldingsolutions@gmail.com.
Formation of streamers,
angel hair and snake
skins when conveying
plastic pellets
SOLUTION
Our current methods using pressuredrop studies focus on one parameter, and
assumptions of what is relevant can blind
us to the reality of what is happening inside
the mold. My conversations with numerous
processing technicians in the industry do
confirm that there is not complete understanding of the overall impact of flow
volume and cross-sectional area at the most
restrictive point in the melt path.
Some will suggest I am taking this gate
decades-old gate standards have robust
1-610-814-2273
sales@HammerTek.com
www.HammerTek.com
EE-0299
Plastics Technology
31
Thanks
for Making
Us #1
Dear Valued Customers,
We understand you have many options in the marketplace and are pleased that you have
made NOVATEC your premier choice for dryers in North America for the third year in a row.
We will continue to work more aggressively than anyone in the industry to bring you the most
feature-rich, reliable dryers in the market, always at a cost-conscious price, and of course
always built in the USA. Our innovative five-year warranty is exclusive to NOVATEC and
designed to help drive down the cost of ownership while instilling a sense of true
confidence in your drying equipment.
At NOVATEC, we value your business and look forward to many more years
of working together, and wish your company continued success.
Thanks again for choosing NOVATEC!
Best regards,
All the Employees of NOVATEC
MANUFACTURED WITH
PRIDE IN THE U.S.A.
800-237-8379 | www.novatec.com
Copyright 2016 Novatec, Inc.
ADDITIVES
No Hard Coating
Needed
You want your new cars gleaming interior to appear like new for as long as possible.
After all, you paid handsomely for it. So you do your best to avoid knocks and gouges
in daily use. So theres no hiding your disappointment when, six months later, the
Processors and
their customers in
automotive, electronics,
and consumer-products
are looking for a way
to protect plastics
against scratching and
marring in storage,
transportation, and
usewithout the high
cost of painting or hard
coating. A new additive
may be the answer.
interior panels, consoles, and gearstick cover, appear scuffed and old.
Designers of these nylon or polycarbonate products cant rely on hardcoating or
painting the exposed surface to avoid this marring. Its simply too difficult and expensive.
34
Plastics Technology
DECEMBER 2016
PTonline.com
Scratch Resistance
Automotive OEMs are not the only ones concerned with scratch
and mar performance. Many molders and extruders of thermoBy Richard Marshall
TenasiTech
viscosity and also with acrylics. The additive does not degrade the
polymers or cause significant discoloration.
nylon without it. For example, there was a 41% gain in strain-at-
break for Nycoa 1637 nylon 6 with 1% Solid-TT, compared with the
SURFACE-TREATED CLAYS
Development of this additive began in the research
laboratories of The University of Queensland in
Australia. The research yielded patented organoclays
with a new type of surface treatment. The unique
organic treatment helps maximise the disassociation
of the clays when compounded into thermoplastics.
The additive is not intended to replace hard
coating. Companies that have already gone through
the expense and time required to establish a hardcoating line are unlikely to change. But the vast
majority of plastic products in any given resin market
will never have the benefit of a high-performance
coating or painting. Not only is hard coating too
expensive for many end-uses, molded parts with
curved surfaces are notoriously difficult to hard
coat efficiently. Furthermore, extruded sheeting is
commonly thermoformed, which involves stretching
the sheet. This can mean that hard coating is not an
normal. Molders say that cycle time is not increased, and only a
slight increase in injection pressure is required.
@plastechmag
35
ADDITIVES
product must survive without excessive surface damage in normal use.
Sometimes a field test is as simple
as abuse with a pair of car keys, or a
fingernail. In other cases customers
subject their end product, such as a
ski or a bottle, to a use life typical
for its end market.
In tests, nylon 6 with Solid-TT
improved scratch resistance by 71%,
and transparent, cycloaliphatic
nylon 12 with the additive exhibited
improved scratch resistance of 55%,
according to the turntable-type
Erichsen Scratch Test (see Fig. 1).
Mar resistance is different than
scratch resistance. It is a change
to the surface such as color, gloss,
There is a wide variety of tests, but Solid-TT has shown good performance
in pencil hardness, Erichsen scratch, and Crockmaster mar tests.
method that can communicate across different polymers and is globally understood.
