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Proportional flow control valve,

with inductive position transducer

RE 29220/08.05

1/16

Type 3FREZ

Nominal size 6, 10
Unit series 1X
Maximum working pressure 250 bar
Nominal flow rate Qnom 2.6...80 l/min

Overview of Contents
Contents
Features

Features
Page
1

Ordering data

Preferred types

Symbols

Function, sectional diagram

Accessories

Technical data

External trigger electronics


Characteristic curves
Unit dimensions

7 to 10
11 to 14
15 and 16

Directly controlled flow control valves NG6 and NG10


With position control, minimal hysteresis < 1 %,
see Technical Data
The 3-way function is determined by how the hydraulic ports
are assigned (residual flow runs through port P, 3rd way).
Adjustable by means of the controlled solenoid position,
the position transducer and the external valve electronics
Solenoid version Imax = 2.7 A
For subplate attachment, mounting hole configuration
NG6 to ISO 4401-03-02-0-94,
NG10 to ISO 4401-05-04-0-94
Subplates as per catalog sheet, RE 45053 for NG6,
RE 45055 for NG10 (order separately)
Plug-in connector to DIN 43650-AM2 for the solenoid and
plug-in connector for the position transducer, included in
scope of delivery
Data for the external trigger electronics
UB = 24 Vnom DC
Adjustment of valve curve Np and gain
with and without ramp generator
Europe card format, setpoint 0...+10 V (order separately)

2/16

Bosch Rexroth AG

Hydraulics

3FREZ

RE 29220/08.05

Ordering data

3
3-way

FRE

B 1X

G24 27 Z4 M

Further information
in plain text

=3
M=

Proportional flow
control valve, with
position control
M=

With inductive position


transducer
=Z
NG6
NG10

Z4 =
= 60
= 10

Without external closing fixture


for pressure compensator

=B

Unit series 10 to 19
(10 to 19: installation and connection
dimensions unchanged)
Nennvolumenstrom
2.6 l/min (p = 4 bar pressure drop)
10 l/min (p = 8 bar pressure drop)
35 l/min (p = 8 bar pressure drop)
80 l/min (p = 8 bar pressure drop)
Flow characteristic (L = linear)

27 =

= 1X
G24 =

NBR seals,
suitable for mineral oils
(HL, HLP) to DIN 51524
Without non-return valve

Electrical connection
Unit plug to DIN 43650-AM2
Plug-in connector included
in scope of delivery
Solenoid type (current)
Solenoid current max. 2.7 A
Voltage supply of trigger electronics
24 V DC

= 2.61)
= 10
= 35
= 80
=L

Setpoint input +10 V, Q = 0 l/min (NC)


1)

=2

Recommended: pmax 100 bar

Preferred types

NG6

Solenoid 2.7 A

NG10

Solenoid 2.7 A

Type

Material Number

Type

Material Number

3FREZ6B1X/2.6L2G2427Z4MZ

0 811 403 121

3FREZ10B1X/80L2G2427Z4MM

0 811 403 012

3FREZ6B1X/10L2G2427Z4MM

0 811 403 117

3FREZ6B1X/35L2G2427Z4MM

0 811 403 114

RE 29220/08.05

3FREZ

Symbols
For external trigger electronics
3-way, normally closed

NC

General
Flow control valves are directly actuated throttle valves with
integrated pressure compensator.

3-way flow control valve


A:
Supply
B:
Discharge
P:
Residual flow, capacity
up to 250 bar, or tank
T:
Closed

Hydraulics

Bosch Rexroth AG

3/16

4/16

Bosch Rexroth AG

Hydraulics

3FREZ

RE 29220/08.05

Function, sectional diagram


General

Basic principle

Type 3FREZ proportional flow control valves with position


control are available in nominal sizes 6 and 10.
They are actuated by means of a proportional solenoid with
inductive position transducer. Hysteresis is < 1 %. The valve
amplifier electronics are available in the form of a Europe card.
The design of the valve body is such that the residual flow runs
through port P.

