Professional Documents
Culture Documents
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ULTRASONIC THICKNESS GAUGING
PREPARED BY
REVIEWED
&
APPROVED BY
________________
_________________
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ASNT NDT LEVEL II
OPERATIONS MANAGER
REVISION STATUS
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REVISION No.
DATE
DESCRIPTION
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Total Pages: 16
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ULTRASONIC THICKNESS GAUGING PROCEDURE
ASME
CONTENTS
1.0
SCOPE
2.0
REFERENCES
3.0
PERSONNEL QUALIFICATIONS
4.0
EQUIPMENT
5.0
CALIBRATION
6.0
EXAMINATION
7.0
POST CLEANING
8.0
RECORDS
9.0
APPENDIX 1
10.0 APPENDIX 2
11.0 APPENDIX 3
12.0 REPORTS
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ULTRASONIC THICKNESS GAUGING PROCEDURE
ASME
1.0
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SCOPE:
1.1
2.0
REFERENCES:
ASME Sec I
ASME B31.1
Power Piping.
ASME B31.3
ASME B31.4
ASTM E1316-91c
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ULTRASONIC THICKNESS GAUGING PROCEDURE
ASME
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PERSONNEL QUALIFICATIONS:
NDT personnel shall be qualified and certified minimum UT
Level II accordance with SNT TC 1A, 2006 edition or
equivalent.
4.0
EQUIPMENT:
4.1
INSTRUMENTS:
4.1.1
display
to
assist
the
operator
in
4.1.3
4.2
TRANSDUCERS:
4.2.1
4.2.2
4.2.3
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4.2.4
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shall
use
only
manufacturer's
provided transducers.
4.2.5
4.3
CALIBRATION BLOCKS:
4.3.1
4.3.2
4.3.3
4.4
COUPLANT:
Selection shall depend on chemical compatibility with the
surface and the temperature of the specimen; refer to
Appendix 2.
5.0
CALIBRATION:
5.1
each
shift;
every four
5
(4)
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5.5
5.6
5.7
all
of
the
measurements
calibration.
6
since the
last
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ASME
5.8
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6.0
EXAMINATION:
6.1
SURFACE PREPARATION:
6.1.1
6.1.2
insulation,
weld
spatter,
surface
6.2
MEASUREMENT:
6.2.1
Examinations shall be conducted from the OD
surface or ID surface, as applicable.
6.2.2
Operating Temperature Range is +10 to +120F (10 to
+ 50C).
7
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component.
6.2.4
215F
temperature
(101C),
shall
be
the
measured
surface
and
recorded.
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
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6.2.13
6.2.14
of
section
of
6.2.14.2
6.2.16
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ULTRASONIC THICKNESS GAUGING PROCEDURE
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thickness
greater
than
inch
for
6.2.19
Ta = Tm x [1.007
(0.0001 x
Temp)] Where:
Ta = the actual
thickness of the part
Tm = measured
thickness of the part
Temp = surface
temperature in F
The transducer face shall be cleaned before
each measurement at temperatures greater than
400F as evaporated couplant can leave deposits
on the transducer face.
7.0
POST CLEANING:
All water based couplant shall be completely removed from the
specimen, i.e., wiped with a dry absorbent cloth or paper towel,
fresh water wash etc.
10
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ASME
8.0
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RECORDS:
A report of the examinations shall be made with the following
information being identified and recorded.
8.1
Procedure.
8.2
Ultrasonic equipment.
8.3
8.4
8.5
8.6
8.7
8.8
8.9
Couplant.
11
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APPENDIX 1
APPROVED ULTRASONIC THICKNESS GAUGING
EQUIPMENT LIST
Manufacturer
Model Number(s)
Krautkramer
Probe
12
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APPENDIX 2
COUPLANT SELECTION LIST
Ambient Temperature:
High Temperature:
13
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APPENDIX 3
SPECIFICATION OF DMS-2 MACHINE
Operating Principle
B-Scan
time)
Operating Temperature
Range
Hazardous Area
Operation
Procedure 1.
Thickness Display
A-Scan Display
A-Scan waveform:
Solid or hollow
14
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ULTRASONIC THICKNESS GAUGING PROCEDURE
ASME
B-Scan Display:
JOB NO:
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REPORT NO
DATE
PAGE : 1 OF 2
ATTENTION
PROJECT TITLE
DRAWING/LINE NO
LOCATION OF TESTED
INSTRUMENT MODEL / SL NO
CALIBRATION BLOCK
MATERIAL
SURFACE CONDITION
TEST SPECIFICATION
PROBE IDENTIFICATION
PROBE DETAILS
RESULT
INSPECTED BY
VERIFIED BY
15
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DATE:
PAGE : 2 OF 2
S.NO
1
2
3
4
5
6
7
8
JOINT
DETAILS
DIA
INCH
STD
THICKNESS
16
90
POSITIONS
180
270