FIG 1
Nylon 6
Nylon 6 and
Solid-TT
4
3.5
3
2.5
2
1.5
1
0.5
0
Nylon 12
Nylon 12 and
Solid-TT
36
their standard lab test as well as a required period of time that the
Plastics Technology
DECEMBER 2016
PTonline.com
Scratch Resistance
FIG 2
400
350
300
250
200
150
100
50
0
41% gain
34% gain
14% gain
Tensile
Strength
(MPa)
Nylon 6
Toughness
(MPa)
Strain
(%)
PVC/PMMA
PVC/PMMA with
Solid-TT (at 1%)
BEYOND NYLON
Scratch performance for polycarbonates with Solid-TT has shown
pencil hardness of H, versus 2B without the additive. This
opens significant potential for PC molded products and sheeting
where hard coating remains too expensive an option.
37
On-Site
By Jim Callari
Editorial Director
38
Plastics Technology
DECEMBER 2016
PTonline.com
On-Site
and originals are compared for quality assurance, and products are
tested for regulatory compliance when required.
elaborates, Were all using the same raw materials from the same
boxes, etc. So how does this explain Laniers rapid growth in Cothrons
In his 30-yr career, Cothron has worked in color, tool and die
making, and injection molding. His first mission at Lanier was
to put together operating systems for inventory management,
order taking, production, and more. He wrote the software, which
was fully operational by
systems are critical to helping Lanier pivot quickly from one job
to the next. You need to be able to generate order entry and inventory allocation at a press of a button to initiate any quick-change
for throughput too, of course, but our primary goal is dispersion and
help them with speed to market; as they get opportunities and develop
new products, the quicker they can get products to market the better.
one of its clients, but the time frame it had to capitalize on this
@plastechmag
Plastics Technology
39
On-Site
took color and their polymer, performed a match, and they had 1000 lb by 4:00 pm. They
were making their product and getting it to their customer the next day.
Cothron continues, But service and response covers a lot of different things.
Sometimes a customer will run out of product. We quote 7-10 working days lead time, but
were typically at a 4-5 working day range. That leaves us some flexibility so if someone
needs something in an emergency, more often than not we can take care of it.
TECHNICALLY SAVVY
the years. Sometimes this has been at the expense of larger companies that might be less
nimble than Lanier. But as Cothron sees it, a better explanation is in Laniers commitment
X-DIE
V-RING
THE
ALPINE AMERICAN
www.halpine.com T: (508) 655-1123 F: (508) 655-9337
40
Plastics Technology
DECEMBER 2016
On-Site
Lanier has a
pristine lab where
technicians rely
on the latest
technology and
instrumentation
to match color and
perform tests on
weatherability and
other properties.
to perform like the brown and tan that you more typically see? Lets just say the business of
www.negribossi.com
CAN BI O ST
Servo-Pump Injection Molding Machines
with New TACTUS Touchscreen PC Controller
Plastics Technology
41
an IBC system supplier for more than 27 years, D.R. Joseph has seen
cooling (IBC) is very desirable and quite easy. Anyone can pur-
a lot of IBC issues over the years. Last year, the company decided
By Daniel R. Joseph
D.R. Joseph Inc.
in the areas where problems occur and how long it takes to solve
charger for a car, at relatively low added cost, so not using IBC
customer calling us for technical support. The data is from 780 calls
ence, preventive-
maintenance (PM)
common problem.
Plastics Technology
DECEMBER 2016
BLOWN FIL M
FIG 1
Areas of Second-Generation
IBC Issues by Root Cause
FIG 2
Areas of Third-Generation
IBC Issues by Root Cause
Sensors
Air Flow
Air Flow
Process
Process
Sensors
Upstream
System
Site Electrical
Site Electrical
Flow Valve
Upstream Equipment
System
Customer Damage
Drives
Cage
Cage
Flow Valve
Pneumatics
Drives
HMI
HMI
Blowers
Pneumatics
Blowers
Occurrence, %
Frequency, %
Occurrence, %
Duration, %
Frequency, %
Duration, %
AIR-FLOW PATHS
blower. In practice, this rarely happens, as small leaks are tolerated as long as they are
ation system was successful. Both frequency and duration are down
lets review what it takes to keep air flow, sensors, system, cage,
note, avoid the use of spiral ducting, which leaks air and
polymer residue.
@plastechmag
Plastics Technology
43
cooling coils.