To adjust the oil flow rate from B, a setpoint is set in the trigger electronics. Based on this setpoint, the electronics control
the solenoid coil as a function of the signal from the position
transducer. The position control ensures very low hysteresis.
The valve opening is determined by the metering edges on the
spool, and the integrated pressure compensator compares the
pressure drop by means of a 4 or 8-bar measuring spring. The
pressure compensator with measuring spring regulates the
pressure before the throttling edge according to the simplified
formula: Load pressure plus force of measuring spring. In this
way, the pressure drop over the metering edge is maintained at
a constant level.

NG6

Measuring throttle

Pressure compensator

T
Measuring spring

NG10

Measuring throttle

Pressure compensator

T
Measuring spring

RE 29220/08.05

3FREZ

Hydraulics

Bosch Rexroth AG

Accessories
Type

Material Number

(4x) f ISO 4762-M5x30-10.9

Cheese-head bolts NG6

2 910 151 166

(4x) f ISO 4762-M6x35-10.9

Cheese-head bolts NG10

2 910 151 207

Europe card

VT-VRPA1-527-10/V0/QV

RE 30052

0 811 405 098

Europe card

VT-VRPA1-527-10/V0/QV-RTP

RE 30054

0 811 405 103

Europe card

VT-VRPA1-527-10/V0/QV-RTS

RE 30056

0 811 405 177

Plug-in connector

Plug-in connector 2P+PE (M16x1.5) for the solenoid and


plug-in connector for the position transducer,
included in scope of delivery, see also RE 08008.
2P+PE

Testing and service equipment


Test box type VT-PE-TB1, see RE 30063
Test adapter for Europe cards type VT-PA-5, see RE 30070

5/16

6/16

Bosch Rexroth AG

Hydraulics

3FREZ

RE 29220/08.05

Technical data
General
Construction

Spool-type valve with integrated pressure compensator

Actuation
Connection type

Proportional solenoid with position control, external amplifier


Subplate, mounting hole configuration NG6 (ISO 4401-03-02-0-94),
NG10 (ISO 4401-05-04-0-94)
Optional

Mounting position
Ambient temperature range
Weight

C 20...+50
NG61 kg 2.2
NG10 kg 6.0

Vibration resistance, test condition

Max. 25 g, shaken in 3 dimensions (24 h)

Hydraulic (measured with HLP 46,


Pressure fluid
Viscosity range,

oil

= 40 C 5 C)

Hydraulic oil to DIN 51524...535, other fluids after prior consultation


recommended

mm2/s

20...100

max. permitted

mm2/s

10...800

Pressure fluid temperature range


Maximum permitted degree of
contamination of pressure fluid
Purity class to ISO 4406 (c)
Direction of flow, see symbol
Nominal flow rate QB with
closed-loop control
Pressure drop p
Supply flow rate QA max

C 20...+80
Class 18/16/13 1)

NG6
l/min 2.6

10

35

NG10
80

bar 4
l/min 2.6

8
50

8
50

8
100

Minimum pressure drop pA > pB

bar 6

14

14

14

Max. working pressure

bar Port A, B: 250


Port T:
Closed
Port P:
Closed or residual flow 250 bar

Electrical
Cyclic duration factor

% 100

Degree of protection

IP 65 to DIN 40050 and IEC 14434/5

Solenoid connection

Unit plug DIN 43650/ISO 4400, M16x1.5 (2P+PE)

Position transducer connection

Special plug

Valve with solenoid type


Max. solenoid current Imax

A 2.7
A 2.7

Coil resistance R20

2.7

Max. power consumption at 100 %


load and operating temperature

VA 40

Static/Dynamic 2)
Hysteresis

% 1

Range of inversion

% 0.5

Manufacturing tolerance

% 5

Resp. time 100 %/signal change 10 % ms 35/25


Correction time on max. load change
(pressure compensator)

ms NG6 30
NG10 45

1)

The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalog sheets RE 50070, RE 50076 and RE 50081.

2)

All characteristic values ascertained using amplifier 0 811 405 098 for the 2.7 A solenoid.