SENSORS
decomposes even the best flexible hose over a years time. If time
and budget are an issue, replace only the exhaust hoses. Use sili-
sors can last 5-7 yr. The mode of failure for an ultrasonic sensor is
handle up to 500 F (260 C). Hoses near heavy foot traffic often get
mitered metal elbows. Both will reduce air flow, which translates
FIG 3
snagging by an
12 Signal
Cage or Mounting
Frame
Cage Rollers
unstable bubble.
Use this as a PM
guide for sensors:
1. Visually inspect
sensor alignment
and body integrity
on a weekly basis.
As the most
common sensor
issue is misalignment with respect
to the bubble, make
sure all the sensors
44
are properly pointing at the bubble. If the face of the sensor is dam-
rials), remove the IBC hardware from the top of the die and verify that
aged, the sensor will not function properly. If the body of the sensor
all air-flow paths have no buildup of polymer residue in the air pipes.
is somehow crushed or the cable pulled out of the back, the sensor
Clogged pipes are the most damaging problem for the system's per-
formance, much the way that clogged arteries will end ones life faster
Plastics Technology
DECEMBER 2016
PTonline.com
BLOWN FIL M
from the sensor to the bubble increases, the area of the clear path
the clear area required is on the order of 38 mm. But for layflat-
2. Every two to three years, use the system testing facility to verify
operation of the system inputs and output signals. Check with your
IBC supplier for instructions on how to perform this task.
SYSTEM
System refers to the
main controller that
manages the inputs and
outputs required for IBC
BUBBLE CAGE
relative to the cage), and the bubble cage (to manage layflat width).
The bubble cage is what stabilizes the bubble over the air ring to
ensure the cooling ring can provide a perfect flow of air over the
system controller:
@plastechmag
Plastics Technology
45
various components:
capability by up to 20 mm.
opens and closes smoothly over the entire range of motion, and make
sure limit switches are activating before the mechanical limit of the
cage. Check again the arms for interference with other arms. Test and
calibration.
4. Every two or three years, remove the valve from the ducting to
check for buildup of dirt, debris, or other foreign objects that may
VARIABLE-SPEED DRIVES
lower and raise the cage. If the cage is not level, one or more of the
cause of the failure. Fault logs will show recurrent issues, which
need to be attended to before the drive or motor fails completely
Look for:
The flow valve is the main control element for keeping the bubble
Plastics Technology
DECEMBER 2016
BLOWN FIL M
just a machine like any other, except most of what it does is invis-
BLOWERS
taining a system
housing, and impeller. Maintaining blowers takes little work, but not
doing it can be very costly in terms of lost production and very time
QUAD CUP
Model GCH841830
Horizontal Five
Chrome Roll Stand
SIDE x SIDE
US Pat. #9,182,067
Chrome Roll Skew
Mechanism
US Pat. #9,139,393
Roll Lock-Out Safety
System
BARRIER
US Pat. #8,342,118
Sheet coating
system
STRIPES
US Pat. #8,021,140
Linear bearing
assembly
@plastechmag
Processing Technologies International, LLC | 2655 White Oak Circle Aurora, IL 60502 | Tel: 630.585.5800 | Fax: 630.585.5855
Plastics Technology
47
Keeping Up
With Technology
INJECTION MOLDING
BLOW MOLDING
New Servo-Hydraulic
Presses With Larger, Faster
Touchscreen Controller
Negri Bossi North America, New Castle, Del., recently introduced the new Canbio ST series of servo-pump, toggle-clamp
injection machines from 180 to 500 metric tons. They utilize
new GH4 series hydraulic pumps from Bosch-Rexroth together
with the latest three-phase synchronous motors and drive
from Baumuller. The new servo-pump design is said to greatly
improve energy efficiency and reduce sound levels to 50 dbA
(comparable to a normal conversation). System response time
reportedly has been cut in half, and improved pressure overshoot control minimizes material waste through overpacking.
The moving platen rides on linear bearings; the clamp also
features generous tiebar spacing, long ejector strokes, and
parts-discharge access on three sides. The injection unit slides
on linear bearings and pivots with a quick barrel release.
A major feature of these presses is the new Tactus touchscreen controller with 43% larger (21.5-in.) display that can
be operated even when wearing gloves. The controller offers
communication speeds of only 2 millisec, vs. 4-8 millisec
for other systems. It also has configurable option keys for
quick selection and a Favorites function. Screens include
the cycle optimizer and energy-consumption monitor. Also
standard is AMICO software for remote real-time machine
monitoring, parameter modification, I/O configuring,
production reporting, software upgrades, etc.
302-328-8020 negribossi.com
Extruder
24"
ob
Pr
OptiGauge
Inconsistent
Molten Plastic
Shampoo
Bottle
Mold
Mold
Capture Thickness
Data
Optimize Extruder
Process Profile
Manufacture
Better Bottles
THERMOFORMING
Plastics Technology
DECEMBER 2016
PTonline.com
TOOLING
COMPOUNDING
Food-Grade
Rust Protection for
Packaging Molds
Chem-Trend, Howell, Mich., a supplier
of purging compounds and release
agents, has now added Lusin Protect
G 31 F rust-preventive agent to its line.
This product is a spray-on, wax-based
mold-maintenance product that is
NSF registered and complies with FDA
regulations for food-grade applications involving packaging molds where
incidental food contact is possible.
Unlike typical oil-based rust inhibitors, this dry film is nondripping, does
not creep between mold plates, slides,
etc., and can be easily removed by
molding a few parts, the company says.
It reportedly also does not leave oil
marks on transparent and optical parts.
It does provide lubricating properties.
800-727-7730 chemtrend.com
HEATING/COOLING
@plastechmag
Plastics Technology
49
MATERIALS
RECYCLING/SCRAP RECLAIM
MATERIALS
Force-Fed Granulator
For PET Bottles
Ultra-Heat-Resistant
ETFE For Wire & Cable
LLDPE for
Demanding
Films
Three new LLDPE film grades based
on a special catalyst technology
have been added to the Dowlex
line from Dow Chemical, Midland,
Mich. They boast improved toughness, puncture/tear resistance, and
hot-tack strength.
The new grades are aimed at a
range of demanding film applications: GM 8070G for heavy-duty
shipping sacks and collation shrink
films; GM 8071G for consumer liners;
and GM 8480F for blown and cast
stretch films.
800-441-4369 dow.com
BOY
VV
EconPlast
Servo Drive
EconPlast
Procan ALPHA
Insert moulding
Industry 4.0
Spritzgiessautomaten
More than 45,000
successful machines
www.boymachines.com
n design
e
v
o
r
p
ll
e
W
logies
new techno
BOY Machines, Inc. | Exton, PA 19341 | Ph 610.363.9121 | Fx 610.36
610.363.0163 | E-Mail: sales@boymachines.com
50
Plastics Technology
DECEMBER 2016
PTonline.com
MATERIALS
MATERIALS
High-Concentration LGF-PP
For Automotive
Vapor Pro XL
azic.com/vpxl
Plastics Technology
51
YOUR BUSINE S S
Resin Grade
POLYETHYLENE (railcar)
LDPE, LINER . . . . . . . . . . . . . . .
LLDPE BUTENE, FILM . . . . . . . .
NYMEX FINANCIAL FUTURES
DECEMBER . . . . . . . . . . . . . . .
HDPE, G-P INJECTION . . . . . . . .
HDPE, BLOW MOLDING . . . . . . .
NYMEX FINANCIAL FUTURES
DECEMBER . . . . . . . . . . . . . . .
HDPE, HMW FILM . . . . . . . . . . .
Polyethylene
Price Trends
LDPE
OCT
NOV
LLDPE Butene
OCT
NOV
HDPE
Injection
OCT
NOV
/lb
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
90-92
76-78
46
46
89-91
79-81
44
44.50
92-94
POLYPROPYLENE (railcar)
G-P HOMOPOLYMER, INJECTION
NYMEX FINANCIAL FUTURES .
DECEMBER . . . . . . . . . . . . . . . .
IMPACT COPOLYMER . . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
74.5-76.5
46
46
76.5-78.5
POLYSTYRENE (railcar)
G-P CRYSTAL . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90-92
96-98
77-79
76-78
55.25
lower than contract prices, compared with a more typical 5-7 differ-
ence. Ditto for export prices, which were 15 lower than contract
HDPE
Blow Molding
OCT
NOV
HDPE HMW
OCT
52
NOV
Plastics Technology
PP PRICES DROP
Polypropylene prices dropped 1.5/lb in
October, once again in lock-step with pro-
DECEMBER 2016
Polypropylene
Price Trends
Homopolymer
OCT
NOV
1.5/lb
Copolymer
OCT
NOV
1.5/lb
PTonline.com
YOUR BUSINE S S
PVC prices, which had remained flat for the seventh consecutive
trying to regain the market share they lost to imports, said Newell.
time. RTIs Kallman ventured that prices could remain flat or per-
Both PCW and Newell noted that spot import offers had lost their
We are now seeing a large gap develop between contract and spot, as
generic prime has slipped back to the low seen during the summer.