RE 29220/08.05

3FREZ

Hydraulics

Bosch Rexroth AG

Valve with external trigger electronics (europe card without ramp, RE 30052)
Circuit diagram/pin assignment

7/16

8/16

Bosch Rexroth AG

Hydraulics

Valve with external trigger electronics (europe card with ramp, RE 30054)
Circuit diagram/pin assignment

3FREZ

RE 29220/08.05

RE 29220/08.05

3FREZ

Hydraulics

Bosch Rexroth AG

Valve with external trigger electronics (europe card with ramp, RE 30056)

Daughter card,
see page 10

Circuit diagram/pin assignment

9/16

10/16

Bosch Rexroth AG

Hydraulics

3FREZ

Valve with external trigger electronics (europe card with ramp, RE 30056)
Circuit diagram/pin assignment

Daughter card

RE 29220/08.05

RE 29220/08.05

3FREZ

Hydraulics

Characteristic curves NG6 (measured with HLP 46,

oil

Bosch Rexroth AG

11/16

= 40 C 5 C)

Qnom = 2.6 l/min, pmax = 100 bar


Special version for very low
flow rates
Basic position closed NC

Qnom = 10/35 l/min

40

10

30

7,5

Basic position closed NC

Q l/min

2)

Hyst.
1%
20

10

2,5

0
0

2
1)

Valve amplifier
1)

Zero adjustment

2)

Sensitivity adjustment

3)

Version: UE = 0...+10 V

UE 3)
+10 [V]

12/16

Bosch Rexroth AG

Hydraulics

Characteristic curves NG6 (measured with HLP 46,

3-way version

Qnom = 10/35 l/min

Residual flow AP
(pressure drop)

3FREZ

oil

= 40 C 5 C)

RE 29220/08.05

RE 29220/08.05

3FREZ

Characteristic curves NG10 (measured with HLP 46,

Hydraulics

oil

Bosch Rexroth AG

13/16

= 40 C 5 C)

Qnom = 80 l/min
Basic position closed NC

80
70
2)

Q l/min

60
50
40
30
20

Hyst.
1%

10
0
0

2
1)

Valve amplifier
1)

Zero adjustment

2)

Sensitivity adjustment

3)

Version: UE = 0...+10 V

UE 3)
+10 [V]

14/16

Bosch Rexroth AG

Hydraulics

Characteristic curves NG10 (measured with HLP 46,

3-way version

Qnom = 80 l/min

Residual flow AP
(pressure drop)

3FREZ

oil

= 40 C 5 C)

RE 29220/08.05

RE 29220/08.05

3FREZ

Hydraulics

Bosch Rexroth AG

Unit dimensions NG6 (nominal dimensions in mm)

M16x1,5

Required surface quality


of mating component

Mounting hole configuration: NG6 (ISO 4401-03-02-0-94)


For subplates see catalog sheet RE 45053
1)
2)

Deviates from standard


Thread depth:
Ferrous metal 1.5 x
Non-ferrous 2 x

F1

F2

F3

F4

21.5

12.5

21.5

30.2

40.5

40.5

25.9

15.5

5.1

15.5

0.75

31.75

31

8 1)

8 1)

8 1)

8 1)

M5 2)

M5 2)

M5 2)

M5 2)

15/16

16/16

Bosch Rexroth AG

Hydraulics

3FREZ

RE 29220/08.05

Unit dimensions NG10 (nominal dimensions in mm)

M16x1,5

Required surface quality


of mating component

Mounting hole configuration: NG10 (ISO 4401-05-04-0-94)


For subplates see catalog sheet RE 45055
1)
2)

Deviates from standard


Thread depth:
Ferrous metal 1.5 x *
Non-ferrous 2 x

* NG10 min. 10.5 mm


P

F1

F2

F3

F4

27

16.7

3.2

37.3

54

54

50.8

6.3

21.4

32.5

21.4

46

46

32.5

10.5 1)

10.5 1)

10.5 1)

10.5 1)

M6 2)

M6 2)

M6 2)

M6 2)

10.5 1)

Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de

This document, as well as the data, specifications and other information


set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application
can be derived from our information. The information given does not release
the user from the obligation of own judgement and verification. It must be
remembered that our products are subject to a natural process of wear and
aging.

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