Offgrade PP prices dropped much more due to challenges
PVC Price
Trends
Pipe
OCT
NOV
Gen. Purpose
OCT
NOV
2/lb from September, based on PCWs Daily PET Report. The price
benzene and ethylene prices. But the trajectory for both feed-
Matthew. By Nov. 3, the force majeure had been lifted as feedstock deliv-
Polystyrene
Price Trends
GPPS
OCT
NOV
HIPS
OCT
NOV
NOV
2/lb
0.65/lb
U.S. ports basis, in some cases including inland delivery in super sacks).
Higher prices for PET from Brazil, which represents about 11% of all
imports, was one reason for the higher monthly average price of imports.
U.S. imported PET rose 27% year-to-date in August. Imports from Mexico,
the largest source, grew by 16% in that month over August 2015,
while imports from Taiwan, the second largest source, grew by 98%.
53
YOUR BUSINE S S
Octobers Index50.1
Mid-size plants drive growth among processors.
With a reading of 50.1, the Gardner Business Index showed that
the plastics industry expanded for the first time since May. The
The Northeast was the fastest growing region, and has recorded
an index of 54.8 in each of the last two months. The South Central
Facilities with
indicates contraction.)
While custom processors
employees contracted
four months.
Processors with
Plants with 100-249 employees grew for the third straight month and
for the 20th of the last 24 months. Companies with 50-99 employees
have expanded since December 2015. And processors with 20-49
New orders grew for the third month in a row. The rate of
60
Oct.
2016
Index
50.1
50
40
JUL 16
JAN 16
JUL 15
JAN 15
JUL 14
JAN 14
JUL 13
JAN 13
JUL 12
Plastics Technology
DECEMBER 2016
YOUR BUSINE S S
MARKET WATCH
but the 10-yr U.S. Treasury bond rate and housing permits are
The change in the real 10-yr Treasury rate is a likely cause for
for the fourth month in a row and reaching its lowest level since
February 2015. Since the Federal Reserve Bank announced it was
raising its overnight rate, the real 10-yr Treasury rate has dropped
this was an increase of just 0.5%, the slowest rate of growth since
ating rate since September 2015. The annual rate of change peaked in
the same month and has grown at a decelerating rate since then.
slowest rate of growth since January 2012. The annual rate of growth,
relative to the last four decades, the level is almost the highest
-800
20
-640
16
-480
12
-320
-160
Jan 16
Jan 14
-20
Jan 12
800
Jan 10
-16
Jan 08
640
Jan 06
-12
Jan 04
480
Jan 02
-8
Jan 00
320
Jan 98
-4
Jan 96
160
55
WEBINAR
a feature of PTonline.com
2:00 PM EST
short.ptonline.com/Compu1214
PRIMARY TOPICS:
Excessive screw
wear and failure
Polymer melt
temperature and
degradation.
Low production
rates and high
scrap rates in
Window, Medical,
and Automotive
profile extrusion.
Co-extrusion
instabilities in
multi-layer films,
sheets, tubes,
cables or profiles.
PRESENTER
Dr. John Perdikoulias,
Engineer and President, COMPUPLAST
SHOWC A SE
Visite
PT-Mexico.com
La informacin sobre
la industria del plstico
que usted necesita,
cuando la necesita.
Visite PT-Mexico.com
hoy mismo!
IBC Control
Sizing Cages
Intelligent
Productive
Adaptable
www.drjosephinc.com
sales@drjosephinc.com
+1-817-987-2030
@plastechmag
Plastics Technology
57
SHOWC A SE
PTonline.com
FEATURING
IMPROVED NAVIGATION
Optimized search and
reorganized navigation
make it easier to research
the products, processes
and suppliers you need.
ENHANCED DESIGN
Tyrone, GA 30290
58
Plastics Technology
DECEMBER 2016
PTonline.com
MARKETPL ACE
WWW.NOVATEC.COM
WWW.WITTMANN-GROUP.COM
Wittmann
Battenfelds
website provides
global access to
the full range of Battenfeld injection molding machines, process
engineering, customer service, training and turnkey solutions, in
addition to automation and auxiliary equipment including Wittmann
robots and automation, material conveying, drying, blending,
granulating and water temperature controllers.
WWW.ADVANTAGEENGINEERING.COM
WWW.RAPISTAK.COM
Managing molds
and dies can be
time consuming
and difficult, thats
where our Mold Management Systems help you manage your
inventory, become better organized, protect your investment and
create a safer working environment. For more information email us
at ptsales@rapistak.com.
WWW.MACAUTOMATION.COM
WWW.SCREENCHANGER.COM
WWW.CVI.CANON.COM
HILMA-USA.COM
Hilma-USA.com is a new
responsive website from Hilma
Div. of Carr Lane Roemheld,
which provides detailed
technical information on a
variety of products, including magnetic quick mold change systems for plastics. Designed for mobile, as well as desktop computers, the site also links to case studies, tech support and company
data. Visit the new site today!
WWW.MAGUIRE.COM
WWW.PPE.COM
HITECH
@plastechmag
Plastics Technology
59
MARKETPL ACE
PROGRESS THROUGH INNOVATION
MECHATRON FEEDERS
The versatile
MECHATRON feeder
handles a wide variety of
materials. Quick and easy
disassembly from the
non-process side of the
feeder simplifies cleaning
and maintenance. Feed
rates from .002 to 1,100
cubic feet per hour.
Whitewater, WI mktg@schenckprocess.com
Blasdell, NY ptsales@rapistak.com
60
Plastics Technology
DECEMBER 2016
SINGLE
AND TESTERS
TWIN SCREW EXTRUDERS
DRY-CONVEY-BLEND-EXTRUSION
MELT
FLOW
S. Hackensack,
NJ
cwbi@cwbrabender.com
Baltimore,
MD
sales@novatec.com
Horsham,
PA
sales@tiniusolsen.com
Hackensack, NJ aalroy@screenchangers.com
20mm
Clamshell
Novatec
is one
of theinlargest
Melt
indexer
comes
Segmented
U.S. based
manufacturers
of
manual
orTwin-Screw
motorized
Extruder:
Compounding,
resin drying
conveying
versions
and and
loaded
with
Pilot
Scale
&
Nanocomposites
equipmentand
forefficiency:
the plastics
capability
applications
for product
industry. Together,
with
three-zone
heaters;
touch
development.
Clamshell
Maguire
Products,
we
screen
control;
tapered
barrel
allows
visual
offer the
largestsimple
line ofdie
weight
design;
processing
assessment,
manufactured
resin
release;
USB
connectivity
easy
screw
mounting,
handling
equipment
and
Horizon
softwarein
for
quick
cleaning.
Segmented
North
America.
SPC
analyses;
optional
screws
offer
numerous
Product or
Overview:
manual
motorized
processing
possibilities..
www.novatec.com/about
extrudate
cutter.
Lincoln, RI info@whcorp.com
Macedonia, OH sales@ppe.com
PLASTRAC AUTO-DISC
Plastrac Inc. manufactures
Disc-based Blending and
Dosing equipment for all
plastics processing. AutoDisc features gravimetric
self-calibrating Dosing
units and multi-ingredient
blenders. Plastrac has
recently added a Powder
Additive Feeder option to
the Auto-Disc Series.
Edgemont, PA info@plastrac.com
Horsham, PA sales@tiniusolsen.com
PTonline.com
High Performance
Liquid Purging Compound
Use Less, Get Better
Results
PURGING COMPOUNDS
CL A SSIFIEDS
1-800-797-9244
www.elmgroveindustries.com
E-mail: sales@elmgroveindustries.com
FEATURING
PTonline.com
Your #1 Plastics Processing Resource
from Plastics Technology!
IMPROVED NAVIGATION
Optimized search and
reorganized navigation
make it easier to research
the products, processes
and suppliers you need.
ENHANCED DESIGN
Larger article formats, more
product images, redesigned
emphasis zones.
PTonline.com
@plastechmag
Plastics Technology
61
SPECIAL SERVICES
CL A SSIFIEDS
The Search
is Over!
CONTACT SUPPLIERS
GET SAMPLES
DOWNLOAD TECHNICAL DATASHEETS
TIME-CRITICAL
CONFIDENTIAL
PROBLEM SOLVING
Since 1973
Chemical Analysis and
Characterization
Thermal Analysis and Rheology
Mechanical Testing
Organic Synthesis
Lab Compounding, Pelletizing and
Injection Molding
Failure Analysis
Quality Assurance
Chemical Resistance
Accelerated Weathering
FDA Extractions
R&D
PLASTICS
POLYMERS
RUBBER
ASTM
10626 KINGHURST
HOUSTON, TX 77099
FAX
281-879-8600
281-879-8666
PTonline.com/materials
LABORATORIES, INC.
www.polyhedronlab.com
GRINDING
Services
SUCCESS
62
Plastics Technology
DECEMBER 2016
or fax 513-527-8801
PTonline.com
ADVERTISERS INDE X
ADG Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Expo Plasticos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
HammerTek Corp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
www.hammertek.com
www.rapidgranulator.com
AEC, Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rapistak Corp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Arizona Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SPE Automotive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Maag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
TempTek Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Conair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28, 29
PCS Co . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
www.pcs-company.com
www.wittmann-group.com
PFA Inc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
www.adgs.net
www.advantageengineering.com
www.aecinternet.com
www.azic.com
www.boymachines.com
www.cwbrabender.com
www.cvi.canon.com
www.conairgroup.com
www.engelglobal.com
. . . . . . Inside
Front cover
Entek Extruders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
www.entek.com
www.expoplasticos.com.mx
www.halpine.com
www.imscompany.com
www.maag.com
www.negribossi.com
www.novatec.com
www.pfa-inc.com
Lou Guarracino
District Manager
215/327-9248
Fax: 513/527-8801
loug@ptonline.com
MIDWEST/MOUNTAIN/
SOUTHWEST/WEST
Ryan Mahoney
District Manager
513/766-5863 Fax: 513/527-8801
303/903-0220 (mobile)
rmahoney@gardnerweb.com
OHIO/INDIANA/MICHIGAN/
SOUTHEAST/WESTERN PA/
UPSTATE NY, CANADA
Jackie Dalzell
District Manager
330/558-0487; Fax: 513/527-8801
216/233-6794 (mobile)
jdalzell@gardnerweb.com
CLASSIFIED/RECRUITMENT
ADVERTISING
Chris Brock
440/639-2311
Fax: 513-527-8801
cbrock@gardnerweb.com
@plastechmag
Rapid Granulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
www.ptm.rapistak.com
www.speautomotive.com
www.temptek.com
www.thermalcare.com
www.whcorp.com
. . . . . . . .
Back Cover
www.ppe.com
SALES OFFICES
MID-ATLANTIC/NORTHEAST
www.ptiextruders.com
JAPAN
Toshiro Matsuda
Director of Overseas
Operations
Plastics Age Co. Ltd.
(03) 256-1951
KOREA
Chang-Hwa Park
Far East Marketing Inc.
(02) 364-4182
Fax: (02) 364-4184
femchp@unitel.co.kr
TAIWAN
May Hsiao
J&M Media Corp.
886-4-2296-5959
Fax: 886-4-2293-9730
may@jandm.com.tw
www.jandm.com.tw
CHINA
Lucy Xiao
Beijing Vogel Consulting
Co. Ltd.
(86-10) 63326100
Fax: (86-10) 63326099
lucy@vogel.com.cn
63
PROCESSORS EDGE
Automation Cuts
Production Time For LED
Lighting Units by 89%
Robot-assisted overmolding
helps Swiss company compete
with low-wage countries.
By Matt Naitove
Executive Editor
Conn.). The automated cell cut production time from 90 sec with
64
out of the system. Loading the inserts into trays and down-
operations.
Plastics Technology
DECEMBER 2016
PTonline.com
SCREW TIPS
FOR
FOR THE
THE
PLASTICS
PLASTICS INDUSTRY
INDUSTRY
$336.00
$305.00
ALSO AVAILABLE.
$501.00
$390
$626.00
.00
ALSO AVAILABLE.
$303.00
$425.00
PPE
PPE
SOUTH
800-362-0706
WITTMANN
Your Solution to Industry
Contact Us for
More Details!
WITTMANN BATTENFELD, INC.
One Technology Park Drive | Torrington, CT 06790
Tel: 860 496-9603 | info.us@wittmann-group.com